8 Series
Toggle Switches
■Introduction
The 8 Series Toggles is Copal Electronics' high-reliability miniature switch product offering. This product line meets
and exceeds all basic international switch standards.
With 8 toggle options, PC and solder lug terminals, power and logic level current ratings, 1-4 pole and many circuit
offerings these switches can be used in many industries and various applications within these industries.
Four of the 8 Series lines are washable. Specifically designed for PC applications with automated solder and
cleaning methods.
The 8 Series is available with UL Recognition and CSA Certification upon request from the customer.
■Applications
●Communication equipment
●Computer peripheral equipment
●Measuring instruments
●Medical equipment
●Automotive diagnosis
The switches can be used in a wide range of fields from industrial to consumer equipment.
■Features of 8 Series Toggles
1. Terminal style :
Solder, Straight, Right angle and vertical mount PC terminals.
2. Contacts :
Silver or gold.
3. Epoxy resin case :
UL94V-0 self-extinguishing epoxy.
4. Actuator styles :
Over 30 actuator variations.
5. Insulation between terminal and ground :
4 mm minimum.
6. Prevention of flux entry
The epoxy resin seal on bottom of the switch helps prevent the entry of solder and flux.
7. Insulation barrier :
Insulation barrier design between poles helps prevent short-circuiting between poles ensuring high reliability.
8. UL Recognized product
File No.E43275
9. CSA Certified product
File No.LR38341
10. For the UL Recognized and CSA Certified products please see page 409.
8 Series Toggles Selection Table
Name
8A
Standard toggle
Actuator shape
Number of poles
Switching function
Terminals
386
1・2・3・4
Solder Lug
1・2・3・4
Flatted Toggle
ON
ON −
(ON) −
ON −
ON
−
OFF
OFF
OFF
−
ON
− ON
− (ON)
− (ON)
(ON)
1・2・3・4
Long Toggle
〜
389
Solder Lug
Straight PC
Straight PC
−
− OFF −
ON
ON
Solder Lug
Straight PC
〜
ON
1・2・3・4
Splash Proof Toggle
− ON −
ON
Solder Lug
1・2
Washable
Standard Toggle
1・2
Washable
〜
Straight PC
400
403
ON
ON −
(ON) −
ON
−
OFF
OFF
−
ON
− ON Straight PC
− (ON)
(ON)
〜
Washable
8GA
Short Toggle
398
399
Solder Lug
8G
Straight PC
1・2・3・4
Short Toggle
396
397
8A Type 4 Poles only
Solder Lug
8J
Straight PC
〜
8F
394
395
1・2・3・4
Lever Lock Toggle
392
393
ON
ON
3/4 Poles
8E
390
391
Solder Lug
1/2 Poles
8D
388
〜
8C
1・2・3・4
Mustang Toggle
Straight PC
〜
8B
Page
〜
Part No.
Right Angle
Vertical
404
405
Straight PC Right Angle
Vertica
( ) indicates momentary actuation
■Terminals
Solder Terminal
(Style:1)
t=0.8
PC Straight
(Style:2)
t=0.8
Right Angle
(Style:4)
PC
t=0.8
Vertical Mount
(Style:6)
R/A
t=0.8
w=1.2
V/M
8 Series Toggles
■Part Numbering
A
8
Series code
Actuator shape
1
Number of poles
01
Switching function
1
Terminals
C
−
Z
Contact material and plating
(※1)
Code
Type
Fig.
Number
of poles
A
Standard Toggle
1
1 pole
B
Mustang Toggle
2
2 poles
C
Flatted Toggle
3
3 poles
D
Long Toggle
4
4 poles
E
Lever−lock Toggle
F
Splash Proof Toggle
J
Short Toggle
G
Washable
Code Switching function
01 ON ー ON
02 ON ー OFF ー ON
04 (ON)ー OFFー(ON)
05 ON ー OFF ー(ON)
06 ON ー (ON)
※10
ON ー ON ー ON
Fig.
Terminals
Code
Contact material
Plating
1
Solder Terminal
None
Bs+Ag or Cu+Ag
Ag
2
PC Straight
C
Bs+Ag or Cu+Ag
Ni+Au
4
Right Angle
6
Vertical Mounting
※8A Type only.
Bs=Brass
Cu=Copper
Ag=Silver
Ni=Nickel
Au=Gold
(※1)
:Switches with gold-plated contacts ("C")
are made-to order products.
MOQ is 25 pcs.
Note : Some combinations may not be available. Please check the "Table of Part Numbers" for each series.
■8 Series Toggles Common Specifications
Contact specs.
Rating
Max.
Initial contact resistance
Initial dielectric strength
Initial insulation resistance
Electrical life
Alternate type
Momentary type
Operating temperature range
Storage temperature range
(ON)
:Momentary.
Silver
AC125V 6A
AC250V 3A
DC30V 4A
10mΩ Max.
(DC2〜4V 1A)
Gold
AC125V 6A
AC250V 3A
DC20V 25mA
20mΩ Max.
(AC200μV 1.5mA)
AC1500V 1 minute
1000MΩ Min. (DC500V)
50,000 cycles
25,000 cycles
−30〜+85℃
−40〜+85℃
8A
Standard Bat Toggle Switch
RoHS Compliant
■Features
The 8A series has a 10.5mm bat toggle.
■Table of Part Numbers
Terminal Style
1 pole
☆ 8A3011−Z
−
☆ 8A4011−Z
★ 8A4011C−Z
ON − OFF − ON
8A1021−Z
☆ 8A2021−Z
−
★ 8A4021−Z
(ON)− OFF −(ON)
☆ 8A1041−Z
☆ 8A2041−Z
−
−
ON − OFF −(ON)
☆ 8A1051−Z
☆ 8A2051−Z
−
−
☆ 8A1061−Z
☆ 8A2061−Z
−
−
−
−
−
★ 8A4101−Z
8A1012−Z
☆ 8A1012C−Z
☆ 8A1022−Z
☆ 8A1022C−Z
8A2012−Z
−
☆ 8A2022−Z
−
8A3012−Z
★ 8A3012C−Z
★ 8A3022−Z
−
★ 8A4012−Z
−
★ 8A4022−Z
−
☆ 8A1042−Z
−
−
−
★ 8A1062−Z
☆ 8A1062C−Z
−
−
−
−
−
−
−
ON
−
(ON)
ON − ON − ON
ON
−
ON
ON − OFF − ON
(ON)− OFF −(ON)
ON
−
(ON)
■ Optional Accessories ………………………………… Page 412.
Color Cap
Dimensions
4 poles
8A2011−Z
☆ 8A2011C−Z
ON
Straight PC
3 poles
8A1011−Z
☆ 8A1011C−Z
ON
Solder Lug
2 poles
Color
Part. No.
Color
Part. No.
White
Red
140000470030
White
140000470038
140000470098
Red
140000470100
Black
140000470031
Black
140000470039
Gray
140000470037
Gray
140000470077
Dimensions
:Optional Accessories. (ON)
:Momentary.
☆:Semi-standard products.
■ PC Hole Layouts …… Page 411.
■ Panel Cut-Out Dimensions … Page 411.
■ Terminal Styles ……… Page 384.
■ Standard accessories …… Page 411.
●For soldering and flux cleaning specifications, please refer to P.413.
★:Made to order products.
8A
SPDT
Switching
function
Part No.
±1
10.5
13.8
±1
9
1
SR3
1/4"-40THD
0.8
±1
4.5
(1)
(2)
4.5
24゚
±1
13
8A101■−Z
8A102■−Z
8A104■−Z
8A105■−Z
8A106■−Z
±1
±0.5
±6゚
8
8
(3)
Connecting terminals
KEY WAY
A
8A2011∼2061
9±1
8A2001∼2121 11.9±1
±1
Part No.
8A201■−Z
8A202■−Z
8A204■−Z
8A205■−Z
8A206■−Z
B
A
0.8
1/4"-40THD
±6゚
±1
24゚
±1
±0.5
1
SR3
13
13
13.8±1
16.2±1
8
10.5
±1
13
Switching
function
B
(1)
4.5 4.5
寸法 Dimensions
形名 Part No.
Key way
Key way
ON
ON
(ON)
ON
ON
−
OFF
OFF
OFF
−
ON
ON
(ON)
(ON)
(ON)
2−3
−
2−1
■:Please refer to "Table of Part Numbers" on P.386 for a list of
full part numbers.
Terminal numbers are not shown on the switch.
DPDT
Key way
(4)
(2)
Connecting terminals
(5)
(3)
(6)
Key way
Key way
Key way
ON
ON
(ON)
ON
ON
2−3
5−6
−
OFF
OFF
OFF
−
ON
ON
(ON)
(ON)
(ON)
2−1
5−4
−
■:Please refer to "Table of Part Numbers" on P.386 for a list of
full part numbers.
4.8
KEY WAY
Terminal numbers are not shown on the switch.
Switching
function
3PDT
±1
10.5
16.2
±1
11.3
4.5 4.5
0.8
1/4"-40THD
24゚
13
±6゚
±1
±1
Part No.
8A301■−Z
8A302■−Z
±1
±0.5
1
SR3
17.8±1
8
Key way
(1)
(4))
(2)
(5)
(3)
KEY WAY
(7)
(8)
(9)
(6)
4.8
4.8
ON
ON
2−3 5−6
Connecting terminals
8−9
Key way
Key way
−
OFF
ON
ON
2−1 5−4
8−7
−
■:Please refer to "Table of Part Numbers" on P.386 for a list of
full part numbers.
Terminal numbers are not shown on the switch.
4PDT
Switching
function
Part No.
1
16.2
±1
11.3
1/4"-40THD
24゚
13
±6゚
±1
8
±1
4.5 4.5
10.5
SR3
±1
22.6
±0.5
(4)
(7)
)
(5)
)
(8)
)
(3)
4.8
KEY WAY
Terminal numbers are not shown on the switch.
Please refer to the next page for products marked with ※.
(ON)
は、
モーメンタリーです。
(ON)
:Momentary.
(1)
)
(2)
(6)
)
4.8
(10)
(11)
(1
)
(9)
4.8
(12)
2)
Key way
ON
−
ON
OFF
2−3 5−6
Connecting terminals
−
8−9 11−12
8A410■−Z
ON
ON
2−3 5−6 2−3 5−4
Connecting terminals
8−9 11−12 8−9 11−10
8A401■−Z
8A402■−Z
0.8
±1
Key way
Key way
ON
ON
2−1 5−4
8−7 11−10
ON
2−1 5−4
8−7 11−10
■:Please refer to "Table of Part Numbers" on P.386 for a list of
full part numbers.
Three ON Switches
These switches are designed so that the Switching Function will be ON in all three positions. Extra wiring is
required by the customer to get the three ON options. Please see below.
8A4101-Z
■2 Circuit 3 Contacts
●Function
Key way
Key way
Key way
Switching
function
ON
ON
ON
Connecting
terms.
2−6
8−12
2−4
8−10
2−1
8−7
Actuator
position
Circuit
diagram
External wiring (to be wired by the customer)
UL and CSA Listed
Table of 8 Series Toggles
UL and CSA Listed
(Toggle Switches)
■8 Series Toggles
Poles
1 pole
2 poles
3 poles
4 poles
(※1.)
Switching Function
−
101□
ON
102□
ON − OFF −
(※2.)
8A
8B
8C
8D
8E
8F
8J
8A
8B
8C
8D
8E
8F
8J
ON
○
○
○
○
○
○
○
○
○
○
○
○
○
○
ON
○
○
○
○
○
104□
(ON)− OFF −(ON) ○
105□
ON − OFF −(ON) ○
106□
ON
−
201□
ON
−
202□
ON − OFF −
○
○
○
○
○
(ON) ○
○
ON
○
○
○
ON
○
○
○
204□
(ON)− OFF −(ON) ○
205□
ON − OFF −(ON) ○
206□
ON
−
301□
ON
−
302□
ON − OFF −
401□
ON
402□
410□
ON
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
(ON) ○
○
○
○
ON
○
ON
○
ON − OFF −
ON
○
○
− ON −
ON
○
○
○
○
○
ON
−
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
(1)Terminal types: 1 Solder terminal; 2 Straight
terminal
(2)UL-recognized switches: Solder terminals and
straight terminals available for Single/Double/
Three/Four Pole
(3)CSA-certified switches: Solder terminals and
straight terminals available for Single Pole. Straight
terminals available for Double/Three/Four Pole.
(4)
UL, CSA marked switches available with additional charge.
(5)
(※1.)UL File No.E43275
(※2.)CSA File No.JR38341
(6)
As shown in the above chart, not all products are ULrecognized or CSA-certified. Please check with your
local sales representative if you have any questions.
(ON)
:Momentary.
8 series
■8 Series Toggles
Poles
1 pole
2 poles
(※1.)
Switching function
−
(※2.)
8G
8GA
8G
8GA
○
○
○
101□
ON
ON
○
102□
ON − OFF − ON
○
○
○
○
○
104□ (ON)− OFF −(ON)
106□
ON
−
(ON)
○
201□
ON
−
ON
○
○
○
○
(※1.)UL File No.E43275 FUJISOKU
(※2.)CSA File No.LR38341 FUJISOKU
UL, CSA marked switches are available
upon request.
■Precautions(8A・8B・8C・8D・8E・8F・8J・8SS)
1. Soldering Specifications
⑴Manual soldering
Device : Solder iron
①420℃ Max. 3 sec. Max.
⑵Auto soldering
②275℃ Max. 6 sec. Max.
The above-stated soldering conditions shall apply only
to switches with straight terminals. Auto soldering is
not possible with right-angle terminals. Switches with
right-angle terminals should be soldered manually
according to the conditions specified in (1) above.
⑶When soldering two or more terminals to the common
land, use the solder resist to isolate the terminals.
2.Flux Cleaning
⑴Solvent : Fluorine or Alcohol type.
⑵8A/B/C/D/E/F/J series are not washable. To wash
the PC board, clean the soldering surface of the PC
board with a brush so that the switch is not exposed
to the cleaning solution.
⑶Cleaning after soldering should be done after the
terminal temperature falls to 90℃ or below, or after
leaving the switch for five minutes or longer at room
temperature.
3. Mounting
●Do not bend the terminals before mounting the
switch on the PC board.
●After mounting the switch, do not place the device
in such a way that the device weight will be applied
on to the actuator of the switch.
●For switches with straight terminals, solder the
switch on the PC board after fixing the switch on the
panel with a nut.
■Packaging Specification
Perforated
Plastic
Bags
25 pcs./pack
(ON)
:Momentary.
◆ 8 Series Toggles ◆
■Panel Cut-Out Dimensions
8A・8D・8J
Series
8C
8A・8D・8J
8E
8C
8E
8F
2.5 mm Max. 2.4 mm Max. 1.5 mm Max. 3.5 mm Max. 3.4 mm Max. 2.5 mm Max.
Panel thickness
5 mm Max.
Dimensions
With Locking Ring
Without Locking Ring
8B
Series
5.9 mm Max.
Panel thickness
6.9 mm Max.
Dimensions
With Locking Ring
■PC Hole Layouts
Series
8A・8B・8C・8D・8E・8F・8J
4. 8 4. 8 4. 8
4. 5 4. 5
4. 5 4. 5
4. 8
Dimensions
Without Locking Ring
φ1.9
φ1.6
3-poles
4-poles
1-pole
2-poles
■Standard Accessories
Part Name
Part No.
Dress Nut
《Q'ty/switch》
Hex Nut
Lockwasher
Locking Ring
O−Ring
Hex Nut
Lockwasher
Locking Ring
140008010253 140008010241 140008030051 140008020062 140000610076 140008010243 140008030055 140008020065
Dimensions
Finish
8A
8B
8C
8D
8E
8F
8J
Nickel plated
1
Nitrile rubber(Black) Nickel plated
Zinc plated
2
1
1
1
2
2
1
2
1
1
1
1
1
1
1
1
1
2
1
● Numbers in the above chart show the quantities of each accessories enclosed with the switch.
Zinc plated
1
1
■Optional Accessories
Type
《Sold separately》
8A・8F・8GA
BT
8A・8F・8GA
BT
8B
8E
Color Cap
Part Name
Gloss finish
Gloss finish
Gloss finish
Alumite finish
Vinyl chloride resin
Vinyl chloride resin
Vinyl chloride resin
Aluminum alloy
Dimensions
Silver
−
−
−
White
140000470030
140000470038
140000470063
140000470031
140000470039
140000470064
Gray
Type
Part Name
Part No.
Dimensions
140000470098
140000470037
140000470100
140000470077
8A
Boot
140000470108
140000470060
140000470102
−
Plate
140000470422
−
140008040021
8B
140000470059
Plate
140008040025
14.8
Red
Black
140000470058
:Optional Accessories.
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