QS30EX

WORLD-BEAM® QS30 Sensors Datasheet High-Power Opposed-Mode Sensors • • • • • • • • • • • • • Infared beam with high excess gain — range of over 213 m (700 ft) Excellent noise immunity Excellent for applications where high sensing power is required due to long sensing range or contamination on lenses Excellent optical performance throughout the sensing range Easy two frequency selection to help prevent crosstalk, see Application Note (See Specifications on p. 3) Easy-to-read operating status indicators with bargraph display Bipolar discrete outputs, PNP and NPN Light Operate and Dark Operate models available Models available with 2 m or 9 m (6.5 ft or 30 ft) cable or quick-disconnect fitting Tough ABS housing is rated IEC IP67; NEMA 6P; QD models are washdown tested to DIN 40050-9 (IEC IP69K) Unique water/debris-shedding lens design reduces lens contamination; lens material survives impact, washdown and cleaning chemicals Encapsulated electronics Compact housing — mounting versatility via popular 30 mm threaded barrel or side-mount WARNING: • Do not use this device for personnel protection • Using this device for personnel protection could result in serious injury or death. • This device does not include the self-checking redundant circuitry necessary to allow its use in personnel safety applications. A device failure or malfunction can cause either an energized (on) or deenergized (off) output condition. Models Model1 Cable Supply Voltage Output Type Emitters QS30EX 2 m (6.5 ft) 5-wire cable QS30EXQ 5-pin Euro-style QD 10 V DC to 30 V DC — Receivers QS30ARX 2 m (6.5 ft) 5-wire cable QS30ARXQ 5-pin Euro-style QD QS30RRX 2 m (6.5 ft) 5-wire cable QS30RRXQ 5-pin Euro-style QD Bipolar NPN/PNP Light Operate 10 V DC to 30 V DC Bipolar NPN/PNP Dark Operate Overview Banner QS30 Series high-power opposed-mode sensors are extremely rugged, powerful, and leakproof. They are designed to withstand the most demanding industrial applications, including high-pressure washdown areas. They are powerful enough to burn through heavy fog, dust, and most types of industrial and process contamination. The sensor’s electronics are epoxy-encapsulated for maximum resistance to mechanical shock and vibration. The popular WORLD-BEAM-style housing provides multiple mounting configurations in a minimum of space. 1 Standard 2 m (6.5 ft) cable models are listed. • 9 m (30 ft) cables are available by adding suffix W/30 to the model number of any cabled sensor (for example, QS30EX W/30). A model with a QD connector requires a mating cable (see Cordsets on p. 4). Original Document 115011 Rev. I 18 March 2020 115011 WORLD-BEAM® QS30 Sensors The innovative circuitry used in these sensors provides the best EMI/RFI noise immunity of any non-synchronized emitter/receiver pair. For applications where optical crosstalk between multiple sensor pairs may be a problem, the sensors provide a choice between two frequencies (A and B). (Each emitter must be set to the same frequency as its receiver, see Sensor Alignment on p. 3.) Light Operate and Dark Operate outputs are available, depending on the model. Each model has two outputs that switch simultaneously: one each NPN (sinking) and PNP (sourcing). Additional configuration options are available; contact Banner Engineering for information about the following options: • Additional modulation frequency choices (up to four) • Modified sensor gain • ON-delay or OFF-delay settings • Fixed modulation frequency models Each sensor has a green Power ON/OFF indicator and amber indicators for the selected modulation frequency. In addition, receivers have an amber LED that lights when the outputs are conducting, plus a 4-element light bar that indicates signal strength, relative to the switch point (the higher the number lit, the more light is received). Output Conducting (Amber) Power ON/OFF (Green) Power ON/OFF (Green) Modulation Frequency Selection Indicators Signal Strength Light Bar Sensing Threshold Receiver Indicators Emitter Indicators Figure 1. Receiver and Emitter Indicators Wiring Diagrams Emitters Frequency A Frequency B bn bu wh gy bn bu wh gy Receivers + 10 - 30V dc – Beam Inhibit Frequency Select bn bu wh bk gy + bn bu wh bk gy 10 - 30V dc – Beam Inhibit Frequency Select Load Load Load + 10 - 30V dc – 100 mA max. load Frequency Select + – 10 - 30V dc 100 mA max. load Load Frequency Select Sensor Configuration The modulation frequency (A or B) is selected by the state of the gray wire (on cabled models; pin 5 on QD models – see Wiring Diagrams on p. 2). A “+” voltage or no connection selects frequency A; connecting it to “-” selects frequency B. To disable (or inhibit) the emitter LED for testing the receiver, attach the white wire to “-” voltage. 2 www.bannerengineering.com - Tel: + 1 888 373 6767 P/N 115011 Rev. I WORLD-BEAM® QS30 Sensors Sensor Alignment Adjust the emitter first, then the receiver. 1. Verify that both sensors are wired for the same modulation frequency, then adjust the emitter’s position until the receiver signal strength light bar indicates its highest amount of signal received (the highest number lit). 2. Tighten the emitter mounting hardware, then repeat the process for the receiver. 3. To achieve the best crosstalk immunity, position a single matched emitter within the receiver's field of view (15 degrees). 4. When it is necessary to position an alternate emitter in the receiver's field of view, sensor alignment is required to ensure the matched frequency emitter provides the stronger signal to its receiver, and the alternate frequency emitter does not reduce the signal strength of the receiver (as indicated by the 4-element signal strength light). Specifications Supply Voltage and Current Emitter: 10 V DC to 30 V DC (10% maximum ripple within specified limits); supply current (exclusive of load current): at less than 70 mA Receiver: 10 V DC to 30 V DC (10% maximum ripple within specified limits); supply current (exclusive of load current): at less than 22 mA (exclusive of load) Beam Infrared, 875 nm Sensing Range Excess gain of 2 at 213 m (700 ft) Output Configuration Bipolar current sinking (NPN) white wire; current sourcing (PNP) black wire Output Rating 100 mA max OFF-state leakage current: less than 1 microamp @ 30 V DC ON-state saturation voltage: less than 1 V @ 10 mA DC; less than 1.5 V @ 150 mA DC Protected against false power-up and continuous overload or short circuit of outputs Required Overcurrent Protection WARNING: Electrical connections must be made by qualified personnel in accordance with local and national electrical codes and regulations. Overcurrent protection is required to be provided by end product application per the supplied table. Overcurrent protection may be provided with external fusing or via Current Limiting, Class 2 Power Supply. Supply wiring leads < 24 AWG shall not be spliced. For additional product support, go to www.bannerengineering.com. Supply Wiring (AWG) Required Overcurrent Protection (Amps) 20 5.0 22 3.0 24 2.0 26 1.0 28 0.8 30 0.5 P/N 115011 Rev. I Output Response Time 30 milliseconds ON and 30 milliseconds OFF; 5 ms repeatability Adjustments Light Operate/Dark Operate — dependent on model selected Frequency via gray wire A: Gray (+) B: Gray (-) Emitter only: LED inhibit via white wire White (-) turns emitter LED OFF (to allow verification of sensor operation) Indicators Green LED: Power ON Frequency indicator (A or B) Receiver only: Two LEDs (Green and Amber) Output conducting 4-LED Signal Strength light bar Environmental Rating Cabled models: IEC IP67, NEMA 6P QD models: IP69K per DIN 40050-9 per DIN 40050-9 Construction ABS plastic housing; COP plastic lens Connection 5-wire cable (2 m or 9 m) or 5-pin integral Euro-style quick-disconnect fitting Operating Conditions –20 °C to +60 °C (–4 °F to +140 °F) 95% maximum relative humidity (non-condensing) Mounting Torque Maximum 4.5 N·m (40 Ibf·in) with included 30 mm mounting nut Application Notes 1. 2. 3. When multiple sensors are used in close proximity (see Figure 2, Beam Width for guidance on separation distance), position sensors such that the alternate frequency emitter is not within the receiver's field of view. Contact the Banner Application team for additional information Prolonged outdoor use in direct sunlight may cloud the lens. Contact Banner for other outdoor solutions Conditions in outdoor environments such as rain or fog can cause optical short circuits resulting in a larger effective beam size Certifications www.bannerengineering.com - Tel: + 1 888 373 6767 3 WORLD-BEAM® QS30 Sensors Performance Curves 100000 E X C E S S 4.6 m (15') B E A M 3.0 m (10') 1000 G A I N 0.3 m (1') 0 W I -0.3 m D (-1') T H -3.0 m (-10') -4.6 m (-15') 10000 100 10 1 0 61 m (200') 122 m (400') 183 m (600') 244 m (800') 305 m (1000') 0.3 m (1') 3m (10') 30 m (100') 300 m (1000') DISTANC E DISTANCE Figure 2. Beam Pattern Figure 3. Excess Gain Effective Beam: 33 mm Dimensions QD Models Cabled Models 43.0 mm (1.69") 9.0 mm (0.35") 34.0 mm (1.34") 22.0 mm (0.87") 32.5 mm (1.28") 1.3 mm (0.05") 12.5 mm (0.49") 3.5 mm (0.14") 44.0 mm (1.73") 33.0 mm (1.30") 5.0 mm (0.20") M30 x 1.5 Thread max. torque 6 Nm (53 in lbs) with included 30 mm mounting nut 21 mm (0.83") 2 x ø3.3 mm (0.125") max. torque 0.7 Nm (6 in lbs) 13.0 mm (0.51") Accessories Cordsets 5-Pin Threaded M12/Euro-Style Cordsets—Single Ended Model MQDC1-501.5 Length Style Dimensions 0.50 m (1.5 ft) MQDC1-506 1.83 m (6 ft) MQDC1-515 4.57 m (15 ft) 1 44 Typ. 4 Straight MQDC1-530 4 Pinout (Female) 9.14 m (30 ft) M12 x 1 ø 14.5 www.bannerengineering.com - Tel: + 1 888 373 6767 2 3 5 1 = Brown 2 = White 3 = Blue 4 = Black 5 = Gray P/N 115011 Rev. I WORLD-BEAM® QS30 Sensors 5-Pin Threaded M12/Euro-Style Cordsets—Single Ended Model Length MQDC1-506RA 1.83 m (6 ft) MQDC1-515RA 4.57 m (15 ft) Style Dimensions 32 Typ. [1.26"] 30 Typ. [1.18"] Right-Angle MQDC1-530RA Pinout (Female) 9.14 m (30 ft) M12 x 1 ø 14.5 [0.57"] Brackets SMBQS30L • Right-angle bracket for cable sensor models Clearance for M4 (#8) hardware • • ± 12° tilt adjustment • 14-ga. stainless steel SMBQS30LT • Tall right-angle bracket for QD models ± 8° tilt adjustment • • 14-ga. stainless steel Hole center spacing: A to B=35.0 Hole size: A=ø 4.3, B=ø 4.25x16.3 Hole center spacing: A to B=35.0 Hole size: A=ø 4.3, B=ø 4.25x16.3 SMBQS30Y • Heavy-duty die-cast bracket • M18 vertical mount option • ± 8° tilt adjustment with cabled units • Includes nuts and lock washer SMB30SC Swivel bracket with 30 mm • mounting hole for sensor • Black reinforced thermoplastic polyester • Stainless steel mounting and swivel locking hardware included 67 B 58 29 A Hole center spacing: A=ø 50.8 Hole size: A=ø 7.0, B=ø 30.0 Hole size: A=ø 15.3 Other Compatible Mounting Brackets (see www.bannerengineering.com for more information): • SMB30MM • SMB30A Banner Engineering Corp. Limited Warranty Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability for misuse, abuse, or the improper application or installation of the Banner product. THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE. This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING CORP. BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR WARRANTY, STATUTE, TORT, STRICT LIABILITY, NEGLIGENCE, OR OTHERWISE. Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously manufactured by Banner Engineering Corp. Any misuse, abuse, or improper application or installation of this product or use of the product for personal protection applications when the product is identified as not intended for such purposes will void the product warranty. Any modifications to this product without prior express approval by Banner Engineering Corp will void the product warranties. All specifications published in this document are subject to change; Banner reserves the right to modify product specifications or update documentation at any time. Specifications and product information in English supersede that which is provided in any other language. For the most recent version of any documentation, refer to: www.bannerengineering.com. For patent information, see www.bannerengineering.com/patents. © Banner Engineering Corp. All rights reserved