5913

SBE® 80 / SBO® 60 Connectors Up to 80 Amps SBE® and SBO® connectors build on the capability of the two pole SB® connectors by offering up to 8 auxiliary power / signal contacts along with an IEC 60950 touch safe housing. The center of the main connector features a connector holder for either: two PP15/45, two PPMX, or APP’s innovative 1x4 auxiliary connector. • Touch Safe Interface Minimizes potential contact with live circuits per IEC 60950 • Up to 8 Last Mate / First Break Auxiliaries Enables intelligent power switching, CAN and interlock loop circuitry, as well as power up to 20 amps per pole • Silver Plated Wire Contacts up to 4 (25 mm²) SBE® 80 / SBO® 60 Allows UL rated currents up to 80 amps per pole SBE® 80 / SBO® 60 ORDERING INFORMATION SBE® 80 / SBO® 60 Housings Mated Length The smallest size of SBE®, X, O style housing. SBE® 80 and SBO® 60 housings of the same Voltage Color-Code can be mated but is not recommended as it invalidates UL approvals for SBO® 60. SBO® 60 housings do not meet EN1175-1 requirements for industrial trucks. Description SBE® 80 Part Numbers SBO® 60 Part Numbers Minimum Quantity 400 25 400 25 Yellow SBE80YEL-BK SBE80YEL SBO60YEL-BK SBO60YEL Orange SBE80ORN-BK SBE80ORN SBO60ORN-BK SBO60ORN Red SBE80RED-BK SBE80RED SBO60RED-BK SBO60RED Gray SBE80GRA-BK SBE80GRA N/A N/A White N/A N/A SBO60WHT-BK SBO60WHT [ 112.2 ] 4.42 Side View [ 26.3 ] 1.03 [ 58.9 ] 2.32 Top View [ 46.0 ] 1.81 [ 69.6 ] 2.74 SBE® 80 / SBO® 60 Silver Plated Primary Power Wire Contacts Use two silver plated contacts per housing for the best electrical performance and durability up to 10,000 mating cycles. See reducing bushings in accessory section for smaller wire size. Mating AWG mm² Force Minimum Quantity 4 25 Low 6 16 High [ 5.1 ] 0.20 [ 49.5 ] 1.95 Dimensions -A-BLoose Piece Part Numbers inches mm inches mm 1,000 100 1339G4-BK 1339G4 * 0.28 7.11 0.35 9.0 1339G1-BK 1339G1 * 0.22 5.59 0.29 7.3 [ 14.6 ] 0.58 * Sold as pairs. 2 parts shipped for every 1 part ordered. [ 13.0 ] 0.51 B [ 39.4 ] 1.55 [ 7.6 ] 0.30 A - 102 - www.andersonpower.com All Data Subject To Change Without Notice SBE® 80 / SBO® 60 CONNECTOR TEMPERATURE CHARTS - Temperature rise charts are based on a 25°C ambient temperature. Current - Temperature Derating per IEC 60512-5-2 Test 5B SBE® 80 / SBO® 60 Temperature Rise at Constant Current 50 40 30 20 10 0 125 Ambient Temperature (°C) Temperature Rise Above Ambient (°C) 60 0 10 20 30 40 50 60 70 SBE®80 / SBO®60 Derating vs. Ambient Temperature 100 75 50 25 80 90 0 10 20 30 40 50 60 70 80 90 100 4 AWG 8 AWG 12 AWG SBE® 80 / SBO® 60 Amperes Applied Amperes Applied 4 AWG 8 AWG 12 AWG 6 AWG 10 AWG 6 AWG 10 AWG SBE® 80 / SBO® 60 CONNECTOR SPECIFICATIONS ELECTRICAL Current Rating Amperes ¹ SBO® 60 SBE® 80 Primary Power (6 AWG) 70 80 Powerpole® Auxiliary (12 AWG) 20 20 1x4 Auxiliary (12 AWG) 20 20 PPMX Auxiliary (20 AWG) 7 UL 5 CSA UL 1977 EN1175-1 Primary Power 600 150 4 Powerpole® Auxiliary 600 150 4 1x4 Auxiliary 200 PPMX Auxiliary 300 Voltage Rating AC/DC Dielectric Withstanding Voltage Primary Power Volts AC 2,200 Avg. Mated Contact Resistance Milliohms ¹ 1 1/4” of 6 AWG wire 0.200 Hot Plug Current Rating Amperes - 250 Cycles at 120V DC Power 60A Powerpole® Auxiliary 30A 1x4 Auxiliary 5A Specifications continued on next page All Data Subject To Change Without Notice www.andersonpower.com - 103 - MATERIALS MECHANICAL Housing Wire Size Range mm² SBE® / SBO® & 1x4 Auxiliary Housing Polycarbonate / PBT blend Power Contacts 6 to 4 16 to 25 Powerpole® Plastic Resin Polycarbonate Auxiliary Contacts 24 to 10 0.25 to 5.3 Contact Retention Spring Stainless Steel Max. Wire Insulation Diameter in. mm Power Contacts 0.440 11.200 Powerpole® Auxiliary 0.175 4.450 1x4 Auxiliary 0.140 3.600 °F °C -4° to 221° -20° to 105° Housing Flammability Rating UL94 V-0 Glow Wire - SBE® 80 Only 960°C (GWFI) / 800°C (GWIT) Power & Powerpole® Contact Silver Plated Copper Alloy 1x4 Auxiliary Contacts Pin Copper alloy, Au over Ni Socket BeCu, Au over Ni Socket Body Copper Alloy, Sn Bright Over Ni Retention Clip Stainless Steel PPMX Contacts Operating Temperature ² SBO® and SBE® Housings Mating Cycles No Load Silver (Ag) by Plating Gold Plated Copper Alloy Contact Termination Methods Crimp ³ SBE® 80 / SBO® 60 AWG Hand Solder Power Contacts 10,000 Powerpole® Auxiliary 10,000 1x4 Auxiliary 10,000 PPMX Auxiliary 5,000 Avg. Mating / Unmating Force NOTE 1: See IEC 60664-1 for working voltage. NOTE 2: Amp ratings are stated per position and based on all positions being fully loaded. 1 - Based on: 105°C rated or better cable of the largest size. Properly calibrated APP® recommended tooling, and a 25°C ambient temperature. UL rating not to exceed the maximum operating temperature. CSA rating below a 30°C temperature rise. Only SBO® 60 has UL recognition. 2 - Limited by the thermal properties of the connector plastic housing. 3 - Use APP® recommended tooling only. Alternate tools may adversely affect the performance of our connectors along with UL and CSA recognition. 4 - Voltage capability of SBE® housings is identical to SBO®, but derated to meet EN1175-1 requirements. Gold (Au) Lbf. N Main Connector Housing 16 70 Per Powerpole® Connector 5 22 Per Contact in 1x4 Auxiliary 0.7 3.0 Per PPMX Housing 4.50 20.00 Min. Contact / Lbf. Spring Retention Force N Power Standard Housing 50 222 Powerpole® Housing 25 111 1x4 Auxiliary Housing 10 44.5 PPMX Housing 12 53 IEC INFORMATION Connector Series SBE® 80 - 104 - Creepage / Clearance Material Configurations per IEC Group 60950-1 Unmated 4.23 mm Mated 7.9 mm www.andersonpower.com IIIa PROTECTION Touch Safety Main Connector Housing IEC 60950 Pass IEC 60529 IP20 All Data Subject To Change Without Notice SBE® 80 / SBO® 60 ACCESSORIES Cable Clamps Clamps are made out the same chemical resistant PBT material that is used in the SBE® housings. Clamp holds the cable between the clamp piece and the connector housing. Screws must be ordered separately for part numbers starting with “113”. Description Cable Clamp Part Numbers Minimum Quantity Red Clamp and Hardware Kit Red Clamp Only Screws (2 per clamp) 100 - 113953P1 H1120P42 (Individual) 25 SBE80CLPRED or SBO60CLPRED - “T” Handle * Handles are made out the same chemical resistant PBT material that is used in the SBE® housings. (2) screws and (2) nuts are required to attach each handle. Description Part Numbers 500 113952P1 - 100 - - - 113715P4 113716P3 25 SBE80HDLRED or SBO60HDLRED 105G13 - SBE® 80 / SBO® 60 Minimum Quantity Red Handle and Hardware Kit Red Handle Only Hardware Bag M5 x 35mm Screws M5 Nut Handle * Torque value 12 (in - lbs) / 1.4 (Nm) NOTE: For assembly of clamp to housing only Powerpole® Auxiliary Powerpole® auxiliary connectors are rated up to 30 amps 600 volts and can be used for auxiliary power, control or sensing. The auxiliary kit includes (1) each black and red Standard Powerpole® housing, (2) contacts, (2) zip cable straps, and (2) retaining pins. Part Numbers Description Minimum Quantity Powerpole® Auxiliary Kit Black Powerpole® Housing Red Powerpole® Housing 16 to 12 Contact Retaining Pin 200 - 1327G6 1327 1331 - 25 6344 - NOTE: Finger proof PP15/45 housings should not be used for auxiliary contacts. 1x4 Auxiliary Connector The unique 1x4 auxiliary connector allows up to 4 auxiliary circuits up to 20 amps 200 volts each in SBE®, SBO®, & SBX® housings. The genderless design holds two each of the gold plated pin & socket contacts. This innovation allows the very durable and cost effective design of SBE®, O, X connectors to substitute for DIN 43589-1 applications where 4 auxiliary contacts are required. Multiple pin lengths allow the further benefit of sequencing between circuits. (2) Retaining pins are required to hold the auxiliary housing in place. Auxiliary Kits include (1) Auxiliary Housing, (2) Standard Length Pin Contacts, and (2) Socket Contacts, (2) Retaining Pins and (1) Retaining Clip. Description AWG mm² Minimum Quantity 1x4 Auxiliary Kit 12 4 1x4 Auxiliary Kit 16 to 14 1.5 to 2.5 1x4 Auxiliary Kit 20 to 16 0.75 to 1.5 1x4 Auxiliary Housing Contacts Sold Separately All Data Subject To Change Without Notice Part Numbers 1,000 - - - 3-5956P1 250 444G1 25 441G3 441G1 441G2 - [ 8.4 ] 0.33 Socket Locations [ 10.9 ] 0.43 [ 3.8 ] 0.15 [ 41.3 ] 1.62 www.andersonpower.com - 105 - Pin Contacts for 1x4 Auxiliary Connector Gold plated contacts are available in 4 lengths to allow sequencing of circuits. Description AWG mm² Part Numbers Minimum Quantity 2.5 Standard Length 7.7 mm 12 16 to 14 1.0 to 1.5 20 to 16 0.75 to 1.0 24 to 20 0.50 to 0.75 500 PM16P12S30 PM16P1416S30 PM16P1620S30 PM16P2024S30 50 PM16P12S30-50 PM16P1416S30-50 PM16P1620S30-50 PM16P2024S30-50 Pre-Mate 9.3 mm Post-Mate 6.4 mm 12 16 to 14 20 to 16 24 to 20 12 2.5 1.0 to 1.5 0.75 to 1.0 0.50 to 0.75 2.5 PM16P12A30 PM16P1416A30 PM16P1620A30 PM16P2024A30 PM16P12C30 - 16 to 14 20 to 16 24 to 20 1.0 to 1.5 0.75 to 1.0 0.50 to 0.75 PM16P1416C30 PM16P1620C30 PM16P2024C30 - [ 1.60 ] Ø 0.06 Retention Clip L1 L Auxiliary Pin Contact Lengths -L- - L1 - in. mm in. mm Standard Length 7.7 mm 0.77 19.6 0.30 7.7 Pre-Mate 9.3 mm 0.83 21.2 0.37 9.3 Post-Mate 6.4 mm 0.72 18.3 0.25 6.4 SBE® 80 / SBO® 60 Socket Contacts for 1x4 Auxiliary Connector Selectively gold plated contacts offer low resistance and durability up to 10,000 mating cycles. Description AWG mm² Minimum Quantity Socket Contact 12 16 to 14 20 to 16 24 to 20 2.5 1.0 to 1.5 0.75 to 1.0 0.50 to 0.75 [ 19.6 ] 0.77 Part Numbers 500 PM16S12S32 PM16S1416S32 PM16S1620S32 PM16S2024S32 50 PM16S12S32-50 PM16S1416S32-50 PM16S1620S32-50 PM16S2024S32-50 ID Retention Clip [ 2.6 ] 0.10 Socket Insert Auxiliary Socket Contacts Crimp Barrel ID Wire Gauge in. mm. 24 to 20 0.04 1.1 20 to 16 0.07 1.7 16 to 14 0.08 2.1 12 0.10 2.6 PPMX Auxiliary Connector The PPMX auxiliary connector allows up to 8 auxiliary circuits to be used in the SBE®, SBO®, & SBX® housings. There are 4 auxiliary circuits per PPMX connector and two PPMX housings fit into the auxiliary port in the main connector housing. Rated up to 7 amps 300 volts per contact, the genderless design holds two each gold plated pin & socket contacts. This innovation allows the very durable and cost effective equipment design of SBE®, O, X connectors to be used for applications requiring up to 8 battery monitoring or vehicle communication circuits. (2) Retaining pins or (1) Retaining clip is required to hold the auxiliary housing in place. Auxiliary Kits include (1) Auxiliary Housing, (2) Pin Contacts, and (2) Socket Contacts. Description AWG mm² Minimum Quantity PPMX Auxiliary Kit 24 to 20 0.50 to 0.25 1x4 Auxiliary Housing Contacts Sold Separately 4803G3 Part Numbers 1,000 - 4827G6-BK 100 4850G6 - 25 4827G6 4827G6 * No extraction tool required for contact removal. 4802G3 Socket Locations - 106 - www.andersonpower.com All Data Subject To Change Without Notice Pin & Socket Contacts for PPMX Auxiliary Connector Gold plated contacts are ideal for signal or low power use with durability up to 5,000 mating cycles. Description AWG mm² Minimum Quantity Pin Contacts 24 to 20 0.50 to 0.25 Socket Contacts 24 to 20 0.50 to 0.25 Part Numbers 2,000 4803G3-BK 4802G3-BK 4802G3 50 4803G3 4802G3 4803G3 NOTE: Contacts sold individually, not sold as a set of two. SBE® Air Tubes Air tubes fit into SBE® housings to allow electrolyte circulation while charging the battery. Genderless tube design allows the same part to be used on both sides. (2) Retaining pins are required to hold the air tube in place. Retaining pins are included in Air Tube Kit. Description Part Numbers Minimum Quantity Air Tube Kit, Black Air Tube Only 500 - 3-5798P1 25 6396G1 - SBE® 80 / SBO® 60 Retaining Pins Retaining pins are used to hold accessories in the auxiliary port in SBE®, SBO®, & SBX® housings. Dimension “B” is +/- 0.015 in or 0.38 mm. Description Part Numbers Minimum Quantity For SBE® 80 & SB0® 60 - A - 1,000 100 110G9-BK 110G9 Dimensions -B- inches mm inches mm 0.093 / 0.099 2.36 / 2.51 0.85 B 21.59 A Zip Cable Straps Zip cable straps are used to secure auxiliary wires to the side of the main power cables. Description Part Number Minimum Quantity White 1,000 H1835P3 Use cable ties to secure auxiliary contact leads to one of the main cables. Reducing Bushings Use with contact part number 1339G1 to allow a smaller wire to be used with the connector. Electrical capability is derated with smaller wire. Contact Barrel Size Wire Size AWG mm² Minimum Quantity 6 13.3 6 13.3 6 13.3 AWG 8 12 to 10 16 to 14 mm² 8.4 mm² 3.3 to 5.3 1.3 to 2.1 - ID Part Numbers 3,000 - 5910-BK 5913-BK 1,000 100 5912-BK 5912 - 5910 - 5913 Dimensions - Length - inches mm 0.18 0.14 0.09 Inches mm 4.57 0.45 3.56 0.47 2.29 0.47 11.43 11.94 11.94 Length ID Wire Entrance All Data Subject To Change Without Notice www.andersonpower.com - 107 - SBO® / SBE® / SBX® - Tooling Information Loose Piece Part Number Wire Size AWG mm² Contacts Loose Piece Contact Crimp Tools Pneumatic Bench Tool + Locator Number of Crimps N/A N/A N/A 1303G12 1303G28 1303G2 1304G28 Die + + Hand Tools SBE® 320 / SBX® 350 300 MCM 152 6358 4/0 AWG 107.2 6356 N/A 3/0 AWG 85 6355 2/0 AWG 67.4 6354 2 N/A 6394 N/A 95 mm² 1341G3 1303G17 1304G35 N/A 70 mm² 1341G2 1303G12 1304G34 N/A 50 mm² 1341G1 1303G8 1304G36 1387G2 Double 1368 Series SBE® 160 / SBX® 175 53.5 6384G1 1387G2 1303G13 1304G32 Double 2 25 mm² 6384G2 1387G2 1303G13 1304G32 Double 1/0 & #2 53.5 to 5mm2 6384G1 & 6384G2 1387G1 1388G3 1389G3 Single 4 25 1339G4 6 16 1339G1 1389G9 Single 16 to 20 1.3 to .52 1332 12 to 16 3.3 to 1.3 1331 1368 series SBO® 60 / SBE® 80 1387G1 1388G7 1388G6 N/A 1309G4 Powerpole® 15/45 Auxiliary Contacts ** N/A N/A N/A Single 1309G2 or 1309G8 PowerMod® 1x4 Auxiliary Contacts 12 to 24 2.5 to 0.25 All Crimp Pins All Crimp Sockets TP0001* N/A TL0001 TL0002 Single TM0001* PM1000G1 PPMX Auxiliary Contacts 20 to 24 0.50 to 0.25 4803G3 4802G3 TP0001* N/A TL0005 Single TM0001* or PM1000G1 Tools PM1002G1 - 1 x 4 Auxiliary Contact Insertion Tool - For use with PM contacts and 1x4 auxiliary housing (444G1 housings and 441G kits) PM1003G1 - 1 x 4 Auxiliary Contact Insertion Tool - For use with PM contacts and 1x4 auxiliary housing (444G1 housings and 441G kits) PM1003GX - 1x4 Auxiliary contacts Inspection Tool - For use with PM contacts and 1x4 auxiliary housing (444G1 housings and 441G kits) 969P1 - SBE® 160 / SBX® 175 Power Contact Extraction Tool 970P1 - SBE® 320 / SBX® 350 Power Contact Extraction Tool * TP0001 and TM0001 tools require locators to properly position contacts. ** See Powerpole® family tooling chart for other Powerpole® contacts The auxiliary contacts used with wire sizes 16 to 24 AWG cannot be properly inserted without the insertion tool. Properly installed auxiliary contact of all wire gauges cannot be removed from the housing without the extraction tool. Your Best Connection™ 2020-0055 DS-SBEO80-60 REV C7 Anderson™ will use reasonable efforts to include accurate and up-to-date content in the data sheet. All product information contained in the data sheet including ordering information, illustrations, specifications, and dimensions, are believed to be reliable as of the date of publishing, but is subject to change without notice. Anderson™ makes no warranty or representation as to its accuracy. Content in the data sheet may contain technical inaccuracies, typographical errors and may be changed or updated without notice. Anderson™ may also make improvements and/or changes to the products and/or to the programs described in the content at any time without notice. Current sales drawings and specifications are available upon request. ©2020 Anderson Power Products, Inc. All rights reserved. APP®, A®, Anderson Power Products®, SBE®, SBO®, SBX®, PowerMod®, Powerpole® and the APP Logo are registered trademarks of Anderson Power Products, Inc. Anderson™ and Your Best Connection™ are trademarks of Anderson Power Products, Inc. All Data Subject To Change Without Notice www.andersonpower.com - 123 - SBO® / SBE® / SBX® TOOLING 1/0 AWG