DF63 Series
Feb.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
15A 3.96mm pitch Wire-to-Board Connectors
for Internal Power Supply (UL, C-UL and TÜV Listed)
Product page
https://www.hirose.com/product/en/products/DF63/
Special features page
https://www.hirose.com/product/en/pr/enerbee/
May 2021 ⑦
DF63 Series/15A 3.96mm pitch Wire-to-Board Connectors for Internal Power Supply (UL, C-UL and TÜV Listed)
Features
1. Rated for up to 15A
Feb.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
DF63 has the capacity to handle a Max. of 15A
when using 16 AWG wire.
( Please refer to the chart for the rated current in
other pin counts. )
* Supports 7. 92mm pitch
Also supports 7. 92mm pitch with 2 or 3 pos.
without pins.
The product will be available upon request.
Please contact Hirose representative.
2. Secure mating and clear
tactile click
［A－A］
A→
The locking mechanism delivers a clear and
tactile click, which prevents incomplete mating
and reduces burden on workers for improved
work efficiency.
A→
Crimp contact
Lock portions of the
plug and the header
start to engage.
No contact yet
Header contact
Lock structure
3. Prevents incomplete insertion
of the crimp contact
Crimp contact
(insufficiently inserted)
A structure to prevent incomplete insertion of the
crimp contacts is provided.
Lock does
not work.
Lance and header
protection mechanism
meet.
Prevention of insufficient insertion of the crimp contact
2
DF63 Series/15A 3.96mm pitch Wire-to-Board Connectors for Internal Power Supply (UL, C-UL and TÜV Listed)
4. Prevents incorrect mating
■Standard type (color : black)
A mechanism has been added to prevent reverse
mating and incorrect mating between different
number of positions.
Feb.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
* Keying options were provided to prevent
incorrect connections.
Keying options prevent incorrect connections due
to the use of multiple connectors on the same
board. When using identical pin counts, two
versions are available with different keying
options. The product will be available upon
request. Please contact Hirose representative.
■R-type (color : white)
Keying options are available to prevent incorrect
connections due to the use of multiple connectors on
the same board.
5. Reverse mounting prevention
to PCB
Unique locking
mechanism is
contained inside
the header
The pin header is equipped with a guide post to
prevent reverse insertion on the PCB.
Socket and header
design avoids
short-circuit between
adjacent contacts.
6. Short- circuit prevention
The wall structure between the contacts helps to
isolate the contacts and prevents short circuits
between contacts.
7. Molded lance design
The lance is actually part of the housing instead
of being a part of the terminal. This prevents
tangled wires during assembly.
8. Suitable for potting
Capable of being potted, up to 5mm.
9. Solder crack prevention
Glass- reinforced resin is used on the pin header
to prevent solder cracks due to thermal
contraction.
3
Guide keys
prevent incorrect
insertion
Guide pins
temporarily hold
and assure proper
orientation of the
connector.
DF63 Series/15A 3.96mm pitch Wire-to-Board Connectors for Internal Power Supply (UL, C-UL and TÜV Listed)
Product Specifications
Feb.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
Rated Current
No of Pos.
16 AWG
18 AWG
20 AWG
22 AWG
1
15A
13A
11A
9A
Storage Temperature Range (Note 3)
2
14A
12A
10A
8A
Operating Humidity Range (Note 4)
20 to 80%
3
12A
10A
8A
7A
Storage Humidity Range (Note 3)
40 to 70%
4
10A
8A
7A
6A
5
10A
8A
7A
6A
6
10A
8A
7A
6A
2
(7.92mm Pitch)
15A
13A
11A
9A
3
(7.92mm Pitch)
12A
11A
9A
8A
Rated Voltage
Operating Temperature (Note 2)
-55 to +105℃
-10 to +60℃
630V AC/DC
Voltage Rating
UL
600V AC/DC
C-UL
600V AC/DC
TÜV
300V AC/DC
UL/TÜV File No. and Recognition No.
UL : E52653
C-UL : E52653
TÜV : R50318850
Item
Specifications
Conditions
Insulation
Resistance
No less than 1,000M Ω
Measured at 500V DC
Withstand
Voltage
No flashover or breakdown
1,500V AC is applied for 1 min.
Contact
Resistance
No more than 10m Ω
Measured at 1mA and no higher than 20mV
Vibration
Resistance
No electrical discontinuity of 1μ s or greater
Frequency 10 to 55 Hz, half amplitude 0.75 mm, 10 times in
each of the 3 directions
Shock
Resistance
No electrical discontinuity of 1μ s or greater
Accelerated velocity : 490 m/s2 for 11ms, half-sine wave in
3 directions, 3 times for each direction
Moistureresistance
Contact resistance : no more than 20m Ω
Insulation resistance : no less than 500M Ω
Temperature : 40 ± 2℃ ; humidity : 90 to 95%, left as it is for
96 hours
Temperature
Cycles
Contact resistance : no more than 20m Ω
Insulation resistance : no less than 1,000M Ω
-55℃ : 30 minutes → +85℃ : 30 minutes
5 cycles
Mating Durability
Contact resistance : no more than 20m Ω
Tin Plated : 30 mating cycles
Gold Plated : 50 mating cycles
Solder Heat
Resistance
Note
Note
Note
Note
Note
1
2
3
4
5
:
:
:
:
:
The resin parts should withstand the temperature
and resist melting.
Straight Header
Flow : 260℃ , 5 sec
Hand soldering : temperature of soldering iron at 290℃ for
3 seconds
Right Angle Header
Flow : 260℃ , 10 sec
Hand soldering : temperature of soldering iron at 300℃ for
3 seconds
This is the maximum current rating while all pins are powered or used as all power lines.
Includes temperature rise caused by current flow.
Applicable to unused product packaging.
Use without condensation on parts.
Information contained in this catalog represents general requirements for this Series. Contact us for the drawings and specifications for a specific
part number shown.
4
DF63 Series/15A 3.96mm pitch Wire-to-Board Connectors for Internal Power Supply (UL, C-UL and TÜV Listed)
Materials / Finish
Component
Header
Crimp socket
In-line plug
Crimp contact
Part
Material
Finish
UL Specification
Insulator
PBT (glass-reinforced)
Black or White
UL94V-0
Contact
Brass
Tin plated or Gold plated
-
Insulator
PBT (glass-reinforced)
Black or White
UL94V-0
Contact
Copper alloy
Tin plated or Gold plated
-
Feb.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
Product Number Structure
Refer to the chart below when determining the product specifications from the product number. Please select from the
product numbers listed in this catalog when placing orders.
■ Connector
DF63 # - # P - 3.96 DSA
❶
❷
❸ ❹
❺
❻
■ Crimp contact
DF63 # - 1618 SCF
❶
❷
❼
❽
❶
Series name
DF63
❺
Contact Pitch
3.96mm
7.92mm
❷
Form Type
Header
Blank or M : Black
R : Guide post/Guide Key Type, White
Sockets
Blank : Black
R : Guide Key Type, White
In-line Plugs
Blank : Panel Lock Type
A : Without Panel Lock
Socket contacts
A : Standard
In-Line plug contacts
Blank : Standard
❻
Type of housing
DSA : Straight header
DS : Right angle header
C : Crimp housing
❸
Number of
Contacts
1,2,3,4,5,6
❼
Applicable
Conductor
1618 : 16-18 AWG
2022 : 20-22 AWG
❹
Connector type
P : Pin Header
S : Crimp socket
EP : In-line plug
❽
Packaging
SCF : Socket contacts/Reel/Tin plated
SCFA : Socket contacts/Reel/Gold plated
SC : Socket contacts/Pack/Tin plated
SCA : Socket contacts/Pack/Gold plated
PCF : In-line plug contacts/Reel/Tin plated
PCFA : In-line plug contacts/Reel/Gold plated
PC : In-line plug contacts/Pack/Tin plated
PCA : In-line plug contacts/Pack/Gold plated
5
DF63 Series/15A 3.96mm pitch Wire-to-Board Connectors for Internal Power Supply (UL, C-UL and TÜV Listed)
Straight Header
[1 pos.]
[2 to 6 pos.]
Ａ
Ｂ
6.2
P=3.96
8
7.05
10
8
7.05
10
3.5
3.5
□1.14
□1.14
*Diagram of standard type.
●
Recommended PCB Layout (Board thickness :
1.6±0.1)
[1 to 6 pos.]
Ｂ±0.1
1.5±0.05
.1
＋00
.6
φ1
.1
＋00
.8
φ1
Outline of the
connector
P=3.96±0.05
3.25±0.05
Feb.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
Polarization
mark
Standard Type (Guide post : Left Side, Color : Black)
Part No.
HRS No.
Unit : mm
No. of Pos.
A
B
DF63M-1P-3.96DSA(##)
CL0680-0566-0-##
1
6.20
-
DF63M-2P-3.96DSA(##)
CL0680-0567-0-##
2
8.66
3.96
DF63M-3P-3.96DSA(##)
CL0680-0568-0-##
3
12.62
7.92
DF63M-4P-3.96DSA(##)
CL0680-0569-0-##
4
16.58
11.88
DF63-5P-3.96DSA(##)
CL0680-0506-7-##
5
20.54
15.84
DF63-6P-3.96DSA(##)
CL0680-0507-0-##
6
24.50
19.80
R Type (Guide post : Right Side, Guide key, Color : White)
Part No.
DF63R-5P-3.96DSA(##)
HRS No.
100pcs per bag
Unit : mm
No. of Pos.
A
B
Purchase Unit
5
20.54
15.84
100pcs per bag
No. of Pos.
A
B
Purchase Unit
2
12.62
7.92
3
20.54
15.84
CL0680-0520-8-##
7.92mm pitch
Part No.
Purchase Unit
Unit : mm
HRS No.
DF63M-2P-7.92DSA(##)
CL0680-0581-0-##
DF63-3P-7.92DSA(##)
CL0680-0537-0-##
DF63R-3P-7.92DSA(##)
CL0680-0562-0-##
[Specification number(##), -##] None : Tin plated, (01) : Gold plated
Note : Please contact Hirose representative if you have request for (01) specification.
6
100pcs per bag
DF63 Series/15A 3.96mm pitch Wire-to-Board Connectors for Internal Power Supply (UL, C-UL and TÜV Listed)
Right Angle Header
□1.14
A
B
1.5±0.05
φ
1.8 ＋
0.
φ1.4
0
P=3.96±0.05
P=3.96
Outline of the connector
2G08M
Polarization mark
14.2
Feb.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
φ1. ＋0
6 .1
0 1
9
1.55
3.5
HRS mark
1.5±0.05
Lot mark
Standard Type (Color : Black)
Part No.
HRS No.
Unit : mm
No. of Pos.
A
B
DF63M-1P-3.96DS(##)
CL0680-0570-0-##
1
6.20
-
DF63M-2P-3.96DS(##)
CL0680-0571-0-##
2
8.66
3.96
DF63M-3P-3.96DS(##)
CL0680-0572-0-##
3
12.62
7.92
DF63-4P-3.96DS(##)
CL0680-0545-0-##
4
16.58
11.88
DF63-5P-3.96DS(##)
CL0680-0546-0-##
5
20.54
15.84
DF63-6P-3.96DS(##)
CL0680-0547-0-##
6
24.50
19.80
No. of Pos.
A
B
7.92mm pitch
Part No.
Purchase Unit
100pcs per bag
Unit : mm
HRS No.
DF63M-2P-7.92DS(##)
CL0680-0583-0-##
2
12.62
7.92
DF63-3P-7.92DS(##)
CL0680-0559-0-##
3
20.54
15.84
[Specification number(##), -##] None : Tin plated, (01) : Gold plated
Note : Please contact Hirose representative if you have request for (01) specification.
7
Purchase Unit
100pcs per bag
DF63 Series/15A 3.96mm pitch Wire-to-Board Connectors for Internal Power Supply (UL, C-UL and TÜV Listed)
Crimp Socket
[1 pos.]
[2 to 6 pos.]
6.2
Ａ
Ｂ
P=3.96
8.8
13.3
(Note 2)
Polarization
mark
13.3
Feb.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
8.8
Shown with terminated and contacts installed.
Standard Type
Unit : mm
Part No.
HRS No.
No. of Pos.
A
B
DF63-1S-3.96C(##)
CL0680-0508-2-##
1
6.20
-
DF63-2S-3.96C(##)
CL0680-0509-5-##
2
8.36
3.96
DF63-3S-3.96C(##)
CL0680-0502-6-##
3
12.32
7.92
DF63-4S-3.96C(##)
CL0680-0510-4-##
4
16.28
11.88
DF63-5S-3.96C(##)
CL0680-0511-7-##
5
20.24
15.84
DF63-6S-3.96C(##)
CL0680-0512-0-##
6
24.20
19.80
Purchase Unit
100pcs per bag
[Specification number(##), -##] None : Black
R Type (Guide key)
Part No.
DF63R-5S-3.96C(##)
Unit : mm
HRS No.
No. of Pos.
A
B
Purchase Unit
5
20.24
15.84
100pcs per bag
CL0680-0525-1-##
[Specification number(##), -##] None : White
8
DF63 Series/15A 3.96mm pitch Wire-to-Board Connectors for Internal Power Supply (UL, C-UL and TÜV Listed)
In-line Plug (Panel Lock Type)
8.56
P=3.96
Shown with terminated and contacts installed.
2.75
5.35
Polarization mark
■ Recommended Panel Cutout
E
6.4
2.75
9.16
5.75
[1 pos.]
6.4
[2 to 6 pos.]
E
C
D
2.75
9.16
7.45
5.75
Feb.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
12.65
23.75
A
B
C
Unit : mm
Part No.
HRS No.
No. of Pos.
A
B
C
D
DF63-1EP-3.96C(##)
CL0680-0551-0-##
1
14.20
6.20
-
-
DF63-2EP-3.96C(##)
CL0680-0533-0-##
2
16.66
8.66
8.86
4.96
DF63-3EP-3.96C(##)
CL0680-0532-7-##
3
20.62
12.62
12.82
8.32
DF63-4EP-3.96C(##)
CL0680-0552-0-##
4
24.58
16.58
16.78
12.28
DF63-5EP-3.96C(##)
CL0680-0553-0-##
5
28.54
20.54
20.74
16.24
DF63-6EP-3.96C(##)
CL0680-0554-0-##
6
32.50
24.50
24.70
20.20
E
Purchase Unit
100pcs per bag
Unit : mm
No. of Pos.
Panel
thickness
1
2
3
4
5
6
0.5 to 0.6
10.30
12.76
16.72
20.68
24.64
28.60
0.7 to 1.1
10.80
13.26
17.22
21.18
25.14
29.10
1.2 to 1.7
11.30
13.76
17.72
21.68
25.64
29.60
2.0 to 2.3
11.80
14.26
18.22
22.18
26.14
30.10
[Specification number(##), -##] None : Black
9
DF63 Series/15A 3.96mm pitch Wire-to-Board Connectors for Internal Power Supply (UL, C-UL and TÜV Listed)
In-line Plug
8.56
P=3.96
A
Feb.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
23.75
Polarization
mark
Shown with terminated and contacts installed.
Unit : mm
Part No.
HRS No.
No. of Pos.
A
DF63A-1EP-3.96C(##)
CL0680-0555-0-##
1
6.20
DF63A-2EP-3.96C(##)
CL0680-0535-5-##
2
8.66
DF63A-3EP-3.96C(##)
CL0680-0534-2-##
3
12.62
DF63A-4EP-3.96C(##)
CL0680-0556-0-##
4
16.58
DF63A-5EP-3.96C(##)
CL0680-0557-0-##
5
20.54
DF63A-6EP-3.96C(##)
CL0680-0558-0-##
6
24.50
[Specification number(##), -##] None : Black
10
Purchase Unit
100pcs per bag
DF63 Series/15A 3.96mm pitch Wire-to-Board Connectors for Internal Power Supply (UL, C-UL and TÜV Listed)
Crimp Contact for Socket
2.14
2.96
10.45
φ
2
4
15.25
Applicable wire gauge mark
16
18
t=0.25
P=9.5
Reel Contact (4,000pcs per reel) *Applicable tool : Applicator
Applicable Wire (Tin Plated Annealed Copper) (Note 1)
Feb.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
Part No.
HRS No.
Finish
UL
Wire Size
Stranded Wire Structure
Calculated Cross-section
DF63A-1618SCF
CL0680-0573-0-00
Tin Plated
1007
1015
16 AWG
26/0.254mm
1.317m
18 AWG
34/0.18mm
0.865m2
DF63A-1618SCFA
CL0680-0646-0-00
Gold Plated
1007
1015
16 AWG
26/0.254mm
1.317m2
18 AWG
34/0.18mm
0.865m2
20 AWG
21/0.18mm
0.534m2
22 AWG
17/0.16mm
0.342m2
20 AWG
21/0.18mm
0.534m2
22 AWG
17/0.16mm
0.342m2
DF63A-2022SCF
CL0680-0097-0-00
Tin Plated
1007
DF63A-2022SCFA
CL0680-0647-0-00
Gold Plated
1007
Jacket Diameter
RoHS
2
φ 2.1 to 3.2mm
φ 2.1 to 3.2mm
○
φ 1.7 to 1.8mm
φ 1.7 to 1.8mm
Note 1 : When using a wire other than the applicable wires please contact a Hirose representative.
Loose piece (100pcs per bag) *Applicable tool : Hand crimping tool
Applicable Wire (Tin Plated Annealed Copper) (Note 1)
Part No.
HRS No.
Finish
UL
1007
DF63A-1618SC
CL0680-0648-0-00
Tin Plated
1015
1007
DF63A-1618SCA
CL0680-0650-0-00
Gold Plated
1015
DF63A-2022SC
DF63A-2022SCA
CL0680-0649-0-00
CL0680-0651-0-00
Tin Plated
Gold Plated
1007
1007
Wire Size
Stranded Wire Structure
Calculated Cross-section
Jacket Diameter
16 AWG
26/0.254mm
1.317m2
2.5mm
18 AWG
34/0.18mm
0.865m2
2.1mm
16 AWG
26/0.254mm
1.317m2
3.2mm
18 AWG
34/0.18mm
0.865m2
2.9mm
16 AWG
26/0.254mm
1.317m2
2.5mm
18 AWG
34/0.18mm
0.865m2
2.1mm
16 AWG
26/0.254mm
1.317m2
3.2mm
18 AWG
34/0.18mm
0.865m2
2.9mm
20 AWG
21/0.18mm
0.534m2
1.8mm
22 AWG
17/0.16mm
0.342m
1.7mm
20 AWG
21/0.18mm
0.534m
1.8mm
22 AWG
17/0.16mm
0.342m
1.7mm
Note 1 : When crimping using a hand crimping tool only the above wires are applicable.
● Crimp Contact extraction tool
DF- C- PO( B) , Flat- bladed screwdriver, 1. 2mm blade width
● Strip length
2. 9 to 3. 6mm
11
2
2
2
RoHS
○
DF63 Series/15A 3.96mm pitch Wire-to-Board Connectors for Internal Power Supply (UL, C-UL and TÜV Listed)
Crimp Contact for In-line Plug
19.1
Applicable wire gauge mark
16
18
4
φ2
23.9
2.14
4.75
t=0.25
Feb.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
P=9.5
Reel Contact（4,000pcs per reel） *Applicable tool : Applicator
Applicable Wire (Tin Plated Annealed Copper) (Note 1)
Part No.
HRS No.
Finish
UL
Wire Size
Stranded Wire Structure
Calculated Cross-section
DF63-1618PCF
CL0680-0529-2-00
Tin Plated
1007
1015
16 AWG
26/0.254mm
1.317m
18 AWG
34/0.18mm
0.865m2
DF63-1618PCFA
CL0680-0636-0-00
Gold Plated
1007
1015
16 AWG
26/0.254mm
1.317m2
18 AWG
34/0.18mm
0.865m2
20 AWG
21/0.18mm
0.534m2
22 AWG
17/0.16mm
0.342m2
20 AWG
21/0.18mm
0.534m2
22 AWG
17/0.16mm
0.342m2
DF63-2022PCF
CL0680-0538-3-00
Tin Plated
1007
DF63-2022PCFA
CL0680-0638-0-00
Gold Plated
1007
Jacket Diameter
RoHS
2
φ2.1 to 3.2mm
φ2.1 to 3.2mm
○
φ1.7 to 1.8mm
φ1.7 to 1.8mm
Note 1 : When using a wire other than the applicable wires please contact a Hirose representative.
Loose piece（100pcs per bag） *Applicable tool : Hand crimping tool
Applicable Wire (Tin Plated Annealed Copper) (Note 1)
Part No.
HRS No.
Finish
UL
1007
DF63-1618PC
CL0680-0536-8-00
Tin Plated
1015
1007
DF63-1618PCA
CL0680-0637-0-00
Gold Plated
1015
DF63-2022PC
DF63-2022PCA
CL0680-0539-6-00
CL0680-0639-0-00
Tin Plated
Gold Plated
1007
1007
Wire Size
Stranded Wire Structure
Calculated Cross-section
Jacket Diameter
16 AWG
26/0.254mm
1.317m
2.5mm
18 AWG
34/0.18mm
16 AWG
2
2
0.865m
2.1mm
26/0.254mm
1.317m
2
3.2mm
18 AWG
34/0.18mm
16 AWG
2
0.865m
2.9mm
26/0.254mm
1.317m
2
2.5mm
18 AWG
34/0.18mm
16 AWG
2
0.865m
2.1mm
26/0.254mm
1.317m
2
3.2mm
18 AWG
34/0.18mm
0.865m2
2.9mm
20 AWG
21/0.18mm
0.534m
1.8mm
22 AWG
17/0.16mm
0.342m
1.7mm
20 AWG
21/0.18mm
0.534m
1.8mm
22 AWG
17/0.16mm
0.342m
1.7mm
Note 1 : When crimping using a hand crimping tool only the above wires are applicable.
● Crimp Contact extraction tool
DF- C- PO( B) , Flat- bladed screwdriver, 1. 2mm blade width
● Strip length
2. 9 to 3. 6mm
12
2
2
2
2
RoHS
○
DF63 Series/15A 3.96mm pitch Wire-to-Board Connectors for Internal Power Supply (UL, C-UL and TÜV Listed)
Mated Dimensions
●Board-to-Wire Connection using
the straight pin header
(8.91)
●Socket to Right Angle Header
Connection
●Socket to In-line Plug
Connection
DF63-#S-3.96C
(20)
(29.55)
DF63-#S-3.96C
(11.1)
(8.91)
DF63(M)-#P-3.96DSA
(9.41)
(15.8)
DF63-#S-3.96C
Feb.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
DF63(M)-#P-3.96DS
13
DF63-#EP-3.96C
DF63 Series/15A 3.96mm pitch Wire-to-Board Connectors for Internal Power Supply (UL, C-UL and TÜV Listed)
Applicable Crimping Tool
Type
Feb.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
Applicator
Hand tool
Part No.
HRS No.
Wire Type
AP105-DF63-1618S-1
CL0901-4634-1-00
UL1007 (Note 3)
AP105-DF63-1618S-2
CL0901-4635-4-00
UL1015 (Note 3)
CHS893400H-UP (Note 8)
－
UL1015
AP105-DF63-1618-3
CL0901-4642-0-00
UL1007 (Note 3)
AP105-DF63-1618-4
CL0901-4643-2-00
UL1015 (Note 3)
CHS893500H-UP (Note 8)
－
UL1015
AP105-DF63-2022-1
CL0901-4617-0-00
UL1007 (Note 3)
HT802/DF63-1618S-1
CL0550-0411-2-00
UL1007 (Note 4, 5)
HT802/DF63-1618S-2
CL0550-0413-8-00
UL1015 (Note 4, 6)
HT802/DF63-1618P-1
CL0550-0423-1-00
UL1007 (Note 4, 5)
HT802/DF63-1618P-2
CL0550-0424-4-00
UL1015 (Note 4, 6)
HT802/DF63-2022S-1
CL0550-0432-0-00
CL0550-0433-0-00
DF63A-1618SCF
DF63A-1618SCFA
DF63-1618PCF
DF63-1618PCFA
DF63A-2022SCF
DF63A-2022SCFA
DF63-2022PCF
DF63-2022PCFA
DF63A-1618SC
DF63A-1618SCA
DF63-1618PC
DF63-1618PCA
DF63A-2022SC
UL1007 (Note 4, 7)
HT802/DF63-2022P-1
Applicable Contacts
DF63A-2022SCA
DF63-2022PC
DF63-2022PCA
Note 1 : Please conduct crimping work according to the "Crimping quality control statement of standards (ETAD-H0730-00, ETAD-H0810-00)" and "Crimping
condition table".
Note 2 : Any problems that occur from using tools other than those specified by Hirose, are not covered by warranty.
Note 3 : Applicator dies can be switched to crimp the other wire size and type. The additional dies are sold separately.
Note 4 : Hand tool dies cannot be switched.
Note 5 : The compatible wire is limited to UL1007, 16 to 18 AWG
Note 6 : The compatible wire is limited to UL1015, 16 to 18 AWG
Note 7 : The compatible wire is limited to UL1007, 20 to 22 AWG
Note 8 : Applicator manufactured by JAPAN AUTOMATIC MACHINE (J.A.M.). Please access to HP of J.A.M., if you make inquiries about the applicator or crimp
defect. (URL : http://www.jam-net.co.jp)
14
DF63 Series/15A 3.96mm pitch Wire-to-Board Connectors for Internal Power Supply (UL, C-UL and TÜV Listed)
Contact Extraction
Contact extraction tool : Flat- bladed screwdriver. 1. 2mm blade width or DF- C- PO( B)
Intended crimp Contacts : DF63A- 1618SC( F) ( A) , DF63A- 2022SC( F) ( A) , DF63- 1618PC( F) ( A) , DF63- 2022PC( F) ( A)
●
1.
2.
Work Method
Refer to the drawing No. 1. Insert correct size contact extraction tool in the insulator against the molded- in lance.
Deflect the lance as shown.
Assure that the lance is deflected to release the contact and pull- out wire with the terminated contact.
Feb.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
Housing Cross Sectional Diagram
Contact extraction tool
2
1
DF63-＊S-3.96C
2
1
DF63-＊EP-3.96C
* Using crimping socket after repair could induce decrease of lance strength, use new socket to avoid such fuilures.
Caution There are parts on the crimp contact that can cause injuries, please use caution when unmating the
contacts.
15
DF63 Series/15A 3.96mm pitch Wire-to-Board Connectors for Internal Power Supply (UL, C-UL and TÜV Listed)
Precautions for use
Feb.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
1. The connector could be damaged if it is pulled out forcibly. When it is hard to pull out, push it in slightly first and then
depress the lock and un- mate.
2. When thick, short sections of wire are used, the connector could be deformed due to the force of the wires' position.
Route cables in such a way that they do twist when being installed.
3. Make sure to turn off the power when mating or un- mating the connector.
4. Please do not touch any area around the contact part with your hand when the power is on; it could be very
dangerous.
5. Please refer to the materials listed below when handling this product.
■ Crimping quality control statement of standards ( ETAD- H0730- 00, ETAD- H0810- 00)
■ Harness procedure manual ( ETAD- H0737- 00)
■ Insertion/ extraction manual ( ETAD- H0892- 00)
■ User Guide for Wire- to- Board Connector
Rated values
･ Please avoid using the connectors above the ratings. Also, do not insert or pull out energized or " live" wires.
・”Live wire insertion”refers to insertion while electricity is running.
Operating environment
･ Please contact us if you are designing this connector into environmental conditions where high and low temperatures are
repeated.
While Taking into Consideration
Specifications mentioned in this catalog are reference values.
When considering to order or use this product, please confirm the Drawing and Product Specifications sheets.
Use an appropriate cable when using the connector in combination with cables.
If considering usage of a non- specified cable, please contact your sales representative.
If assembly process is done by jigs & tools which are not identified by Hirose, assurance will not be given.
If considering usage for below mentioned applications, please contact your sales representative.
In cases where the application will demand a high level of reliability, such as automotive, medical instruments, public
infrastructure, aerospace/ defense etc. Hirose must review before assurance of reliability can be given.
2-6-3,Nakagawa Chuoh,Tsuzuki-Ku,Yokohama-Shi 224-8540,JAPAN
https://www.hirose.com
※ The contents of this catalog are current as of date of 5/ 2021. Contents are subject to change without notice for the purpose of improvements.
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