8
7
6
2
2
3
1
3
3
F
1
2
4
1
4
COUNTERCLOCKWISE COUNT
2
3
5
1
5
3
4
4
5
3
6
3
6
3
7
2
7
2
6
7
8
1
8
9
3
4
1
CLOCKWISE
COUNT
3
2
4
2
5
1
3
4
5
6
1
4
4
2
5
4
5
6
3
6
2
7
2
7
7
6
1
8
1
9
Gender:
M - Male (Pin)
F - Female (Socket)
Refer to TS2P SERIES drawing for mating Panel-mount connectors.
Refer to TS2L SERIES drawing for mating Cable-to-Cable connectors.
8
E
Contacts
0.10
2.6
BACK NUT DIA.
SIZE A: 0.150 [3.81] DIA.
SIZE B: 0.190 [4.83] DIA.
SIZE C: 0.230 [5.84] DIA.
ALL DIMENSIONS FOR REFERENCE ONLY
TOOL
TOOL TYPE
EN3CR
HAND CRIMP TOOL
EN3CRAUTO
PNEUMATIC CRIMP TOOL
HAND CRIMP TOOL
LARGE FRAME
EN2CRL
PNEUMATIC CRIMP TOOL
LARGE FRAME
EN2CRAUTOL
INSTOOL20
INSTOOL26
REMTOOL20
REMTOOL26
CONTACT INSERTION
CONTACT EXTRUCTION
8
POSITIONER
CONTACT SIZE
WIRE SIZES
EN2POS20
EN3POS26
EN2POS20
EN3POS26
20 and 22
26
20 and 22
26
20 and 22 AWG
26, 28, and 30 AWG
20 and 22 AWG
26, 28, and 30 AWG
EN2POS20L
20 and 22
20, 22, 24, and 26 AWG
-----
20
26
20
26
7
Copper Alloy, electroless nickel plated
Copper Alloy, nickel plated
Medical Technology LCP, natural
Thermoplastic Elastomer
Copper Alloy, gold plated with Stainless Steel locking clip
Minimum
Test
Voltage
(V rms)
Current Rating (A) at Operating Temperature (°C)
Wire
(awg)
D
Voltage
(V rms)
tested per
UL2238
C
B
CUSTOMER DRAWING
THIS DRAWING DESCRIBES A DESIGN CONSIDERED PROPRIETARY IN NATURE, DEVELOPED AND MANUFACTURED
BY SWITCHCRAFT INC. AND IS RELEASED ON A CONFIDENTIAL BASIS FOR IDENTIFICATION PURPOSES ONLY.
UNLESS OTHERWISE SPECIFIED
WIDTH
- TWO PLACE DECIMALS
0.02
- THREE PLACE DECIMALS
0.005 [0.13]
10 lb WAS 5 lb
09/22/16 PNK
SRC
DATE DRAWN
0A
PRELIMINARY
04/19/16 PNK
SRC
04/19/16
ECO NUMBER
DATE
REVISIONS
4
BY
APVD
MULT
DO NOT SCALE DRAWING
SolidWorks CAD File
C
TEMPER
BY
A
SPEC No.
SCALE
CHKD
PNK
PNK
04/19/16
3:1
APVD
SRC
04/19/16
CABLE-END
TS2 SERIES CONNECTOR
NAME
LBS/M
MATERIAL
SPEC No.
FIRST USED ON
[0.5]
0B
REV
5
SIZE
FINISH
1. ALL DIMENSIONS IN INCHES [mm]
20, 22, 24, and 26 AWG
26, 28, and 30 AWG
20, 22, 24, and 26 AWG
26, 28, and 30 AWG
6
-40ºC to +135ºC (-40ºF to +275°F)
Refer to Current Carry Capacity Table
Mil-Std 202G Method 106G
Mil-Std 202G Method 302
Mil-Std 202G Method 107G
Mil-Std 202G Method 101E
IP66, IP67, IP68 (6 ft. for 24 hours) per IEC60529,
NEMA 250 6P
45°C max. 65°C max. 85°C max. 100°C max. 110°C max.
20
10
9
8
7*
6
22
8.5
7.5
7.5
5.5*
4.5
2 #20
24
7
6
5
4.5*
3.5
26
4
4
3.5
3.5*
2.5
20
9.5
8.5
7.5
6.5*
5
22
8
7
6
5*
4
3 #20
24
6
5.5
4.5
4*
3
26
3.5
3.5
3
3*
2.5
1300
125
20
9
8
7
6*
5
22
7.5
6.5
5.5
4.5*
3.5
4 #20
24
5
4.5
4
3.5*
2.5
26
3
3
2.5
2.5*
2
20
8
7.5
6.5
5.5*
4.5
22
6.5
5.5
5
4*
3
5 #20
24
4.5
4
3.5
3*
2.5
26
2.5
2.5
2
2*
1.5
26
2.5
2.5
2
2*
1.5
6-7 #26
28
2
2
1.5
1.5*
1
30
1.5
1.5
1
1*
.5
1000
30
26
2
2
1.5
1.5*
1
8-9 #26
28
1.5
1.5
1
1*
.5
30
1
1
.5
.5*
.5
*Temperature Rise does not exceed 30°C when tested according to UL2238. All other recommended current
ratings are based on the Relative Thermal Index of the insulating material.
0.31
7.9
TS2C7M26B SHOWN HERE
125 V AC/DC for 2-5 contact arrangements
30 V AC/DC for 6-9 contact arrangements
Refer to Current Carry Capacity Table
1000 MΩ minimum
10 mΩ typical
360°
MATERIAL
Outer Shell Metal components
Hex Nut & Inner Metal components
Electrical Insulator
Seal O-rings
Contacts Assembly
1.38 MAX
35.0 MAX
E
Threaded Coupling
5,000 cycles minimum
10 lb. [44.5 N] maximum Insertion or Withdrawal
Mil-Std 202G Method 201A
40 in-lb [4.5 Nm] maximum
Threaded on metal Clamp
Current Rating
Insulation Resistance
Contact Resistance
EMI Shielding
ENVIRONMENTAL
Temperature Limits
Operating Temperature Range
Moisture Resistance
Insulation Resistance
Thermal Shock
Salt Atmosphere (Corrosion)
Ingress Protection Ratings
TYPICAL CABLE-END SOCKET (FEMALE)
(TS2C7F26B SHOWN HERE)
0.50
12.8
C
A
SPECIFICATIONS:
MECHANICAL
Mating / Locking Type:
Life
Operating Forces
Vibration
Panel-Mount Hex Nut Tongue
Cable Securing System:
ELECTRICAL
Voltage Rating
D
B
Contact Size:
20 - 20, 22, 24, 26 AWG wires
26 - 26,28, 30 AWG wires
MALE (PINS) CONTACT ARRANGEMENTS
REAR (WIRING SIDE) VIEW
TYPICAL CABLE-END PIN (MALE)
(TS2C7M26B SHOWN HERE)
F
Clamp Set per Cable O.D. Range
for Cable-End and Cable-to-Cable only:
A - 0.110 - 0.140 [2.8 - 3.6]
B - 0.140 - 0.180 [3.6 - 4.6]
C - 0.180 - 0.216 [4.6 - 5.5]
# of contacts:
2-5 for #20
6-9 for #26
5
1
Options:
K - Kit Packaging (one unit/bag)
[blank] - Bulk Packaging
Consult factory for other options
Connector Type:
C - Cable-End
1
3
1
TS2 Series
2
1
2
TS2 C 7 M 26 B - K
4
FEMALE (SOCKETS) CONTACT ARRANGEMENTS
REAR (WIRING SIDE) VIEW
2
1
2
6
3
2
4
3
5
1
5
2
1
4
5
SHEET
PART No.
1
OF
TS2C SERIES
2
REV
0B
8
7
6
5
0.51±0.01
13.0±0.3
JACKET
F
4
2
1
WASHER
CLAMP
O-RING
NUT
FEED THE FREE END OF CABLE THROUGH THE NUT, O-RING, WASHER, AND
CLAMP IN THE ORDER SHOWN.
0.18±0.008
4.5±0.2
CONDUCTOR
STEP 1
3
F
STRIP THE CABLE JACKET, THE CONDUCTORS, AND THE CABLE SHIELDING
AS SHOWN.
0.13±0.01 BRAID SHIELD
3.2±0.3
INTERNAL CHAMFER ORIENTATION
CONTACT
E
CRIMP CONDUCTORS TO CONTACTS USING HAND OR PNEUMATIC CRIMP TOOL*
WITH CRIMP POSITIONER* SET PER CONTACT SIZE AND WIRE GAGE.
STEP 2
ONE CONTACT SHOWN HERE FOR CLARITY
IF SOLDERING, IT IS RECOMMENDED TO SOLDER CONDUCTORS TO CONTACTS
BEFORE INSTALLATION.
E
CRIMP OR SOLDER
COUPLING RING
SHELL
D
GUIDE EACH WIRED CONTACT INTO INSERT HOLE AND PUSH UNTIL CONTACT
SNAPS IN PLACE. USE INSERTION TOOL* IF NECESSARY.
INSERT
COLORED CONDUCTORS CAN BE ASSIGNED TO CONTACT POSITION NUMBERS
AS DESIRED.
STEP 3
TO REMOVE A CONTACT, INSERT THE EXTRACTION TOOL* FROM THE FRONT OF
INSERT AND LIGHTLY PRESS THE SPRING LOADED PLUNGER INWARD TO PUSH
THE CONTACT OUT.
0.19 WHEN CONTACT LOCKED INTO INSERT
4.7
INTERFACE SEAL O-RING
D
SLIDE COUPLING RING OVER SHELL ORIENTED AS SHOWN.
C
ALIGN INSERT ASSEMBLY INTO SHELL FOLLOWED BY THE CLAMP.
PUSH CLAMP LIGHTLY FORWARD AND ROTATE UNTIL THE ASSEMBLY
SNAPS IN THE FINAL POSITION SHOWN.
STEP 4
C
0.08 WHEN INSERT IN FINAL POSITION
2.0
SLIDE WASHER, O-RING, AND NUT AGAINST CLAMP AND THREAD NUT ON
UNTIL TIGHT - NOT TO EXCEED 9 IN-LB [1 Nm] TORQUE.
A 5/16" [8mm] WRENCH CAN BE USED, IF NECESSARY.
B
STEP 5
B
GUIDE THE INTERFACE SEAL O-RING OVER THE INSERT AND PUSH INTO THE
GROOVE OF THE SHELL.
INTERFACE SEAL O-RING IN FINAL POSITION
*REFER TO TOOLS TABLE ON THIS DRAWING FOR SELECTION OF TOOLS
PER CONTACT AND WIRE SIZE.
A
TS2 SERIES CABLE-END
FIELD ASSEMBLY INSTRUCTIONS
STEP 6
A
SCALE
2:1
DATE DRAWN
FINISHED ASSEMBLY
04/19/16
DRAWN BY
PNK
8
7
6
5
4
3
SolidWorks CAD File
SHEET
PART No.
2
OF
TS2C SERIES_CD
C
2
REV
0A
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