RY8411

RY8411 Standoff 42V 1.2A 800KHz Sync Step-Down Regulator Features • • • • • • • • • Wide 4V to 38V Operating Input Range Standoff Voltage: 42V 1.2A Continuous Output Current 800KHz Switching Frequency Short Protection with Foldback-Mode Built-in Over Current Limit Built-in Over Voltage Protection Support PSM Mode Internal Soft-Start • 250mΩ/150mΩ Low RDS(ON) Internal Power MOSFETs • • • • • • Output Adjustable from 0.8V No Schottky Diode Required Integrated internal compensation Thermal Shutdown Available in SOT23-6 Package -40°C to +85°C Temperature Range • • Industrial Distributed Power Applications Portable Hand-Held Instruments Applications • • Battery-Powered Equipment Portable Media Players General Description The RY8411 device is high-efficiency, synchronous step-down DC/DC regulators. With a wide input range, it is suitable for a wide range of applications, such as power conditioning from unregulated sources. It features a low RDSON (250mΩ/150mΩ typical) internal switch for maximum efficiency (92% typical). Supports PSM mode, the operating frequency is fixed at 800kHz, allowing the use of small external components while still being able to have low output voltage ripple. With OVP function, the IC can stand off input voltage as high as 42V. The RY8411 supports 1.2A continuous output current, and it has a 0.8V nominal feedback voltage. Additional features include: thermal shutdown, VIN undervoltage lockout, and gate drive undervoltage lockout. The RY8411 is available in a low-profile SOT23-6 package. Typical Application Circuit C1 BS VIN IN SW L1 VOUT R1 CIN ON/ OFF EN CFF COUT FB GND R2 Basic Application Circuit Email: support@rychip.com ©RYCHIP Semiconductor Inc. http://www.rychip.com Page 1 / 13 RY8411 Standoff 42V 1.2A 800KHz Sync Step-Down Regulator Pin Description Pin Configuration TOP VIEW BS 1 6 SW GND 2 5 IN FB 3 4 EN SOT23-6 Top Marking: HOYLL (device code: HO, Y=year code, LL= lot number code) Pin Description Pin Name Function 1 BS 2 GND 3 FB Adjustable Version Feedback input. Connect FB to the center point of the external resistor divider 4 EN Drive this pin to a logic-high to enable the IC. Drive to a logic-low to disable the IC and enter micro-power shutdown mode. 5 IN Power Supply Pin 6 SW Switching Pin Bootstrap. A capacitor connected between SW and BST pins is required to form a floating supply across the high-side switch driver. Ground Pin Order Information (1) Marking Part No. Model Description Package T/R Qty HOYLL 70301650 RY8411 RY8411 PSM SYN Buck, 4-38V, 1.2A, 800KHz, VFB 0.8V, SOT23-6 SOT23-6 3000PCS Note (1): All RYCHIP parts are Pb-Free and adhere to the RoHS directive. Email: support@rychip.com ©RYCHIP Semiconductor Inc. http://www.rychip.com Page 2 / 13 RY8411 Standoff 42V 1.2A 800KHz Sync Step-Down Regulator Specifications Absolute Maximum Ratings (1) (2) Item Min Max Unit VIN voltage -0.3 42 V EN voltage –0.3 (VIN + 0.3 V) 42 V SW voltage -0.3 VIN+1V V SW voltage (10 ns transient) -5 VIN+2V V 7 V 6 V BS voltage FB voltage Power dissipation –0.3 (3) Internally Limited Operating junction temperature, TJ -40 150 °C Storage temperature, Tstg –65 150 °C 260 °C Lead Temperature (Soldering, 10sec.) Note (1): Exceeding these ratings may damage the device. Note (2): The device is not guaranteed to function outside of its operating conditions. Note (3): The maximum allowable power dissipation is a function of the maximum junction temperature, TJ(MAX), the junction-to-ambient thermal resistance, RθJA, and the ambient temperature, TA. The maximum allowable power dissipation at any ambient temperature is calculated using: PD (MAX) = (TJ(MAX) − TA)/RθJA. Exceeding the maximum allowable power dissipation causes excessive die temperature, and the regulator goes into thermal shutdown. Internal thermal shutdown circuitry protects the device from permanent damage. Thermal shutdown engages at TJ=150°C (typical) and disengages at TJ= 130°C (typical). ESD Ratings Item Description Value Unit V(ESD-HBM) Human Body Model (HBM) ANSI/ESDA/JEDEC JS-001-2014 Classification, Class: 2 ±2000 V V(ESD-CDM) Charged Device Mode (CDM) ANSI/ESDA/JEDEC JS-002-2014 Classification, Class: C0b ±200 V ILATCH-UP JEDEC STANDARD NO.78E APRIL 2016 Temperature Classification, Class: I ±150 mA Min Max Unit –40 125 °C Operating temperature range -40 85 °C Input voltage VIN 4 38 V Output current 0 1.2 A Recommended Operating Conditions Item Operating junction temperature (1) Note (1): All limits specified at room temperature (TA = 25°C) unless otherwise specified. All room temperature Email: support@rychip.com ©RYCHIP Semiconductor Inc. http://www.rychip.com Page 3 / 13 RY8411 Standoff 42V 1.2A 800KHz Sync Step-Down Regulator limits are 100% production tested. All limits at temperature extremes are ensured through correlation using standard Statistical Quality Control (SQC) methods. All limits are used to calculate Average Outgoing Quality Level (AOQL). Thermal Information Item Description (1)(2) Value Unit 105 °C/W RθJA Junction-to-ambient thermal resistance RθJC(top) Junction-to-case (top) thermal resistance 55 °C/W RθJB Junction-to-board thermal resistance 17.5 °C/W ψJT Junction-to-top characterization parameter 3.5 °C/W ψJB Junction-to-board characterization parameter 17.5 °C/W Note (1): The package thermal impedance is calculated in accordance to JESD 51-7. Note (2): Thermal Resistances were simulated on a 4-layer, JEDEC board. Electrical Characteristics (1) (2) VIN=12V, TA=25°C, unless otherwise specified. Parameter Test Conditions Input Voltage Range Min Typ. 4 Supply Current (Quiescent) VEN =3.0V Supply Current (Shutdown) VEN =0 or EN = GND Feedback Voltage 0.4 0.780 0.800 Max Unit 38 V 0.8 mA 10 uA 0.820 V High-Side Switch On-Resistance ISW=100mA 250 mΩ Low-Side Switch On-Resistance ISW=-100mA 150 mΩ Upper Switch Current Limit 2 A Over Voltage Protection Threshold 39 V Switching Frequency 800 KHz 92 % 90 nS Maximum Duty Cycle VFB=90% Minimum On-Time EN Rising Threshold 1.3 V EN Falling Threshold Wake up VIN Voltage Under-Voltage Lockout Threshold Shutdown VIN Voltage 3.6 V 3.8 V 3.3 V 300 mV 1 mS Thermal Shutdown 150 ℃ Thermal Hysteresis 20 ℃ Hysteresis VIN voltage Soft Start 3.1 0.9 Note (1): MOSFET on-resistance specifications are guaranteed by correlation to wafer level measurements. Note (2): Thermal shutdown specifications are guaranteed by correlation to the design and characteristics analysis. Email: support@rychip.com ©RYCHIP Semiconductor Inc. http://www.rychip.com Page 4 / 13 RY8411 Standoff 42V 1.2A 800KHz Sync Step-Down Regulator Typical Performance Characteristics (1) (2) Note (1): Performance waveforms are tested on the evaluation board. Note (2): VIN =12V, VOUT=3.3V, TA = +25ºC, unless otherwise noted. Efficiency vs Load Current Load Regulation Line Regulation VOUT=5V, 3.3V, 1.2V VOUT=5V, 3.3V, 1.2 VOUT=3.3V Output Ripple Voltage Output Ripple Voltage Output Ripple Voltage VIN=12V, VOUT=3.3V, IOUT=0A VIN=12V, VOUT=3.3V, IOUT=0.6A VIN=12V, VOUT=3.3V, IOUT=1.2A Loop Response Output Short Short Circuit Entry VIN=12V, VOUT=3.3V, IOUT=0.6A-1.2A VIN=12V, VOUT=3.3V VIN=12V, VOUT=3.3V Email: support@rychip.com ©RYCHIP Semiconductor Inc. http://www.rychip.com Page 5 / 13 RY8411 Standoff 42V 1.2A 800KHz Sync Step-Down Regulator Short Circuit Recovery Enable Startup at No Load Enable Shutdown at No Load VIN=12V, VOUT=3.3V VIN=12V, VOUT=3.3V, IOUT=0A VIN=12V, VOUT=3.3V, IOUT=0A Enable Startup at Full Load Enable Shutdown at Full Load Power Up at No Load VIN=12V, VOUT=3.3V, IOUT=1.2A VIN=12V, VOUT=3.3V, IOUT=1.2A VIN=12V, VOUT=3.3V, IOUT=0A Power Up at Full Load VIN=12V, VOUT=3.3V, IOUT=1.2A Email: support@rychip.com ©RYCHIP Semiconductor Inc. http://www.rychip.com Page 6 / 13 RY8411 Standoff 42V 1.2A 800KHz Sync Step-Down Regulator Functional Block Diagram IN Peak Curve Detection Regulator BS Bias&Ref EN Slope Compensation 0.8/2MHz Clock Driver SW Comparator FB Error Amplifier Fault Detection Valley Curve Detection GND OTP Block Diagram Functions Description Internal Regulator The RY8411 is a current mode step down DC/DC converter that provides excellent transient response with no extra external compensation components. This device contains an internal, low resistance, high voltage power MOSFET, and operates at a high 800KHz operating frequency to ensure a compact, high efficiency design with excellent AC and DC performance. Error Amplifier The error amplifier compares the FB pin voltage with the internal FB reference (VFB) and outputs a current proportional to the difference between the two. This output current is then used to charge or discharge the internal compensation network, which is used to control the power MOSFET current. The optimized internal compensation network minimizes the external component counts and simplifies the control loop design. Under-Voltage Lockout (UVLO) Under-voltage lockout (UVLO) protects the chip from operating at an insufficient supply voltage. UVLO protection monitors the internal regulator voltage. When the voltage is lower than UVLO threshold voltage, the device is shut off. When the voltage is higher than UVLO threshold voltage, the device is enabled again. Thermal Shutdown Thermal shutdown prevents the chip from operating at exceedingly high temperatures. When the silicon die temperature exceeds 150°C, it shuts down the whole chip. When the temperature falls below its lower threshold (Typ. 130°C) the chip is enabled again. Email: support@rychip.com ©RYCHIP Semiconductor Inc. http://www.rychip.com Page 7 / 13 RY8411 Standoff 42V 1.2A 800KHz Sync Step-Down Regulator Internal Soft-Start The soft-start is implemented to prevent the converter output voltage from overshooting during startup. When the chip starts, the internal circuitry generates a soft-start voltage (SS) ramping up from 0V to 0.8V. When it is lower than the internal reference (REF), SS overrides REF so the error amplifier uses SS as the reference. When SS is higher than REF, REF regains control. The SS time is internally max to 1ms. Over Current Protection with Foldback The RY8411 has cycle-by-cycle over current limit when the inductor current peak value exceeds the set current limit threshold. Meanwhile, output voltage starts to drop until FB is below the Under-Voltage (UV) threshold. When the output is shorted to the ground, the switching frequency is folded back and the current limit is reduced to lower the short circuit current. The frequency foldback helps prevent inductor current runaway and thermal issue during short circuit. The RY8411 exits the foldback mode once the over current condition is removed. Startup and Shutdown If both VIN and EN are higher than their appropriate thresholds, the chip starts. The reference block starts first, generating stable reference voltage and currents, and then the internal regulator is enabled. The regulator provides stable supply for the remaining circuitries. Three events can shut down the chip: EN low, VIN low and thermal shutdown. In the shutdown procedure, the signaling path is first blocked to avoid any fault triggering. The comp voltage and the internal supply rail are then pulled down. The floating driver is not subject to this shutdown command. Email: support@rychip.com ©RYCHIP Semiconductor Inc. http://www.rychip.com Page 8 / 13 RY8411 Standoff 42V 1.2A 800KHz Sync Step-Down Regulator Applications Information Setting the Output Voltage RY8411 require an input capacitor, an output capacitor and an inductor. These components are critical to the performance of the device. RY8411 integrates internal loop compensating resistors, so we do not recommend using a value of more than 50K for R2. The output voltage can be programmed by resistor divider. 𝑉𝑉𝑂𝑂𝑂𝑂𝑂𝑂 = 𝑉𝑉𝐹𝐹𝐹𝐹 × 𝑅𝑅1 + 𝑅𝑅2 𝑅𝑅2 VOUT(V) R1(KΩ) R2(KΩ) L1(μH) C1(nF) CIN(μF) COUT(μF) CFF (pF) Opt. 1.0 12.5 50 2.2 100 22 22×2 CFF Chapter 1.05 15.65 50 2.2 100 22 22×2 CFF Chapter 1.2 25.0 50 2.2 100 22 22×2 CFF Chapter 1.5 43.75 50 2.2 100 22 22×2 CFF Chapter 1.8 62.5 50 3.3 100 22 22×2 CFF Chapter 2.5 106.25 50 3.3 100 22 22×2 CFF Chapter 3.3 156.25 50 4.7 100 22 22×2 CFF Chapter 5.0 262.5 50 4.7 100 22 22×2 CFF Chapter All the external components are the suggested values, the final values are based on the application testing results. Selecting the Inductor The recommended inductor values are shown in the Application Diagram. It is important to guarantee the inductor core does not saturate during any foreseeable operational situation. The inductor should be rated to handle the maximum inductor peak current: Care should be taken when reviewing the different saturation current ratings that are specified by different manufacturers. Saturation current ratings are typically specified at 25°C, so ratings at maximum ambient temperature of the application should be requested from the manufacturer. The inductor value can be calculated with: 𝐿𝐿 = 𝑉𝑉𝑂𝑂𝑂𝑂𝑂𝑂 × (𝑉𝑉𝐼𝐼𝐼𝐼 − 𝑉𝑉𝑂𝑂𝑂𝑂𝑂𝑂 ) 𝑉𝑉𝐼𝐼𝐼𝐼 × ∆𝐼𝐼𝐿𝐿 × 𝐹𝐹𝑂𝑂𝑂𝑂𝑂𝑂 Where ΔIL is the inductor ripple current. Choose inductor ripple current to be approximately 30% to 40% of the maximum load current. The maximum inductor peak current can be estimated as: 𝐼𝐼𝐿𝐿(𝑀𝑀𝑀𝑀𝑀𝑀) = 𝐼𝐼𝐿𝐿𝐿𝐿𝐿𝐿𝐿𝐿 + ∆𝐼𝐼𝐿𝐿 2 Under light load conditions below 100mA, larger inductance is recommended for improved efficiency. Larger inductances lead to smaller ripple currents and voltages, but they also have larger physical dimensions, lower saturation currents and higher linear impedance. Therefore, the choice of inductance should be compromised according to the specific application. Email: support@rychip.com ©RYCHIP Semiconductor Inc. http://www.rychip.com Page 9 / 13 RY8411 Standoff 42V 1.2A 800KHz Sync Step-Down Regulator Selecting the Input Capacitor The input current to the step-down converter is discontinuous and therefore requires a capacitor to supply AC current to the step-down converter while maintaining the DC input voltage. For a better performance, use ceramic capacitors placed as close to VIN as possible and a 0.1µF input capacitor to filter out high frequency interference is recommended. Capacitors with X5R and X7R ceramic dielectrics are recommended because they are stable with temperature fluctuations. The capacitors must also have a ripple current rating greater than the maximum input ripple current of the converter. The input ripple current can be estimated with Equation: 𝐼𝐼𝐶𝐶𝐶𝐶𝐶𝐶 = 𝐼𝐼𝑂𝑂𝑂𝑂𝑂𝑂 × � 𝑉𝑉𝑂𝑂𝑂𝑂𝑇𝑇 𝑉𝑉𝑂𝑂𝑂𝑂𝑂𝑂 × �1 − � 𝑉𝑉𝐼𝐼𝐼𝐼 𝑉𝑉𝐼𝐼𝐼𝐼 From the above equation, it can be concluded that the input ripple current reaches its maximum at VIN=2VOUT where 𝐼𝐼 I𝐶𝐶𝐶𝐶𝐶𝐶 = 𝑂𝑂𝑂𝑂𝑂𝑂 . For simplification, choose an input capacitor with an RMS current rating greater than half of the 2 maximum load current. The input capacitance value determines the input voltage ripple of the converter. If there is an input voltage ripple requirement in the system, choose the input capacitor that meets the specification. The input voltage ripple can be estimate with Equation: ∆𝑉𝑉𝐼𝐼𝐼𝐼 = 𝐼𝐼𝑂𝑂𝑂𝑂𝑂𝑂 𝑉𝑉𝑂𝑂𝑂𝑂𝑂𝑂 𝑉𝑉𝑂𝑂𝑂𝑂𝑂𝑂 × × �1 − � 𝐹𝐹𝑂𝑂𝑂𝑂𝑂𝑂 × 𝐶𝐶𝐼𝐼𝐼𝐼 𝑉𝑉𝐼𝐼𝐼𝐼 𝑉𝑉𝐼𝐼𝐼𝐼 Similarly, when VIN=2VOUT, input voltage ripple reaches its maximum of ∆𝑉𝑉𝐼𝐼𝐼𝐼 = Selecting the Output Capacitor 1 4 × 𝐹𝐹 𝐼𝐼𝑂𝑂𝑂𝑂𝑂𝑂 𝑂𝑂𝑂𝑂𝑂𝑂 ×𝐶𝐶𝐼𝐼𝐼𝐼 . An output capacitor is required to maintain the DC output voltage. The output voltage ripple can be estimated with Equation: ∆𝑉𝑉𝑂𝑂𝑂𝑂𝑂𝑂 = 𝑉𝑉𝑂𝑂𝑂𝑂𝑂𝑂 𝑉𝑉𝑂𝑂𝑂𝑂𝑂𝑂 1 × �1 − � × �𝑅𝑅𝐸𝐸𝐸𝐸𝐸𝐸 + � 8 × 𝐹𝐹𝑂𝑂𝑂𝑂𝑂𝑂 × 𝐶𝐶𝑂𝑂𝑂𝑂𝑂𝑂 𝐹𝐹𝑂𝑂𝑂𝑂𝑂𝑂 × 𝐿𝐿 𝑉𝑉𝐼𝐼𝐼𝐼 There are some differences between different types of capacitors. In the case of ceramic capacitors, the impedance at the switching frequency is dominated by the capacitance. The output voltage ripple is mainly caused by the capacitance. For simplification, the output voltage ripple can be estimated with Equation: ∆𝑉𝑉𝑂𝑂𝑂𝑂𝑂𝑂 = 𝑉𝑉𝑂𝑂𝑂𝑂𝑂𝑂 2 8 × 𝐹𝐹𝑂𝑂𝑂𝑂𝑂𝑂 × 𝐿𝐿 × 𝐶𝐶𝑂𝑂𝑂𝑂𝑂𝑂 × �1 − 𝑉𝑉𝑂𝑂𝑂𝑂𝑂𝑂 � 𝑉𝑉𝐼𝐼𝐼𝐼 A larger output capacitor can achieve a better load transient response, but the maximum output capacitor limitation should also be considered in the design application. If the output capacitor value is too high, the output voltage will not be able to reach the design value during the soft-start time and will fail to regulate. The maximum output capacitor value (COUT_MAX) can be limited approximately with Equation: 𝐶𝐶𝑂𝑂𝑂𝑂𝑇𝑇_𝑀𝑀𝑀𝑀𝑀𝑀 = �𝐼𝐼𝐿𝐿𝐿𝐿𝐿𝐿_𝐴𝐴𝐴𝐴𝐴𝐴 − 𝐼𝐼𝑂𝑂𝑂𝑂𝑂𝑂 � × 𝑇𝑇𝑆𝑆𝑆𝑆 /𝑉𝑉𝑂𝑂𝑂𝑂𝑂𝑂 Email: support@rychip.com ©RYCHIP Semiconductor Inc. http://www.rychip.com Page 10 / 13 RY8411 Standoff 42V 1.2A 800KHz Sync Step-Down Regulator Where LLIM_AVG is the average start-up current during the soft-start period, and TSS is the soft- start time. On the other hand, special attention should be paid when selecting these components. The DC bias of these capacitors can result in a capacitance value that falls below the minimum value given in the recommended capacitor specifications table. The ceramic capacitor’s actual capacitance can vary with temperature. The capacitor type X7R, which operates over a temperature range of −55°C to +125°C, will only vary the capacitance to within ±15%. The capacitor type X5R has a similar tolerance over a reduced temperature range of −55°C to +85°C. Many large value ceramic capacitors, larger than 1uF are manufactured with Z5U or Y5V temperature characteristics. Their capacitance can drop by more than 50% as the temperature varies from 25°C to 85°C. Therefore, X5R or X7R is recommended over Z5U and Y5V in applications where the ambient temperature will change significantly above or below 25°C. Feed-Forward Capacitor (CFF) RY8411 has internal loop compensation, so adding CFF is optional. Specifically, for specific applications, if necessary, consider whether to add feed-forward capacitors according to the situation. The use of a feed-forward capacitor (CFF) in the feedback network is to improve the transient response or higher phase margin. For optimizing the feed-forward capacitor, knowing the cross frequency is the first thing. The cross frequency (or the converter bandwidth) can be determined by using a network analyzer. When getting the cross frequency with no feed-forward capacitor identified, the value of feed-forward capacitor (CFF) can be calculated with the following Equation: 𝐶𝐶𝐹𝐹𝐹𝐹 = 1 1 1 1 ×� ×� + � 2𝜋𝜋 × 𝐹𝐹𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶 𝑅𝑅1 𝑅𝑅2 𝑅𝑅1 Where FCROSS is the cross frequency. To reduce transient ripple, the feed-forward capacitor value can be increased to push the cross frequency to higher region. Although this can improve transient response, it also decreases phase margin and cause more ringing. In the other hand, if more phase margin is desired, the feed-forward capacitor value can be decreased to push the cross frequency to lower region. Email: support@rychip.com ©RYCHIP Semiconductor Inc. http://www.rychip.com Page 11 / 13 RY8411 Standoff 42V 1.2A 800KHz Sync Step-Down Regulator PC Board Layout Consideration PCB layout is very important to achieve stable operation. It is highly recommended to duplicate EVB layout for optimum performance. If change is necessary, please follow these guidelines for reference. 1. Keep the path of switching current short and minimize the loop area formed by Input capacitor, high-side MOSFET and low-side MOSFET. 2. Bypass ceramic capacitors are suggested to be put close to the VIN Pin. 3. Ensure all feedback connections are short and direct. Place the feedback resistors and compensation components as close to the chip as possible. 4. VOUT, SW away from sensitive analog areas such as FB. 5. Connect IN, SW, and especially GND respectively to a large copper area to cool the chip to improve thermal performance and long-term reliability. Top Layer Bottom Layer Sample Board Layout Email: support@rychip.com ©RYCHIP Semiconductor Inc. http://www.rychip.com Page 12 / 13 RY8411 Standoff 42V 1.2A 800KHz Sync Step-Down Regulator Package Description SOT23-6 2.80 3.00 0.95 BSC 0.60 TYP 1.20 TYP EXAMPLE TOP MARK AAAAA 1.50 2.60 1.70 3.00 2.60 TYP PIN 1 TOP VIEW RECOMMENDED PAD LAYOUT GAUGE PLANE 0.25 BSC 0.90 1.30 1.45 MAX SEATING PLANE 0.30 0.50 0.95 BSC FRONT VIEW 0.00 0.15 0°~8° 0.30 0.55 0.09 0.20 SIDE VIEW NOTE: 1. CONTROL DIMENSION IS IN INCHES. DIMENSION IN BRACKET IS IN MILLIMETERS. 2. PACKAGE LENGTH DOES NOT INCLUDE MOLD FLASH, PROTRUSIONS OR GATE BURRS. 3. PACKAGE WIDTH DOES NOT INCLUDE INTERLEAD FLASH OR PROTRUSIONS. 4. LEAD COPLANARITY (BOTTOM OF LEADS AFTER FORMING) SHALL BE 0.004" INCHES MAX. 5. DRAWING CONFORMS TO JEDEC MS-012, VARIATION BA. 6. DRAWING IS NOT TO SCALE. Email: support@rychip.com ©RYCHIP Semiconductor Inc. http://www.rychip.com Page 13 / 13