Q20PAF200Q5

WORLD-BEAM® Q20 Sensor with Background Suppression Datasheet Compact sensors featuring adjustable range background suppression mode • • • • • • • • Photoelectric sensors in a compact, rugged, sealed, over-molded plastic housing Standard 3 mm threaded mounting holes on 25.4 mm (1 in) spacing Simple single-turn potentiometer adjustment of cutoff distance from 30 to 200 mm Enhanced immunity to fluorescent lights Crosstalk immunity algorithm allows two sensors to be used in close proximity High-intensity, bright red LED spot makes sensor alignment fast and easy Bright indicator LEDs show operating status from 360˚ Small bright red spot for reliable detection of colorfully printed packages and small parts or features WARNING: • Do not use this device for personnel protection • Using this device for personnel protection could result in serious injury or death. • This device does not include the self-checking redundant circuitry necessary to allow its use in personnel safety applications. A device failure or malfunction can cause either an energized (on) or deenergized (off) output condition. Models Model1 Output Type Q20NAF200 Complementary NPN Q20PAF200 Complementary PNP Q20KAF200Q7 Sensing Range Supply Voltage Adjustable Cutoff: 30 mm to 200 mm 10 V dc to 30 V dc IO-Link Overview The WORLD-BEAM® Q20 Sensor with Background Suppression detects targets within the cutoff distance while ignoring objects in the background. Background suppression mode is recommended when target position is repeatable, but target color and background conditions vary. 3 1 2 Key 1 Green LED: Power Indicator 2 Amber LED: Light Sensed Indicator (Flashes for Marginal Conditions) 3 Cutoff Point Adjustment Potentiometer 1 2 m (6.5 ft) PVC cabled models are listed for the complementary output models. 2 m (6.5 ft) and 9 m (30 ft) PVC cabled options are not available on IO-Link models. • To order the 9 m (30 ft) PVC cable model, add the suffix "W/30" to the cabled model number. For example, Q20NAF200 W/30. • To order the 4-pin M8/Pico-style integral quick disconnect model, add the suffix "Q7" to the model number. For example, Q20NAF200Q7. • To order the 150 mm (6 in) PVC cable model with a 4-pin M12/Euro-style quick disconnect, add the suffix "Q5" to the model number. For example, Q20NAF200Q5. • To order the 150 mm (6 in) PVC cable model with a 4-pin M8/Pico-style quick disconnect, add the suffix "Q" to the model number. For example, Q20NAF200Q. • Models with a quick disconnect require a mating cordset. Original Document 208516 Rev. B 31 July 2019 208516 WORLD-BEAM® Q20 Sensor with Background Suppression Installation Instructions Sensor Orientation Optimize detection reliability and minimum object separation performance with correct sensor-to-target orientation. To ensure reliable detection, orient the sensor as shown in relation to the target to be detected. Figure 1. Optimal Orientation of Target to Sensor Wiring Diagrams Cabled wiring diagrams are shown. Quick disconnect wiring diagrams are functionally identical. NPN Output 1 4 2 1 + 10-30V dc – 3 4 Load 2 Load 4-pin M8/Pico-style Male QD 2 1 – 10-30V dc + IO-Link with PNP Output Load Load 1 IO-Link 3 PNP Output 4 + CH1 Load 3 2 Key 10–30 V dc 1 = Brown 2 = White 3 = Blue 4 = Black – CH2 Load 4-pin M12/Euro-style Male QD 4 1 2 3 4 3 Set up the Sensor Background Suppression Mode: Objects beyond the set cutoff distance will not be detected. Background suppression mode can be used in most situations with varying object colors and positions or with varying background conditions. To ensure reliable background suppression, a minimum separation distance between the object and the background is necessary. Object Background X: Distance to the Object Y: Minimum Separation Between the Object and the Background Set the cutoff distance approximately midway between the farthest object and the closest background. Y X Cutoff Distance Figure 2. Minimum Separation Distance 1. Mount the sensor with the darkest object at the longest application distance. The distance to the object must be less than shown in Figure 4 (p. 5) for your object color. 2 www.bannerengineering.com - Tel: + 1 888 373 6767 P/N 208516 Rev. B WORLD-BEAM® Q20 Sensor with Background Suppression 2. 3. 4. 5. 6. Turn the adjustment potentiometer counter-clockwise until the amber indicator turns off. Turn the adjustment potentiometer clockwise until the amber indicator turns on. Replace the darkest object with the brightest background at the closest application distance. Turn the adjustment potentiometer clockwise until the amber indicator turns on. Turn the adjustment potentiometer counter-clockwise approximately half of the adjustment rotation from the previous step. This places the cutoff distance approximately half-way between the object and the background switch points. If sufficient separation exists between the object and background, the sensor is ready for operation. IO-Link Interface IO-Link is a point-to-point communication link between a master device and sensor. Use IO-Link to parameterize sensors and transmit process data automatically. For the latest IO-Link protocol and specifications, see www.io-link.com. Each IO-Link device has an IODD (IO Device Description) file that contains information about the manufacturer, article number, functionality etc. This information can be easily read and processed by the user. Each device can be unambiguously identified via the IODD as well as via an internal device ID. Download the Q20's IO-Link IODD package (p/n 209012) from Banner Engineering's website at www.bannerengineering.com. Banner has also developed Add On Instruction (AOI) files to simplify ease-of-use between the Q20, multiple third-party vendors' IO-Link masters, and the Logix Designer software package for Rockwell Automation PLCs. Three types of AOI files for Rockwell Allen-Bradley PLCs are listed below. These files and more information can be found at www.bannerengineering.com. Process Data AOIs—These files can be used alone, without the need for any other IO-Link AOIs. The job of a Process Data AOI is to intelligently parse out the Process Data word(s) in separate pieces of information. All that is required to make use of this AOI is an EtherNet/IP connection to the IO-Link Master and knowledge of where the Process Data registers are located for each port. Parameter Data AOIs—These files require the use of an associated IO-Link Master AOI. The job of a Parameter Data AOI, when working in conjunction with the IO-Link Master AOI, is to provide quasi-realtime read/write access to all IO-Link parameter data in the sensor. Each Parameter Data AOI is specific to a given sensor or device. IO-Link Master AOIs—These files require the use of one or more associated Parameter Data AOIs. The job of an IO-Link Master AOI is to translate the desired IO-Link read/write requests, made by the Parameter Data AOI, into the format a specific IO-Link Master requires. Each IO-Link Master AOI is customized for a given brand of IO-Link Master. Add and configure the relevant Banner IO-Link Master AOI in your ladder logic program first; then add and configure Banner IOLink Device AOIs as desired, linking them to the Master AOI as shown in the relevant AOI documentation. Specifications Supply Voltage 10 V dc to 30 V dc (10% maximum ripple within specified limits) Maximum Power Consumption (exclusive of load) Less than 300 mW Output Response 1.7 milliseconds ON; 1.1 milliseconds OFF Note: 200 millisecond delay on power-up; outputs do not conduct during this time Sensing Beam Visible red LED, 640 nm Adjustments Single-turn adjustment potentiometer sets the cutoff distance between minimum and maximum positions Supply Protection Circuitry Protected against reverse polarity and transient voltages Repeatability 130 µs (standard mode) Output Configuration Solid-state complementary: open collector NPN or PNP, depending on model Rating: 50 mA per output Output Voltage High: Greater than Vsupply - 2.5 V Output Voltage Low: Less than 2.5 V For loads less than 1 Meg Ohm Protected against false pulse on power-up and continuous overload or short circuit of outputs Indicators 2 LED indicators on sensor top: Green solid: Power on Amber: Light sensed Amber flashing: Marginal sensing condition P/N 208516 Rev. B Construction ABS front housing and gain adjuster, PMMA lenses; Copolyamide rear housing www.bannerengineering.com - Tel: + 1 888 373 6767 3 WORLD-BEAM® Q20 Sensor with Background Suppression Connections 2 m (6.5 ft) unterminated 4-wire PVC cable; 9 m (30 ft) unterminated 4wire PVC cable; 150 mm (6 in) PVC cable with a 4-pin M8/Pico-style quick disconnect; 150 mm (6 in) PVC cable with a 4-pin M12/Euro-style quick disconnect or Integral 4-pin M8/Pico-style quick disconnect, depending on model Models with a quick disconnect require a mating cordset Required Overcurrent Protection IO-Link Interface Supports Smart Sensor Profile: Yes Baud Rate: 38400 bps Process Data Widths: 16 bits IODD Files: Provides all programming options plus additional functionality; please see the IO-Link Data Reference Guide for more details WARNING: Electrical connections must be made by qualified personnel in accordance with local and national electrical codes and regulations. Overcurrent protection is required to be provided by end product application per the supplied table. Overcurrent protection may be provided with external fusing or via Current Limiting, Class 2 Power Supply. Supply wiring leads < 24 AWG shall not be spliced. For additional product support, go to www.bannerengineering.com. Supply Wiring (AWG) Required Overcurrent Protection (Amps) Environmental Rating IEC IP67; NEMA 6 20 5.0 22 3.0 Operating Conditions –20 °C to +60 °C (–4 °F to +140 °F) 95% relative humidity at 50 °C (non-condensing) 24 2.0 26 1.0 28 0.8 30 0.5 Vibration and Mechanical Shock All models meet MIL-STD-202F, Method 201A (Vibration: 10 Hz to 60 Hz maximum, 0.06 inch (1.52 mm) double amplitude, 10G maximum acceleration) requirements. Also meets IEC 60947-5-2 (Shock: 30G 11 ms duration, half sine wave) requirements. Certifications Dimensions Cabled and Pigtail QD Models 20.0 mm (0.79") 3.3 mm (0.13") 12.0 mm (0.47") 1.8 mm (0.07") 3.3 mm (0.13") Integral QD Models 10.5 mm (0.42") 25.4 mm (1.00") 9.9 mm (0.39") 32.0 mm (1.26") 42.0 mm (1.65") 2X M3 X0.5 Max. Torque 0.56 Nm (5 in. lbs.) 2 - M3 screws (12 mm) washers included Performance Curves The minimum sensing range for 6% reflectivity is 14 mm. 4 www.bannerengineering.com - Tel: + 1 888 373 6767 P/N 208516 Rev. B WORLD-BEAM® Q20 Sensor with Background Suppression Q20EAF Minimum Separation Between Object and Background 40 Minimum Separation Object to Background Dimension “Y” (mm) 10 Emitter Beam Diameter (mm) 9 8 7 6 5 4 3 2 1 0 0 20 40 60 80 100 120 140 160 180 200 Object/Background 30 gray/white 20 black/white 10 white/white 0 25 50 75 100 125 150 175 200 Distance to Object, Dimension “X” (mm) Range (mm) Figure 3. Emitter Beam Diameter graph Figure 4. Minimum Separation Between Object and Background Excess Gain Curves 1000 EXCESS GAIN EXCESS GAIN 1000 100 10 100 10 1 1 1 10 100 1000 1 10 100 1000 DISTANCE (mm) DISTANCE (mm) Figure 5. 30 mm Excess Gain Figure 6. 200mm Excess Gain Accessories Quick-Disconnect (QD) Cordsets 4-Pin Threaded M12/Euro-Style Cordsets—Single Ended Model Length MQDC-406 1.83 m (6 ft) MQDC-415 4.57 m (15 ft) MQDC-430 9.14 m (30 ft) MQDC-450 15.2 m (50 ft) MQDC-406RA 1.83 m (6 ft) MQDC-415RA 4.57 m (15 ft) MQDC-430RA 9.14 m (30 ft) Style Dimensions 44 Typ. Straight M12 x 1 ø 14.5 P/N 208516 Rev. B 15.2 m (50 ft) 1 4 32 Typ. [1.26"] 30 Typ. [1.18"] Right-Angle MQDC-450RA Pinout (Female) 2 3 1 = Brown 2 = White 3 = Blue 4 = Black M12 x 1 ø 14.5 [0.57"] www.bannerengineering.com - Tel: + 1 888 373 6767 5 WORLD-BEAM® Q20 Sensor with Background Suppression 4-Pin Snap-on M8/Pico-Style Cordsets—Single Ended Model Length Style Dimensions Pinout (Female) 32 Typ. PKG4-2 2 m (6.56 ft) Straight ø 9.0 2 m (6.56 ft) Right-Angle 2 1 3 29 Typ. PKW4Z-2 4 1 = Brown 2 = White 3 = Blue 4 = Black 15 Typ. ø 10.9 4-Pin Threaded M8/Pico-Style Cordsets—Single Ended Model Length PKG4M-2 2 m (6.56 ft) PKG4M-5 5 m (16.4 ft) PKG4M-9 9 m (29.5 ft) PKW4M-2 2 m (6.56 ft) PKW4M-5 5 m (16.4 ft) Style Dimensions 35 Typ. Straight ø 9.5 M8 x 1 4 2 1 3 28 Typ. 1 = Brown 2 = White 3 = Blue 4 = Black 20 Typ. Right Angle PKW4M-9 Pinout (Female) 9 m (29.5 ft) M8 x 1 ø 9.5 Mounting Brackets SMBQ20L • Sensor vertical base mount • ±5° tip, ±7° swivel • Stainless steel 16 4X Ø3.2 40 16 4X Ø3.2 4X Ø3.4 6 Ø3.2 4X Ø3.4 23 55 15 36 2X Ø3.2 4X Ø3.4 14 SMBQ20H • Sensor horizontal flange mount • ±10° swivel • Stainless steel SMBQ20LV • Sensor vertical back mount • ±10° tip • Stainless steel 31 SMBQ20U • Sensor vertical base mount with protection • ±22.5° swivel • Stainless steel www.bannerengineering.com - Tel: + 1 888 373 6767 23 4X Ø3.2 39 12.5 34 4X Ø3.2 P/N 208516 Rev. B WORLD-BEAM® Q20 Sensor with Background Suppression Banner Engineering Corp. Limited Warranty Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability for misuse, abuse, or the improper application or installation of the Banner product. THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE. This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING CORP. BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR WARRANTY, STATUTE, TORT, STRICT LIABILITY, NEGLIGENCE, OR OTHERWISE. Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously manufactured by Banner Engineering Corp. Any misuse, abuse, or improper application or installation of this product or use of the product for personal protection applications when the product is identified as not intended for such purposes will void the product warranty. Any modifications to this product without prior express approval by Banner Engineering Corp will void the product warranties. All specifications published in this document are subject to change; Banner reserves the right to modify product specifications or update documentation at any time. Specifications and product information in English supersede that which is provided in any other language. For the most recent version of any documentation, refer to: www.bannerengineering.com. For patent information, see www.bannerengineering.com/patents. FCC Part 15 and CAN ICES-3 (B)/NMB-3(B) This device complies with part 15 of the FCC Rules and CAN ICES-3 (B)/NMB-3(B). Operation is subject to the following two conditions: 1. 2. This device may not cause harmful interference, and This device must accept any interference received, including interference that may cause undesired operation. This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules and CAN ICES-3 (B)/NMB-3(B). These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: • Reorient or relocate the receiving antenna. • Increase the separation between the equipment and receiver. • Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. • Consult the manufacturer. © Banner Engineering Corp. All rights reserved