QS186LE212Q8

WORLD-BEAM® QS186LE Laser Emitter Datasheet Class 1 and 2 lasers for use with Banner modulated photoelectric receivers. • Self-contained Class 1 or Class 2 modulated visible laser diode emitters permit higher gain than LEDs and extended range in opposed-mode sensing systems • Narrow effective beam provides small-object detection and precise position control • Bright spot and multiple shapes provide great visual marking of objects • 10 V dc to 30 V dc operation • Laser beam enabled by white wire (pin 2) WARNING: Not To Be Used for Personnel Protection Never use this device as a sensing device for personnel protection. Doing so could lead to serious injury or death. This device does not include the self-checking redundant circuitry necessary to allow its use in personnel safety applications. A sensor failure or malfunction can cause either an energized or de-energized sensor output condition. Models1 Laser Class Laser Spot Shape Excess Gain at 15 m (50 ft) 2 Typical Beam Size With receiver Q23SN6R: 7500 With receiver SM31RL: 340 QS186LE Small Spot With receiver QS18VN6R: 4500 With receiver VS3AN5R: 2100 Class 1 With receiver VS2AN5R: 1100 QS186LE10 Circle - QS186LE11 Vertical Line - QS186LE12 Horizontal Line - QS186LE14 Cross - See Table 1 on page 3. With receiver Q23SN6R: 12200 With receiver SM31RL: 1200 QS186LE2 Small Spot With receiver QS18VN6R: 7000 With receiver VS3AN5R: 5500 With receiver VS2AN5R: 3600 Class 2 QS186LE210 Circle - QS186LE211 Vertical Line - QS186LE212 Horizontal Line - QS186LE214 Cross - See Table 2 on page 4. 1 Integral 2 m (6.5 ft) unterminated cable models are listed. • To order the 9 m (30 ft) PVC cable model, add the suffix "W/30" to the cabled model number. For example, "QS18LE W/30". • To order the 150 mm (6 in) PVC cable model with a 4-pin M8/Pico-style quick disconnect, add the suffix "Q" to the model number. For example, "QS18LEQ". • To order the 4-pin M8/Pico-style integral quick disconnect model, add the suffix "Q7" to the model number. For example, "QS18LEQ7". • To order the 150 mm (6 in) PVC cable model with a 4-pin M12/Euro-style quick disconnect, add the suffix "Q5" to the model number. For example, "QS18LEQ5". • To order the 4-pin M12/Euro-style integral quick disconnect model, add the suffix "Q8" to the model number. For example, "QS18LEQ8". • Models with a quick disconnect require a mating cordset. 2 Not recommended for dusty or dirty environments; the scattered light would greatly reduce excess gain. Original Document 109415 Rev. J 7 June 2018 109415 WORLD-BEAM® QS186LE Laser Emitter Description of Laser Classes Class 1 Lasers. Lasers that are safe under reasonably foreseeable conditions of operation, including the use of optical instruments for intrabeam viewing. Reference IEC 60825-1:2001, section 8.2. Class 1 Laser Characteristics: see specifications. Class 2 Lasers. Low-power lasers are by definition incapable of causing eye injury within the duration of the blink (aversion response) of 0.25 seconds. This reaction may be expected to provide adequate protection under reasonably foreseeable conditions of operation, including the use of optical instruments for intrabeam viewing. They also must emit only visible wavelengths (400–700 nm). Therefore, an ocular hazard can exist only if an individual overcomes their natural aversion to bright light and stares directly into the laser beam. Pulse Power < 4 mW, 645 - 665 nm, 35 kHz, 5.1 uS Pulse. Complies TO 21 CFR 1040.10 & EN60825-1:2001 except for deviations pursuant to laser notice No. 50, dated 7-26-01. LASER LIGHT - DO NOT STARE INTO BEAM CLASS 2 LASER PRODUCT For safe laser use: • Do not permit a person to stare at the laser from within the beam. • Do not point the laser at a person’s eye at close range. • The beam emitted by a Class 2 laser product should be terminated at the end of its useful path. Open laser beam paths should be located above or below eye level where practical. Reference IEC 60825-1:2001, section 8.2. Class 2 Laser Characteristics: see specifications. CAUTION: Do Not Disassemble for Repair This device contains no user-serviceable components. Do not attempt to disassemble for repair. Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. A defective unit must be returned to the manufacturer. Installation To mount the QS186LEx into bracket models SMB18A or SMB46A, follow these steps. 1. Insert the laser emitter into the hole in the bracket. 2. Tighten the hex jam nut to the bracket until the emitter is held securely in place. 3. Mount the bracket using user-supplied screws or bolts. The SMB18A bracket uses M4 or #8 screws or bolts and the SMB46A bracket uses M5 or #10 screws or bolts. 4. Check the sensor alignment, see Alignment on page 3. If you are using the adjustable bracket (model SMB46A), tighten or loosen one or two of the precision alignment screws, using the supplied 2 mm Allen wrench, until the laser is accurately aligned. Wiring Diagram Pinout Key 1 + 10-30V dc – 3 2 • • • • 1 = Brown 2 = White 3 = Blue 4 = Black (Not used) Beam Enable 1 4 2 3 Quick disconnect wiring diagrams are functionally identical. 2 www.bannerengineering.com - Tel: +1-763-544-3164 P/N 109415 Rev. J WORLD-BEAM® QS186LE Laser Emitter Alignment Conventional modulated infrared LED photoelectric emitters are designed with beam divergence angles of several degrees. As a result, most emitters are easily aligned to their receivers by simple line-of-sight methods. The beam widths listed (see Figure 1 on page 3) are also the effective beam sizes at the receiver for model QS186LE. The effective beam size is equal to the minimum opaque object profile required to block the laser beam. The beam size at the emitter is 2.5 mm (0.1 inches) diameter. Beam sizes at various distances for other models are shown in the tables below. The effect of angular misalignment is dramatic (see Figure 3 on page 4). The wide beam angles offered by conventional photoelectric emitters allow several degrees of misalignment between the optical axes of the emitter and receiver. This is not true for laser emitters, which require the beam center to directly strike the receiver lens. The figures show how far the laser beam will miss the center of the receiver lens for one degree of angular misalignment (in any plane). Note that even at a 5 foot range, one degree of misalignment will cause the laser beam to miss the lens of most receivers. Opposed Distance (X) Beam Width (W) 1.5 m (5 ft) 3.5 mm (0.14 inches) 3 m (10 ft) 5 mm (0.20 inches) 6 m (20 ft) 7.5 mm (0.29 inches) 15 m (50 ft) 16 mm (0.63 inches) 30 m (100 ft) 26 mm (1.02 inches) Approx. 2.5 mm Approx. 0.5mrad = 0.029° W Distance = X W = 2.5 mm + 2X(tan.0029°) = 2.5 mm + X(0.001) Figure 1. QS186LE Laser Emitter Beam Divergence at 25°C Table 1: Typical Beam Size vs Distance (Class 1 Lasers) Typical Beam Size vs. Distance, Class 1 Lasers Small Spot (Model QS186LE) Distance 1.5 m (5 ft) 3 m (10 ft) 6 m (20 ft) 15 m (50 ft) 30 m (100 ft) - - Spot Size 3.5 mm (0.14 in) 5 mm (0.2 in) 7.5 mm (0.29 in) 16 mm (0.63 in) 26 mm (1.02 in) - - Circle (Model QS186LE10) 3 Distance 0.4 m (1.3 ft) 0.8 m (2.6 ft) 1 m (3.3 ft) 2 m (6.6 ft) 3 m (10 ft) 4 m (13 ft) 5 m (16 ft) Circle Diameter 16 mm (0.63 in) 32 mm (1.26 in) 40 mm (1.57 in) 82 mm (3.23 in) 120 mm (4.72 in) 158 mm (6.22 in) 196 mm (7.72 in) Vertical Line (Model QS186LE11) 4 Distance 0.2 m (0.6 ft) 0.4 m (1.3 ft) 0.6 m (1.9 ft) 0.8 m (2.6 ft) 1 m (3.3 ft) 1.5 m (5 ft) 2 m (6.6 ft) Line Size 80 x 3 mm (3.1 x 0.1 in) 145 x 3 mm (5.7 x 0.1 in) 210 x 3 mm (8.3 x 0.1 in) 270 x 3 mm (10.6 x 0.1 in) 330 x 3 mm (13.0 x 0.1 in) 480 x 3 mm (18.9 x 0.1 in) 600 x 3 mm (23.6 x 0.1 in) Horizontal Line (Model QS186LE12) 4 Distance 0.2 m (0.6 ft) 0.4 m (1.3 ft) 0.6 m (1.9 ft) 0.8 m (2.6 ft) 1 m (3.3 ft) 1.5 m (5 ft) 2 m (6.6 ft) Line Size 95 x 2 mm (3.7 x 0.1 in) 175 x 2 mm (6.9 x 0.1 in) 252 x 2 mm (9.9 in x 0.1 in) 333 x 2.5 mm (13.1 x 0.1 in) 418 x 2.5 mm (16.5 x 0.1 in) 613 x 3 mm (24.1 x 0.1 in) 765 x 3 mm (30.1 x 0.1 in) Cross (Model QS186LE14) 3 Distance 0.4 m (1.3 ft) 0.8 m (2.6 ft) 1 m (3.3 ft) 2 m (6.6 ft) 3 m (10 ft) 4 m (13 ft) 5 m (16 ft) Line Size 60 mm (2.4 in) 125 mm (4.9 in) 155 mm (6.1 in) 310 mm (12.2 in) 460 mm (18.1 in) 615 mm (24.2 in) 760 mm (29.9 in) 3 May contain a small collimated spot in the center of the pattern. For best focus, view circle at distances greater than 1 meter and cross at distances greater than 0.3 m (image is not crisp at closer distances). 4 Light distribution is non-uniform, having less light at ends. The horizontal line is more uniform than the vertical line. P/N 109415 Rev. J www.bannerengineering.com - Tel: +1-763-544-3164 3 WORLD-BEAM® QS186LE Laser Emitter Alignment Tip: The visible red beam of the laser emitter is easily seen in subdued lighting. At opposed distances of up to 10 feet, attach a sheet of white paper directly in front of the receiver lens and mark the location of the lens center on the paper. Using the mark as an aiming target, sight along the beam from directly behind the laser emitter. Adjust the emitter mounting until the dot of red light is centered exactly on the mark. Remove the paper and check the response of the receiver. Receiver Target For longer distances (up to 25 feet), replace the white paper with a 4 x 4 inch square of high-grade retroreflective tape (Banner model BRTTHG-4X4-5 or equivalent; see Figure 2 on page 4). For greater distances, use a larger sheet of retroreflective material (see Retroreflective Tape on page 6). Laser Emitter At long distances, use retroreflective tape to locate the beam at the desired location. Never use a mirror as an alignment target. Figure 2. Long Distance Alignment Opposed Distance (X) Beam Displacement (Y) for 1° of Misalignment 1.5 m (5') 25 mm (0.98") Ø = Misalignment Angle 3 m (10') 50 mm (1.96") 6 m (20') 100 mm (3.92") 15 m (50') 250 mm (9.84") 30 m (100') 500 mm (19.7") Y Laser Emitter Distance = X Y = X(tan Ø) Figure 3. Beam Displacement per Degree of Misalignment Table 2: Typical Beam Size vs Distance (Class 2 Lasers) Typical Beam Size vs. Distance, Class 2 Lasers Small Spot (Model QS186LE2) Distance 1.5 m (5 ft) 3 m (10 ft) 6 m (20 ft) 15 m (50 ft) 30 m (100 ft) - - Spot Size 3.8 mm (0.15 in) 5.1 mm (0.2 in) 10.2 mm (0.4 in) 17.8 mm (0.7 in) 30.5 mm (1.2 in) - - Circle (Model QS186LE210) 5 Distance 0.4 m (1.3 ft) 0.8 m (2.6 ft) 1 m (3.3 ft) 2 m (6.6 ft) 3 m (10 ft) 4 m (13 ft) 5 m (16 ft) Circle Diameter 17.8 mm (0.7 in) 33 mm (1.3 in) 41.9 mm (1.65 in) 82.3 mm (3.25 in) 122 mm (4.8 in) 160 mm (6.3 in) 198 mm (7.8 in) Vertical Line (Model QS186LE211) 6 Distance 0.2 m (0.6 ft) 0.4 m (1.3 ft) 0.6 m (1.9 ft) 0.8 m (2.6 ft) 1 m (3.3 ft) 1.5 m (5 ft) 2 m (6.6 ft) Line Size 72.1 x 2.5 mm (2.8 x 0.1 in) 150 x 2.5 mm (5.9 x 0.1 in) 208 x 2.5 mm (8.2 x 0.1 in) 284 x 2.5 mm (11.2 x 0.1 in) 350 x 2.5 mm (13.8 x 0.1 in) 502 x 2.5 mm (19.8 x 0.1 in) 660 x 2.5 mm (26 x 0.1 in) Horizontal Line (Model QS186LE212) 6 Distance 0.2 m (0.6 ft) 0.4 m (1.3 ft) 0.6 m (1.9 ft) 0.8 m (2.6 ft) 1 m (3.3 ft) 1.5 m (5 ft) 2 m (6.6 ft) Line Size 74 x 2.5 mm (2.9 x 0.1 in) 159 x 2.5 mm (6.25 x 0.1 in) 224 x 2.5 mm (8.8 in x 0.1 in) 330 x 2.5 mm (13 x 0.1 in) 406 x 2.5 mm (16 x 0.1 in) 610 x 2.5 mm (24 x 0.1 in) 800 x 2.5 mm (31.5 x 0.1 in) Cross (Model QS186LE214) 5 Distance 0.4 m (1.3 ft) 0.8 m (2.6 ft) 1 m (3.3 ft) 2 m (6.6 ft) 3 m (10 ft) 4 m (13 ft) 5 m (16 ft) Line Size 61 mm (2.4 in) 125 mm (4.9 in) 155 mm (6.1 in) 312 mm (12.3 in) 467 mm (18.4 in) 620 mm (24.4 in) 760 mm (29.9 in) 5 May contain a small collimated spot in the center of the pattern. For best focus, view circle at distances greater than 1 meter and cross at distances greater than 0.3 m (image is not crisp at closer distances). 6 Light distribution is non-uniform, having less light at ends. The horizontal line is more uniform than the vertical line. 4 www.bannerengineering.com - Tel: +1-763-544-3164 P/N 109415 Rev. J WORLD-BEAM® QS186LE Laser Emitter Specifications Supply Voltage and Current 10 V dc to 30 V dc (10% maximum ripple) at less than 35 mA Delay at Power Up Class 1 Models: 250 ms Class 2 Models: 10 ms Supply Protection Circuitry Protected against reverse polarity Sensing Beam (Class 1 Laser) Visible red Class 1 laser, 650 nm 650 nm visible red (temperature coefficient 0.2 nm/°C) Pulse Width: 5 microseconds Rep Rate: 27 microseconds Pulse Output Power: less than 1.9 milliwatts Sensing Beam (Class 2 Laser) Visible red Class 2 laser, 650 nm (temperature coefficient 0.25 nm/°C) Pulse Width: 5 microseconds Rep Rate: 27 microseconds Pulse Output Power: less than 4 milliwatts Environmental Rating IEC IP67, NEMA 6, UL Type 1 Operating Conditions –10 °C to +50 °C (+14 °F to +122 °F) 95% at +50 °C maximum relative humidity (non-condensing) Laser Control Apply 0 V dc to white wire to enable beam Apply +10 to 30 V dc to white wire to inhibit beam Class 1 Enable Time: 240 ms; 100 ms disable time Class 2 Enable Time: 8 ms; 1 ms disable time Indicators Green LED, indicates power applied Construction ABS housing, PMMA window 3 mm mounting hardware included Connections 2 m (6.5 ft) unterminated PVC-jacketed cable, or Integral 4-pin M12/Eurostyle quick disconnect Laser Classification Class 1 / Class 2 laser product; complies with 21 CFR 1040.10, EN 60825-1:2001 except for deviations pursuant to Laser Notice 50, dated 7-26-01 Certifications Dimensions Cabled Models 31.0 mm 1.22" 17.1 mm 0.67" 15.0 mm 0.59" Quick Disconnect Models M18 x 1 Thread Max. torque 2.3 Nm (20 in-lbs) Green LED 3 mm 0.12" 24.1 mm 0.95" 35.0 mm 1.38" Lock Nut 49.0 mm 1.93" 2x Ø 3.3 mm 0.13" Max. torque 0.6 Nm (5 in-lbs) P/N 109415 Rev. J www.bannerengineering.com - Tel: +1-763-544-3164 24.2 mm (0.95") 8.0 mm (0.32") 5 WORLD-BEAM® QS186LE Laser Emitter Accessories Cordsets 4-Pin Threaded M12/Euro-Style Cordsets Model Length MQDC-406 1.83 m (6 ft) MQDC-415 4.57 m (15 ft) MQDC-430 9.14 m (30 ft) MQDC-450 15.2 m (50 ft) MQDC-406RA 1.83 m (6 ft) MQDC-415RA 4.57 m (15 ft) MQDC-430RA 9.14 m (30 ft) Style Dimensions Pinout (Female) 44 Typ. Straight M12 x 1 ø 14.5 2 1 3 4 32 Typ. [1.26"] 1 = Brown 2 = White 30 Typ. [1.18"] Right-Angle 3 = Blue 4 = Black MQDC-450RA 15.2 m (50 ft) M12 x 1 ø 14.5 [0.57"] 4-Pin Snap-on M8/Pico-Style Cordsets Model Length Style Dimensions Pinout (Female) 32 Typ. PKG4-2 2 m (6.56 ft) Straight ø 9.0 4 2 1 3 29 Typ. 1 = Brown PKW4Z-2 2 m (6.56 ft) Right-Angle 15 Typ. 2 = White 3 = Blue 4 = Black ø 10.9 All measurements are listed in millimeters, unless noted otherwise. Retroreflective Tape Used for laser alignment. 6 Model Reflectivity Factor Maximum Temperature Size BRT-THG-4X4-5 0.7 +60 °C (+140 °F) 100 × 100 mm (package of 5) Model Reflectivity Factor Maximum Temperature Size BRT-THG-8.5X11-2 0.7 +60 °C (+140 °F) 216 × 280 mm (package of 2) Model Reflectivity Factor Maximum Temperature Size BRT-THG-18X36 0.7 +60 °C (+140 °F) 457 × 914 mm (single sheet) www.bannerengineering.com - Tel: +1-763-544-3164 P/N 109415 Rev. J WORLD-BEAM® QS186LE Laser Emitter Brackets SMB18A • Right-angle mounting bracket with a curved slot for versatile orientation • 12-ga. stainless steel • 18 mm sensor mounting hole • Clearance for M4 (#8) hardware SMB312S 30 • C A 41 46 C B A 46 32 Hole center spacing: A to B = 24.2 Hole size: A = ø 4.6, B = 17.0 × 4.6, C = ø 18.5 20 A = 4.3 × 7.5, B = diam. 3, C = 3 × 15.3 2x 8 3.4 mm [0.13"] 4.5 mm [0.18"] 2x R24.1 mm [0.95"] 15.5 mm [0.61"] 7.8 mm [0.31"] 24.1 mm [0.94"] 38.0 mm [1.50"] Hole size: A = ø 15.3 SMB46A • 2-piece 12-ga. stainless steel bracket assembly with precision sensor alignment adjustment • 2 mm hex key included Hole center spacing: A to B = 18.5, B = 30.5 12.0 mm [0.47"] 61 mm 64.5 mm SMBQS18Y • Die-cast bracket for 18 mm holes • Includes metal hex nut and lock washer • Allows ± 8° for cabled sensors B Stainless steel 2-axis, side-mount bracket B A B 43 mm Hole size: A = ø 6.6, B = 7.1 x 20.3 25.4 mm [1"] 9.8 mm [0.38"] 16.4 mm [0.65"] 19.5 mm [0.77"] 14.5 mm [0.57"] SMBQS18A • Wrap-around protection bracket • Die-cast bracket • Base fits 18 mm threaded hole • Metal hex nut, lock washer and grommet included • Mounting holes specially designed for QS18AF sensors 19 62 25 A Hole size: A = ø 15.3 All measurements are listed in millimeters, unless noted otherwise. Banner Engineering Corp. Limited Warranty Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability for misuse, abuse, or the improper application or installation of the Banner product. THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE. This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING CORP. BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR WARRANTY, STATUTE, TORT, STRICT LIABILITY, NEGLIGENCE, OR OTHERWISE. Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously manufactured by Banner Engineering Corp. Any misuse, abuse, or improper application or installation of this product or use of the product for personal protection applications when the product is identified as not intended for such purposes will void the product warranty. Any modifications to this product without prior express approval by Banner Engineering Corp will void the product warranties. All specifications published in this document are subject to change; Banner reserves the right to modify product specifications or update documentation at any time. Specifications and product information in English supersede that which is provided in any other language. For the most recent version of any documentation, refer to: www.bannerengineering.com. © Banner Engineering Corp. All rights reserved