BIS14PLN1920M

SWIM SERIES Shallow Water IMmersion Connectors & Overmolded Cable Assemblies Connector Details Overview SWIM Series | Presentation THE MOST RELIABLE CONNECTOR FOR SHALLOW WATER IMMERSION Cabling, Mounting and Maintenance Overmolded Cable Assemblies The SWIM Series (Shallow Water IMmersion) have been created to answer the most demanding needs for immersion down to 300 meters/1,000 feet depth. These dry mate connector series solve the common issues met in shallow water applications such as poor sealing and corroded contacts due to low pressure cycles. SWIM connectors have been designed following customer feedback combined with our 50 year experience in the subsea market. Overmolded cable assemblies can also be provided for a quick, reliable and easy to use turnkey solution for shallow water immersion applications. Contents Overmolded Cable Assemblies Overview 06 07 10 14 15 16 17 18 20 21 Plug and in-line receptacles cable overmolding .. Insert wiring ....................................................... Insert mounting ................................................. Bulkhead receptacles preparation .................... Panel mounting bulkhead receptacles .............. Plug and receptacle coupling............................ Maintenance ...................................................... 36 36 37 38 38 39 39 Other Series Overmolded Cable Assemblies Standard overmolded cable assemblies description......................................................... Ordering information......................................... 26 27 Cabling, Mounting and Maintenance Connector Details Technical features .............................................. Ordering information......................................... Contacts ............................................................ Contact layouts.................................................. Shell dimensions................................................ Cap dimensions ................................................. Tools .................................................................. Standard contact layouts ................................... Cable assemblies dimensions ........................... 24 25 TP Series ............................................................ U Series ............................................................. M Series ............................................................. WET/Underwater mateable - 8810 Series ......... Other Series Typical applications ........................................... Features & Benefits ........................................... Range overview ................................................. (Continued) 42 42 43 43 3 SWIM SERIES © 2018 SOURIAU - SOURIAU is a registered trademark SWIM Series Overview Typical applications ................................................................................................. 06 Features & Benefits ................................................................................................. 07 Range overview ...................................................................................................... 10 SWIM Series | Overview Observation Class ROVs © Vladislav Gajic / Shutterstock Unmanned Underwater Vehicles Aquaculture 6 Commercial Diving © Iakov Filimonov / Shutterstock Buoys © Dmitri Ma / Shutterstock Unmanned Surface Vehicles © Stefan Kühn © SOURIAU © moolyknow / Shutterstock Typical applications SWIM Series | Overview Overview Features & Benefits THE Connector for Shallow Water Immersion RELIABLE Perfect watertightness even at low pressure. Shell to shell sealing with a robust coupling ring. Double sealing security thanks to 2 O-rings in coupling interface. No stress on O-rings thanks to a conical mating interface. Overmolded cable termination. Designed for Long Term Use DURABLE EASY & SECURE High quality PEEK® thermoplastic shell. No corrosion. No cathodic delamination. UV Resistant. Keying and Easy Coupling Up to 19 contacts #20. Easy to mate even with high number of contacts. 5-key mechanical polarization on shells. Scoop proof to prevent contact damage. Lightweight. Full Interconnect Solution Cable plugs, bulkhead receptacles, in-line receptacles, pre-terminated VERSATILE overmolded cable assemblies. Ready to install. 7 SWIM Series | Overview Features & Benefits Reliable connectors designed for Shallow Water Immersion • Shell to shell sealing with robust coupling ring • Perfect sealing even at low pressure. Once the coupling ring is tightened, the connectors are sealed! • O-ring for insert to shell sealing on both plug and receptacle for open face sealing • Redundancy with 2 O-rings on plug taper seat for plug to receptacle sealing • Conical coupling interface to reduce the stress on O-rings Mating indicator (groove) Bulkhead O-ring Plug mating O-rings Receptacle insert / Shell O-ring Plug insert / Shell O-ring Overmolded cable assemblies • Overmolded cable termination • Standard harness offering: - Straight or right angle overmold in Polyurethane - Polyurethane cable jacket For more information, please see page 23 or consult us 8 SWIM Series | Overview Features & Benefits Overview High grade materials for long term immersion • Shells are manufactured from Peek® - Lightweight - No corrosion - No cathodic delamination. • Nylatron molded insulator • Nitrile O-rings for excellent fluid compatibility (sea water, mineral oil…) and long service life. • Gold plated copper alloy contacts • RoHS compliant Easy wiring and installation • Scoop proof: No risk of damaging contacts during the coupling operation when using a female plug and a male receptacle • Easy screw coupling even with a high number of contacts • Removable insulators: Allows for easier wiring, wiring corrections and servicing. Shells and inserts can be stored separately for a flexible insert configuration. 9 SWIM Series | Overview Range Receptacle RER See page 18 Overmolded straight cable assemblies PCE...SL* See page 31 In-line receptacle PCE See page 19 Plug pressure sealing cap BEF See page 20 *L = cable length 10 SWIM Series | Overview Overview overview Overmolded straight cable assemblies FED...SL* See page 27 Plug FED See page 18 Overmolded right angle cable assemblies FED...RL* See page 29 Receptacle pressure sealing cap BER See page 20 *L = cable length 11 SWIM SERIES © 2018 SOURIAU - SOURIAU is a registered trademark SWIM Series Connector Details Technical features ................................................................................................. 14 Ordering information .............................................................................................. 15 Contacts ................................................................................................................. 16 Contact layouts ..................................................................................................... 17 Shell dimensions ................................................................................................. 18 Cap dimensions ................................................................................................. 20 Tools ....................................................................................................................... 21 SWIM Series | Connector Details Connector technical features Materials • Housing: Thermoplastic (Peek®) • Insulator: Nylatron® (PA 6/6 + MoS2) • Contacts: Gold over Nickel plated copper alloy solder cup contacts Electrical • Contact dimensions: Voltage category SOURIAU recommended service voltage (Vrms 50Hz) Dielectric withstanding voltage (Vrms 50Hz) Service 0 350 1,000 Service 1 600 1,500 Service 2 1,000 2,300 • Insulation resistance: - Unmated connectors: ≥ 104 MΩ - Mated connectors: ≥ 5x103 MΩ at 500Vcc Environmental • Operating temperature range: From -20°C to +70°C From -4°F to +158°F • Watertighness: 30 bar mated or unmated (430PSI) • Current rating and contact resistance: Shell size 10PL 14PL 10PL 14 Current rating per contact(A) Contact Resistance (mΩ) 20 7 ≤4 16 14 ≤3 14 20 ≤ 2.5 12 26 ≤2 20 ≤ 2.5 7 ≤4 Contact size Coaxial 50Ω Coaxial 75Ω ØF Contact Contact size termination OD 0.9 mm 20 0.035" 1.4 mm 16 0.055" 1.87 mm 14 0.074" 2.3 mm 12 0.091" - Pin - Socket AWG Conductor Section 26 to 0,14 to 0,38 mm² 22 22 to 0,38 to 0,93 mm² 18 18 to 0,93 to 1,34 mm² 16 16 to 1,34 to 1,91 mm² 14 ØF ØF SWIM Series | Connector Details Connector part numbers Shell type: FED: Straight plug RER: Jam-nut receptacle PCE: In-line receptacle FED M 14PL N 0720 SA Y BER C 10PL Y Type of contact: M: Pin contacts F: Socket contacts Shell size: 10PL: size 10 14PL: size 14 Connector Details Insert Material: N: PA66+MoS2 (Nylatron®) Contact layouts: See contact layout designation p.17 Cable termination: SA: Overmolded cable termination (Only for FED and PCE) Product version: Index: Y Examples: - Size 14 receptacle with 19 male contacts #20 Ã RERM14PLN1920Y - Size 10 plug with 4 female contacts #16 Ã FEDF10PLN0416SAY Pressure sealing cap part numbers Cap type: BER: Cap for receptacles BEF: Cap for plugs Cord set: C: With cord -: Without cord (leave blank) Shell size: 10PL: size 10 14PL: size 14 Product version: Index: Y 15 SWIM Series | Connector Details Insert sub assembly part numbers (Inc. pre-loaded contacts) Insert + contact BIS 14PL N 04 12 M CFE 14PL SA Y Shell size: 10PL: size 10 14PL: size 14 Insert material: N: Nylatron® Contact layouts: See contact layout designation p.17 Type of contact: M: Pin contacts F: Socket contacts Shell sub assembly part numbers Shell type: CFE: Plug CRER: Receptacle CPE: In-line receptacle Shell size: 10PL: size 10 14PL: size 14 Cable termination: SA: Overmolded cable termination (only for FED and PCE) Product version: Index: Y O-ring part numbers O-ring type 10PL 14PL ò Panel O-ring (for REC-RER) 10-01 (Ø1.78 x 18.77 mm) (Ø0.070" x 0.739") 14-01 (Ø2.5 x 26 mm) (Ø0.098" x 1.0236") ù Insulator/shell O-ring 10-02 (Ø1.78 x 8.73 mm) (Ø0.070" x 0.344") 14-02 (Ø1.9 x 16 mm) (Ø0.075" x 0.629") ä Taper seat O-rings 10-03 (Ø1.78 x 12.42 mm) (Ø0.070" x 0.489") 14-03 (Ø1.78 x 20.35 mm) (Ø0.070" x 0.801") ò ù RER receptacle 16 ä ù FED plug ä BER cap SWIM Series | Connector Details Contact layouts Size 10PL 1C75 1C50 1C50SMA 0214 0314 0416 0516 0720 0920 2#14 3#14 4#16 5#16 7#20 9#20 Service 2 Service 2 Service 2 Service 1 Service 1 Service 0 1C#75 or 1C#50 or 1C#50SMA Service 1 Connector Details * * Please consult us. Size 14PL 0312 0412 0714 1216 3#12 4#12 7#14 12#16 Service 2 Service 2 Service 2 Service 2 Layout caption 1920 03121020 19#20 3#12 & 10#20 Service 1 Service 1 Layout ID for part number Number of contact & Size Voltage service rating 17 SWIM Series | Connector Details Connector dimensions FED - Straight plug Shell size 10PL 14PL Ø A max 25.9 mm 1.020" 34 mm 1.339" ØB 17.8 mm 0.701" 24 mm 0.945" Ø C max 18.75 mm 0.738" 25 mm 0.984" ØD 18.75 mm 0.738" 25.75 mm 1.014" E max 52.5 mm 2.067" 52.5 mm 2.067" F 20 mm 0.787" 20 mm 0.787" G min 5 mm 0.197" 5 mm 0.197" ØH 15 mm 0.591" 22 mm 0.866" E max Ø G min ØD Ø C max ØB ØH Ø A max F Maximum outer cable diameter = ØH (depending on the fluidity of the compound) RER - Jam-nut receptacle Chamfer 0.2 mm max / 0.007" max Ø K min for Ra.1.2 μm Ø I mm/0.039"+0.1 0 J L max L min Shell size A B C D ØE F C A on flats B on flats Ø G (ACME) D ØH ØE ØH ØG ØI J Ø K min F 10PL: Jam-nut recommended torque: 3.5 N.m 14PL: Jam-nut recommended torque: 5.5 N.m 18 L min L max 10PL 14PL 22 mm 0.866" 16 mm 0.630" 37 mm 1.457" 14 mm 0.551" 24 mm 0.945" 4 mm 0.157" 30 mm 1.181" 23 mm 0.906" 37 mm 1.457" 14 mm 0.551" 33 mm 1.299" 5 mm 0.197" 7/8" 1"3/16 26 mm 1.024" 18.2 mm 0.717" 16.2 mm 0.638" 25 mm 0.984" 4 mm 0.157" 9 mm 0.354" 34 mm 1.339" 25.2 mm 0.992" 23.2 mm 0.913" 34 mm 1.339" 4 mm 0.157" 9 mm 0.354" SWIM Series | Connector Details Connector details dimensions PCE - In-line receptacle Ø A (ACME) ØB Ø C max ØD ØE G max I max H max J max ØF ØD Ø C max ØF ØE Ø B max Ø A max G max H max I min J max K K on flats 10PL 14PL 7/8" 1’’3/16 26.2 mm 1.031" 20.8 mm 0.819" 18.75 mm 0.738" 17.8 mm 0.701" 15 mm 0.591" 61.3 mm 2.413" 25.4 mm 1.000" 5 mm 0.197" 20 mm 0.787" 21 mm 0.827" 34.2 mm 1.346" 28.6 mm 1.126" 25 mm 0.984" 24 mm 0.945" 22 mm 0.866" 61.3 mm 2.413" 25.4 mm 1.000" 5 mm 0.197" 20 mm 0.787" 29 mm 1.142" Connector Details Shell size Maximum outer cable diameter = ØH (depending on the fluidity of the compound) Mated connectors A Shell size 10PL 14PL A 55.5 mm 2.185" 55.5 mm 2.185" B 19.5 mm 0.768" 19.5 mm 0.768" B 19 SWIM Series | Connector Details Cap dimensions BEF/BER - Pressure sealing caps C max Ø B max Ø D max A ØE 240 mm / 9.448" 20 240 mm / 9.448" Shell size 10PL 14PL A 40 mm 1.575" 40 mm 1.575" Ø B max 25.9 mm 1.020" 34 mm 1.339" C max 37.5 mm 1.476" 37.5 mm 1.476" Ø D max 25.9 mm 1.020" 34 mm 1.339" ØE 4.2 mm 0.165" 4.2 mm 0.165" SWIM Series | Connector Details Tools Connector Details Insert insertion tool Connector size Part numbers 10 OUT542W0000 14 OUT543W0000 Insert retention nut installation tool Connector size Part numbers 10 OUT542W5000 14 OUT543W5000 21 SWIM SERIES © 2018 SOURIAU - SOURIAU is a registered trademark SWIM Series Overmolded Cable Assemblies Standard overmolded cable assembly features....................................................... 24 Ordering information .............................................................................................. 25 Standard contact layouts ......................................................................................... 26 Cable assembly dimensions .................................................................................... 27 SWIM Series | Overmolded Cable Assemblies Standard overmolded cable assembly features Cable • Polyurethane outer sheath • Silicone compound filled • FEP insulated conductors • Operating temperature: -30°C + 70°C -22°F + 158°F • Operating voltage: 1000V • Unshielded • Cable length tolerance: +-2% up to 100m 100 m (328.08 ft) +-5% above 100 m (328.08 ft) Overmolding • Polyurethane overmolding Cable details Shell size 10 14 Connector contact layout Cable conductor number and section Cable outer diameter Static bending radius 0214 2 x 2.0 mm² / 2 x 14 AWG 8 mm / 0.315" ≥ 50 mm / 1.969" 0314 3 x 2.0 mm² / 3 x 14 AWG 8 mm / 0.315" ≥ 50 mm / 1.969" 0416 4 x 0.93 mm² / 4 x 18 AWG 8 mm / 0.315" ≥ 50 mm / 1.969" 0516 5 x 0.93 mm² / 5 x 18 AWG 8 mm / 0.315" ≥ 55 mm / 2.165" 0720 7 x 0.38 mm² / 7 x 22 AWG 8 mm / 0.315" ≥ 50 mm / 1.969" 0920 9 x 0.34 mm² / 9 x 22 AWG 8 mm / 0.315" ≥ 50 mm / 1.969" 1216 12 x 0.6 mm² / 12 x 20 AWG 12.7 mm/ 0.500" ≥ 130 mm / 5.118" 1920 19 x 0.34 mm² / 19 x 22 AWG 11 mm/ 0.433" ≥ 65 mm / 2.559" Cable assembly electrical characteristics Shell size 10 14 24 Connector contact layout Harness Service Voltage Harness current rating per line 0214 1,000V 20A 0314 1,000V 20A 0416 1,000V 14A 0516 600V 14A 0720 600V 7A 0920 350V 5A 1216 1,000V 10A 1920 600V 5A SWIM Series | Overmolded Cable Assemblies Overmolded cable assembly part numbers Shell type: FED: Straight plug PCE: In-line receptacle FED M 14PL N 0720 SA Y S 1 Type of contact: M: Pin contacts F: Socket contacts Shell size: 10PL: size 10 14PL: size 14 Insert Material: N: PA66+MoS2 (Nylatron®) Contact layouts: See contact layout designation p.17 Cable termination: SA: Overmolded cable termination Product version: Index: Y Overmolded cable assemblies Overmolded type: S: Straight R: Right angle Standard available cable length (For custom cable length, please consult us): 1: 1m (3.28 ft) 5: 5m (16.40 ft) 10: 10m (32.81 ft) Example: - Size 14 plug right angled overmolded cable assembly with 12 female contacts size 16 and 5m cable: FEDF14PLN1216SAYR5 25 SWIM Series | Overmolded Cable Assemblies Contacts layouts (Please consult us for other layouts) Size 10PL 0214 0314 0416 0516 0720 0920 2#14 3#14 4#16 5#16 7#20 9#20 Service 2 Service 2 Service 1 Service 1 Service 1 Service 0 Size 14PL 26 Layout caption 1216 1920 12#16 19#20 Number of contact & Size Service 2 Service 1 Voltage service rating Layout ID for part number SWIM Series | Overmolded Cable Assemblies Overmolded cable assembly dimensions Straight plug - Size 10 L 90.5 mm / 3.563" Ø 25.9 mm Ø 1.020" 59 mm / 2.323" Contact Layout Cable conductors number and section 0214 2 x 2.0 mm 2 x 14 AWG 0.314 3 x 2.0 mm2 3 x 14 AWG 0416 4 x 0.93 mm2 4 x 18 AWG 0516 5 x 0.93 mm2 5 x 18 AWG 0720 7 x 0.38 mm2 7 x 22 AWG 0920 9 x 0.34 mm2 9 x 22 AWG Cable diameter 2 8 mm 0.315" Contact number Cable conductors 1 Brown 2 Red 3 Orange 4 Yellow 5 Green 6 Blue 7 Violet 8 Grey 9 White Overmolded cable assemblies Ø 25 mm Ø 0.984" Note: Other cables can be accomodated on request ranging from 4 to 10 mm (0.157" to 0.394") OD. 27 SWIM Series | Overmolded Cable Assemblies Overmolded cable assembly dimensions Straight plug - Size 14 - Contact layouts 1216 and 1920 L Ø 34 mm Ø 1.339" 98.6 mm / 3.882" Ø 25 mm Ø 0.984" Layout 1216 Outer layer Inner layer Layout 1920 Contact number Cable conductors Contact number Cable conductors 1 Brown 1 Red 2 Red 2 Black 3 Orange 3 White 4 Yellow 4 Yellow 5 Green 5 White 6 Yellow 7 White 6 Blue 7 Violet 8 Grey 8 Yellow 9 White 9 White 10 Black 10 Yellow 11 Brown 11 White 12 Red 12 Yellow Inner layer 13 Black 14 White 15 Yellow 16 White Contact Layout Cable conductors number and section Cable diameter 17 Yellow 0312 Consult us - 18 Red 0412 Consult us - 19 Grey 0714 Consult us - 1216 12 x 0.6 mm2 12 x 20 AWG 12.7 mm 0.500" 1920 19 x 0.34 mm2 19 x 22 AWG 11 mm 0.433" 03121020 Consult us - Note: Other cables can be accomodated on request ranging from 8 to 16 mm (0.315" to 0.630") OD. 28 Outer layer SWIM Series | Overmolded Cable Assemblies Overmolded cable assembly dimensions Right angle plug - Size 10 L 62 mm / 2.441" 82 mm / 3.228" Ø 25 mm Ø 0.984" Contact Layout Cable conductors number and section 0214 2 x 2.0 mm2 2 x 14 AWG 0.314 3 x 2.0 mm2 3 x 14 AWG 0416 4 x 0.93 mm 4 x 18 AWG 0516 5 x 0.93 mm2 5 x 18 AWG 0720 7 x 0.38 mm2 7 x 22 AWG 0920 9 x 0.34 mm 9 x 22 AWG Cable diameter 2 8 mm 0.315" 2 Contact number Cable conductors 1 Brown 2 Red 3 Orange 4 Yellow 5 Green 6 Blue 7 Violet 8 Grey 9 White Overmolded cable assemblies Ø 25.9 mm Ø 1.020" Note: Other cables can be accomodated on request ranging from 4 to 10 mm (0.157" to 0.394") OD. 29 SWIM Series | Overmolded Cable Assemblies Overmolded cable assembly dimensions Right angle plug - Size 14 - Contact layouts 1216 and 1920 L 67 mm / 2.638" 97.5 mm / 3.839" Ø 32 mm Ø 1.260" Ø 34 mm Ø 1.339" Layout 1216 Outer layer Inner layer Layout 1920 Contact number Cable conductors Contact number Cable conductors 1 Brown 1 Brown 2 Red 2 Red 3 Orange 3 Orange 4 Yellow 4 Yellow 5 Green 5 Green 6 Blue 7 Violet 8 Grey 6 Blue 7 Violet 8 Grey 9 White 9 White 10 Black 10 Yellow 11 Brown 11 White 12 Red 12 Yellow Contact Layout Cable conductors number and section Cable diameter 0312 Consult us - 0412 Consult us - 0714 Consult us - 1216 12 x 0.6 mm2 12 x 14 AWG 12.7 mm 0.500" 1920 19 x 0.34 mm2 19 x 22 AWG 11 mm 0.433" 03121020 Consult us - Note: Other cables can be accomodated on request ranging from 8 to 16 mm (0.315" to 0.630") OD. 30 Outer layer Inner layer 13 Black 14 White 15 Yellow 16 White 17 Yellow 18 Red 19 Grey SWIM Series | Overmolded Cable Assemblies Overmolded cable assembly dimensions Straight in-line receptacle - Size 10 L Ø 26 mm Ø 1.024" 98 mm / 3.858" Contact Layout Cable conductors number and section 0214 2 x 2.0 mm2 2 x 141 AWG 0.314 3 x 2.0 mm2 3 x 14 AWG 0416 4 x 0.93 mm 4 x 18 AWG 0516 5 x 0.93 mm2 5 x 18 AWG 0720 7 x 0.38 mm2 7 x 22 AWG 0920 9 x 0.34 mm2 9 x 22 AWG Cable diameter 2 8 mm 0.315" 20 mm on flats 0.787" on flats Contact number Cable conductors 1 Brown 2 Red 3 Orange 4 Yellow 5 Green 6 Blue 7 Violet 8 Grey 9 White Overmolded cable assemblies Ø 25 mm Ø 0.984" Note: Other cables can be accomodated on request ranging from 4 to 10 mm (0.157" to 0.394") OD. 31 SWIM Series | Overmolded Cable Assemblies Overmolded cable assembly dimensions Straight in-line receptacle - Size 14 - Contact layouts 1216 and 1920 L Ø 34 mm Ø 1.339" 107 mm / 4.213" 20 mm on flats 0.787" on flats Ø 32 mm Ø 1.260" Layout 1920 Layout 1216 Outer layer Inner layer Contact number Cable conductors Contact number Cable conductors 1 Brown 1 Red 2 Red 2 Black 3 Orange 3 White 4 Yellow 4 Yellow 5 Green 5 White 6 Blue 6 Yellow 7 White Outer layer 7 Violet 8 Grey 8 Yellow 9 White 9 White 10 Black 10 Yellow 11 Brown 11 White Red 12 Yellow 12 Inner layer Contact Layout Cable conductors number and section Cable diameter 0312 Consult us - 0412 Consult us - 0714 Consult us - 1216 12 x 0.6 mm2 12 x 20 AWG 12.7 mm 0.500" 1920 19 x 0.34 mm2 19 x 22 AWG 11 mm 0.433" 03121020 Consult us - Note: Other cables can be accomodated on request ranging from 8 to 16 mm (0.315" to 0.630") OD. 32 13 Black 14 White 15 Yellow 16 White 17 Yellow 18 Red 19 Grey SWIM Series | Overmolded Cable Assemblies Overmolded cable assemblies Notes 33 SWIM SERIES © 2018 SOURIAU - SOURIAU is a registered trademark SWIM Series Cabling, Mounting and Maintenance Plug and in-lin receptacle cable overmolding ......................................................... 36 Insert wiring.............................................................................................................. 36 Insert mounting........................................................................................................ 37 Bulkhead receptacles preparation............................................................................ 38 Panel mounting bulkhead receptacles..................................................................... 38 Plug and receptacle coupling................................................................................... 39 Maintenance............................................................................................................. 39 SWIM Series | Cabling, Mounting and Maintenance Plug and in-line receptacle cable overmolding Recommendations SWIM plugs and In-line receptacles are designed for overmolded cable termination. We suggest the use of a polyurethane cable jacket with a polyurethane overmold. It is recommended to encapsulate the inside of plugs and in-line receptacles bodies with an appropriate potting compound prior to overmolding. Note: - We provide SWIM overmolded cable assemblies. Please consult page 23 of SWIM Series catalog. - Receptacles can be backpotted to increase the pressure rating and to provide greater strain relief to the conductors. Insert wiring The following procedure is recommended: 1 - Slide the insert retaining nut over the cable with the notches oriented backward. 2 - Strip off the cable outer sheath as shown. 3 - Fit a heat shrink sleeve on each wire. 4 - Strip off the wires as shown. C Shell size Size 10 Size 14 A 13 mm 0.512" 19 mm 0.748" C 4 mm 0.157" 4 mm 0.157" A 5 - Solder the conductors into the contact buckets starting with the central pin, then in a circular motion, move outwards toward the periphery until all contacts have been soldered. 6 - Slide the heat shrink sleeves over the terminations and up against the insulator; then with a heat gun, shrink the sleeves ensuring that they are correctly positioned against the insulator. 36 SWIM Series | Cabling, Mounting and Maintenance Insert mounting Tools: Size Insert insertion tool Retaining nut mounting tool 10 OUT542W0000 OUT542W5000 14 OUT543W0000 OUT543W5000 Once the insulator is wired, the following procedure is recommended: 4 - Tighten the retaining nut using the retaining nut mounting tool. 2 - Align the insertion tool with the insulator keys. 5 - Check that the insulator is fully engaged and aligned. 3 - Pre align the main insert keyway with the plug main keyway and fully push the insert into the plug body from the rear. Make sure the insulator is fully engaged in the connector body and that it can’t rotate. 37 Cabling, Mounting and Maintenance 1 - Assemble the insertion tool around the cable. SWIM Series | Cabling, Mounting and Maintenance Bulkhead receptacles preparation Before installing the bulkhead receptacle, the following procedure is recommended: 1 - Inspect the bulkhead receptacle groove and panel O-ring. 2 - If necessary, clean the groove, the O-ring and panel seal surface with isopropyl alcohol. 3 - Always apply silicone grease (Loctite 8104®, Rodhorsil Paste 4® or equivalent) on the receptacle panel O-ring, preferably with the finger. It is recommended to apply silicone grease also on the inner cone of the receptacle body. Grease Panel mounting bulkhead receptacles Fit the receptacle to the panel and check that the O-ring remains in its groove. Locate the jam nut and tighten by hand. Use a torque wrench to complete the process using the following recommended torque values: Shell size Torque On flats dim. 10M 3.5 N.m 22 mm 0.866" 14M 5.5 N.m 30 mm 1.181" Panel cut-outs are available page 18 of the catalog 38 Grease Torque wrench SWIM Series | Cabling, Mounting and Maintenance Plug and receptacle coupling Offer the plug to the receptacle, align the keyways and screw the coupling ring by hand until the receptacle groove mating indicator is fully covered by the coupling ring. Groove mating indicator Groove mating indicator fully covered by coupling ring Additional recommendations - Don’t pull on the cable when unmating plug and receptacle - Avoid sharp bends in cable Maintenance It is recommended to place a cap on the connector whenever it is unmated (a plastic cap is delivered and pressure sealed caps are available). Cabling, Mounting and Maintenance In case mated connectors have been underwater for a long time and are recovered with fouling growth or are particularly dirty, apply the following procedure. To unmate the connectors: - Remove shells and other large deposits from the coupling rings by hands or using a pressure jet. - If necessary, brush any remaining deposits in the mating area and on the coupling ring with a hard nylon brush. - Rinse with fresh water. - Unscrew the coupling ring by hand. After the connectors are unmated: - Rinse the mating face of the connectors with fresh water. - Clean the mating face of the connectors using compressed air. - Inspect the O-rings - Clean O-rings seal seats with isopropyl alcohol - Apply grease on the O-rings - Place a cap on the connectors 39 SWIM SERIES © 2018 SOURIAU - SOURIAU is a registered trademark SWIM Series Other Series Brass shell - TP Series .............................................................................................. 42 Stainless steel shell - U Series .................................................................................. 42 Bronze shell - M Series ............................................................................................ 43 Wet/Underwater mateable - 8810 Series ................................................................ 43 SWIM Series Other Series TP Series Economic connectors similar to M Series with nickel plated brass shells and PA6/6 molded inserts. See specific catalog available online. Sealed: . Down to 300 meters depth. Large range: . 4 shell sizes: 8TP, 10TP, 14TP and 20TP. . Receptacles, cable receptacles, plugs and feedthroughs. . Signal, power, high voltage, coax and triax contacts. Economic underwater connectors RoHS compliant COMPLIANT See «Marine TP Series» catalog on www.esterline-connection-technologies.com U Series Dry mate connectors for deep immersion with 316L stainless steel shells. High sealing performances: . Down to 3,000 meters depth. High pressure withstand: . High corrosion resistant stainless steel shell (AISI 316L). . Robust screw coupling mechanism. . High temperature resistance (up to 170°C with PTFE insulators). . Nylatron, Teflon or Tefzel insulators. RoHS compliant COMPLIANT See «Marine U Series» catalog on www.esterline-connection-technologies.com 42 SWIM Series Other Series M Series Dry mate connectors for deep immersion with marine bronze stainless steel shells. High sealing performances: . Down to 3,000 meters. Large range: . 5 shell sizes. . Receptacles, cable receptacles, plugs and feedthroughs. . Signal, power, high voltage, coax and triax contacts. Robust: . High corrosion resistant marine bronze shells. . Robust screw coupling mechanism. RoHS compliant COMPLIANT See «Marine M Series» catalog on www.esterline-connection-technologies.com 8810 Series Wet mate/underwater mateable connectors for deep immersion. High sealing performances: . Down to 3,000 meters. High pressure withstand: . Marine bronze shells. . Robust screw coupling mechanism. COMPLIANT Other Series RoHS compliant 43 SWIM Series Notes 44 SWIM Series Notes 45 SWIM Series Notes 46 Your local contact Our contribution to environmental protection: This catalog is printed on PEFC certified paper Advancement of sustainable wood cultivation. www.pefc.org www.esterline-connection-technologies.com technical-emear-ect@esterline.com (Europe - Asia - Africa) technical-americas-ect@esterline.com (North America) CASWIMWUSEN01 © Copyright SOURIAU 2018 - SOURIAU is a registered trademark All information in this document presents only general particulars and shall not form part of any contract. All rights reserved to SOURIAU for changes without prior notification or public announcement. Any duplication is prohibited, unless approved in writing. Reliable People, Reliable Solutions