DF57-2830SCFA

Low Profile “Swing-Lock” Board to Wire Connector for Power DF57 Series (Compliant with UL, C-UL standards) Swing-Lock Structure explanatory drawing Before mating A Mar.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. Lock portion ■Features 4.65mm After mating 1.Reinforced lock structure with swing lock A swing-lock structure, featuring our own unique connection method, reinforces the lock structure of the electric cable side, with a structure resistant to tough electric cable routing and disengagement of cables under load. In addition, the connection surface has a guide insertion to facilitate insertability (patented) 2.Header lock improves plug retention When connecting, the header connector secures the molded-lance. Play of molded lance is prevented for added strength. (patented) Mating HeightA : DF57H DF57AH Contact Structure 1.4mm 1.6mm Fig.1 Ilded^ciXdciVXiiZgb^cVah :[[ZXi^kZbVi^c\aZc\i] %#)'bb 3.Highly reliable contact structure Despite the low-profile design, with a stacking height of 1.4mm, an effective mating length of 0.42mm is achieved. The structure features two-point contact terminal geometry with high contact reliability. 4.Insert guide key prevents misalignment Insert guide key guides the crimp socket to the correct mating position and prevents misalignment, which improves mating operation and prevents possible connector breakage with incorrect mating. 8gdhh"hZXi^dcVak^Zld[i]ZXdciVXihjg[VXZ Incorrect Positioning Insert Guide Key The integral molding eliminates any gap between the terminals and case to prevent solder wicking. Reinforcing hardware (metal fittings) are integrated in the molding, which help prevent the case from disengaging with the terminals due to tough electric cable routing and load. Positive Lock Insert guide key touches to the header prior to the positive lock, which guides the socket to the correct mating position. 5.Solder wicking prevention 6.Case disengagement prevention Fig.2 Starts mating after the socket is aligned to the correct position 7.Cost effective Terminals and metal fittings are collectively integrated into the molding to reduce assembly cost. Insert Guide Key Structure In cases where the application will demand a high level of reliability, such as automotive, please contact a company representative for further information. 2018.6③ Fig.3 1 DF57 Series●Low Profile “Swing-Lock” Board to Wire Connector for Power ■Specifications 2pos. Rating AWG#26 3.0A Current rating AWG#28 (Note 1) AWG#30 2.5A 3pos. _ 4pos. 5,6pos. _ 2.0A 1.5A 1.5A 1.5A 1.0A AWG#32 1.0A 0.8A AWG#34 0.8A 0.5A Operating temperature range -35ç to 85ç (Note 2) Operating humidity range 20% to 80% (Note 3) 2 to 6 pos. : 50V AC/DC Voltage rating 2 pos. (Middle pin of 3 pos. is removed) : 100V AC/DC Storage temperature range -10ç to 60ç (Note 4) Storage humidity range 40% to 70% (Note 4) UL, C-UL certified specifications Mar.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. 2pos. Rating AWG#26 3.0A Current rating AWG#28 (Note 1) AWG#30 2.5A 3pos. _ 4pos. 5,6pos. _ 2.0A 1.5A 1.5A 1.5A 1.0A AWG#32 1.0A 0.8A AWG#34 0.8A 0.5A Voltage rating 2 - 6 pos. : 29V AC/DC Item 1.Insulation resistance 2.Withstanding voltage 3.Contact resistance 4.Vibration 5.Shock 6.Humidity 7.Temperature cycle 8.Durability 9.Resistance to soldering heat Specification Conditions 100Mø min. 100V DC No flashover or insulation breakdown 500V AC / 1 minute 10mø max. 20mV max., at 1mA. No electrical discontinuity of 1µs or longer No damage, cracks or parts dislocation. No electrical discontinuity of 1µs or longer No damage, cracks or parts dislocation. Contact resistance : 20mø max., Insulation resistance : 500Mø min. No damage, cracks or parts dislocation. Contact resistance : 20mø max., Insulation resistance : 500Mø min. No damage, cracks or parts dislocation. Contact resistance : 20mø max., No damage, cracks or parts dislocation. No deformation of components affecting performance Frequency : 10 to 55Hz, single amplitude of 0.75mm, 10 cycles, 3 direction Acceleration of 490m/s2, 11ms duration, sine halfwave, 3 cycles in each of the 3 axis 96 hours at 40 ±2ç, and humidity of 90 to 95% -55°C → 5 to 35°C → 85°C → 5 to 35°C Times : 30 min. → 2 min. to 3 min. → 30 min. → 2 min. to 3 min. 5 cycles 30 cycles Reflow : At the recommended temperature profile Manual soldering : 350°C for 3 seconds Note 1 : This is the maximum current rating while all pins are powered or used as all power lines. When isolating power lines into multiple circuits, current ratings may go above the stated current ratings. Please consult Hirose for specific details before doing this. Note 2 : Includes the temperature rise of power lines. Note 3 : The connector should be completely dry. (no condensation present) Note 4 : The term “storage” refers to the long-term storage condition of unused products before PCB mounting. The operating temperature and humidity ranges are applied while in a non-energized state, while in transport or after PCB mounting. ■Material / Finish Item Header Component Material Insulator LCP Contact Brass PBT Crimp socket Insulator LCP Crimp contacts 2 Contact Phosphor bronze Finish Black Beige Tin plating or gold plating UL Flammability rating UL94V-0 --------- White Black Beige UL94V-0 Black Tin plating or gold plating --------- DF57 Series●Low Profile “Swing-Lock” Board to Wire Connector for Power ■Product Number Structure Refer to the chart below when determining the product specifications from the product number. Please select from the product numbers listed in this catalog when placing orders. ●Header DF 57 H − * P − 1.2 V ❶ ❷ ❸ ❹ ❺ ❻ ❶ Series name ： DF ❺ Connector type   P ：Plug ❷ Series No. ： 57 ❻ Contact pitch：1.2mm ❸ Insert guide key     H : Yes ❼ Termination section       V : Straight SMT ❹ Number of contacts： 2, 3, 4, 5, 6 Mar.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. ❼ DF 57 H − 2 P − 2.4 V ❹ ❻ ❹ Number of contacts：2 ❻ Contact pitch：2.4mm (Middle pin of 3 pos. is removed, and rated voltage is 100 V） ●Socket DF 57 ❶ ❷ H − * S − 1.2 C ❸ ❹ ❺ ❻ ❼ ❽ ❶ Series name ：DF ❺ Number of contacts：2, 3, 4, 5, 6 ❷ Series No. ：57 ❻ Connector type ❸ Applicable wire size :       S：Crimp socket     Blank : 28 to 34 AWG ❼ Contact pitch：1.2mm ❹ Insert guide key ❽ Termination section     H : Yes       C：Crimp socket DF 57 A H − * S − 1.2 C ❸ ❺ ❸ Applicable wire size : ❺ Number of contacts：2, 5, 6     A：26 to 34 AWG ●Crimp contact DF 57 − 2830 SCF A ❶ ❶ Applicable wire size : 2628：26 to 28 AWG 2830：28 to 30 AWG 3234：32 to 34 AWG ❷ ❸ ❷ Packaging   SCF ：SCF : Female crimp contact / reel ❸ Plating type   Blank ：Tin plating    A ：Gold plating 3 DF57 Series●Low Profile “Swing-Lock” Board to Wire Connector for Power ■Header(SMT) A B Contact No.1 1.55 4.35 4.1 2.225 P=1.2 Vacuum area C 0.25 Mar.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. Above image is 3 pos. %#%* % %#+ &#'b^c ' %#%* % [Specification number] ** (21) : Tin plated, color : black (23) : Tin plated, color : beige (51) : Gold plated, color : black %#-* 7¤%#%* &#'¤%#%* 1.4 Recommended PCB layout (Thickness : 1.0mm) %#-¤%#%* (#,*¤%#%* Unit : mm %#, %#%* % 8b^c %#-¤%#%* Part No. DF57H-2P-1.2V(**) DF57H-3P-1.2V(**) DF57H-4P-1.2V(**) DF57H-5P-1.2V(**) DF57H-6P-1.2V(**) HRS No. 666-0104-7 ** 666-0105-0 ** 666-0106-2 ** 666-0107-5 ** 666-0108-8 ** No. of contacts 2 3 4 5 6 A 4.1 5.3 6.5 7.7 8.9 B 1.2 2.4 3.6 4.8 6.0 C 2.5 3.7 4.9 6.1 7.3 Note 1 : Embossed tape reel packaging (5,000 pcs/reel). Note 2 : The crossed-shaded area is a no conductive trace area. A B Contact No.1 1.55 4.35 4.1 %#+ %%#%* ' %#-* %%#%* 7¤%#%* 2.225 Recommended PCB layout (Thickness : 1.0mm) &#'b^c Vacuum area (#,*¤%#%* %#-¤%#%* C 0.25 1.4 8b^c %#-¤%#%* %#, %%#%* Unit : mm Part No. DF57H-2P-2.4V(**) 4 HRS No. 666-0109-0 ** No. of contacts 2 A 5.3 B 2.4 C 3.7 [Specification number] ** (21) : Tin plated, color : black (23) : Tin plated, color : beige DF57 Series●Low Profile “Swing-Lock” Board to Wire Connector for Power ●Packaging Specification 1.75±0.1 2±0.1 E E-E G G-G E D DIRECTION OF UNREELING 2.125±0.3 4±0.1 (CENTER OF VACUUM AREA) 2±0.1 8±0.1 H±0.3 J±0.1 .1 +0 0 .5 Unit : mm F F G F-F DIRECTION OF UNREELING ■Crimp socket Part No. DF57H-4P-1.2V(**) DF57H-5P-1.2V(**) DF57H-6P-1.2V(**) 6 7 8 No. of contacts 4 5 6 H 16 16 24 J 7.5 7.5 11.5 ; )#+ Mar.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. D-D Ø1 1.75±0.1 D DF57H-4P-1.2V(**) DF57H-5P-1.2V(**) DF57H-6P-1.2V(**) 8±0.1 (CENTER OF VACUUM AREA) .1 +0 0 .5 7.5±0.1 7.375±0.3 4±0.1 Ø1 16±0.3 DF57H-2P-1.2V(**) DF57H-3P-1.2V(**) DF57H-2P-2.4V(**) Cd#& 9 : E2&#' [Specification number] ** Blank : Material : PBT, color : white (08) : Material : LCP, color : beige (15) : Material : LCP, color : black Above image is 3 pos. Unit : mm Part No. DF57H-2S-1.2C(**) DF57H-3S-1.2C(**) DF57H-4S-1.2C(**) DF57H-5S-1.2C(**) DF57H-6S-1.2C(**) HRS No. 666-0100-6 ** 666-0012-0 ** 666-0101-9 ** 666-0102-1 ** 666-0103-4 ** No. of contacts 2 3 4 5 6 A 3.5 4.7 5.9 7.1 8.3 B 2.98 4.18 5.38 6.58 7.78 C 2.6 3.8 5.0 6.2 7.4 D 3.2 4.4 5.6 6.8 8.0 Ｅ 1.2 2.4 3.6 4.8 6.0 Ｃ 2.6 6.2 7.4 Ｄ 3.2 6.8 8.0 Ｅ 1.2 4.8 6.0 Ｆ 1.2 1.2 1.2 1.2 1.2 Note 1 : The quantity is delivered per pack (1,000 pcs.). Order by number of pack. ■Socket for 26 AWG Part No. HRS No. DF57AH-2S-1.2C(**) 666-0112-0 ** DF57AH-5S-1.2C(**) 666-0110-0 ** DF57AH-6S-1.2C(**) 666-0111-2 ** Unit : mm No. of contacts 2 5 6 Ａ 3.5 7.1 8.3 Ｂ 2.98 6.58 7.78 Ｆ 1.4 1.4 1.4 Note 1 : The quantity is delivered per pack (1,000 pcs.). Order by number of pack. [Specification number] ** Blank : Material : PBT, color : black (10) : Material : PBT, color : white (15) : Material : LCP, color : black 5 DF57 Series●Low Profile “Swing-Lock” Board to Wire Connector for Power ■Crimp contact %#-+ %#+. Mar.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. ( (#.* %#)* &#+ %#, (#& %#.(* ¢& [Packaging Specification] Blank : Embossed tape packaging (40,000 pcs/reel) (41) : Embossed tape packaging (35,000 pcs/reel) i2%#&' & '#* E2) Part No. DF57-2628SCF(41) HRS No. Packaging Quantity Finish Applicable wire 666-0013-3 41 Reel 35,000 Tin plated DF57-2628SCFA(41) 666-0033-0 41 Reel 35,000 Gold plated DF57-2830SCF 666-0001-4 Reel 40,000 Tin plated DF57-2830SCFA 666-0034-3 Reel 40,000 Gold plated DF57-3234SCF 666-0016-1 Reel 40,000 Tin plated DF57-3234SCFA Under planning Reel 40,000 Gold plated 26 to 28 AWG Applicable socket connector DF57AH-*S-1.2C(**) 28 to 30 AWG DF57H-*S-1.2C(**) DF57AH-*S-1.2C(**) 32 to 34 AWG Note : Embossed tape reel packaging (40,000 pcs/reel). Order by number of reels. ●Applicable wire (Tin plated annealed copper wire) Part No. DF57-2628SCF(41) DF57-2628SCFA DF57-2830SCF DF57-2830SCFA DF57-3234SCF Wire size Jacket outer diameter (Stranded wire conductor) 26 AWG（7/Ø0.16mm） 28 AWG（7/Ø0.127mm） 28 AWG（7/Ø0.127mm） 30 AWG（7/Ø0.102mm） 32 AWG（7/Ø0.08mm） 34 AWG（7/Ø0.08mm） Ø0.88mm max. Recommended cable ●Strip length 1.0 to 1.4mm UL3302，UL3610 ----------- Ø0.5mm ‒ Ø0.63mm UL1571(Thin wire)， UL10584(ETFE wire) Ø0.32mm ‒ Ø0.42mm ----------- Note 1 : When using other than the recommended wire, contact your nearest Hirose sales representative. Note 2 : The strip length is a reference value. Please make adjustments so finished crimps will meet the specified values. Refer to the crimping quality standards (ATAD-H0404) for details. BTools Type Applicator Press Hand crimping tool Contact extraction tool Part No. HRS No. Applicable contact DF57-2628SCF(41) AP105-DF57-2628S 901-4622-2 AP105-DF57-2830S 901-4618-5 DF57-2830SCF AP105-DF57-2830SA 901-4645-0 DF57-2830SCFA AP105-DF57-3234S 901-4629-1 DF57-3234SCF DF57-2628SCFA(41) CM-105C 901-0001-0 HT305/DF57-2830HC(Note 2) 902-4635-0 DF57-2830SCF ----------- DF-C-PO(B) 550-0179-2 DF57-****SCF(A) Note 1 : If any trouble has occurred due to tools other than the designated tool, Hirose bears no respoisibility for any trouble. Note 2 : The compatible wire is limited to UL1571 of thin wire type, 28 to 30 AWG. 6 DF57 Series●Low Profile “Swing-Lock” Board to Wire Connector for Power BUsage Recommendations 1.Recommended temperature profile 10secMAX MAX 250ç 250 TEMPERATURE(ç) Mar.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. 220ç 200 180ç 150 100 0 90 to 120sec 60secMAX PRE-HEATING TIME SOLDERING TIME TIME (sec) The temperature profiles are based on the above conditions. In individual applications the actual temperature may vary,depending on solder paste type, volume/ thickness and board size/thickness. Consult your solder paste and equipment manufacturer for specific recommendations. 2.Recommended manual soldering Manual soldering : 350ç ± 10ç for 3 seconds 3.Recommended screen thickness and Thickness : 0.1mm open area ratio (Pattern area ratio) Open area ratio : 100% 4.Board warpage 5.Cleaning conditions 6.Precautions Maximum of 0.02mm at the connector center, with both ends of the connector as reference points. Cleaning is not recommended. When cleaning, please evaluate as if can deteriorate the performance including mechanical operation and environmental resistance. ■When inserting crimp-type (solderless) terminals to crimping (solderless) sockets, to maintain reliable performance, please do not insert obliquely. ■DO NOT mate/un-mate non-terminated plugs with non-mounted receptacles. This may lead to damage or deformation of the contacts. ■Removal of the holding electric cable may cause damage so please be careful. ■DO NOT apply flux to the contact terminals when hand soldering the receptacle to the board. Wicking of the flux into the electrical contact areas may lead to connection failures. ■Slight discoloration on the insulating materials will not affect form, fit or function of the connectors. ■Please refer to the documents "DF57 Series Cable assembly Procedure ETAD-H0421", "Crimp condition" and "DF57-****SCF(A)(**) Crimp quality standards ATAD-H0404" for the cable assembly procedures. ■Please refer to the "DF57H Series Mating/Unmating Operation Instruction Manual (ETAD-H0652)" for the connector operation. 7 DF57 Series●Low Profile “Swing-Lock” Board to Wire Connector for Power 7. Insertion and removal operation method Mating ① Determine position, fitting the external form ② Insert the cable side ③ Push the contact portion side ② Pull up and release the simple lock ③ The reinforced lock is also released and the un-mating is complete Un-mating Mar.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. ① Engage lever 8. Mating compatibility DF57H DF57 Header DF57H DF57 DF57H DF5 F57 F5 57H 57H DF57 Mating compatibility Y Y N Y Additional guiding keys Y N - N Socket ® 8 2-6-3,Nakagawa Chuoh,Tsuzuki-Ku,Yokohama-Shi 224-8540,JAPAN TEL: +81-45-620-3526 Fax: +81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com The characteristics and the specifications contained herein are for reference purpose. Please refer to the latest customer drawings prior to use. The contents of this catalog are current as of date of 06/2018. Contents are subject to change without notice for the purpose of improvements.