High efficiency, ultra small size adjustable output type high voltage power supply
High efficiency, I type resonance PWM formula 3.5W high voltage DC-DC converter
0V to 350V PHV Series
The PHV series was built using Bellnixs independent technology, the I type resonance PWM formula. With the use of I type resonance PWM
formula, high efficiency (68% typ.) has been achieved with the high voltage power supply. As a result, the dimensions are 1/5 of the normal
product size with the existing power of 3.5W. The PHV series is also using the 5 sided metallic shield case, and is expected to have high
reliability and long life for an high voltage DC-DC converter with adjustable output voltage.
■ Features
・High efficiency 68%typ.
・5 sided metallic shield
・PCB mount type
・High reliability
・ON/OFF control (option)
・MTBF anticipated value 400、000H
・Max output capacity 3.5W ・Adjustable voltage with external voltage
・Over current protection
・Low price/long life
・Ultra small size
・Low ripple noise
■ Model name/Rating
Model name
PHV Series
PHV12-350S10P
PHV12-350S10N
Input voltage
(Vdc)
Output
voltage
(Vdc)
Adjustable output
voltage range
(Vdc)(Note1)
10.8 to 16.5
10.8 to 16.5
+350
-350
0 to +350
Output
current
(mA)
0 to 10
0 to 10
0 to -350
Output
capacity
(W)
3.5
3.5
Input current
(mA) typ
Ripple noise
(mVp-p) typ
Case
430
100
100
PH-15
PH-15
430
■ Specifications
Line Regulation
0.01% typ.(Input voltage +12V±1V)
Load Regulation
0.01% typ.(Load current varying from 0% to 100%)
Temp Regulation
Over current protection
±0.01%/℃ typ.(Temp varying from -10℃ to +50℃)
Drooping type characteristic, auto restart circuit which operates at 105% or greater
Output voltage acc.
Below ±5%(Rated output, rated load, Vcont=6V)
Output voltage control
ON/OFF control (note2)
External voltage 0V to +6V or an external resistor 5KΩ to adjust
Available (Between 2pin-5pin : When open, the output will turn on, when short, the output will turn off)
-10℃ to +50℃(Dearting required for temp +40℃ and higher)
Usage temp range
Storage temp range
Usage humidity range
-25℃ to +85℃
20% to 95%RH(No dewing)
Isolation between input/output
Non-isolated type (2pin-6pin and case are internally connected)
Note1: The output voltage will be controlled by applying the Vcont voltage. Using an adjustable resistor or an external voltage, voltage should be applied on the
Vcont pin in order to control the output voltage. When Vcont voltage=0V the output voltage (output residual voltage) should be less than 2.0% of the max output voltage.
Note2: The ON/OFF control is optional. When ordering, add a suffix "R" to the end of the product name. Ex) PHV12-350S10PR. (R=Remote control)
■ Test circuit
■ Block diagram
1
H.V Out
(+ or -)
+Vin
0∼350V
(0∼-350V)
+Vin
7
1
+
12V
SW1
Open=ON
Short=OFF
PHV
C1
2
SW1
DC-AC
Switching
circuit
C2
Load
Vin Com Vout Com
6
Vref
ON/OFF
Vcont
C1=47μF
C2=4700pF
3
5
4
(OPEN)
+
Output voltage control
(Apply 0V∼6V)
High voltage
oscillating
transistor
H.V Out (+ or -)
high voltage
rectification
7
Control IC
+
12V
Vin Com
Load
Output voltage control
Over current protection
Standard voltage
generating part
6
Vout (Com)
2
Voltage detection circuit
SW1
Open=ON
Short=OFF
Warning 1: The input-output ground line and case are internally connected.
SW1
Case
ON/OFF
control part
ON/OFF 5
Vref
4
Vcont
External voltage (0∼6V)
or
VR (5KΩ)
3
+
Warning 2: Vref is 6V±0.3V (When external VR=5KΩ)
Warning 3: The ON/OFF can be controlled with a transistor.
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■ Model/Dimensions/Pin configuration (PH-15 case)
Pin configuration with the optional ON/OFF control
15
15
Dimensions and pin configuration for standard products
6
Standard product
(9.84)
7
1
2
3
4
5
20.32
(12.38)
5.08×4=20.32
20.32
(9.68)
40.64
40±0.7
(12.38)
5.08×3=15.24
7
1
2
3
4
60±0.7
(9.84)
(9.68)
40.64
Function
Pin
+Vin
1
Vin Com
2
Vcont
3
Vref
4
ON/OFF
5
Vout Com
6
H.V Out (+ or -)
7
ON/OFF is optional
40±0.7
(11±2.5)
60±0.7
(11±2.5)
0.8
0.8
6
Optional pin (Add a suffix-R)
Weight : 72g typ.
Units : mm
Margin of error:±0.5
■ Controlling the output voltage using an adjustable resistor
1 +Vin
H.V Out (+ or -)
0∼350V
(0∼-350V)
7
80%
PHV
C1
SW1
Open=ON
Short=OFF
2
SW1
Vout Com
Vref
ON/OFF
Vcont
5
4
3
Vin Com
C2
Load
6
C1=47μF
C2=4700pF
Output voltage
+
12V
Output voltage−VR resistance value
100%
60%
40%
20%
0%
R1 R2
VR (5KΩ)
R1 5KΩ
R2 0KΩ
0KΩ
5KΩ
VR resistance value
■ Controlling the output voltage using an external voltage
7
H.V Out (+ or -)
+Vin
Output voltage−Output control voltage
0∼350V
(0∼-350V)
100%
+
12V
SW1
Open=ON
Short=OFF
PHV
C1
2
SW1
C2
Vout Com
6
Vref
ON/OFF
Vcont
C1=47μF
C2=4700pF
3
5
4
(OPEN)
+
Output voltage control
(Apply 0V∼6V)
Vin Com
Load
Output voltage
1
80%
60%
40%
20%
0%
0V
1V
2V
3V
4V
5V
6V
Output control voltage
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■
■ Setting/Adjusting the output voltage
Standard usage information
PHV series
The PHV series output voltage can be set or adjusted using an
external voltage or external adjustable resistor.
1
+Vin
Vout (+or−)
7
+
12V
C2
C1
1
Load
+Vin
Vout (+ or -)
7
+
Vin Com
SW1
Open=ON
Short=OFF
SW1
Vout Com
6
2
Vref
ON/OFF
Vcont
C1=47μF
C2=4700pF
3
5
4
(OPEN)
+
Output voltage control
(Apply 0V to 6V)
12V
C1
C2
PHV
2
Vin Com Vout Com
Vref
4
6
Vcont
3
+
■
ON/OFF control (optional)
By opening and closing between the ON/OFF pin and Vin Com
R1
100%
Output voltage
The PHV series does not require any external parts, however
when the input impedance is high, for example: the distance
between the power supply and converter is long, the input line
is thin, or the input side has a filter then connecting a capacitor
C1 to the input side is recommended.
Place the capacitor as close as possible to the
converter pin side, to lower the lead inductance.
(2)
(2)
Vin Com
Vin Com
Non-isolated type
40%
100%
VR resistance value
0KΩ
5KΩ
Output voltageーOutput control voltage
Characteristic
80%
60%
40%
20%
Since the chattering to the ON/OFF pin will affect the output voltage,
0%
choose one without any chattering. When the output is turned
0V
1V
2V
3V
4V
5V
6V
off by the ON/OFF control, the residual output voltage should be
Output
control
voltage
within 0.5%. (at Input/Output rating)
● The above characteristics (Output voltage -VR resistor value
characteristic) graph is an indication of the resistance value
Over current protection
R1 and R2. When setting the voltage to a set rate using
The PHV series has a over load and load short
a stable resistor, first decide the adjustable resistor R1 and R2.
protection installed. When the
● Do not apply voltage higher than 6V+5% on the Vcont.
product status is in over load or load short mode, the
● Use an adjustable resistor appliance with good temperature
output voltage will decrease, and once the problem
characteristics.
has been removed, the voltage will automatically recover.
● When the resistance value is 5.0KΩ(R1=0Ω, R2=5KΩ),
100
Output voltage
set value
■
Isolated type
60%
0%
Output voltage
(5)
Output voltage−VR resistance value
Characteristic
80%
R1 5KΩ
R2 0KΩ
ON/OFF
ON/OFF
R2
Output voltage
control
(0V∼6V)
or
VR(5KΩ)
20%
pin the output voltage can be externally turned on and off.
Between the ON/OFF pin (5) and -Vin pin (2)
①Open will turn the output ON
②Short(0 to 1.0V,1mA max) will turn the output OFF
The ON/OFF pin is internally pulled up to the 5V, so be careful
of the voltage from the switching element of the ON/OFF pin
(photo couplers, transistors, etc)
Keep open when not using the ON/OFF control.
(5)
Load
80
The PHV series
Over current
protection
characteristic
the max.voltage 6.0V will impress to Vcont pin. Therefore,
100% output
affect the max output voltage, so use the resistance
60
40
2
(%) 0
0
0
the margin of error for the resistance value will largely
50% output
value as 5.0KΩ±5%.
Output current (lo) 100%
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PHV Series
■ Recommended pattern
■ Lowering the output noise even farther
① The PHV series uses a metallic case. When mounting
to to a double-sided PCB, the wiring for the converter
be should be on the soldering side.
AlsAlso, this converter will generate high voltages so the
crecreepage distance should also be taken in when
whdesigning.
② When mounting to a double-sided PCB, the land of
ou the parts side of the high voltage output pin should
③ The metallic case does not need to be connect to ground.
HoHowever, when using and gound with the metallic case,
ca make the impedance lower as possible between the ground.
The PHV series output voltage can be adjusted by using an
external voltage or external adjustable resistor.
1
Vout (+ or -)
+Vin
7
+
12V
SW1
Open=ON
Short=OFF
C1
PHV
2
SW1
Vin Com
Load
C2
Vout Com
6
ON/OFF Vref Vcont
C1=22 to 47μF
C2=0.047 to 0.1μF
4
3
5
(OPEN)
+
Output voltage control
(Apply 0V to 6V)
■ Vref pin (Standard voltage output)
When controlling the output voltage with an adjustable resistor,
this pin is used. Vref has a standard output voltage of 6V.
In this case, the external adjustable resistor is 5KΩ.
Since the resistance value from the external adjustable resistor
will decide the output voltage with the effect of the specified
value, use a resistance value with an accuracy of 5KΩ±5%.
The type of resistor does not matter, as long as it is 5KΩ,
however one with a good temp coefficient is recommended.
Standard voltage
generation circuit
Vref 4
PHV series
When lowering the output noise, the wiring of the input
and output should be as short as possible. Place C2
closest to the load, paying attention to creepage and
clearance distances.
Point!
① Choose a capacitor with a high-frequency when adding
to the input.
② Earth (COMMON) line should be thick and short in the
pattern design to lower the common impedance.
Vout Com
6
③ The capacitor which is connected to the output side
should be able to withstand the pressure, when connected
to the load side. At this time, the capacitor lead should be
shortened. Also when the load response time is a problem,
Vcont 3
External adjustable resistor (5.0KΩ)
■ Prevention of inverse input connection
please be aware of the time constant.
The converter may break if the polarities are reversed.
If there is a possibility in which the connections maybe
reversed, connect a diode and fuse like below.
■ Guarantee
This product shall be guaranteed for a year. During this period,
if there should be any failure definitely due to our designing
or manufacturing, we will repair or replace it with a new one
at our expense. However, in any case that the product is
modified and/or has made any interal remodlling by the buyer,
the product can no longer be guaranteed. This guarantee shall
cover only the PHV series.
Fuse
+Vin
+
12V
PHV
Vin Com
■ Recommended soldering conditions
Soldering conditions for each part are as follows:
① Using a soldering iron
340 to 360°C
② Using a soldering tub
230 to 260°C
■ If you have any further technical questions for this product,
please contact to us.
5 sec.
10 sec.
E-mail: info@bellnix.com
http://www.bellnix.com
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