7200551

MOD Series M Series MC Series MCS Series VP Series 100 Series S Series Series Operating voltage up to 100 kVDC  Operating current up to 80 Amps  Advanced contact technology  Oil tight receptacles available  High performance insulation materials PTFE  General characteristics and technical data Series 100 Series Housing Locking system threaded coupling Mounting type (panel mount connector) round flange Housing material brass (CuZn) Surface plating nickel (Ni) Protection class (mated connector) IP67 Operating temperature -30°C to +80°C 100 Series Contacts 2.5 mm (connector types SB1x0) Termination method solder (male contact), solder / screw (female contact) Rated current 30 A Max. operating current 40 A Pulse current 3000 A Contact resistance 300 µΩ Contact diameter 2.5 mm [.173"] Contact diameter AWG 14 / 2.5 mm² Contact material brass (CuZn) Contact plating silver (Ag) Insertion / Withdrawal force 5,5 N / 4,0 N Matiazng cycles 100000 Rated temperature +120°C Contacts 5 mm (connector types SB1x5) Termination method solder (male contact), solder / screw (female contact) Rated current 80 A Max. operating current 110 A Pulse current 10000 A Contact resistance 150 µΩ Contact diameter 5 mm [.197"] Max. wire size AWG 8 / 10 mm² Contact material brass (CuZn) Contact plating silver (Ag) Insertion / Withdrawal force 15 N / 10 N Mating cycles 100000 Rated temperature +120°C Insulation inserts Number of contacts 1 Insulation material PTFE CTI value 600 Flammability class PTFE UL94 V-0 Operating temperature PTFE -50°C to +200°C Insulating material group PTFE / POM I (DIN IEC 60664) Suitable cable dimensions max. Ø 14.0 mm [.551"] max. Ø 10.0 mm [.394"] type 1x0: max. AWG14 type 1x5: max. AWG8 28 Type SB155 50 Series kVDC GB155 receptacle, panel mount (standard / oil tight) GB155 receptacle, panel mount panel cut out rear view 100 Series KS155 plug, cable mount, with integrated cable gland KS155 plug, cable mount Electrical values Operating voltage (DC) 50 kV Test voltage (DC) 75 kV Rated current 80 A Maximum operating current 110 A Pulse current 10000 A front view KS155 plug, cable mount, with M20/M25 adapter for external cable gland Characteristics Contact size 5 mm [.197"] Insulation material PTFE Mounting type receptacle round flange Contact plating silver (Ag) front view drawing - dimensions in mm [inch] P/N Description Plug, cable mount Receptacle, panel mount 7200551 KS155/6,5-8 PTFE — 7200550 KS155/8-9,5 PTFE — 7200552 KS155/9,5-11 PTFE — 7200554 KS155/11-12,5 PTFE — 7200553 KS155/12,5-14 PTFE — 7200555 KS155/M20 PTFE — 7200556 KS155/M25 PTFE — 7200557 GB155 PTFE — 7200558 GB155/Ö PTFE — clamping range for cables Ø 6.5 - 8 mm [.256" - .315"] clamping range for cables Ø 8 - 9.5 mm [.315" - .374"] clamping range for cables Ø 9.5 - 11 mm [.374" - .433"] clamping range for cables Ø 11 - 12.5 mm [.433" - .492"] clamping range for cables Ø 12.5 - 14 mm [.492" - .551"] oil tight version — — — — — with adapter M20x1.5 for external cable gland with adapter M25x1.5 for external cable gland — *KV = screwed cable gland Accessories - page 42 Mounting instructions - page 44-47 Cables - page 48-49 © GES Electronic & Service GmbH www.ges-electronic.de 37 Assembly Instructions Series 100 (plug, cable mount) 5. 1. Remove cable jacket ! Do not damage shield braid 100 Series Part as delivered 2. Components Cap (1), sealing insert (2), housing (3), insulator (4) 3. Types min. L1 mm [inch] S110 / S115 52 [2.037"] S120 / S125 / S125 Pro 72 [2.824"] S130 / S135 92 [3.611"] S150 / S155 142 [5.580"] S160 / S165 224 [8.828"] S1100 / S1105 377 [14.852"] 6. Remove snap ring (5) and take out male contact (6) 4. Cut shield braid roughly about 30 mm [1.181"] (=L2) ! Carefully remove shield parts. Loose shield parts can cause electrical break down 7. Place cap (1) and sealing insert (2) on cable ! Respect correct order of parts (see picture) 44 Series © GES Electronic & Service GmbH Completely widen shield braid. Push seal insert (2) under shield braid www.ges-electronic.de Assembly Instructions Series 100 (plug, cable mount) Series 8. 12. Completely insert cable in insulation part (4) until seal insert (2) plugs in housing (3) 100 Series Cut shield to length. ! For length see step 9. 13. 9. Make sure shield length is between min. and max. mark. Screw cap (1) onto housing (3) ! Wrench size housing SW23, Wrench size cap SW26, tightening torque 10 Nm 14. 10. Remove dielectric insulation Types min. L3 mm [inch] KS 110/120/130/150/160/1100 5 [.197"] KS 115/125/125 Pro/135/155/165/1105 8 [.315"] ! Secure contact (6) with snap ring (5) Do not damage conductor 15. 11. Assembly finished Solder contact (6) on conductor ! T  in-solder must not remain on contact surface © GES Electronic & Service GmbH www.ges-electronic.de 45 Assembly Instructions Series 100 (receptacle, panel mount) 1. 4. Part as supplied 100 Series Series Place counter nut (1) on cable 2. 5. ! Remove counter nut (1) from housing (2) 3. ONLY when using shielded cable: Remove cable jacket Type min. L2 mm [inch] B 110 / 115 40 [1.575"] B 120 / 125 80 [3.150"] B 130 / 135 120 [4.724"] B 150 / 155 200 [7.874"] B 160 / 165 240 [9.449"] B 1100 / 1105 400 [15.748"] ! Do not damage shield braid 6. Panel cut out Dimension Value mm [inch] D1 36.10 [1.421"] L1 34.90 [1.374"] Fold back shield braid over jacket 46 © GES Electronic & Service GmbH www.ges-electronic.de Assembly Instructions Series 100 (receptacle, panel mount) Series 7. 10. Assembly finished Type min. L3 mm [inch] B 110 / 120 / 130 / 150 / 160 / 1100 5 [.197"] B 115 / 125 / 135 / 155 / 165 / 1105 8 [.315"] ! 100 Series Remove dielectric insulation Do not damage conductor. 8. Solder conductor on female contact or use a cable lug to connect conductor with contact ! Tin-solder must not remain on contact surface 9. ! Note – important! Screw on counter nut and tighten 1. Please carefully read assembly instructions before cable assembly. 2. Cable assembly must only be done by trained and qualified personnel. © GES Electronic & Service GmbH www.ges-electronic.de 47 Stripping lengths for shielded cables Series IMPORTANT – PLEASE NOTE: 100 Series Stated stripping lengths are referring ONLY to jackets of shielded cables! 48 © GES Electronic & Service GmbH www.ges-electronic.de