S10K0C-P03MJG0-3500

ODU MINI-SNAP Series L, K, B 010.014.000.000.000 Assembly Instructions Series L (Crimp Version, Solder Version) Unsealed Plugs (IP 50) Unsealed Right-Angled Plugs (IP 50) Series K (Crimp Version, Solder Version) Sealed Plugs (IP 68) Sealed Right-Angled Plugs (IP 68) Series B (Crimp Version, Solder Version) Sealed Plugs (IP 68) Sealed Right-Angled Plugs (IP 68) www.odu.de 010.014.000.000.000 Assembly Instructions ODU MINI-SNAP Series L, K, B Assembly Unsealed Plugs, Series L (IP 50) Housing Insert with solder capacity Half-shells Back nut (style 1) Cable collet Back nut for cable bend relief (style 2) Cable bend relief 1. Slide back nut and cable collet (and possibly cable bend relief ) over the cable. 2. Strip cable and wire corresponding the table (see page 18). 3. Pre-tinning of strands. A 4. Solder each wire (A) to the corresponding contact. Page 2 www.odu.de 010.014.000.000.000 Assembly Instructions ODU MINI-SNAP Series L, K, B 5. Bend cable shield outwards, assemble half-shells. 6. Slide the cable collet against the half-shells and clamp the shield (B) between it. 7. Now you can put the assembled cable considering the guidings (C) into the connector housing. If necessary, secure thread (D) with adhesive (see page 18). B D C 8. Screw back nut on the assembled plug, counterhold spanner flat (E) and tighten to spanner flat (F) with ODU spanner wrench. Caution! Consider tightening torque (see page 18). The assembly is finished. www.odu.de E F Page 3 010.014.000.000.000 Assembly Instructions ODU MINI-SNAP Series L, K, B Assembly Unsealed Right-Angled Plugs, Series L (IP 50) Back screw Right-angled part Housing Insert with Sleeve solder capacity Cable collet Back nut for cable bend relief (style 2) Back nut (style 1) Cable bend relief 1. Slide back nut, cable collet, right-angled part and sleeve (and possibly cable bend relief ) over the cable. 2. Strip cable and wire corresponding the table (see page 18). 3. Pre-tinning of strands. 4. Solder each wire (A) to the corresponding contact. Page 4 A www.odu.de 010.014.000.000.000 Assembly Instructions ODU MINI-SNAP Series L, K, B D E B 5. Pull cable back and bend 90° down. Spread the cable shield (B) over collet ring. Slide sleeve over insulator. C 6. Slide the cable collet against the right-angled part and clamp the shield between it. Screw back nut (C) on the right-angled part and hold against with the ODU spanner wrench (D). If necessary, secure thread (E) with adhesive (see page 19). Caution! Consider tightening torque (see page 18). H F G Screw surface 7. Now you can put the assembled cable considering the guidings into the connector housing. 8. Mount back screw (F) on the plug and fasten cable with the ODU spanner wrench (G). If necessary, secure thread (H) with adhesive (see page 19). Caution! Consider tightening torque (see page 19). The assembly is finished. www.odu.de Page 5 010.014.000.000.000 Assembly Instructions ODU MINI-SNAP Series L, K, B Assembly Sealed Plugs, Series K (IP 68) Crimp Version Half-shell Housing Insulator Crimp inserts EMI ring Washer (optional) Sealing Cable collet Back nut (style 1) Back nut for cable bend relief (style 2) Cable bend relief In sealed versions plugs and cables must always be matched to each other, so we need detailed information about the cable you are using. 1. Slide back nut, cable collet, washer, sealing and EMI ring (and possibly cable bend relief ) over the cable. 2. Strip cable and wire corresponding the table (see page 18). 3. Fit wire into the contact barrel and crimp (A). A 4. Insert contacts into insulator and insert with insertion tool (B). B Page 6 www.odu.de 010.014.000.000.000 Assembly Instructions ODU MINI-SNAP Series L, K, B 5. Bend cable shield outwards, assemble half-shells. 6. Slide the EMI ring, sealing, washer and cable collet against the sleeve and clamp the shield between it. 7. Now you can put the assembled cable considering the guidings (C) into the connector housing. If necessary, secure thread (D) with adhesive (see page 19). 8. Screw back nut on the plug and fasten cable in the housing. Tighten with the ODU spanner wrench (E) and hold against with ODU tongs (F) (see page 19). Caution! Consider tightening torque (see page 18). The assembly is finished. www.odu.de C D F E Page 7 010.014.000.000.000 Assembly Instructions ODU MINI-SNAP Series L, K, B Assembly Sealed Plugs, Series K (IP 68) Solder Version Half-shell Back nut (style 1) Insert with Washer solder capacity (optional) Housing EMI ring Sealing Cable collet Back nut for cable bend relief (style 2) Cable bend relief In sealed versions plugs and cables must always be matched to each other, so we need detailed information about the cable you are using. 1. Slide back nut, cable collet, washer, sealing and EMI ring (and possibly cable bend relief ) over the cable. 2. Strip cable and wire corresponding the table (see page 18). 3. Pre-tinning of strands. 4. Solder each wire (A) to the corresponding contact. Page 8 A www.odu.de 010.014.000.000.000 Assembly Instructions ODU MINI-SNAP Series L, K, B 5. Bend cable shield outwards, assemble half-shells. 6. Slide the EMI ring, sealing, washer and cable collet against the sleeve and clamp the shield between it. 7. Now you can put the assembled cable considering the guidings (B) into the connector housing. If necessary, secure thread (C) with adhesive (see page 19). 8. Screw back nut on the plug and fasten cable in the housing. Tighten with the ODU spanner wrench (D) and hold against with ODU tongs (E) (see page 19). Caution! Consider tightening torque (see page 18). The assembly is finished. www.odu.de B C E D Page 9 ODU MINI-SNAP Series L, K, B 010.014.000.000.000 Assembly Instructions Assembly Sealed Right-Angled Plugs, Series K (IP 68) O ring Back screw Right-angled part Housing Insert with Half-shell solder capacity EMI ring Sealing Washer (optional) Cable collet Back nut (style 1) Back nut for cable bend relief (style 2) Cable bend relief In sealed versions plugs and cables must always be matched to each other, so we need detailed information about the cable you are using. A 1. Slide back nut, cable collet, washer, sealing, EMI ring and right-angled part (and possibly cable bend relief ) over the cable. Page 10 2. Strip cable and wire corresponding the table (see page 18). 3. Pre-tinning of strands. 4. Solder each wire (A) to the corresponding contact (crimp version see straight connector). www.odu.de ODU MINI-SNAP Series L, K, B 5. Pull cable back. Spread the cable shield over collet ring. 5 010.014.000.000.000 Assembly Instructions 6 6. Slide EMI-ring, sealing, washer and cable collet against the rightangled part and clamp the shield between EMI ring and rightangled part. Screw back nut (B) on the right-angled part, counterhold by means of the spanner flat (C) and hold against with ODU spanner wrench. If necessary, secure thread (D) with adhesive (see page 19). Caution! Consider tightening torque (see page 18). Please half-shell over insulator. C D B 7. Now you can put the assembled cable considering the guidings into the connector housing. 8. Mount back screw (E) on the plug and fasten cable in the housing and tighten with the ODU spanner wrench (F). If necessary, secure thread (G) with adhesive (see page 19). G E Caution! Consider tightening torque (see page 19). The assembly is finished. F www.odu.de Page 11 010.014.000.000.000 Assembly Instructions ODU MINI-SNAP Series L, K, B Assembly Sealed Plugs, Series B (IP 68) Crimp Version Half-shell Housing Crimp inserts Washer Cable collet (optional) EMI ring Sealing Back nut (style 1) Back nut for cable bend relief (style 2) Cable bend relief In sealed versions plugs and cables must always be matched to each other, so we need detailed information about the cable you are using. 1. Slide back nut, cable collet, washer, sealing and EMI ring (and possibly cable bend relief ) over the cable. 2. Strip cable and wire corresponding the table (see page 18). 3. Fit wire into the contact barrel and crimp (A). A 4. Insert contacts according to contact arrangement into insulator and insert with insertion tool (B). B Page 12 www.odu.de 010.014.000.000.000 Assembly Instructions ODU MINI-SNAP Series L, K, B 5. Bend cable shield outwards, assemble half-shells. 6. Slide the EMI ring, sealing, washer and cable collet against the sleeve and clamp the shield between it. 7. Now you can put the assembled cable considering the guidings (C) into the connector housing. If necessary, secure thread (D) with adhesive (see page19). 8. Screw back nut on the plug, hold against flat (E) and fasten cable with the ODU spanner wrench in the housing (F). Caution! Consider tightening torque (see page 18). The assembly is finished. www.odu.de C D E F Page 13 010.014.000.000.000 Assembly Instructions ODU MINI-SNAP Series L, K, B Assembly Sealed Plugs, Series B (IP 68) Solder Version Half-shell Housing Insert with solder capacity Washer (optional) Cable collet Back nut (style 1) Back nut for Cable bend relief cable bend relief (style 2) In sealed versions plugs and cables must always be matched to each other, so we need detailed information about the cable you are using. EMI ring Sealing 1. Slide back nut, cable collet, washer, sealing and EMI ring (and possibly cable bend relief ) over the cable. 2. Strip cable and wire corresponding the table (see page 18). 3. Pre-tinning of strands. 4. Solder each wire (A) to the corresponding contact. Page 14 A www.odu.de 010.014.000.000.000 Assembly Instructions ODU MINI-SNAP Series L, K, B 5. Bend cable shield outwards, assemble half-shells. 6. Slide the EMI ring, sealing, washer and cable collet against the sleeve and clamp the shield between it. 7. Now you can put the assembled cable considering the guidings (B) into the connector housing. If necessary, secure thread (C) with adhesive (see page 19). B C 8. Screw back nut on the plug, hold against flat (D) and fasten cable with the ODU spanner wrench in the housing (E). Caution! Consider tightening torque (see page 18). The assembly is finished. www.odu.de D E Page 15 010.014.000.000.000 Assembly Instructions ODU MINI-SNAP Series L, K, B Assembly Sealed Right-Angled Plugs, Series B (IP 68) Crimp and Solder Version Insert with solder capacity Half-shell O ring Back screw Rightangled part Housing EMI ring Crimp insert Sealing Washer (optional) Cable collet Back nut for cable bend relief (style 2) Cable bend relief Back nut (style 1) In sealed versions plugs and cables must always be matched to each other, so we need detailed information about the cable you are using. 1. Slide back nut, cable collet, washer, sealing, EMI ring and right-angled part (and possibly cable bend relief ) over the cable. 2. Strip cable and wire corresponding the table (see page 18). 3. Pre-tinning of strands. 1, 2 ,3 4 A 4. Solder each wire (A) to the corresponding contact (crimp version see straight connector). Page 16 www.odu.de 010.014.000.000.000 Assembly Instructions ODU MINI-SNAP Series L, K, B 5. Pull cable back. Spread the cable shield over the collet ring. 5 6 6. Slide EMI ring, sealing, washer, cable collet against the right-angled part and clamp the shield between EMI ring and rightangled part. C D Screw back nut (B) on the rightangled part and hold against on flat (C) with the ODU spanner wrench. If necessary, secure thread (D) with adhesive (see page 19). Caution! Consider tightening torque (see page 18). B 7. Please half-shell over insulator. Now you can put the assembled cable considering the guidings (E) into the connector housing. E 8. Mount back screw (F) on the plug and fasten cable with the ODU spanner wrench in the housing (G). If necessary, secure thread (H) with adhesive (see page 19). H F Caution! Consider tightening torque (see page 18). The assembly is finished. G www.odu.de Page 17 ODU MINI-SNAP Series L, K, B Notes Notes for Plugs and Right-Angled Plugs, Series L (IP 50), K (IP 68) and B (IP 68) Crimp and Solder Version 1. Tightening torque for back nuts Tightening torque for styles ––Straight plug S1, S2, S3, S4, S7, S8 ––Right-angled plug W1, W2, W3, W4 ––Break-Away plug A1, A2, A5, A6 ––In-line receptacle K1, K2, K3, K4 ––Receptacle G6, G7 Size 00 0 1 2 3 4 Tightening torque in Nm 0.25 0.6 1.0 2.0 3.5 3.5 1 Nm = 8.85 inch-pounds 2. Stripping length for turned contacts A S Shield Single conductor The following table provides recommended guidelines for the cable assembly. It contains guideline figures for the preparation of the cable in relation to the stripping lengths. Cable Insulation L A = Stripping length single conductor L = Stripping length cable jacket S = Stripping length braided shield Size Straight plug Right-angled plug series L Right-angled plug IP 68 series B Solder termination L A S Crimp termination L A S Solder termination L A S Crimp termination L A S Solder termination L A S Crimp termination L A S 00 5 2 2 – – – 11 2 2 – – – – – – – – – 0 7 2 2.5 10 3 2.5 16 2 2.5 21 3 2.5 18 2 2.5 21 3 2.5 1 9 2 2.5 12 3 2.5 18 2 2.5 21 3 2.5 18 2 2.5 21 3 2.5 2 11 2 2.5 14 3 2.5 27 2 2.5 30 3 2.5 27 2 2.5 30 3 2.5 3 13 2 2.5 17 3 2.5 30 2 2.5 32 3 2.5 28 2 2.5 32 3 2.5 4 21 2 2.5 26 3 2.5 43 2 2.5 48 3 2.5 – – – – – – All dimensions in mm. Exceptions are noted on special instructions. Right-angled plugs have special instructions. Page 18 www.odu.de ODU MINI-SNAP Series L, K, B Notes 3. Tightening torque for back screw (right-angled plugs) Size Unsealed right-angled plugs, series L (IP 50) Nm Sealed right-angled plugs, series K (IP 68) Nm Sealed right-angled plugs, series B (IP 68) Nm 00 0.25 – – 0 0.3 0.3 0.3 1 0.4 0.4 0.4 2 0.9 0.9 0.9 3 1.3 1.3 1.3 4 2.0 – – 4. Tools/Accessories ––ODU open-ended spanner see ODU MINI-SNAP, series L, K, B product catalogue section accessories and tools ––ODU crimping tool see ODU MINI-SNAP, series L, K, B product catalogue section accessories and tools ––ODU mounting plier straight plug, series K: part number 080.000.055.000.000 5. Recommended adhesive for back nut Loctite® 243™, ODU part number 890.204.000.030.031 www.odu.de Page 19