QS30LP

WORLD-BEAM® QS30 Series Sensor (DC Voltage) Instruction Manual Compact, self-contained photoelectric sensors in universal-style housing • • • • • • • • • Advanced one-piece photoelectric sensors with exceptional long-range optical performance Compact housing with mounting versatility, via its popular 30 mm threaded barrel or side-mount holes 10 V DC to 30 V DC operation with bipolar discrete outputs, NPN and PNP Selectable Light or Dark Operate, depending on wiring Tough ABS/polycarbonate blend housing is rated to IEC IP67; NEMA 6 Easy-to-see sensor status indicators: two status LEDs visible from 360°; extra-large Output indicator on back of sensor housing (except emitters) visible from long distance Opposed, retroreflective, polarized retroreflective, diffuse and fixed-field (200 mm, 400 mm, or 600 mm cutoff) models available Retroreflective, polarized retroreflective, and diffuse models have potentiometer on back of housing for easy sensor range adjustment Choose 2 m integral cable or M12/Euro-style integral QD models WARNING: Not To Be Used for Personnel Protection Never use this device as a sensing device for personnel protection. Doing so could lead to serious injury or death. This device does not include the self-checking redundant circuitry necessary to allow its use in personnel safety applications. A sensor failure or malfunction can cause either an energized or de-energized sensor output condition. Models Model 1 QS30E (emitter) QS30R (receiver) Sensing Mode Opposed QS30LP Polarized Retroreflective QS30LV Retroreflective QS30D Diffuse Range 2 Beam 875 nm Infrared Effective Beam: 18 mm (0.7 in) 630 nm Visible Red 940 nm Infrared QS30FF200 QS30FF400 60 m (200 ft) Output N/A 8 m (26 ft) 12 m (40 ft) 1 m (3.3 ft) Bipolar NPN/PNP 200 mm (8 in) Fixed Field 680 nm Visible Red QS30FF600 400 mm (16 in) 600 mm (24 in) Fixed-Field Mode Overview QS30 self-contained fixed-field sensors are small, powerful, visible red diffuse mode sensors with far-limit cutoff (a type of background suppression). Their high excess gain and fixed-field technology allow detection of objects of low reflectivity, while ignoring background surfaces. The cutoff distance is fixed. Backgrounds and background objects must always be placed beyond the cutoff distance. Fixed-Field Sensing – Theory of Operation The WORLD-BEAM QS30 Series Sensor compares the reflections of its emitted light beam (E) from an object back to the sensor's two differently aimed detectors, R1 and R2. See Figure 1 on p. 2. If the near detector's (R1) light signal is stronger than the far detector's (R2) light signal (see object A in the Figure below, closer than the cutoff distance), the sensor responds to the object. If the far detector's (R2) light signal is stronger than the near detector's (R1) light signal (see object B in the Figure below, beyond the cutoff distance), the sensor ignores the object. The cutoff distance for the QS30 is fixed at 200 mm, 400 mm, or 600 mm (8 in, 16 in, or 24 in). Objects lying beyond the cutoff distance are usually ignored, even if they are highly reflective. However, under certain conditions, it is possible to falsely detect a background object (see Background Reflectivity and Placement on p. 2). 1 Only standard 2 m (6.5 ft) cabled models are listed. • To order the 9 m (30 ft) integral cable model, add suffix “W/30” to the model number (for example, QS30E W/30). • To order the 5-pin integral M12/Euro-style quick disconnect (QD), add suffix “Q” (for example, QS30EQ). 2 Polarized Retroreflective and Retroreflective ranges are specified using a model BRT-84 retroreflector. Original Document 119165 Rev. E 8 March 2021 119165 WORLD-BEAM® QS30 Series Sensor (DC Voltage) Figure 1. Fixed-Field Concept Receiver Elements Cutoff Distance Object B or Background Object A Lenses Near R1 Detector Far R2 Detector Emitter Figure 2. Fixed-Field Sensing Axis Sensing Axis E R1 R2 Sensing Range E Object is sensed if amount of light at R1 is greater than the amount of light at R2 In the drawings and information provided in this document, the letters E, R1, and R2 identify how the sensor's three optical elements (Emitter "E", Near Detector "R1", and Far Detector "R2") line up across the face of the sensor. The location of these elements defines the sensing axis, see Figure 2 on p. 2. The sensing axis becomes important in certain situations, such as those illustrated in Figure 5 on p. 3 and Figure 6 on p. 3. Configuring a Sensor Sensing Reliability For highest sensitivity, position the target for sensing at or near the point of maximum excess gain. Refer to the Performance Curves for the excess gain. Sensing at or near this distance makes the maximum use of each sensor’s available sensing power. The background must be placed beyond the cutoff distance. Note that the reflectivity of the background surface also may affect the cutoff distance. Following these guidelines improves sensing reliability. Background Reflectivity and Placement Avoid mirror-like backgrounds that produce specular reflections. A false sensor response occurs if a background surface reflects the sensor's light more to the near detector (R1) than to the far detector (R2). The result is a false ON condition (Figure 3 on p. 2). Correct this problem by using a diffusely reflective (matte) background, or angling either the sensor or the background (in any plane) so the background does not reflect light back to the sensor (Figure 4 on p. 2). Position the background as far beyond the cutoff distance as possible. An object beyond the cutoff distance, either stationary (and when positioned as shown in Figure 5 on p. 3), or moving past the face of the sensor in a direction perpendicular to the sensing axis, may cause unwanted triggering of the sensor if more light is reflected to the near detector than to the far detector. Correct the problem by rotating the sensor 90° (Figure 6 on p. 3). The object then reflects the R1 and R2 fields equally, resulting in no false triggering. A better solution, if possible, may be to reposition the object or the sensor. Figure 4. Reflective Background - Solution Cutoff Distance Fixed Sensing Field Figure 3. Reflective Background - Problem Cutoff Distance R1 = Near Detector R2 = Far Detector E = Emitter Reflective Background QS30FF R1 R2 E R1 R2 E Strong Direct Reflection to R1 Reflective Background Core of Emitted Beam Strong Direct Reflection Away From Sensor Core of Emitted Beam Fixed Sensing Field 2 QS30FF R1 = Near Detector R2 = Far Detector E = Emitter www.bannerengineering.com - Tel: + 1 888 373 6767 P/N 119165 Rev. E WORLD-BEAM® QS30 Series Sensor (DC Voltage) Figure 5. Object Beyond Cutoff - Problem Figure 6. Object Beyond Cutoff - Solution Cutoff Distance QS30FF Cutoff Distance QS30FF R1 R2 E E, R2, R1 Fixed Sensing Field E = Emitter R2 = Far Detector R1 = Near Detector Reflective Background or Moving Object R1 = Near Detector R2 = Far Detector E = Emitter A reflective background object in this position or moving across the sensor face in this axis and direction may cause a false sensor response. Fixed Sensing Field Reflective Background or Moving Object A reflective background object in this position or moving across the sensor face in this axis is ignored. Color Sensitivity The effects of object reflectivity on cutoff distance, though small, may be important for some applications. It is expected that at any given cutoff setting, the actual cutoff distance for lower reflectance targets is slightly shorter than for higher reflectance targets. This behavior is known as color sensitivity. For example, an excess gain of 1 for an object that reflects 1/10 as much light as the 90% white card is represented by the horizontal graph line at excess gain = 10. An object of this reflectivity results in a far limit cutoff of approximately 190 mm (7.5 in) cutoff model, for example; and 190 mm (7.5 in) represents the cutoff for this sensor and target. These excess gain curves were generated using a white test card of 90% reflectance. Objects with reflectivity of less than 90% reflect less light back to the sensor, and thus require proportionately more excess gain in order to be sensed with the same reliability as more reflective objects. When sensing an object of very low reflectivity, it may be especially important to sense it at or near the distance of maximum excess gain. Wiring Diagrams Cabled Emitters brown Other Cabled Models 1 3 2 4 5 + 10–30 V DC blue – Key + 10–30 V DC – Load Load 1. 2. 3. 4. 5. Brown White Blue Black Gray LO/DO Select Cabled wiring diagrams are shown. Quick disconnect wiring diagrams are functionally identical. Specifications Supply Voltage 10 V DC to 30 V DC (10% max. ripple) at less than 40 mA, exclusive of load Protected against reverse polarity and transient voltages Output Response Opposed Mode: 5 milliseconds ON and OFF All others: 2 milliseconds NOTE: 100 millisecond delay on power-up; outputs do not conduct during this time Repeatability Opposed Mode: not applicable All others: 500 microseconds Cutoff Point Tolerance Fixed-Field only: ± 5% of nominal cutoff distance Construction and Mounting ABS housing, rated IEC IP67; NEMA 6; Acrylic lens cover 3 mm mounting hardware included Connections 2 m (6.5 ft) unterminated 5-wire PVC cable; 9 m (30 ft) unterminated 5-wire PVC cable ; or Integral 5-pin M12/Euro-style male quick disconnect Application Tip for the QS30LV Model For best sensing reliability, targets should be a minimum of 0.5m from the sensor Output Configuration Bipolar: One current sourcing and one current sinking Rating: 100 mA maximum each output at 25 °C Off-state leakage current: NPN: less than 200 μA PNP: less than 10 μA ON-state saturation voltage: NPN: less than 1.6 V at 100 mA PNP: less than 2.0 V at 100 mA Protected against false pulse on power-up and continuous overload or short circuit of outputs Adjustments Selectable Light/Dark Operate is achieved via the gray wire. Opposed, Retroreflective, and Polarized Retroreflective models: Light Operate - Low (0 V to 3 V)* Dark Operate - High (open or 5 V to 30 V)* Diffuse and Fixed-Field models: Light Operate - High (open or 5 V to 30 V)* Dark Operate - Low (0 V to 3 V)* Diffuse, Retroreflective, and Polarized Retroreflective mode models (only): Single-turn Sensitivity (Gain) adjustment potentiometer * Input impedance 10 kΩ P/N 119165 Rev. E www.bannerengineering.com - Tel: + 1 888 373 6767 3 WORLD-BEAM® QS30 Series Sensor (DC Voltage) Operating Conditions –20 °C to +70 °C (–4 °F to +158 °F) 95% at +50 °C maximum relative humidity (non-condensing) Vibration and Mechanical Shock All models meet MIL-STD-202F, Method 201A (Vibration: 10 Hz to 60 Hz maximum, 0.06 inch (1.52 mm) double amplitude, 10G maximum acceleration) requirements. Also meets IEC 60947-5-2 (Shock: 30G 11 ms duration, half sine wave) requirements. Certifications Pending Indicators 2 LEDs on sensor top: Green Yellow On Power on Light sensed Flashing Output overloaded (except receivers) Marginal excess gain (1–1.5× excess gain) Large oval LED on sensor back (except emitters): Yellow on indicates the output is conducting Performance Curves For the diffuse models, the performance is based on using a 90% reflectance white test card. Opposed Mode Diffuse Mode Excess Gain Beam Pattern Excess Gain Beam Pattern 1000 QS30D 1000 G A I N Diffuse Mode Opposed Mode QS30 6m 100 15' Opposed Mode 3m 10 1 0.3 m 1' 3m 10' 30 m 100' 10' 1.5 m 5' 0 0 1.5 m 5' EXCESS GAIN E X C E S S QS30 100 QS30D 60 mm 2.4" Diffuse 40 mm 1.6" 20 mm 0.8" 0 10 0 20 mm 0.8" 3m 10' 40 mm 1.6" 6m 15' 60 mm 2.4" 0 300 m 1000' 15 m 50' 30 m 100' 46 m 150' 61 m 200' 1 1 mm 0.04" 76 m 250' DISTANCE DISTANCE 10 mm 0.4" 100 mm 4" 1000 mm 40" 0 200 mm 8" DISTANCE 400 mm 16" 600 mm 24" 800 mm 1000 mm 32" 40" DISTANCE For the polarized retroreflective and retroreflective models, the performance is based on using the specified retroreflector. Polarized Retroreflective Retroreflective Excess Gain Beam Pattern Excess Gain 1000 BRT-92 x 92 BRT-84 BRT-3 BRT-THG-3X3 1000 G A I N QS30LP Polarized Retroreflective QS30LP 160 mm 100 Polarized Retroreflective 100 mm 40 mm 3.9" 1.6" 0 10 6.3" 0 40 mm 1.6" 100 mm 3.9" 160 mm 6.3" 1 .01 m 0.04' 0.1 m 0.4' 1m 4' DISTANCE 10 m 40.0' 0 2m 8' 4m 16' 6m 24' DISTANCE 8m 32' 10 m 40' EXCESS GAIN E X C E S S BRT-92 x 92 BRT-84 BRT-3 BRT-THG-3X3 Beam Pattern QS30LV Retroreflective 100 QS30LV 160 mm 10 Retroreflective 6.3 in 100 mm 3.9 in 40 mm 1.6 in 0 0 40 mm 1.6 in 100 mm 3.9 in 160 mm 6.3 in 1 0.1 m 0.4 ft 1m 4 ft 10 m 40 ft DISTANCE 100 m 400 ft 0 3m 10 ft 6m 20 ft 9m 30 ft 12 m 40 ft 15 m 50 ft DISTANCE Fixed field performance is based on using a 90% reflectance white test card. 4 www.bannerengineering.com - Tel: + 1 888 373 6767 P/N 119165 Rev. E WORLD-BEAM® QS30 Series Sensor (DC Voltage) Fixed Field 200 mm 1000 E X C E S S G A I N 400 mm E X C E S S Fixed-Field Mode 100 10 1 1 mm 0.04" G A I N 10 mm 0.4" 1000 1000 QS30FF200 100 mm 4" 1000 mm 40" 600 mm QS30FF400 E X C E S S Fixed-Field Mode 100 G A I N 10 1 1 mm 0.04" DISTANCE 10 mm 0.4" 100 mm 4" QS30FF600 Fixed-Field Mode 100 10 1 1 mm 0.04" 1000 mm 40" DISTANCE ø 10 mm spot size at 160 mm focus ø 7 mm spot size at 200 mm cutoff Using 18% gray test card: performance will be 95% of values shown. Using 6% black test card: performance will be 90% of values shown. 10 mm 0.4" 100 mm 4" 1000 mm 40" DISTANCE ø 10 mm spot size at 160 mm focus ø 10 mm spot size at 400 mm cutoff Using 18% gray test card: performance will be 90% of values shown. Using 6% black test card: performance will be 85% of values shown. ø 10 mm spot size at 160 mm focus ø 15 mm spot size at 600 mm cutoff Using 18% gray test card: performance will be 85% of values shown. Using 6% black test card: performance will be 75% of values shown. Dimensions Cabled Models QD Models 35.0 mm (1.38") 16.0 mm (0.63") 33.0 mm (1.30") 12.5 mm (0.47") 1.3 mm (0.05") 22.0 mm (0.87") Yellow and Green LEDs 44.0 mm (1.73") Yellow LED Output Indicator M30 x 1.5 Thread max. torque 6 Nm (53 in lbs) with included 30 mm mounting nut 13.0 mm (0.51") 5.0 mm (0.20") 2 x ø3.3 mm (0.125") max. torque 0.7 Nm (6 in lbs) All measurements are listed in millimeters [inches], unless noted otherwise. Accessories Quick-Disconnect Cables 5-Pin Threaded M12/Euro-Style Cordsets—Single Ended Model MQDC1-501.5 Length Style Dimensions MQDC1-506 2 m (6.5 ft) MQDC1-515 5 m (16.4 ft) 1 44 Typ. 4 Straight MQDC1-530 P/N 119165 Rev. E Pinout (Female) 0.5 m (1.5 ft) M12 x 1 ø 14.5 9 m (29.5 ft) www.bannerengineering.com - Tel: + 1 888 373 6767 2 3 5 1 = Brown 2 = White 3 = Blue 4 = Black 5 = Gray 5 WORLD-BEAM® QS30 Series Sensor (DC Voltage) 5-Pin Threaded M12/Euro-Style Cordsets—Single Ended Model Length MQDC1-506RA 2 m (6.5 ft) MQDC1-515RA 5 m (16.4 ft) Style Dimensions 32 Typ. [1.26"] 30 Typ. [1.18"] Right-Angle MQDC1-530RA Pinout (Female) 9 m (29.5 ft) M12 x 1 ø 14.5 [0.57"] Sensor Status Indicators S15L Series In-Line Sensor Status Indicator Model Input Type S15LGYPQ PNP S15LGYNQ NPN LED Color Dimensions Female Male 57.8 [2.27] Power ON = Green Input Active = Yellow 27.9 [1.1] 1 4 15.0 [0.59] 2 3 2 3 Wiring 1 1 = Brown, 10 to 30 V DC 2 = White Blue, dc common 4 34 = = Black, Sensor Input Brackets SMBQS30L • Right-angle bracket for cable sensor models • Clearance for M4 (#8) hardware • ± 12° tilt adjustment • 14-ga. stainless steel SMBQS30LT • Tall right-angle bracket for QD models • ± 8° tilt adjustment • 14-ga. stainless steel Hole center spacing: A to B=35.0 Hole size: A=ø 4.3, B=ø 4.25x16.3 Hole center spacing: A to B=35.0 Hole size: A=ø 4.3, B=ø 4.25x16.3 SMBQS30Y • Heavy-duty die-cast bracket • M18 vertical mount option • ± 8° tilt adjustment with cabled units • Includes nuts and lock washer SMBQS30YL • Heavy-duty die-cast bracket designed for industrial protection • M18 vertical mount option • Replaceable window • Includes nuts and lock washer Hole size: A=ø 15.3 Hole size: A=ø 15.3 SMB30A • Right-angle bracket with curved slot for versatile orientation • Clearance for M6 (¼ in) hardware • Mounting hole for 30 mm sensor • 12-ga. stainless steel SMB30MM • 12-ga. stainless steel bracket with curved mounting slots for versatile orientation • Clearance for M6 (¼ in) hardware • Mounting hole for 30 mm sensor 45 C 61 B C 57 B A 69 Hole center spacing: A to B=40 Hole size: A=ø 6.3, B= 27.1 x 6.3, C=ø 30.5 6 57 70 A Hole center spacing: A = 51, A to B = 25.4 Hole size: A = 42.6 x 7, B = ø 6.4, C = ø 30.1 www.bannerengineering.com - Tel: + 1 888 373 6767 P/N 119165 Rev. E WORLD-BEAM® QS30 Series Sensor (DC Voltage) SMB30SC • Swivel bracket with 30 mm mounting hole for sensor • Black reinforced thermoplastic polyester • Stainless steel mounting and swivel locking hardware included All measurements are listed in millimeters [inches], unless noted otherwise. 67 B 58 29 A Hole center spacing: A=ø 50.8 Hole size: A=ø 7.0, B=ø 30.0 Apertures Opposed-mode QS30 sensors may be fitted with apertures to narrow or shape the sensor’s effective beam to more closely match the size or profile of the objects being sensed. A common example is the use of “line” (or “slot”) type apertures to sense thread. Note: The use of apertures reduces the sensing range. Model Description Pieces APQS30-040 1 mm (0.04 in) diameter 6 APQS30-100 2.5 mm (0.10 in) diameter 6 APQS30-200 5 mm (0.20 in) diameter 6 Circular Horizontal Slot APQS30-040H 1 × 12 mm (0.04 in × 0.47 in) 6 APQS30-100H 2.5 × 12 mm (0.10 in × 0.47 in) 6 APQS30-200H 5 × 12 mm (0.20 in × 0.47 in) 6 Vertical Slot APQS30-040V 1 × 17 mm (0.04 in x 0.67 in) 6 APQS30-100V 2.5 × 17 mm (0.10 in × 0.67 in) 6 APQS30-200V 5 × 17 mm (0.20 in × 0.67 in) 6 APQS30-DVHX2 Kit containing two of each aperture above 18 APQS30-DVH Kit containing one each of aperture models: APQS30-040, APQS30-040H, APQS30-040V 18 Reduced Range for QS30E and QS30R Pair with Apertures Aperture Model Maximum Range Aperture on Both Emitter and Receiver Aperture on Receiver Only APQS30-040 0.5 m (1.5 ft) 4.1 m (13.5 ft) APQS30-100 2.4 m (8 ft) 14.3 m (47 ft) APQS30-200 11.6 m (38 ft) 23.5 m (77 ft) APQS30-040H 7 m (23 ft) 16.8 m (23 ft) APQS30-100H 16.5 m (54 ft) 24.7 m (54 ft) APQS30-200H 28.7 m (94 ft) 36.6 m (94 ft) APQS30-040V 7 m (23 ft) 16.8 m (23 ft) APQS30-100V 16.5 m (54 ft) 24.7 m (54 ft) APQS30-200V 28.7 m (94 ft) 36.6 m (94 ft) Example: The QS30E/QS30R sensor pair is used with apertures APQS30-040. Using the circular aperture on only the receiver, the range reduces to 4.1 m (13.5 ft). When the APQS30-040 aperture is installed on both the receiver and emitter, the sensor range reduces to 0.5 m (1.5 ft). P/N 119165 Rev. E www.bannerengineering.com - Tel: + 1 888 373 6767 7 WORLD-BEAM® QS30 Series Sensor (DC Voltage) Retroreflective Targets Banner offers a wide selection of high-quality retroreflective targets. See www.bannerengineering.com for complete information. Note: Polarized sensors require corner cube type retroreflective targets. Non-polarized sensors may use any retroreflective target. Banner Engineering Corp. Limited Warranty Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability for misuse, abuse, or the improper application or installation of the Banner product. THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE. This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING CORP. BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR WARRANTY, STATUTE, TORT, STRICT LIABILITY, NEGLIGENCE, OR OTHERWISE. Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously manufactured by Banner Engineering Corp. Any misuse, abuse, or improper application or installation of this product or use of the product for personal protection applications when the product is identified as not intended for such purposes will void the product warranty. Any modifications to this product without prior express approval by Banner Engineering Corp will void the product warranties. All specifications published in this document are subject to change; Banner reserves the right to modify product specifications or update documentation at any time. Specifications and product information in English supersede that which is provided in any other language. For the most recent version of any documentation, refer to: www.bannerengineering.com. For patent information, see www.bannerengineering.com/patents. © Banner Engineering Corp. All rights reserved