D10INFPQ

D10 Expert™ - Analog and Discrete Outputs Datasheet Advanced Sensor for use with Plastic Fiber Optics To view or download the latest technical information about this product, including specifications, dimensions, accessories, and wiring, go to www.bannerengineering.com. • • • • • • • • • • Easy-to-set automatic Expert-style TEACH options including static, dynamic, and single-point programming plus manual adjustment for fine-tuning 16-bit microcontroller and 12-bit Analog-to-Digital converter for high-performance, lowcontrast sensing Easy-to-read 4-digit display for TEACH and signal strength readout, plus indicators for a continuous readout of operating status (user configurable) Models available with one scalable Analog output (4 to 20 mA or 0 to 10 V) and one Discrete output (PNP or NPN) Four-mode power and speed selection with automatic cross-talk avoidance circuitry Selectable OFF-delay options Gate input wire can be used to selectively inhibit sensor outputs from switching Models available with visible red (680 nm) or visible green (525 nm) sensing beam Models available with 2 m or 9 m (6.5 ft or 30 ft) cable or integral M8 quick-disconnect Sleek, ultra-slim 10 mm housing, mounts to a standard 35 mm DIN rail Models Cables 1 Models Red Beam Discrete Outputs Analog Output Green Beam D10INFP D10INFPG 2 m (6.5 ft) Cable D10INFPQ D10INFPGQ 6-pin M8 QD D10IPFP D10IPFPG 2 m (6.5 ft) Cable D10IPFPQ D10IPFPGQ 6-pin M8 QD D10UNFP D10UNFPG 2 m (6.5 ft) Cable D10UNFPQ D10UNFPGQ 6-pin M8 QD D10UPFP D10UPFPG 2 m (6.5 ft) Cable D10UPFPQ D10UPFPGQ 6-pin M8 QD NPN 4 to 20 mA PNP NPN 0 to 10 V PNP 1 To order the 9 m (30 ft) PVC cable model, add the suffix "W/30" to the cabled model number. For example, D10xFP W/30. Models with a quick disconnect require a mating cordset. See Accessories. Original Document 65448 Rev. H 10 December 2021 65448 D10 Expert™ - Analog and Discrete Outputs Overview The D10 Expert Sensor is a high-performance plastic fiber-optic sensor whose many configuration (TEACH-mode) options make it suitable for demanding applications. Even with all its features, it is extremely easy to use. Advanced 16-bit microcontroller technology makes this possible. The D10 Expert provides high-performance sensing in low-contrast applications. Expert TEACH and setup options provide static, dynamic and single-point programming plus manual fine adjustment, remote programming and push button lockout. Its slender, stylized housing has a large digital display visible beneath a clear cover for easy programming and status monitoring during operation. The sensor mounts directly to standard 35 mm DIN rail or using the supplied mounting bracket. Figure 1. D10 Features Output Indicators Output Select Indicators 4-Digit Display The sensor features two outputs with independent setpoints: one of two analog choices, depending on model, and one discrete (NPN or PNP, also depending on model). Built-in crosstalk avoidance protocol provides trouble-free operation for multiple sensors in one area. For emitter and receiver port locations, see Installation on page 13. Light/Dark Operate, Clock and Lock Icons dynamic Programming Push Buttons static Programming Options Light/Dark Operate Selection Toggle to select the condition for which each output will conduct: when the target is present or when the target is absent. OFF-Delay Timing Selection Programmable OFF-delay pulse stretcher: 0, 2, 5, 10, 15, 20, 30, 40, 60, 80, or 100 ms Analog Outputs: OFF-delay acts as a smoothing function Display Selection Discrete Output: Raw signal value or % excess signal Analog Output: Raw signal value or analog value (0 to 10 V DC or 4 to 20 mA) Tracking Feature Sets Output 2 to identical settings as Output 1; Output 2 settings can then be revised as desired (see Advanced Setup on page 11). Speed Selection, Response Time, and Repeatability Super High-Speed (SHS) High-Speed (HS) Response 2 50 μs 200 μs 1 ms 2.5 ms Repeatability 25 μs 50 μs 75 μs 100 μs Power Level/Speed High-Power (HP) Super High-Power (SHP) Selection Fiber Max Range 2 Red 680 nm Green 525 Red 680 Green 525 Red 680 Green 525 Red 680 Green 525 nm nm nm nm nm nm nm PIT16U 20 mm 9 mm 30 mm 9 mm 55 mm 13 mm 90 mm 16 mm PIT26U 100 mm 40 mm 150 mm 40 mm 250 mm 55 mm 400 mm 70 mm PIT46U 300 mm 100 mm 550 mm 100 mm 1000 mm 160 mm 1200 mm 180 mm PIT66U 600 mm 180 mm 1000 mm 180 mm 1700 mm 280 mm 2400 mm 320 mm PBT16U 6 mm 3 10 mm 3 18 mm 3 mm 30 mm 3.5 mm PBT26U 30 mm 12 mm 50 mm 12 mm 100 mm 20 mm 150 mm 25 mm PBT46U 100 mm 30 mm 175 mm 30 mm 250 mm 42 mm 300 mm 60 mm PBT66U 175 mm 55 mm 250 mm 55 mm 400 mm 80 mm 475 mm 100 mm Factory Default Settings—The following settings are preset at the factory; revert sensor to factory defaults using Advanced Setup procedure (see Advanced Setup on page 11). 2 Diffuse mode performance based on 90% reflectance white test card. 3 ø0.010-inch bifurcated fiber not recommended in these speed settings. Contact Banner Engineering for more information. 2 www.bannerengineering.com - Tel: + 1 888 373 6767 P/N 65448 Rev. H D10 Expert™ - Analog and Discrete Outputs • • • • Light operate (LO) No OFF-delay (t 0) Raw signal value (1234) Output 1 displayed • • High Speed (HS); 200 μs response Maximum power setting • • Analog: full scale Discrete: switchpoint positioned at middle of range Sensor Programming Programming Procedures: Two push buttons, Dynamic (+) and Static (-), may be used to access and set programming parameters. For remote programming, connect a switch or digital input to the gray wire; length of the individual pulses is equal to the value T: 0.04 seconds ≤ T ≤ 0.8 seconds Returning to RUN mode: TEACH and SETUP modes each may be exited in one of two ways: by exercising the 60-second timeout, or by cancelling out of the process. In TEACH mode, the sensor will return to RUN mode without saving any of the new settings; in SETUP mode, the sensor will return to RUN mode but save all of the settings. To cancel out of TEACH mode, press and hold the Static (-) button for 2 seconds; to cancel out of SETUP mode, press and hold both the Static (-) and Dynamic (+) buttons for 2 seconds. Output 2: The setpoint(s) for each output can be set independently of one another. However, the functional range available for output 2 is dictated by the automatic power and gain settings established for output 1. Whenever output 1 is taught, output 2 also must be retaught. Applications hint: teach the weakest signal on output 1 first. Output 1 sets the emitter power. If only output 2 will be used, output 1 must be taught first. Or, enable tracking and teach only output 1, and then output 2 will be the same as output 1. Dynamic TEACH and Adaptive Thresholds: Dynamic TEACH is used to program sensitivity during actual machine run conditions. During Dynamic TEACH, the sensor takes multiple samples of the light and dark conditions and automatically sets the sensitivity at the optimum level. For the discrete output, Dynamic TEACH activates the sensor’s adaptive threshold system, which continuously tracks minimum and maximum signal levels, and automatically maintains centering of the switch point between the light and dark conditions. The adaptive threshold system remains in effect during RUN mode to automatically adjust for changes in the light or the dark conditions. When Dynamic TEACH mode is used to program sensitivity, the output ON state (light or dark operate) will remain as it was last programmed. To change to either light or dark operate, use the SETUP mode (see Sensor Setup on page 10). Sensitivity may be adjusted at any time when the sensor is in RUN mode by clicking the “+” and “-” buttons. However, when a manual adjustment is made, the adaptive threshold system is disabled (cancelled). Configuration Instructions Analog Outputs Output 1 is configured for either 4 to 20 mA or 0 to 10V dc analog output, depending on the model. The sensor may be programmed using the two-point TEACH (either static or dynamic) or single-point window SET. Two-point static or dynamic TEACH: The sensor sets the first taught condition to the highest output level (either 20 mA or 10V), and the second taught condition to the lowest level (either 4 mA or 0V), and scales between these points. If the first condition taught has more returned light, the sensor will be in Light Operate mode (LO). If the first taught condition is darker, the sensor will be in Dark Operate mode (DO). To change the slope of the analog output (refer to Figure 2 on page 4), toggle LO/DO in Sensor Setup on page 10. Single-point window SET: The sensor sets the taught condition to the mid-point of its range (12 mA or 5V, depending on the model). For Light Operate mode, the sensor will automatically scale up to 20 mA (or 10V) for maximum light condition (the maximum possible received signal) and down to 4 mA (or 0V) for maximum dark condition (no signal), and vice-versa for Dark Operate mode. To change the slope of the analog output (refer to Figure 3 on page 4), toggle LO/DO in Sensor Setup on page 10. An OFF-delay enabled for the analog output acts as an averaging function. During the OFF-delay period, the sensor will take multiple analog readings and average the result before changing the analog value. This acts to reduce the effects of major spikes in the analog system, in effect “smoothing” the output reading. Note: Depending on the application configuration and fibers used, the analog function may or may not behave linearly. The received light intensity will be dictated by the inverse square properties of light. P/N 65448 Rev. H www.bannerengineering.com - Tel: + 1 888 373 6767 3 D10 Expert™ - Analog and Discrete Outputs Figure 2. Analog output as a function of target position – two-point static or dynamic TEACH Current-Sourcing Models Voltage-Sourcing Models 20 mA Figure 3. Analog output as a function of target position – window SET Voltage-Sourcing Models Current-Sourcing Models 20 mA 10V dc 10V dc LO Slope LO Slope Single Point Taught 12 mA DO Slope DO Slope 4 mA 4 mA 0V dc 0V dc Dark 5V dc Max. Dark Light Max. Light Signal Signal Active Channel Select • Selects which channel to teach • Displays channel configuration information. The duration of each button click or remote input pulse is defined as T, where T is: 0.04 s < T < 0.8 s. Method Action Result Push Button Single-click both buttons simultaneously. Pointer icon: moves to the other channel indicator. Triple-pulse the remote line. Remote Input Triple-pulse will change the display, but will not save. To save Channel Select, make an adjustment to that channel as a TEACH, SET, or Sensor Setup. T T T T T Two-Point Static TEACH (Threshold) • • Establishes a single switching threshold Threshold position is adjustable using “+” and “-” buttons (see Manual Adjust on page 10) Static TEACH is the traditional setup method, used when two conditions can be presented by the user. The sensor locates a single sensing threshold (the switchpoint) midway between the two taught conditions, with the Output ON condition on one side, and the Output OFF condition on the other. Figure 4. Static TEACH (Light Operate shown) 2nd Taught Condition Sensor positions threshold midway between taught conditions The first condition taught is the ON condition. The Output ON and OFF conditions can be reversed by changing Light/Dark Operate status in Setup mode (see Sensor Setup on page 10 ). Output OFF Static TEACH and Manual Adjust Discrete output: Using Manual Adjust with Static TEACH moves the switching threshold. Analog output: Using Manual Adjust with Static TEACH moves the entire span up (+) or down (-). 1st Taught Condition Darkest (no signal) Output ON Position adjusted by Manual Adjust Most Light (saturated signal) The duration of each button click or remote input pulse is defined as T, where T is: 0.04 s < T < 0.8 s. Table 1: Contrast values Contrast Values Description 500+ Excellent: Very stable operation. 100-500 Good: Minor sensing variables will not affect sensing reliability. 32-99 Low: Minor sensing variables may affect sensing reliability. 0-31 Marginal: Consider an alternate sensing scheme. 4 www.bannerengineering.com - Tel: + 1 888 373 6767 P/N 65448 Rev. H D10 Expert™ - Analog and Discrete Outputs 1. Access the Static TEACH Mode. Method Action Result Push Button Press and hold the Static (-) button > 2 seconds. Remote Input No action is required; the sensor is automatically ready for the 1st TEACH condition. • • Display flashes “1St” Arrow icon turns red 2. TEACH the Output ON condition. Method Push Button Remote Input Action Result a. Present the Output ON condition. b. Click the Static button. a. Present the Output ON condition. Display flashes “2nd” T b. Single-pulse the remote line. 3. TEACH the Output OFF condition. Method Push Button Action Result TEACH conditions accepted • Display flashes “PASS,” followed by a number (denoting contrast); see Table 1 on page 4. a. Present the Output OFF condition. b. Click the Static button. • • Remote Input a. Present the Output OFF condition. T TEACH conditions not accepted • Display flashes “FAIL” and returns to “1St” b. Single-pulse the remote line. • • P/N 65448 Rev. H Sensor returns to RUN mode with new settings Arrow icon turns green www.bannerengineering.com - Tel: + 1 888 373 6767 Arrow icon remains red After 60 seconds, sensor returns to RUN mode (Arrow icon turns green) without changing settings 5 D10 Expert™ - Analog and Discrete Outputs Dynamic TEACH and Adaptive Thresholds Figure 5. Dynamic TEACH (Light Operate shown) Darkest Taught Condition Lightest Taught Condition Sensor positions threshold midway between taught conditions Output OFF Darkest (no signal) Output ON Position adjusted by Manual Adjust Most Light (saturated signal) Figure 6. Dynamic Contrast Values Contrast Values 500+ Excellent: Very stable operation. 100-500 Good: Minor sensing variables will not affect sensing reliability. 32-99 Low: Minor sensing variables may affect sensing reliability. 0-31 Marginal: Consider an alternate sensing scheme. • • • TEACH on-the-fly Sets a single threshold Threshold position is adjustable using the “+” and “-” buttons (see Manual Adjust on page 10) Dynamic TEACH is used to program sensitivity during actual machine run conditions. During Dynamic TEACH, the sensor takes multiple samples of the light and dark conditions and automatically sets the sensitivity at the optimum level. Dynamic TEACH activates the sensor’s adaptive threshold system, which continuously tracks minimum and maximum signal levels, and automatically maintains centering of the switch point between the light and dark conditions. The adaptive threshold system remains in effect during RUN mode to automatically adjust for changes in the light or the dark conditions. When Dynamic TEACH mode is used to program sensitivity, the output ON state (light or dark operate) will remain as it was last programmed. To change to either light or dark operate, use the SETUP mode (see Sensor Setup on page 10). Dynamic TEACH and Manual Adjust— Sensitivity may be adjusted at any time when the sensor is in RUN mode by clicking the “+” and “-” buttons. However, when a manual adjustment is made, the adaptive threshold system is disabled (cancelled). The duration of each button click or remote input pulse is defined as T, where T is: 0.04 s < T < 0.8 s. 1. Access the Dynamic TEACH Mode. Method Action Push Button Press and hold the Dynamic (+) button. Remote Input Hold the remote line low (to ground). Result • • Display flashes “dYn” Arrow icon turns red 2. TEACH the Sensing Conditions. Method Action Push Button Present the Output ON/OFF conditions while continuing to hold the Dynamic button. Remote Input Present the Output ON/OFF conditions while continuing to hold the remote line low (to ground). Result 3. Return to RUN Mode. 6 Method Action Push Button Release the Dynamic button. Remote Input Release the remote line/switch. Result www.bannerengineering.com - Tel: + 1 888 373 6767 TEACH conditions accepted • Display flashes “PASS,” followed by a number (denoting contrast); see Figure 6 on page 6 • Sensor returns to RUN mode with new settings • Arrow icon turns green TEACH conditions not accepted • Display flashes “FAIL” • Arrow icon remains red • Sensor returns to RUN mode (Arrow icon turns green) without changing settings P/N 65448 Rev. H D10 Expert™ - Analog and Discrete Outputs Single-Point Window Set • Sets a single ON condition that extends 200 counts above and below the taught condition (including ±100 counts hysteresis) • All other conditions (lighter or darker) result in OFF output • Sensing window size (sensitivity) is adjustable using “+” and “-” buttons (see Manual Adjust on page 10) The duration of each button click or remote input pulse is defined as T, where T is: 0.04 s < T < 0.8 s. Window Set is most useful when a product may not always appear in the same place, or when other signals may appear. Window Set designates a sensing window, with the Output ON condition inside the window, and the Output OFF conditions outside the window. The sensor accepts a single sensing condition, and adds switching thresholds and hysteresis above and below that condition to create a sensing window. Output ON and OFF conditions can be reversed by changing Light/Dark Operate status in Setup mode. Figure 7. Single-Point Window SET and Hysteresis (Light Operate shown) Sensing window size adjusted by Manual Adjust Sensor positions window thresholds ± 100 counts from the presented condition Hysteresis 100 counts Window Set and Manual Adjust Discrete: Using Manual Adjust with Window Set expands or contracts the size of the window. Analog: Analog manual adjust increases (+) or decreases (-) counts on both ends by the same amount, but it does not rescale. Cycling the power will rescale the window and adjustments. 200 counts Output OFF Output ON Darkest (no signal) Hysteresis 100 counts Output OFF Taught Condition Most Light (saturated signal) 1. Access the SET Mode. Method Push Button Remote Input Action Result • Display flashes “1St” • Arrow icon turns red • Display flashes “2nd” • Arrow icon turns red Press and hold the Static (-) button > 2 seconds. T a. Present the sensing condition. b. Single-pulse the remote line. 2. SET the sensing condition. Method Push Button Action Result a. Present the sensing condition. TEACH conditions accepted • Display flashes “Sn6l,” then "Pt" b. Double-click the Static button. twice • • T Remote Input Double-pulse the remote line. T TEACH conditions not accepted • Display flashes “FAIL” and returns to “1St” T • • P/N 65448 Rev. H Sensor returns to RUN mode with new settings Arrow icon turns green www.bannerengineering.com - Tel: + 1 888 373 6767 Arrow icon remains red After 60 seconds, the sensor returns to RUN mode (the arrow icon turns green) without changing settings 7 D10 Expert™ - Analog and Discrete Outputs Single-Point Light Set - Discrete Only • • • • Sets a threshold slightly below the taught condition. Any condition darker than the threshold condition causes the output to change state Threshold position is adjustable using the “+” and “-” buttons (see Manual Adjust on page 10) Recommended for applications where only one condition is known, for example a stable light background with varying darker targets Figure 8. Single-Point Light Set (Light Operate shown) Threshold position adjusted by Manual Adjust Sensor positions threshold slightly below the presented condition A single sensing condition is presented, and the sensor positions a threshold slightly below the presented condition. When a condition darker than the threshold is sensed, the output either turns ON or OFF, depending on the Light/Dark Operate setting (see Sensor Setup on page 10). Output ON Light SET and Light/Dark Operate Selection— Light Set teaches the Output OFF condition and forces the sensor into Dark Operate (DO) mode. The sensor can be reconfigured to Light Operate (LO) mode after the condition has been taught (see Sensor Setup on page 10). Output OFF Condition Presented Darkest (no signal) Most Light (saturated signal) The duration of each button click or remote input pulse is defined as T, where T is: 0.04 s < T < 0.8 s. Table 2: Light set threshold offset Threshold Offset (counts below taught signal value) Mode Super High-Speed 30 High-Speed 22 High-Power 9 Super High-Power 6 1. Access the SET Mode. Method Push Button Remote Input Action Result • • Display flashes “1St” Arrow icon turns red • • Display flashes “2nd” Arrow icon turns red Press and hold the Static (-) button > 2 seconds. T Single-pulse the remote line. 2. SET the Output OFF condition. Method Push Button Action Result a. Present the Output OFF condition. Threshold condition accepted • Display flashes “Sn6l,” then "Lt" b. Four-click the Static button. twice • • Remote Input a. Present the Output OFF condition. b. Four-pulse the remote line. T T T T T T Threshold conditions not accepted • Display flashes “FAIL” and returns to “1St” T • • 8 Sensor returns to RUN mode with new settings Arrow icon turns green www.bannerengineering.com - Tel: + 1 888 373 6767 Arrow icon remains red After 60 seconds, the sensor returns to RUN mode (the Arrow icon turns green) without changing settings P/N 65448 Rev. H D10 Expert™ - Analog and Discrete Outputs Single-Point Dark Set - Discrete Only • • • • Sets a threshold slightly above the taught condition Any condition lighter than the threshold condition causes the output to change state Threshold position is adjustable using the “+” and “-” buttons (see Manual Adjust on page 10) Recommended for applications where only one condition is known, for example a stable dark background with varying lighter targets Figure 9. Single-Point Dark Set (Light Operate shown) Threshold position adjusted by Manual Adjust Sensor positions threshold slightly above the presented condition A single sensing condition is presented, and the sensor positions a threshold slightly above the taught condition. When a condition lighter than the threshold is sensed, the output either turns ON or OFF, depending on the Light/Dark Operate setting (see Sensor Setup on page 10). Dark Set and Light/Dark Operate Selection— Dark Set teaches the Output OFF condition and forces the sensor into Light Operate (LO) mode. The Darkest sensor can be reconfigured to Dark Operate (DO) mode after the condition has been taught (see Sensor Setup on page 10). (no signal) Output OFF Output ON Condition Presented Most Light (saturated signal) The duration of each button click or remote input pulse is defined as T, where T is: 0.04 s < T < 0.8 s. Table 3: Dark set threshold offset Threshold Offset (counts above taught signal value) Mode Super High-Speed 30 High-Speed 22 High-Power 9 Super High-Power 6 1. Access the Set Mode. Method Push Button Remote Input Action Result • • Display flashes “1St” Arrow icon turns red • • Display flashes “2nd” Arrow icon turns red Press and hold the Static button > 2 seconds. T Single-pulse the remote line. 2. Set the Output OFF condition. Method Push Button Action Result a. Present the Output OFF condition. Threshold condition accepted • Display flashes “Sn6l,” then "dr" b. Five-click the Static button. twice • • Remote Input a. Present the Output OFF condition. b. Five-pulse the remote line. T T T T T T T T Threshold condition not accepted • Display flashes “FAIL” and returns to “1St” T • • P/N 65448 Rev. H Sensor returns to RUN mode with new settings Arrow icon turns green www.bannerengineering.com - Tel: + 1 888 373 6767 Arrow icon remains red After 60 seconds, the sensor returns to RUN mode (the Arrow icon turns green) without changing settings 9 D10 Expert™ - Analog and Discrete Outputs Manual Adjust Manual Adjust is used during Run mode and is accomplished using the push buttons only. Its behavior depends on whether a switching threshold or a sensing window is used. Switching Threshold: • Fine-tunes sensing sensitivity • Press “+” to increase; press “-” to decrease Sensing Window: • Adjusts sensing window size (tolerance) for the single-point target condition • Press “+” to increase; press “-” to decrease The duration of each button click or remote input pulse is defined as T, where T is: 0.04 s < T < 0.8 s. Action Method Result Display briefly flashes the threshold setpoint value as it is being changed Push Button OR or Click "+" to increase, or click "-" to decrease. Display flashes"inc" or "dEc" as the window size is adjusted or Remote Input Not available with remote programming. n/a Sensor Setup • Configures sensor display and operating parameters • Changes are updated instantly • Click Dynamic (+) or double-pulse remote line to select an option • Click Static (-) or single-pulse remote line to advance The duration of each button click or remote input pulse is defined as T, where T is: 0.04 s < T < 0.8 s. 1. Access SETUP Mode. Method Action Push Button Press and hold both buttons concurrently for > 2 seconds. Remote Input Double-pulse the remote line. Result T T The indicator arrow icon 1 is ON red. T 2. Select Light/Dark Operate. Method Action Result Light Operate • • a. Click Dynamic (+) to toggle between selections. Push Button Remote Input 10 Display flashes "lo" L icon b. Click Static (-) to save selection and advance to "OFF-Delay." a. Double-pulse remote line to toggle between selections. b. Single-pulse remote line to save selection and advance to "OFF-Delay." T T T Dark Operate • • Display flashes "do" D icon T www.bannerengineering.com - Tel: + 1 888 373 6767 P/N 65448 Rev. H D10 Expert™ - Analog and Discrete Outputs 3. Select OFF-Delay Timing Enable. Method Action Result Off (No OFF-Delay) • • a. Click Dynamic (+) to toggle between selections. Push Button "t 0" Clock icon OFF b. Click Static (-) to save selection and advance to "Display." 2 to 100 ms OFF-Delay Remote Input T a. Double-pulse remote line to toggle between selections. T • T b. Single-pulse remote line to save selection and advance to "Display." • “t 2,” “t 5,” “t 10,” “t 15,” “t 20,” “t 30,” “t 40,” “t 60,” “t 80,” or “t100” Clock icon ON T 4. Select Display Parameters. Method Action Result Raw Signal Value Discrete: "1234" a. Click Dynamic (+) to toggle between selections. Push Button b. Click Static (-) to save selection and advance to "Power/Speed." Analog: 4 -20, 0-10, A = mA , V = Volts Remote Input T a. Double-pulse remote line to toggle between selections. T Percent of excess signal T b. Single-pulse remote line to save selection and advance to "Power/Speed." Discrete: "123P" T 5. Select Speed and Power Combination. Method Action Result Indicator Arrow Icons 1 and 2 ON Red Super-high-speed (50-μs response) a. Click Dynamic (+) to toggle between selections. Push Button "SHS" (Complementary outputs; see note b. Click Static (-) to save selection and return to RUN mode. OR below) c. Press Static (-) four times to proceed to Advanced Setup. High-speed (200-μs response) "HS" High-power (1-ms response) a. Double pulse the remote line to toggle between selections. Remote Input b. Single-pulse the remote line to save selection and return to RUN mode. T T T "HP" T Super-high-power (2.5-ms response) OR c. Four-pulse the remote line to proceed to Advanced Setup. T T T T T T T "SHP" OR See Advanced Setup on page 11. Super-High-Speed Operation Note: Under most conditions, the sensor’s two discrete outputs operate independently. However, the outputs become complementary when operating at Super-High-Speed, due to its extremely fast response time. Only channel 1 is taught/adjusted; channel 2 is complementary to it (output 1 conducts for the taught ON condition, and output 2 conducts for the OFF state). To invert these conditions (output 1 – OFF condition, output 2 – ON), change light/dark operate setting. Advanced Setup • • Advanced adjustments to previously configured sensor display and operating parameters Quad-click Static (-) or quad-pulse remote line before exiting “Power and Speed” settings to enter this mode P/N 65448 Rev. H www.bannerengineering.com - Tel: + 1 888 373 6767 11 D10 Expert™ - Analog and Discrete Outputs • • • Click Dynamic (+) or double-pulse remote line to select an option Click Static or single-pulse remote line to advance Changes are updated instantly The duration of each button click or remote input pulse is defined as T, where T is: 0.04 s < T < 0.8 s. 1. Enter SETUP Mode. Method Action Push Button From the Power and Speed mode, quad-click the Static (-) button. Remote Input Result From the Power and Speed mode, quad-pulse the remote line. • • T T T T Indicator Arrow Icons 1 and 2 remain red Display shows "Tracking Enabled" option T T T 2. Set tracking, if desired. Method Push Button Remote Input Action Result a. Click Dynamic (+) to toggle between selections. Sets output 2 identical to output 1 b. Click Static (-) to save selection and advance to "Factory Default." Tracking Disabled: Display shows "tr n" a. Double-pulse the remote line to toggle between selections. T T Tracking Enabled: Display shows "tr Y" T b. Single-pulse the remote line to save selection and advance to "Factory Default." T 3. Return the sensor to the factory default settings, if desired. Method Push Button Remote Input Action Result a. Click Dynamic (+) to toggle between selections. Returns to factory default factory settings b. Click Static (-) to save selection and advance to "Display Orientation." Factory Default Settings Not Selected: Display shows "Fd n" a. Double-pulse the remote line to toggle between selections. T T Factory Default Settings Selected: Display T b. Single-pulse the remote line to save selection and advance to "Display Orientation." shows "Fd Y" T 4. Change the display orientation, if desired. Method Action Result Inverts display to read "upside-down" Normal Push Button a. Click Dynamic (+) to toggle between selections. For example: 1234 b. Click Static (-) to return to RUN mode. Inverted For example: T Remote Input T a. Double-pulse the remote line to toggle between selections. T b. Single-pulse the remote line to return to RUN mode. T Note: Icons do not invert. Push Button Lockout • • 12 Prevents unwanted adjustments or tampering of the push buttons Push buttons can be enabled or disabled only from the remote line and only during normal RUN mode www.bannerengineering.com - Tel: + 1 888 373 6767 P/N 65448 Rev. H D10 Expert™ - Analog and Discrete Outputs The duration of each button click or remote input pulse is defined as T, where T is: 0.04 s < T < 0.8 s. Method Action Result Push Button Not available with push-button programming. Push buttons Disabled • • • From RUN mode, quad-pulse the remote line to toggle between selections. Remote Input T T T T T Display flashes "loc" Padlock icon appears Sensor remains in RUN mode T Push Buttons Enabled T • • • Display flashes "uloc" Padlock icon disappears Sensor remains in RUN mode Self-Diagnostic Error Modes In the unlikely event that the setup parameters are lost or become corrupt, the display will continuously scroll: “USEr PSF Error.” Reteach the sensor to recover. If the problem persists, contact your Banner representative for further information. Gate Input The pink wire is configured as a gate input. When this wire is pulled low (for example, to the sensor ground; 0–0.5 V dc), it inhibits the outputs from switching, while all other sensor functions continue to be enabled. This feature is useful for controlling when the outputs are allowed to change states. Gate input function response time is 1 millisecond. Wiring NPN, 4-20 mA Output Models NPN, 0-10V dc Output Models bu bn bk wh 4-20 mA bk wh 1 Gate + 12-24V dc – bu pk 0-10V dc 1 Teach Gate PNP, 0-10V dc Output Models bn gy 2 pk PNP, 4-20 mA Output Models bk Load gy Teach pk – 15-24V dc + bn 2 Load gy wh bu – 12-24V dc + 4-20 mA 1 Load 2 bn + 15-24V dc – bu wh bk 0-10V dc 1 Load 2 gy Teach pk Gate Teach Gate Note: QD hookups are functionally identical. Installation Install the product on a 35 mm DIN rail or the included mounting bracket. P/N 65448 Rev. H www.bannerengineering.com - Tel: + 1 888 373 6767 13 D10 Expert™ - Analog and Discrete Outputs Slides Up to Release Fibers Plastic Fiber Emitter Port Plastic Fiber Receiver Port Specifications Required Fiber-Optic Cable Banner P-Series plastic fibers Sensing Beam 680 nm visible red or 525 nm visible green, depending on model Supply Voltage and Current 4-20 mA Analog Models: 12 to 24 V DC (10% maximum ripple) at less than 65 mA, exclusive of load 0-10 V DC Analog Models: 15 to 24 V DC (10% maximum ripple) at less than 70 mA, exclusive of load Supply Protection Circuitry Protected against reverse polarity and transient voltage Output Configuration Two independently configurable outputs, depending on model: NPN w/ analog (4-20 mA or 0-10 V) or PNP w/analog (4-20 mA or 0-10 V) Output Rating Discrete Output: 150 mA, maximum load OFF-state leakage current: < 10 μA at 24 V DC ON-state saturation voltage: NPN: < 1.5 V at 150 mA load; PNP < 2.5 V at 150 mA load Analog Output: 4-20 mA or 0-10 V DC Load: 4-20 mA Models: 100Ω maximum impedance; 0-10 V DC Models: 1 MΩ min. impedance Adjustments Push-button or remote programming of response time, OFF-delay, light/dark operate, and display Indicators Four-digit digital display plus LED indicators for active channel, push-button lockout, OFF-delay and light/dark operate selection; two yellow output indicators Construction Black ABS/polycarbonate alloy (UL94 V-0 rated) housing, clear polycarbonate cover Connections PVC-jacketed 2 m or 9 m (6.5 ft or 30 ft) 6-wire integral cable or integral 6pin M8 quick-disconnect Installation 35 mm DIN rail or included mounting bracket Output Response Time Discrete Output: Programmable, 50 microseconds, 200 microseconds, 1 millisecond, 2.5 milliseconds Analog Output: 1 millisecond Note: < 1 second delay on power-up; outputs do not conduct during this time. Output Protection Circuitry Protected against false pulse on power-up and continuous short-circuit Operating Conditions Temperature: –20 to +55 °C (–4 to +131 °F) Storage: –20 to +80 °C (–4 to +175 °F) Maximum Relative Humidity: 90% at 50 °C (non-condensing) Number of Devices, Stacked 55 °C (131 °F) 150 mA 7 50 °C (122 °F) 50 mA 10 45 °C (113 °F) 50 mA Certifications WARNING: Electrical connections must be made by qualified personnel in accordance with local and national electrical codes and regulations. Load Specification 3 Environmental Rating IEC IP50, NEMA 1 14 Ambient Temperature Rating Required Overcurrent Protection Overcurrent protection is required to be provided by end product application per the supplied table. Overcurrent protection may be provided with external fusing or via Current Limiting, Class 2 Power Supply. Supply wiring leads < 24 AWG shall not be spliced. For additional product support, go to www.bannerengineering.com. Supply Wiring (AWG) Required Overcurrent Protection (Amps) 20 5.0 22 3.0 24 2.0 26 1.0 28 0.8 30 0.5 www.bannerengineering.com - Tel: + 1 888 373 6767 P/N 65448 Rev. H D10 Expert™ - Analog and Discrete Outputs Dimensions All measurements are listed in millimeters [inches], unless noted otherwise. Figure 10. D10 dimensions 84.2 [3.32”] 71.4 [2.81”] 10.1 [0.4”] 7.6 [0.3”] Ø7.5 [0.3”] 36.6 [1.44”] 37 [1.46”] 62 [2.44”] 9.9 [0.39”] 46.6 [1.83”] 14.5 [0.57”] Figure 11. Included bracket dimensions 8.6 mm (0.34") 10.0 mm (0.39") 5.0 mm (0.20") 35.1 mm (1.38") 15.2 mm (0.60") 2x 3.5 mm (0.14") 16.0 mm (0.63") 5.0 mm (0.20") M3 Hardware included: Lock Washer (2) Flat Washer (2) Screws (2) Hex Nuts (2) 2.5 mm (0.10") 25.4 mm (1.00") 2 x ø3.3 mm (0.13") 10.0 mm (0.39") 2x ø3.2 mm (0.13") 2x C'sink ø8.0 mm (0.31") 3.2 mm (0.13") deep ø4.4 mm (0.18") thru Accessories 6-Pin Snap-on M8 Cordsets—Single Ended Model PKG6Z-2 Length Style Dimensions Pinout (Female) 2 m (6.56 ft) 32 Typ. PKG6Z-9 P/N 65448 Rev. H 9 m (29.53 ft) 4 5 1 3 6 2 Straight ø 9.0 www.bannerengineering.com - Tel: + 1 888 373 6767 1 - brown 2 = White 3 = Blue 4 = Black 5 = Gray 6 = Pink 15 D10 Expert™ - Analog and Discrete Outputs 6-Pin Snap-on M8 Cordsets—Single Ended Model Length PKW6Z-2 2 m (6.56 ft) PKW6Z-9 9 m (29.53 ft) Style Dimensions Pinout (Female) 29 Typ. Right-angle 15 Typ. ø 10.9 Banner Engineering Corp. Limited Warranty Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability for misuse, abuse, or the improper application or installation of the Banner product. THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE. This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING CORP. BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR WARRANTY, STATUTE, TORT, STRICT LIABILITY, NEGLIGENCE, OR OTHERWISE. Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously manufactured by Banner Engineering Corp. Any misuse, abuse, or improper application or installation of this product or use of the product for personal protection applications when the product is identified as not intended for such purposes will void the product warranty. Any modifications to this product without prior express approval by Banner Engineering Corp will void the product warranties. All specifications published in this document are subject to change; Banner reserves the right to modify product specifications or update documentation at any time. Specifications and product information in English supersede that which is provided in any other language. For the most recent version of any documentation, refer to: www.bannerengineering.com. For patent information, see www.bannerengineering.com/patents. © Banner Engineering Corp. All rights reserved