8D Series
Power Contacts
Power Supply in Harsh Environments
Contacts designed to be used in severe environments. Resistant to fluids,
high shock and vibration.
A wide range
All shell materials and platings: from composite
to stainless steel.
Hermetic version available.
Contact performance
High current: 20% more intensity compared to
standard contacts.
#4 contact: 80A typical, #8 contact: 45A typical.
High vibration and temperature level.
Large choice of layouts
7 layouts with only #4 or only #8 contacts.
12 mixed layouts available with power contacts.
User friendly
Easy maintenance with removable contacts.
Bus bar termination available.
NEW
8D Series | Power Contacts
Description
• Quick screw coupling connector with
removable crimp contact
• Shell available in aluminum, composite,
Stainless steel, Titanium & Bronze
• Six layouts with different current rating
• Consult us for power hermetic version
• High Power offer available on demand
• Derating curves available for #4 and #8.
Technical features
Mechanical
Electrical
Environmental
• Shell: Aluminum alloy, Composite, Bronze,
Stainless steel, Titanium
• Dielectric withstanding:
Test voltage rating (Vrms)
• Temperature range:
. W, J, X, JVS = - 65°C +175°C
. F, M, K, S, TT, TF = - 65°C +200°C
• Plating:
. Olive green cadmium (W/J)
. Nickel (F/M/TF/S)
. Without plating (X for composite, TT for
titanium and JVS for Bronze)
. Passivated (K)
• Grommet and seal: Silicon elastomer
• Insulator: Thermoset
Service
Sea level
at 21 000 m
M
1 300
800
I
1 800
1 000
• Insulation Resistance:
5000 MΩ under 500 Vdc
• Contact body: Copper Alloy
• Max current rating per contact:
. #4 = 80A
. #8 = 45A
• Contact retention:
. #4 = 200N
. #8 = 111N
• Contact resistance:
. #4 = 2mΩ
. #8 = 3mΩ
• Shock: 300g during 3ms
• Shielding: As per MIL DTL 38999
• Endurance:
500 mating / unmating operations
• Shell continuity:
. W = 2.5 mΩ
. F = 1mΩ
. J, M = 3 mΩ
. JVS = 5 mΩ
• Vibration: As per MIL DTL 38999
• Sealing: As per MIL DTL 38999
• Damp Heat: As per MIL DTL 38999
• Salt Spray:
. W, TT, TF, K, JVS = 500 hours
. F, S = 48 hours
. J,M,X = 2000 hours
• Fire resistance:
As per EN 2591 - C 17 method A
• Resistance to fluid:
As per MIL DTL 38999
2
8D Series | Power Contacts
Connector part numbers
Aluminum, Composite, Stainless steel & Titanium connector
8D
Basic Series
0
-
11
W
80
P
N
251
16
A
11
80
P
N
251
Style:
0: Square flange receptacle
5: Plug with RFI shielding
7: Jam nut receptacle
Type: Crimp contact
Shell size: 11 - 17 - 19 - 21 - 23 - 25
Plating:
Aluminum shell:
W: Olive drab cadmium
F: Nickel
ZC: Green zinc cobalt
Z: Black zinc nickel
Composite shell:
J: Olive green cadmium
M: Nickel
X: Without plating
Stainless steel shell:
K: Corrosion resistant
S: Nickel
Titanium shell:
TT: Without plating
TF: Nickel
Contact layouts: See next page
Contact style:
P: Pin contact
S: Socket contact
A: Male connector supplied without contact
B: Female connector supplied without contact
Orientation: N - A - B - C - D - E
Specification:
251: Mandatory for some layouts supplied with power contacts (see next page)
Bronze connector
JVS
Basic Series
Style:
00: Square flange receptacle
07: Jam nut receptacle
16: Plug
Material:
A: Bronze shell material
Shell size: 11 - 17 - 19 - 21 - 23 - 25
Contact layouts: See next page
Contact style:
P: Pin contact
S: Socket contact
A: Male connector supplied without contact
B: Female connector supplied without contact
Orientation: N - A - B - C - D - E
Specification:
251: Mandatory for some layouts supplied with power contacts (see next page)
3
8D Series | Power Contacts
Contact layouts
Contact #22D
Contact #12
Contact #20
Contact #8 Power
Contact #16
Contact #4 Power
11
17
80
19
02
22
75
18
Spec 251
Spec 251
Spec 251
Spec 251
Spec 251
1#8
38#22D
1#8
2#12
2#8
2#8
14#22D
4#8
21
23
20
42*
48*
72*
18#20
2#8
2#4
4#8
6#16
2#4
Spec 251
75
77
06
Spec 251
Spec 251
Spec 251
4#8
17#22D
2#8
6#8
25
Spec 251
Spec 251
Spec 251
Spec 251
Spec 251
41
44*
97#22D
2#8
8#8
36 #22D
6 #8
10#20
13#16
4#12 3#8
22#22D, 3#20
11#16, 2#12
3#8
4#16
4#4
07
08
17
20
46
Spec 251
40#20
4#16
2#8
* Power contacts on standard, no spec. 251 needed.
4
8D Series | Power Contacts
Power contacts
Contact size
Contact type
Part number
Male
85997598900*
Female
85997599900*
Male
85997534
Female
85997535
Male
85997524
Female
85997525
Male
85997534
Female
85997535
Male
85997528900
Female
85997529900
#4
#8
#8
according to
EN 3155
#8
JVS only
Cable section
AWG
Male
85997580
Female
85997581
Male
85997580
Female
85997581
Male
85996215900
85996217900
Male
85996216900
Female
85996218900
Male
85997544
85997541
Male
85997544
Female
85997541
#22
Boot
AWG
mm²
N/A
25 mm²
AWG 4
16 to 21 mm²
AWG8
9 mm²
84002352A
AWG6
10 mm²
Without
AWG6
10 mm²
Without
AWG8
9 mm²
85994542
85997645
AWG10
6 mm²
85994547
AWG8
9 mm²
85994542
AWG10
6 mm²
85994547
Without
AWG8
9 mm²
85994542
85997645
AWG10
6 mm²
85994547
Without
Female
Female
Cable size max.
Reducer
N/A
not sealed
85994594
for cable 16mm²
N/A
not sealed
85994593
Without
#20
#16
#12
#10
#8
#4
mm² maxi
0.34
0.6
1.34
3.18
5.8
9
21
mm² mini
0.095
0.21
0.6
1.91
3.8
5.8
16
* Not included in connector P/N.
Must be ordered separately.
Bus bar contact
Thread
Recommended
lug
Contact
Thread
size
12±0.3
12 Max
Ø
Part number
Male
Female
Boots
Lug Ø
#4
M5x0.8 85930873A900 85930875A900 85994594
5.2
#8
M3x0.5 85930872A900 85930874A900 85994542
3.2
Contacts available separately only.
Lug: tin over copper recommended. Dimensions for indication only.
28.1/29.4
Note: All dimensions are in millimeters (mm)
5
8D Series | Power Contacts
Power tools
Contact
reference
Cable
AWG
Automatic tool:
M22520/23-01
Die set
#4
#8
JVS only
#8
Male
8599-7534
Female
8599-7535
Male
8599-7544
Female
8599-7541
Male
8599-7580
Female
8599-7581
#4-5 or
#10-16mm²
#8 or #10
Automatic tool
for contacts #4 & #8
Crimping tool
M22520/23-01
Die set
Locator
Locator
M22520/23-04 M22520/23-11
M22520/23-02
8599-9601
Manual hand
tool: M300 BT
Locator
Contact
Contact
extraction tool extraction tool
(metallic)
(plastic)
N/A
8533-8175
M81969/14-07
SP 593
8660-197
M81969/14-12
Manual hand tool
for contacts #8
Extraction
tool
Crimping tool
M300 BT
Metallic tool
Locator
All information in this document presents only general particulars and shall not form part of any contract. All rights reserved to SOURIAU for changes without prior notification or public announcement. Any duplication is prohibited, unless approved in writing.
Contact
type
WDS8DPOWERWUSEN01 © Copyright SOURIAU Feb 2020 - SOURIAU is a registered trademark.
Crimping tool
Contact
size
For further information contact us at technical.emear@souriau.com (Europe - Asia - Africa)
technical.americas@souriau.com (North America)
or visit our web site www.souriau.com
6
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