5001600

MOD Series M Series MC Series MCS Series VP Series 100 Series S Series Series Operating voltage up to 5 kVDC  Operating current up to 4,5 A  2 - 6 high voltage contacts  Quick and easy assembling  Protection class IP68 acc. DIN EN 60529  General characteristics and technical data Series MCS Series Housing Locking system threaded coupling Panel mount type round flange Housing material brass (CuZn) Surface plating nickel (Ni) Protection class acc. DIN EN 60529 (mated connector) IP68 Operating temperature -30°C to +80°C MCS Series Contacts 0.7 mm Termination method solder / crimp Rated current 4.5 A Contact resistance < 0,7 mΩ Contact diameter 0.7 mm [.028"] Wire size AWG 26 - 22 (0.15-0.38 mm²) Contact material brass (CuZn) Contact plating gold (Au) Mating cycles ≥ 5000 Insulation inserts Number of contacts 2, 4, 6 Insulation material PBT Flammability class UL94 V-0 Operating temperature -40°C to +150°C CTI value 600 Insulation material group I (DIN IEC 60664) Max. diameter of dielectric cable insulation 1.6 mm Configurations Type 205 405 Receptacle Plug Suitable cable dimensions (single wire) max. Ø 1.6 mm [.063"] AWG 26 - 22 72 © GES Electronic & Service GmbH www.ges-electronic.de 605 Type MCS605 Series Electrical Values 6-pole 5 kVDC Characteristics Operating Voltage (DC) 5 kV Number of pins 6 Test Voltage (DC) 8 kV Insulation material PBT Rated Current 4.5 A Type / Version / Description Picture / Drawing GB-MCS605 Receptacle, panel mount incl. female contacts 0.7 mm GS-MCS605 MCS Series plug, panel mount incl. male contacts 0.7 mm KS-MCS605 plug, cable mount incl. male contacts 0.7 mm KB-MCS605 Receptacle, cable mount incl. female contacts 0.7 mm drawing - dimensions in mm [inch] Plug Receptacle Cable mount Description 5001600 GB-MCS605 5001605 GS-MCS605 — 5001610 KS-MCS605 6.5 – 4.0 — — 6.5 – 4.0 [.256" - .157"] 5001611 KS-MCS605 8.0 – 5.0 — — 8.0 – 5.0 [.315" - .197"] 5001612 KS-MCS605 9.5 – 6.5 — — 9.5 – 6.5 [.374" - .256"] 5001613 KS-MCS605 10.5 – 7.0 — — 10.5 – 7.0 [.413" - .276"] — Panel mount Clamping range (in mm [inch]) Screwed cable gland Part no. — — 5001620 KB-MCS605 6.5 – 4.0 — — 6.5 – 4.0 [.256" - .157"] 5001621 KB-MCS605 8.0 – 5.0 — — 8.0 – 5.0 [.315" - .197”] 5001622 KB-MCS605 9.5 – 6.5 — — 9.5 – 6.5 [.374" - .256"] 5001623 KB-MCS605 10.5 – 7.0 — — 10.5 – 7.0 [.413" - .276"] Accessories - page 76 6-core cable - page 80 © GES Electronic & Service GmbH www.ges-electronic.de 75 Assembly instructions (GB/GS) Series 1. 6. Part as delivered contacts (1), insulation part (2), housing (3) 2. Remove dielectric insulation of single wires (L3 = 4 mm [.157"]) ! Do not damage conductor. 7. Panel cut out D1 mm [inch] L1 mm [inch] 22.20 [.874"] 10.10 [.398"] 8. MCS Series 3. Crimp or solder one contact (1) each on every conductor ! Tin-solder must not remain on contact surface! Carefully remove cable jacket (L2 = min. 30 mm [1.181"]) ! Do not damage metal shield. 4. Slide contacts (1) completely into insulation part (2) until contacts snap ... Put in all contacts at the same time 9. Fold back shield Put insulation part (2) into housing (3) ... Pay attention to notches. 5. 10. Remove any filling elements from cable © GES Electronic & Service GmbH Assembly finished www.ges-electronic.de 77 Assembly instructions (KB/KS) 1. 6. Part as delivered cap (1), clamping rubber (2), outer cone (3), inner cone (4), contacts (5), insulation part (6), housing (7) 2. Place inner cone (4) on cable 7. MCS Series Place cap (1), clamping rubber (2) and outer cone (3) on cable ! Respect correct order of parts (see picture). 3. Remove dielectric insulation of single wires (L2 = 4 mm [.157"]) ! Do not damage conductor. 8. Carefully remove cable jacket (L1 = 28 mm [1.102"]) ! Do not damage metal shield. Do not damage dielectric insulation. 4. Crimp or solder one contact (5) each on every conductor ! Tin-solder must not remain on contact surface! 9. Fold back shield braid over jacket 5. Completely widen shield braid. Push outer cone (3) and clamping rubber (2) under shield braid against inner cone (4) until shield braid clamps between outer cone (3) and inner cone (4) 10. Remove any filling elements from cable 78 Series © GES Electronic & Service GmbH Cut overlapping shield braid ! C  arefully remove loose shield parts. Loose shield parts can cause electrical break down. www.ges-electronic.de Assembly instructions (KB/KS) Series 11. 13. Slide contacts (5) completely into insulation part (6) until contacts snap ... Insert all contacts at the same time. Pull gently to check that contacts are correctly located and remain in position. Wrench size cap Wrench size housing Tightening torque [Nm] 20 19 5 14. Assembly finished Slide insulation part (6) into housing (7) until insulation part snap in ! U  se notches for correct position of insulation part. MCS Series 12. Put on cap ! Note – important! 1. Please carefully read assembly instructions before cable assembly. 2. Cable assembly must only be done by trained and qualified personnel. © GES Electronic & Service GmbH www.ges-electronic.de 79