5663

Powerpole® Connector PP180 - Up to 350 Amps PP180 are the largest of the Powerpole® series housings. They are designed to accommodate up to 3/0 (70 mm²) wires and handle high currents up to 350 amps. Busbar contacts are also available for power inputs and takeoffs. Color-coded housings minimize user confusion and the potential of cross mating circuits. POWERPOLE® PP180 Busbar • Low Resistance Silver Plated Copper Contacts Allows currents up to 350 amps • UL Rated for Hot Plugging up to 75 Amps Great for battery or other applications where the ability to interrupt circuits is required Housing & Wire Contact • Busbar Contacts Work with Standard Housings Provides a hot swappable quick disconnect system for busbar power distribution PP180 ORDERING INFORMATION PP180 Housings The largest Powerpole® housing can be used with wire contacts for up to 3/0 AWG (85 mm²) or busbar contacts. Description Minimum Quantity Red Green Black White Blue Part Numbers 250 50 1381G3-BK 1381G3 1381G4-BK 1381G4 1381G1-BK 1381G1 1381G2-BK 1381G2 1381-BK 1381 [ 28.6 ] 1.13 [ 82.6 ] 3.25 [ 28.6 ] 1.13 [ 30.0 ] 1.18 [ 129.7 ] 5.5 Front View Mated Length PP180 Silver Plated Wire Contacts Silver plated contacts offer superior electrical performance and durability up to 10,000 mating cycles. New contacts for 2/0 to 3/0 AWG (70 to 85 mm²) offer extended capability in the same housings. See Reducing bushings in accessory section for smaller wires. Mating AWG mm² Force Loose Piece Part Numbers Minimum Quantity 500 300 250 - 3/0 85 Low - 1328G2-BK 2/0 67.4 Low - 1328G1-BK - 1/0 53.5 High 1382-BK - - 1 42.4 High 1347-BK - - 2 33.6 High 1383-BK - - 4 21.1 High 1384-BK - - 6 13.3 High 1348-BK - - 50 1328G2 * 1328G1 * 1382 1347 1383 1384 1348 - A - inches mm Dimensions - B - - C - inches mm inches mm -Dinches mm 2.35 2.35 2.35 2.35 2.35 2.35 2.10 0.70 0.64 0.52 0.52 0.52 0.52 0.37 1.04 1.04 1.04 1.04 1.04 1.04 0.80 * Extended range D 59.69 59.69 59.69 59.69 59.69 59.69 53.34 17.78 16.26 13.21 13.21 13.21 13.21 9.40 0.58 0.49 0.44 0.39 0.35 0.30 0.22 14.73 12.45 11.18 9.91 8.89 7.62 5.59 26.42 26.42 26.42 26.42 26.42 26.42 20.32 A C B - 52 - www.andersonpower.com [ 12.70 ] 050 All Data Subject To Change Without Notice PP180 Silver Plated Busbar Contacts Use 1 busbar contacts per housing to provide a quick disconnect input or output busbar connection. Busbar contacts are for mating with wire contacts only. Part number 180BBS includes lock nuts. Locknuts must be ordered separately for 180BBS-BK. See Busbar contact drawing on website for further detail. [ 109.7 ] 4.3 Mating Thread Force Loose Piece Part Numbers Minimum Quantity 1,000 120 10 High 180BBS-BK 180BBS Busbar 1/4-20 Lock Nut 1/4-20 N/A H1216P7 110G56 110G55 [ N/A ] 1/4-20 [ 25.4 ] 1.0 [ 2.7 ] 0.50 [ 4.6 ] 0.18 POWERPOLE® PP180 PP180 CONNECTOR TEMPERATURE CHARTS - Temperature rise charts are based on a 25°C ambient temperature. Current - Temperature Derating per IEC 60512-5-2 Test 5B PP180 Singlepole Temperature Rise at Constant Current 60 60 50 Temperature Rise Above Ambient (°C) Temperature Rise Above Ambient (°C) 50 40 30 20 10 0 PP180 Multipole Temperature Rise at Constant Current 0 50 100 150 200 250 40 30 20 10 0 300 350 0 50 100 3/0 AWG 1 AWG 1/0 AWG 4 AWG 75 50 50 100 150 200 250 300 350 400 All Data Subject To Change Without Notice 2/0 AWG 2 AWG 300 350 2/0 AWG 2 AWG 1/0 AWG 4 AWG 75 50 0 50 100 150 200 250 300 350 400 Amperes Applied Amperes Applied 3/0 AWG 1 AWG 250 100 25 0 200 PP180 Multipole Derating vs. Ambient Temperature 125 Ambient Temperature (°C) 100 25 3/0 AWG 1 AWG PP180 Singlepole Derating vs. Ambient Temperature 125 Ambient Temperature (°C) 2/0 AWG 2 AWG 150 Amperes Applied Amperes Applied 1/0 AWG 4 AWG 3/0 AWG 1 AWG 2/0 AWG 2 AWG 1/0 AWG 4 AWG www.andersonpower.com - 53 - PP180 SPECIFICATIONS ELECTRICAL MECHANICAL Current Rating Amperes ¹ UL 1977 CSA Singlepole (Wire-to-Wire) (3/0 AWG) 350 230 2x2 Block (Wire-to-Wire) (3/0 AWG) 350 Singlepole (Wire-to-Busbar) (1/0 AWG) 180 Wire Contacts with Bushings Max. Wire Insulation Diameter Voltage Rating AC/DC Operating Temperature ² UL 1977 600 Dielectric Withstanding Voltage POWERPOLE® PP180 Wire Size Range Mating Cycles No Load by Plating Volts AC 2,200 Avg. Mated Contact Resistance Milliohms ¹ Wire and Busbar Contacts Avg. Mating / Unmating Force 0.100 Wire & Busbar Contacts 6” of 1/0 AWG Wire UL Hot Plug Current Rating Amperes Min. Contact / Spring Retention Force 4 250 Cycles at 120V DC 75A AWG mm² 10 to 3/0 5.3 to 85 in. mm 0.900 22.860 °F °C -4° to 221° -20° to 105° Silver (Ag) N 10,000 44 Lbf. N 10 44 Lbf. N 120 534 MATERIALS Housing Plastic Resin Polycarbonate Contact Retention Spring Stainless Steel Housing Flammability Rating UL94 V-0 Glow Wire 960°C (GWFI) / 850°C (GWIT) Contact Base Copper Alloy Plating Silver Contact Termination Methods Crimp ³ Hand Solder NOTE 1: See IEC 60664-1 for working voltage. NOTE 2: Amp ratings are stated per position and based on all positions being fully loaded. 1 - Based on: 105°C rated or better cable of the largest size, Properly calibrated APP® recommended tooling, and a 25°C ambient temperature. UL rating not to exceed the maximum operating temperature. CSA rating below a 30°C temperature rise. 2 - Limited by the thermal properties of the connector plastic housing. 3 - Use APP® recommended tooling only. Alternate tools may adversely affect the performance of our connectors along with UL and CSA recognition. 4 - Based on 2 housings blocked together. Wrench / Socket * * Busbar Contacts Only IEC INFORMATION Connector Series Configurations Single Pole PP180 Creepage / Clearance Material per IEC Group 60950-1 Stacked Powerpole® Unmated 6.02 mm Mated 6.02 mm Unmated 6.02 mm Mated PROTECTION Touch Safety with Wire Contacts IEC 60529 IP10 6.02 mm IIIa ATTRIBUTES PP180 AMP Rating AC/DC 180 Voltage Rating AC/DC (Steady State) 500 V AC/DC (Operational) Breaking Capacity - AMP Rating / Cycles 180 Amp / 10 Cycles Voltage Rating (Breaking Capacity) 220 VDC FINGER Safety - Mated Only IEC 60529 - IP20 Wire Size Tested 70 mm² Contact Series Tested 1382G2 Climatic Testing (Cold, Heat & MFG) IEC 60512 Test -11j, 11i & 11g Cycle Life IEC 60512 Test 9a - 5,000 Cycles Mechanical Strength Impact IEC 60512-5 @ 29.5 Inches Dropped 8 times Temperature Range -20°C to 105°C -4°F to 221°F - 54 - www.andersonpower.com All Data Subject To Change Without Notice POWERPOLE® PP180 ACCESSORIES Mounting Clamp Mounting clamps can be used for fastening a block of Powerpole® 180 series housings to a panel. Connector blocks must be a complete square for the clamps to work properly. Fastening hardware not included. Description Minimum Quantity 2 Pole 3 Pole Part Numbers 20 sets of 2 1465G1 1465G2 Mounting Clamp Panel 2 Pole 3 Pole POWERPOLE® PP180 Retaining Pins Retaining pins are used to keep stacked Powerpole® 180 series housings from separating. Retaining pins are inserted in the circular opening between two housings stacked side by side. Dimension “B” is +/- .015 in or .38 mm. Dimensions - A - -Binches mm Description Part Numbers Minimum Quantity 1,000 100 1 Block High 111812P6 110G18 0.196 / 0.207 4.98 / 5.26 1.000 25.400 2 Block High 111812P8 110G20 0.196 / 0.207 4.98 / 5.26 1.500 38.100 B A Reducing Bushings Use with contact part number 1382-BK to allow a smaller wire to be used with the connector. Electrical capability is derated with smaller wire. Contact Barrel Size Wire Size AWG mm² AWG mm² Part Numbers Minimum Quantity 1,500 1,000 500 1/0 53.5 1 42.4 - - 5687-BK 1/0 53.5 2 33.6 5690-BK - - 1/0 53.5 4 21.2 - 5693-BK - 1/0 53.5 6 13.3 - 5663-BK - 1/0 53.5 10 to 8 5.3 to 8.4 5648-BK - - NOTE: Combination of a bushing and contact is not UL approved. Dimensions - ID inches mm 100 5687 5690 5693 5663 5648 0.39 0.34 0.27 0.22 0.19 9.91 8.64 6.86 5.59 4.83 [ 25.4 ] 1.0 ID Wire Entrance For environmentally sealed connector shells to hold Powerpole ® 15 to 180 connectors, see SPEC Pak ® product series on our website www.andersonpower.com All Data Subject To Change Without Notice www.andersonpower.com - 55 - Powerpole® Tooling Information - APP® Applicators are Mechanical Feed Style and do not Require an Air Feed Kit. Wire Size AWG Loose Piece Part Number mm² Tin Plating Silver Plating Loose Piece Contact Crimp Tools Hand Tool OR Pneumatic Bench Tool + Die + Locator Number of Crimps N/A Single POWERPOLE® TOOLING PP15 / 45 Flat Wiping Power & Ground 16 to 20 1.3 to 0.52 N/A 1332 12 to 16 3.3 to 1.3 1331 16 to 20 1.3 to 0.52 262G1-LPBK 262G2-LPBK 16 to 20 1.3 to 0.52 269G2-LPBK N/A 12 to 16 3.3 to 1.3 261G1-LPBK N/A 10 to 14 5.3 to 2.1 261G2-LPBK 261G3-LPBK 12 to 16 3.3 to 1.3 269G1-LPBK N/A 10 to 14 5.3 to 2.1 269G3-LPBK N/A 10 to 14 5.3 to 2.1 200G1L-LPBK 200G3L-LPBK 10 to 14 5.3 to 2.1 201G1H-LPBK N/A 310 to 14 5.3 to 2.1 1830G1-LPBK 1830G2-LPBK N/A 1309G2 or 1309G8 1309G3 or 1309G8 N/A N/A 1309G6 or 1309G8 PP75 6 13.3 8 8.4 1307 1875G1 N/A 10 to 12 1389G6 5900 5952 1875G2 1388G6 1309G4 1389G6 1387G1 1389G21 5953 5.3 to 3.3 5915 1389G21 1388G7 1875G3 Single 1389G6 1389G21 PP120 1/0 53.5 1323G2 1 42.4 1323G1 2 33.6 4 21.2 1319G4 6 13.3 1319G6 3/0 85 1328G2 2/0 53.5 1328G1 1/0 53.5 1 42.4 2 33.6 4 21.1 1384 6 13.3 1348 N/A 1319 1388G3 1368 Series 1387G1 1389G4 Single 1304G32 Double 1389G3 Single 1388G4 PP180 1303G12 1382 N/A 1347 1368 Series 1387G2 1303G13 1383 1387G1 1388G4 Insertion / Extraction Tool for PP15/45 Contacts = 111038G2 NOTE: see website for the most current information. - 56 - www.andersonpower.com All Data Subject To Change Without Notice Wire Size Reeled Part Number AWG mm² Tin Plating Silver Plating 16 to 20 1.3 to 0.52 262G1 262G2 16 to 20 1.3 to 0.52 269G2 N/A 12 to 16 3.3 to 1.3 261G1 N/A 10 to 14 5.3 to 2.1 261G2 261G3 12 to 16 3.3 to 1.3 269G1 N/A 10 to 14 5.3 to 2.1 269G3 N/A 10 to 14 5.3 to 2.1 200G1L 200G3L 10 to 14 5.3 to 2.1 201G1H N/A 10 to 14 5.3 to 2.1 1830G1 1830G2 Reeled Contact Crimp Tools APP® Applicator + APP® Press PP15/45 Flat Wiping Power & Ground TD0101 POWERPOLE® TOOLING 115V = TE0101 230V = TE0102 TD0102 Your Best Connection™ 2020-0055 DS-PP180 REV C7 Anderson™ will use reasonable efforts to include accurate and up-to-date content in the data sheet. All product information contained in the data sheet including ordering information, illustrations, specifications, and dimensions, are believed to be reliable as of the date of publishing, but is subject to change without notice. Anderson™ makes no warranty or representation as to its accuracy. Content in the data sheet may contain technical inaccuracies, typographical errors and may be changed or updated without notice. Anderson™ may also make improvements and/or changes to the products and/or to the programs described in the content at any time without notice. Current sales drawings and specifications are available upon request. ©2020 Anderson Power Products, Inc. All rights reserved. APP®, A®, Anderson Power Products® , Powerpole® , SPEC Pak® and the APP Logo are registered trademarks of Anderson Power Products, Inc. Anderson™ and Your Best Connection™ are trademarks of Anderson Power Products, Inc. All Data Subject To Change Without Notice www.andersonpower.com - 57 -