QS30AF600Q

WORLD-BEAM® QS30 Adjustable-Field Sensors Datasheet Midsize sensors featuring extended range and background suppression mode Features • • • • • • • • • • • Bipolar discrete outputs, PNP and NPN 128 element photo receiver for superior performance on varying colors and textures 600 mm sensing range (90% White Card) in midsize QS30 housing Background suppression models for reliable detection of objects when the background condition is not controlled or fixed Linear multi-turn screw adjustment of cutoff distance Enhanced immunity to fluorescent lights Improved temperature compensation to minimize cutoff distance variation due to ambient temperature changes Powerful, highly collimated visible red sensing beam allows two sensors to be used in close proximity Models available with 2 m or 9 m (6.5 ft or 30 ft) cable or integral metal quickdisconnect; or 150 mm (6 in) pigtail Tough ABS housing is rated IEC IP67; NEMA 6 Mounting versatility via popular 30 mm threaded barrel or side-mount WARNING: • Do not use this device for personnel protection • Using this device for personnel protection could result in serious injury or death. • This device does not include the self-checking redundant circuitry necessary to allow its use in personnel safety applications. A device failure or malfunction can cause either an energized (on) or deenergized (off) output condition. Models - Background Suppression Model Supply Voltage Sensing Range Output Type Adjustable Cutoff Range: 50 to 600 mm QS30AF600 10 to 30 V DC Maximum Sensing Range: 400mm - 6% Black Card; 500mm - 18% Bipolar (1 NPN and 1 PNP) Gray Card; 600mm - 90% White Card Minimum Sensing Range (Dead Zone): 30mm - 6% Black Card Only standard 2 m (6.5 ft) cable models are listed. • To order the 9 m (30 ft) cable model, add the suffix W/30 to the model number (for example, QS30AF600 W/30). • To order the 5-pin integral QD, add the suffix Q to the model number (for example, QS30AF600Q) • To order the 150 mm (6 inch) PVC cable with a 5-pin M12 connector, add the suffix Q5 to the model number (for example, QS30AF600Q5) Overview Banner's WORLD-BEAM® QS30 Adjustable-Field Sensors with Background Suppression ignore objects beyond the set cutoff distance. Background suppression mode can be used in most situations with varying object color and position or with varying background conditions. The default mode for background suppression sensors is Light Operate (LO). Original Document 148757 Rev. D 21 May 2021 148757 WORLD-BEAM® QS30 Adjustable-Field Sensors Figure 1. Sensor Features 1. Green: Power Indicator LED 2. Yellow: Light Sensed Indicator LED (Flashes for Marginal Conditions) 3. Blue/Red: End-of-travel (EOT) Indicator LED 4. Cutoff Distance Adjustment Screw 5. Yellow: Output Indicator LED Configuration Instructions Sensor Orientation To ensure reliable detection, orient the sensor as shown in relation to the target to be detected. Figure 2. Optimal Orientation of Target to Sensor Sensor Setup - Background Suppression (LO mode) 1. Mount the sensor with the darkest object at the longest application distance (the distance to object must be less than shown in Figure 7 on p. 6 for your object color). 2. Turn adjustment pot counter-clockwise until it clicks and EOT LED turns on red (4 turns). 3. Turn the adjustment pot clockwise until the yellow indicator turns on. 4. Replace darkest object with the brightest background at the closest application distance. 5. Turn the adjustment pot clockwise, counting the revolutions, until the Yellow Output LED turns on. 6. Turn the adjustment pot counter-clockwise half the number of turns from step 5. This will place the cutoff distance midway between the object and the background switchpoints (See Figure at right). Figure 3. Set cutoff distance approximately midway between the farthest target and the closest background X: Distance to Object Y: Minimum Separation Between Object and Background 2 www.bannerengineering.com - Tel: + 1 888 373 6767 P/N 148757 Rev. D WORLD-BEAM® QS30 Adjustable-Field Sensors Setup Example Background Suppression Mode Application Example Background Suppression Mode: Objects beyond the set cutoff distance will not be detected. Background suppression mode can be used in most situations with varying object color and position or with varying background conditions. To ensure reliable background suppression, a minimum separation distance between the object and the background is necessary. See Figure 7 on p. 6 to determine the minimum separation distance. Figure 4. Example: An object with a reflectivity similar to black paper is set 300 mm away from the sensor. A background with reflectivity similar to white paper is set 350 mm away from the sensor. According to Figure 7 on p. 6, the minimum separation distance between the object and the background is 20 mm. In this application, reliable detection will be achieved when set up according to the procedure outlined in Sensor Setup - Background Suppression Mode. 1. Object 2. Conveyor 3. Background X: Distance to Object = 300 mm Y: Minimum Separation Between Object and Background > 20 mm Remote Configuration The Remote Configuration function may be used to SET the sensor's cutoff distance remotely or to disable the cutoff distance adjustment screw for security. Connect the gray/Input wire of the sensor to ground (0V dc), with a remote switch connected between them. Pulse the gray/Input wire according to the diagrams in the configuration procedures. The length of the individual pulses is equal to the value T where T is 0.04 s ≤ T≤ 0.8 s. Figure 5. Connecting the gray/Input wire – Object SET: The distance to the target object is sampled; the sensor optimizes the cutoff distance beyond the distance to the target object. In RUN mode, objects located between the minimum sensing range and the cutoff distance are sensed; anything beyond the cutoff distance (e.g., other objects or background surfaces) is ignored. Step Sample Target Object Procedure Present target object Single-pulse the gray/Input wire T Return to Run Mode P/N 148757 Rev. D Sensor returns automatically to RUN mode Result Green Power and Yellow Light Sensed LEDs flash alternately 3 times (EOT LED alternately flashes Red/ Blue 3 times at the same time) SET accepted: Sensor returns directly to RUN mode SET failed: Feedback is displayed for 2 seconds (Yellow Light Sensed LED OFF, Green Power LED flashes 4 times) www.bannerengineering.com - Tel: + 1 888 373 6767 3 WORLD-BEAM® QS30 Adjustable-Field Sensors Cutoff Distance Adjustment Screw Disable/Enable: Step Procedure Disable Result Quad-pulse the gray/Input wire T T T Enable T T EOT LED flashes Red 4 times Cutoff point adjustment screw disabled T T Quad-pulse the gray/Input wire T T T T T EOT LED flashes Blue 4 times Cutoff point adjustment screw enabled T T End-of-Travel (EOT) Indicator LED Cutoff Distance Adjustment Screw Status Result Cutoff distance adjustment screw in between max. and min. end-of-travel limits EOT LED OFF Cutoff distance adjustment screw turned clockwise to max. end-of-travel limit EOT LED ON Blue Cutoff distance adjustment screw turned counter-clockwise to min. end-of-travel limit EOT LED ON Red Cutoff distance adjustment screw turned while disabled EOT LED alternately flashes Red/Blue 4 times Output States Background Suppression Mode Object Inside Minimum Sensing Range Object Between Minimum Sensing Range and Cutoff Distance Object Beyond Cutoff Distance LO DO LO DO Yellow Output LED Undefined ON OFF OFF ON Black Wire (Pin 4) Undefined ON OFF OFF ON White Wire (Pin 2) Undefined ON OFF OFF ON Yellow Light Sensed LED Undefined ON or Flashing (if < 1.5x excess gain) Output OFF Wiring Diagrams Bipolar Outputs 1 + 10-30V dc – 3 2 4 Key: L L 1 = Brown 2 = White 3 = Blue 4 = Black 5 = Gray (Input*) L = Load *Inputs LO (default) or + 5* – DO – Remote Configuration 4 www.bannerengineering.com - Tel: + 1 888 373 6767 P/N 148757 Rev. D WORLD-BEAM® QS30 Adjustable-Field Sensors Specifications Sensing Range Adjustable Cutoff Range: 50 to 600 mm Maximum Sensing Range: 400 mm - 6% Black Card, 500 mm - 18% Gray Card, 600 mm - 90% White Card Minimum Sensing Range (Dead Zone): 30 mm - 6% Black Card Supply Voltage and Current 10 to 30 V dc (10% maximum ripple within specified limits); Current consumption: < 80 mA at 10 V dc; < 40 mA at 30 V dc Repeatability 750 µs Adjustments Four-turn adjustment screw sets cutoff distance between min. and max. positions, clutched at both ends of travel Indicators 2 Indicator LEDs on sensor top: • Green solid: Power ON • Amber solid: Light sensed (excess gain > 1.5x) • Amber flashing: Marginal sensing condition (excess gain < 1.5x) 2 Indicator LEDs on sensor back: • Small Blue/Red End-of-travel (EOT) LED • Large Amber Output LED Supply Protection Protected against reverse polarity and transient voltages Sensing Beam Visible red LED, 660 nm Output Configuration Bi-polar Models: Solid-state bipolar (SPDT): both sinking and sourcing Off-state leakage current: < 5 µA at 30 V dc ON-state saturation voltage: • NPN: less than 1.5 V at 100 mA • PNP: less than 2.0 V at 100 mA Construction ABS housing QD models: nickel-plated brass Output Protection Circuitry Protected against false pulse on power-up and continuous overload or short circuit of outputs. Output Response 5 millisecond ON/OFF; 200 ms delay on power-up; outputs do not conduct during this time Environmental Rating IEC IP67; NEMA 6 Connections 2 m (6.5 ft) 5-wire PVC cable, 9 m (30 ft) PVC cable, or 5-pin Integral QD or Euro-style 150 mm (6 in) pigtail QD, depending on model Operating Conditions Temperature: –20 °C to +60 °C (–4 °F to +140 °F) Humidity: 95% at +50 °C maximum relative humidity (non-condensing) Certifications Performance Curves Figure 6. Typical emitter spot diameter vs. distance 22 20 18 Spot Size (mm) 16 14 12 Spot Size 10 8 6 4 2 0 0 100 200 300 400 500 600 Distance (mm) P/N 148757 Rev. D www.bannerengineering.com - Tel: + 1 888 373 6767 5 WORLD-BEAM® QS30 Adjustable-Field Sensors Figure 7. Minimum separation distance* between object and background: background suppression mode 50 18% (Gray Object) Minimum Separation (mm) 6% (Black Object) 40 30 * Targets with severe color contrasts can increase the Minimum Separation Distance 20 90% (White Object) 10 0 0 100 200 300 400 500 600 700 Distance (mm ) Excess Gain Curves Figure 8. QS30AF600 Excess Gain Curve (based on 90% White Card) Excess Gain 1000 100 10 1 10 100 Distance (mm) 1000 Dimensions (QD Models) 51,1 [ 2.01 52,6 [ 2] ] 22 [ .87 1,4 [ .05 ] M30 X 1.5 11 [ .43 ] 2X ] 3,25 [ .128 ] 13,7 [ .5 ] 8,3 [ .3 ] RECEIVER 15,5 [ .61 44 [ 1.73 ] 13 [ .51 ] 33 [ 1.30 ] ] EMITTER 66,15 [ 2.6 5,5 [ .22 22,15 [ .9 ] M12 X 1 12,5 [ .49 16,3 [ .64 6 ] ] ] ] www.bannerengineering.com - Tel: + 1 888 373 6767 P/N 148757 Rev. D WORLD-BEAM® QS30 Adjustable-Field Sensors Dimensions (Cable Models) 51,1 [ 2.01 52,6 [ 2] ] 22 [ .87 ] M30 X 1.5 1,4 [ .05 11 [ .43 ] 2X ] 3,25 [ .128 ] 13,7 [ .5 ] 8,3 [ .3 ] RECEIVER 15,5 [ .61 44 [ 1.73 ] 13 [ .51 ] 33 [ 1.30 ] ] 52,7 [ 2.07 ] EMITTER 8,7 [ .34 ] 12,5 [ .49 16,3 [ .64 5,5 [ .22 ] ] ] Quick-Disconnect (QD) Cordsets 5-Pin Threaded M12 Cordsets—Single Ended Model MQDC1-501.5 Length Style 0.5 m (1.5 ft) MQDC1-506 2 m (6.5 ft) MQDC1-515 5 m (16.4 ft) MQDC1-530 9 m (29.5 ft) MQDC1-506RA 2 m (6.5 ft) MQDC1-515RA 5 m (16.4 ft) Dimensions 44 Typ. Straight M12 x 1 ø 14.5 30 Typ. [1.18"] 9 m (29.5 ft) 1 4 32 Typ. [1.26"] Right-Angle MQDC1-530RA Pinout (Female) 2 3 5 1 = Brown 2 = White 3 = Blue 4 = Black 5 = Gray M12 x 1 ø 14.5 [0.57"] Banner Engineering Corp. Limited Warranty Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability for misuse, abuse, or the improper application or installation of the Banner product. THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE. This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING CORP. BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR WARRANTY, STATUTE, TORT, STRICT LIABILITY, NEGLIGENCE, OR OTHERWISE. Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously manufactured by Banner Engineering Corp. Any misuse, abuse, or improper application or installation of this product or use of the product for personal protection applications when the product is identified as not intended for such purposes will void the product warranty. Any modifications to this product without prior express approval by Banner Engineering Corp will void the product warranties. All specifications published in this document are subject to change; Banner reserves the right to modify product specifications or update documentation at any time. Specifications and product information in English supersede that which is provided in any other language. For the most recent version of any documentation, refer to: www.bannerengineering.com. For patent information, see www.bannerengineering.com/patents. © Banner Engineering Corp. All rights reserved