PLASTIC
CONNECTORS
®
®
No reproduction or use without express permission of editorial or pictorial content, in any manner.
Printed in Switzerland, 2008
Pdf updated, January 2013
Table of contents
1P Series
Part numbering system ......................................................................................................................................................................... 7
Shell style
Standard models (IP50)................................................................................................................................................................ 8
Elbow socket models (IP50) ...................................................................................................................................................... 12
Disposable plug ......................................................................................................................................................................... 13
Disposable socket...................................................................................................................................................................... 13
Watertight models (IP64)............................................................................................................................................................ 14
Fluidic configuration................................................................................................................................................................... 16
Mains power configuration ........................................................................................................................................................ 18
Insert configuration ........................................................................................................................................................................... 19
Alignment key .................................................................................................................................................................................... 20
Outer shell material ........................................................................................................................................................................... 20
Contact type ....................................................................................................................................................................................... 20
Colour coding..................................................................................................................................................................................... 20
Accessories ........................................................................................................................................................................................ 21
Tooling ................................................................................................................................................................................................ 23
Panel hole ............................................................................................................................................................................................24
PCB drilling pattern ........................................................................................................................................................................... 24
Assembly instructions ...................................................................................................................................................................... 26
2P Series
Part numbering system ....................................................................................................................................................................... 33
Shell style
Standard models........................................................................................................................................................................ 34
Watertight models (IP66)........................................................................................................................................................... 37
Fluidic configuration................................................................................................................................................................... 39
Insert configuration ........................................................................................................................................................................... 40
Alignment key .................................................................................................................................................................................... 42
Outer shell material .......................................................................................................................................................................... 42
Contact type ....................................................................................................................................................................................... 42
Colour coding..................................................................................................................................................................................... 42
Accessories....................................................................................................................................................................................... 43
Tooling ................................................................................................................................................................................................ 45
Panel hole .......................................................................................................................................................................................... 46
PCB drilling pattern ........................................................................................................................................................................... 46
Assembly instructions ...................................................................................................................................................................... 48
Assembly instructions for watertight models ................................................................................................................................ 50
3P Series
Part numbering system ....................................................................................................................................................................... 55
Shell style
Standard models (IP61) ............................................................................................................................................................. 56
Insert configuration ........................................................................................................................................................................... 58
Contact type ....................................................................................................................................................................................... 59
Colour coding..................................................................................................................................................................................... 59
Accessories ........................................................................................................................................................................................ 60
Fibre optic contact............................................................................................................................................................................. 61
Recommended coaxial cables.......................................................................................................................................................... 62
Tooling ................................................................................................................................................................................................ 62
Panel hole ........................................................................................................................................................................................... 65
PCB drilling pattern ........................................................................................................................................................................... 65
Assembly instructions ...................................................................................................................................................................... 66
Mechanical latching characteristics and test voltage ................................................................................................................... 68
Technical tables ................................................................................................................................................................................. 69
Product safety notice ........................................................................................................................................................................ 70
1
Precision modular connectors to suit your application
Since its creation in Switzerland in 1946 the LEMO Group has been recognized as a global leader of circular Push-Pull
connectors and connector solutions. Today LEMO and its affiliated companies, REDEL and COELVER, are active in more
than 80 countries with the help of over 40 subsidiaries and distributors.
Over 5’000 REDEL connectors
The modular design of the REDEL range provides over 5’000 connectors from ø 14 mm to ø 21 mm, capable of handling
cable diameters up to 9.5 mm and up to 32 contacts.
This vast portfolio enables you to select the ideal connector configuration to suit almost any specific requirement in most markets,
including medical devices, test and measurement instruments, machinery, audio video broadcast, telecommunications and
military.
REDEL’s Push-Pull Self-Latching Connection System
This self-latching system is renowned worldwide for its easy and quick mating and unmating features. It provides absolute
security against vibration, shock or pull on the cable, and facilitates operation in a very limited space.
The REDEL self-latching system allows the
connector to be mated by simply pushing
the plug axially into the socket.
Once firmly latched, connection cannot be
broken by pulling on the cable or any other
component part other than the outer release
sleeve.
When required, the connector is disengaged
by a single axial pull on the outer release
sleeve. This first disengages the latches and
then withdraws the plug from the socket.
UL Recognition
®
REDEL connectors are recognized by the Underwriters Laboratories (UL). The approval of the complete system (REDEL
connector, cable and your equipment) will be easier because REDEL connectors are approved.
CE Marking
CE marking
means that the appliance or equipment bearing it complies with the protection requirements of one or
several European safety directives.
CE marking
applies to complete products or equipment, but not to electromechanical components, such as
connectors.
RoHS
REDEL connector specifications exceed the requirements of the RoHS directives (2011/65/EU) of the European Parliament
and the latest amendments. This directive specifies the restrictions of the use of hazardous substances in electrical and
electronic equipment marketed in Europe.
2
REDEL connector range
The REDEL connectors are plastic Push-Pull connectors. These circular plastic connectors are especially adapted for
applications such as medical electronics and test & measurement. REDEL offers a wide choice of connectors with various
contact configurations: multipole contacts, coaxial, fibre optics and fluidic connectors. In addition, a range of one time use
connectors and connectors for mains power is available. The REDEL connectors are available in 3 sizes, depending on the
cable diameter.
Features & Benefits
● Aesthetically pleasing design
● Lightweight
● Plastic shell made of PSU or PEI
● Wide choice of colours for easy identification
(grey, blue, yellow, black, red, green and white)
● Large choice of keying to avoid cross mating
● Extensive sterilisation (over 100 cycles)
● Various contact types: solder, crimp, print
and elbow print 90º
● Excellent electrical safety (touch & scoop proof)
● Disposable models
Applications
● Medical electronics
● Industrial electronics
● Test and measurement
● Automotive
Series
Environment
Ingress1)
protection
Temperature
range
1P
2P
3P
indoor / splash proof
indoor / outdoor
indoor / dripping water
IP50 / IP64
IP50 / IP66
IP61
PSU: -50°/ +150°C
PEI: -50°/ +170°C
PSU: -50°/ +150°C
PEI: -50°/ +170°C
PSU: -50°/ +150°C
Push-Pull self latching
Latching
Insulator type
Multipole, Mains Power, Fluidic
Contact type
Multipole, Hybrid: fluidic +
LV, coaxial + LV
Multipole, Hybrid: high voltage +
LV, coaxial + LV, fibre optic + LV,
fluidic + LV
Solder, crimp or print
Other
Disposable models
-
-
Cable diameter
2.7 mm to 6.5 mm
3.2 mm to 9.2 mm
6.7 mm to 9.5 mm
6 keyways
3 keyways
Insert Polarizations
Features
Note:
1)
mated connector.
3
Exploded view of the REDEL 1P
Straight plug
backnut
insulator + contacts
cable collet
shell
Straight plug with bend relief
bend relief
backnut for
a bend relief
cable collet
insulator + contacts
shell
Note: the bend relief must be ordered separately.
Fixed socket
hexagonal nut
shell
front nut
Free socket
backnut
4
cable collet
insulator + contacts
shell
1P SERIES
1P Series
A well proven connector of a small size to accomodate cable diameter up to 6.5 mm and allow up to 14 solder contacts. Top
quality lightweight and rugged materials have been chosen to optimize most applications. Polysulfone (PSU), UL certified as
autoextinguishable, can be sterilized by gas or by steam. The contacts are gold-plated over copper and nickel to ensure at
least 1000 mating/unmating cycles without significantly affecting the electrical characteristics. A keying system combined
with colour coding can be incorporated on most connector models to assist in the prevention of mismating. Colour coding
of the plug collet nut and socket flange will give an instant visual indication of connector compatibility.
Standard models (page 8 to 11)
Fixed sockets
Straight plugs
Elbow socket models
(page 12)
Free sockets
PA●
PL●
PM●
PR●
PP●
PA●
PK●
PY●
PR●
PX●
Fixed sockets
PK●
PT●
PD●
Disposable plug (limited use) (page 13)
Watertight models (page 14 to 15)
Fixed socket
Straight plug
PJ●
PN●
Disposable socket (limited use) (page 13)
Free socket
PF●
PS●
PY●
Fluidic configuration (page 16 to 17)
Straight plugs
6
Fixed sockets
PA●
PK●
PA●
PL●
Mains power configuration (page 18)
Straight plug
PAH
Fixed socket
PKH
Part numbering system
Plug
P A G
.
M 0
.
2 G L
.
A C
3 9
A
Variant
Z = cable collet and nut
for fitting a bend relief
Collet nut colour table: (page 20)
Model: (pages 8-18)
G = grey
A = blue
J = yellow
Keying: (page 20)
Contact configuration (page 19)
Collet: 39 = (cable ø 2.7 mm - 3.9 mm)
52 = (cable ø 4.0 mm - 5.2 mm)
65 = (cable ø 5.3 mm - 6.5 mm)
Number of contacts: (page 19)
Outershell: G = grey PSU
N = black PSU
N = black
R = red
V = green
B = white
Cable fixing type:
T 1) = black PEI
S 1) = grey PEI
C = cable collet
Contact type: (page 20)
A= male to solder
C = male to crimp
L = female to solder 2)
3 9
Variant
Z = cable collet and nut
for fitting a bend relief
Insulator: L = PEEK
Free socket
P R G
.
M 0
.
2 G L
.
L C
A
Collet nut colour table3): (page 20)
Model: (pages 8-18)
G = grey
A = blue
J = yellow
Keying: (page 20)
Contact configuration (page 19)
Collet: 39 = (cable ø 2.7 mm - 3.9 mm)
52 = (cable ø 4.0 mm - 5.2 mm)
65 = (cable ø 5.3 mm - 6.5 mm)
Number of contacts: (page 19)
Outershell: G = grey PSU
N = black PSU
N = black
R = red
V = green
B = white
Cable fixing type:
T 1) = black PEI
S1) = grey PEI
C = cable collet
Contact type: (page 20)
A = male to solder 2)
Insulator: L = PEEK
Fixed socket
P K G
.
M 0
.
2 G L
.
M= female to crimp
L = female to solder
L A
Front nut colour table: (page 20)
G = grey
A = blue
J = yellow
Model: (pages 8-18)
Keying: (page 20)
N = black
R = red
V = green
B = white
Contact type: (page 20)
Contact configuration (page 19)
A=
D=
M=
V =
Number of contacts: (page 19)
Outershell: G = grey PSU
N = black PSU
T 1) = black PEI
S 1) = grey PEI
male to solder 2)
male for print 2)
female to crimp
female 90° for print
C = male to crimp2)
L = female to solder
N = female for print
Insulator: L = PEEK
PAG.M0.2GL.AC39A Straight plug with cable collet and alignment key (G), multipole type with 2 male contacts to solder, grey
PSU outershell, PEEK insulator, collet for a cable ø 2.7 to 3.9 mm and blue collet nut.
PRG.M0.2GL.LC39A Free socket with cable collet and alignment key (G), multipole with 2 female contacts to solder, grey PSU
outershell, PEEK insulator, collet for a cable ø 2.7 to 3.9 mm and blue collet nut.
PKG.M0.2GL.LA Fixed socket with two nuts and alignment key (G), multipole type with 2 female contacts to solder, grey PSU
outershell, PEEK insulator, and blue plastic front nut.
Note:
1)
2)
3)
for extensive steam sterilization we recommend Polyetherimide ULTEM® (PEI).
contact available only with H and J keying and with 8, 10 or 14 contacts (inverted contacts).
collet nut and front nut colour table for PT• and PD• models.
7
Standard models (IP50)
P
.M
.
.
Straight plug
Fixed socket
2
4
3
1
5
1
6
2
7
8
9
1 Outershell
1 Outershell
2 Insulator
2 Insulator
6 Latch sleeve
3 Female contact
7 Male contact
4 Hexagonal nut
8 Cable collet
5 Front nut
9 Backnut
Characteristics
Average retention force when
pulling on the cable 1N = 0.102 kg
Cable retention force (depends on
cable construction) 1N = 0.102 kg
PAG
Value
Standards
90 N
IEC 60512-8 test 15f
50 - 150 N
IEC 60512-9 test 17c
Characteristics
Value
Standards
> 1000 cycles
IEC 60512-5 test 9a
Working temperature range (PSU)
-50/+150°C
–
Working temperature range (PEI)
-50/+170°C
–
Endurance (latching)
Straight plug, key (G) or keys (A, B, C, H and J), with cable collet
Part Number
PAG.M•.•GL.AC39G
PAG.M•.•GL.AC52G
PAG.M•.•GL.AC65G
Cable ø
min
max
2.7
4.0
5.3
3.9
5.2
6.5
Note: replace •.• by contact configuration (see page 19).
~45
ø 14
~30
PAG
Straight plug, key (G) or keys (A, B, C, H and J), with cable collet and nut for fitting a bend relief
Part Number
PAG.M•.•GL.AC39GZ
PAG.M•.•GL.AC52GZ
PAG.M•.•GL.AC65GZ
Cable ø
min
max
2.7
4.0
5.3
3.9
5.2
6.5
Note: replace •.• by contact configuration (see page 19).
The bend relief must be ordered separately (see page 22).
~48
~43.7
ø 14
~28.7
S9
Note: all dimensions are in millimeters
8
P
.M
PLG
.
.
Fixed socket, key (G) or keys (A, B, C, H and J), nut fixing
Part Number
N
S17
1
19.5
M14 x 1
4
20.5
2
4
5
6
7
8
9
10
14
Solder
N a max
20.5
20.5
20.5
20.5
20.5
20.5
20.5
20.5
20.5
2.5
2.5
2.5
2.5
4.5
4.5
3.9
3.9
3.9
Contact
Crimp
N
a
c
Print
ød
0
0
0
0
0
0
–
–
–
5
5
5
3
3
3
3
3
3
0.7
0.7
0.7
0.5
0.5
0.5
0.5
0.5
0.5
Contact
Crimp
N
a
c
Print
ød
5
5
5
3
3
3
3
3
3
0.7
0.7
0.7
0.5
0.5
0.5
0.5
0.5
0.5
22.2
22.2
22.2
22.2
22.2
22.2
–
–
–
Note: for PCB drilling pattern and panel hole see page 24.
ød
a
PLG.M0.2GL.LG
PLG.M0.4GL.LG
PLG.M0.5GL.LG
PLG.M0.6GL.LG
PLG.M0.7GL.LG
PLG.M0.8GL.LG
PLG.M0.9GL.LG
PLG.M1.0GL.LG
PLG.M1.4GL.LG
number of
contacts
c
9 maxi
S12.5
Solder + Crimp
PKG
Print
Fixed socket, key (G) or keys (A, B, C, H and J), with two nuts (back panel mounting)
Part Number
a
N
4
20.5
1
2
4
5
6
7
8
9
10
14
Solder
N a max
20.5
20.5
20.5
20.5
20.5
20.5
20.5
20.5
20.5
2.5
2.5
2.5
2.5
4.5
4.5
3.9
3.9
3.9
22.2
22.2
22.2
22.2
22.2
22.2
–
–
–
0
0
0
0
0
0
–
–
–
Note: for PCB drilling pattern and panel hole see page 24.
ød
19.5
M14 x 1
S17
PKG.M0.2GL.LG
PKG.M0.4GL.LG
PKG.M0.5GL.LG
PKG.M0.6GL.LG
PKG.M0.7GL.LG
PKG.M0.8GL.LG
PKG.M0.9GL.LG
PKG.M1.0GL.LG
PKG.M1.4GL.LG
number of
contacts
c
S12.5
9 maxi
Solder + Crimp
Fixed socket, key (G) or keys (A, B, C, H and J), with two nuts, with 90° contacts (back panel mounting)
Part Number
L
PKG.M0.2GL.VG
PKG.M0.4GL.VG
PKG.M0.5GL.VG
PKG.M0.6GL.VG
PKG.M0.7GL.VG
PKG.M0.8GL.VG
PKG.M0.9GL.VG
PKG.M1.0GL.VG
PKG.M1.4GL.VG
20.5
S17
4
19.5
M14 x 1
20 mini
PKG
Print
A
number of
contacts
L
2
4
5
6
7
8
9
10
14
5.4
5.2
7.7
7.7
7.7
7.7
10.3
10.3
12.9
Note: for PCB drilling pattern see page 25.
Panel hole see page 24.
A
S12.5
9 maxi
2
Note: all dimensions are in millimeters
9
P
PMG
.M
.
.
Fixed socket, key (G) or keys (A, B, C, H and J), with square flange
Part Number
4
4
25
25
ød
M14 x 1
M14 x 1
a
Solder
N a max
2
4
5
6
7
8
9
10
14
PMG.M0.2GL.LG
PMG.M0.4GL.LG
PMG.M0.5GL.LG
PMG.M0.6GL.LG
PMG.M0.7GL.LG
PMG.M0.8GL.LG
PMG.M0.9GL.LG
PMG.M1.0GL.LG
PMG.M1.4GL.LG
N
N
number of
contacts
20.5
20.5
20.5
20.5
20.5
20.5
20.5
20.5
20.5
2.5
2.5
2.5
2.5
4.5
4.5
3.9
3.9
3.9
Contact
Crimp
N
a
22.2
22.2
22.2
22.2
22.2
22.2
–
–
–
0
0
0
0
0
0
–
–
–
c
Print
ød
5
5
5
3
3
3
3
3
3
0.7
0.7
0.7
0.5
0.5
0.5
0.5
0.5
0.5
Note: for PCB drilling pattern see page 24.
Panel hole see page 24.
c
S12.5
1
Solder + Crimp
PYG
S12.5
Print
Fixed socket, key (G) or keys (A, B or H), snap-on fixing
Part Number
a
26.7
ø 16
Solder
a max
2.5
2
4
5
6
7
8
9
10
14
PYG.M0.2GL.LG
PYG.M0.4GL.LG
PYG.M0.5GL.LG
PYG.M0.6GL.LG
PYG.M0.7GL.LG
PYG.M0.8GL.LG
PYG.M0.9GL.LG
PYG.M1.0GL.LG
PYG.M1.4GL.LG
7.5
PRG
number of
contacts
2.5
2.5
2.5
2.5
2.5
4.0
4.0
4.0
Note: only with A, B or G keying (2 to 14 contacts) or H (8,10 or 14 contacts).
The insulator is made of PEEK.
Free socket, key (G) or keys (A, B, C, H and J), with cable collet
Part Number
PRG.M•.•GL.LC39G
PRG.M•.•GL.LC52G
PRG.M•.•GL.LC65G
Cable ø
min
max
2.7
4.0
5.3
3.9
5.2
6.5
Note: replace •.• by contact configuration (see page 19).
ø 14
~40
Note: all dimensions are in millimeters
10
P
PRG
.M
.
.
Free socket, key (G) or keys (A, B, C, H and J), with cable collet and nut for fitting a bend relief
Part Number
PRG.M•.•GL.LC39GZ
PRG.M•.•GL.LC52GZ
PRG.M•.•GL.LC65GZ
Cable ø
min
max
2.7
4.0
5.3
3.9
5.2
6.5
Note: replace •.• by contact configuration (see page 19).
The bend relief must be ordered separately (see page 22).
~43
ø 14
~38.7
S9
PTG
Fixed socket, key (G) or keys (A, B, C, H and J), with two nuts and cable collet (back panel mounting)
Part Number
PTG.M•.•GL.LC39G
PTG.M•.•GL.LC52G
PTG.M•.•GL.LC65G
Cable ø
min
max
2.7
4.0
5.3
3.9
5.2
6.5
Note: replace •.• by contact configuration (see page 19).
Panel hole see page 24.
~40
ø19.5
9 maxi
S17
Fixed socket, key (G) or keys (A, B, C, H and J), nut fixing and cable collet
Part Number
PDG.M•.•GL.LC39G
PDG.M•.•GL.LC52G
PDG.M•.•GL.LC65G
Cable ø
min
max
2.7
4.0
5.3
3.9
5.2
6.5
Note: replace •.• by contact configuration (see page 19).
Panel hole see page 24.
~40
ø19.5
S12.5
4
M14 x 1
PDG
4
M14 x 1
S12.5
S17
9 maxi
Note: all dimensions are in millimeters
11
Elbow socket models (IP50)
PPG
P
.
.
.
Elbow socket, key (G) or keys (A, B, C), for printed circuit
Part Number
PPG.M0.2GG.N
PPG.M0.4GG.N
PPG.M0.5GG.N
PPG.M0.6GG.N
PPG.M0.7GG.N
PPG.M0.8GG.N
PPG.M0.9GG.N
PPG.M1.0GG.N
15.9
ø 13.4
14.8
number of
contacts
2
4
5
6
7
8
9
10
Note: only available with G or A, B, C keying. The insulator is made of PSU.
Outershell material is grey or black PSU.
For PCB drilling, see page 25.
30.2
3
14.5
ø 13.4
14.8
PXG
18.5
Elbow socket, key (G) or keys (A, B, C), with two nuts, for printed circuit
Part Number
6.9 max.
PXG.M0.2GG.NG
PXG.M0.4GG.NG
PXG.M0.5GG.NG
PXG.M0.6GG.NG
PXG.M0.7GG.NG
PXG.M0.8GG.NG
PXG.M0.9GG.NG
PXG.M1.0GG.NG
4
14.8
M14x1
15.9
4
3
19.2
14.5
M14x1
14.8
6.9 maxi
S12.5
18.5
Note: all dimensions are in millimeters.
For outershell in black PSU replace material code by «N».
12
2
4
5
6
7
8
9
10
Note: only available with G or A, B, C keying. The insulator is made of PSU.
Outershell material is grey or black PSU.
For PCB drilling, see page 25.
Panel hole see page 24.
30.2
S17
number of
contacts
Disposable plug (limited use)
Characteristics
4
Fixed socket
.M
P J
3
2
Working temperature range (ABS)
2 Latch sleeve
A A. A T
3
8 B
Value
Standards
1
Endurance for PJ (latching)
1 Outershell
.
5 cycles
IEC 60512-5 test 9a
-30/+90°C
–
ABS
–
Shell material
3 Male contact
4 Backshell
PJG
Straight disposable plug
Part Number
PJG.M0.9AA.AT38B
PJG.M1.0AA.AT38B
PJG.M1.4AA.AT38B
nb.
Test
of Voltage
cts. (kV rms)
9
10
14
Recommanded
Mating fixed socket part number
0.85
0.85
0.60
PKG.M0.9GL.LG
PKG.M1.0GL.LG
PKG.M1.4GL.LG
Note: only G, A, B, C keying available.
Only ABS plastic shell. White standard (B) or grey optional (G)
Cables up to 3.8mm diameter. Available only with male solder contacts.
Delivered in blister packs.
ø 5.3
ø 12
ø 14
46.5
Disposable socket (limited use)
.
Standards
Endurance for PY (latching)
1000 cycles
IEC 60512-5 test 9a
Working temperature range (PSU)
-50/+150°C
–
6N
IEC 60512-7 test 13a
2
Fixed socket
PY
.
Value
Characteristics
1
.M
P Y
1 Outershell
Average latching force
2 Male contact
Average unmating force
7N
IEC 60512-7 test 13a
Average retention force
90N
IEC 60512-7 test 13a
Fixed disposable socket, snap on fixing
Part Number
PYG.M0.4GG.LG
PYG.M0.4GG.LN
PYH.M0.8GG.AA
PYH.M0.8GG.AB
PYA.M1.0GG.LG
PYH.M1.0GG.AA
a
26.7
nb. Contact Solder
of
a max
cts. Type
Shell
color
Recommanded
Mating straight
plug part number
4
4
8
8
10
10
grey
black
blue
white
grey
blue
PAG.M0.4GL.AC•••
PAG.M0.4GL.AC•••
PAH.M0.8GL.LC•••
PAH.M0.8GL.LC•••
PAA.M1.0GL.AC•••
PAH.M1.0GL.LC•••
female
female
male
male
female
male
2.5
2.5
2.5
2.5
4.0
4.0
Note: The outershell and the insulator are moulded out of the same material (PSU).
Protective backshell available (see page 22).
Part number last digit represents the colour.
ø 16
7.5
Note: all dimensions are in millimeters
13
Watertight models (IP64 when mated)
P
.
.
.
Fixed socket
Straight plug
4
2
5
1
6
7
1
8
9
2
10
7
6
1 Outershell
1
Outershell
2 Insulator
2
Insulator
3 Female contact
6
Gasket
4 Hexagonal nut
7
Nut
5 Flat gasket
8
Latch sleeve
6 Gasket
9
Male contact
7 Nut
10 Cable collet
Characteristics
Average retention force when
pulling on the cable 1N = 0.102 kg
Cable retention force (depends on
cable construction) 1N = 0.102 kg
PFG
3
Value
Standards
90 N
IEC 60512-8 test 15f
50 - 150 N
IEC 60512-9 test 17c
Characteristics
Endurance (latching)
Working temperature range (PSU)
Gasket material
Value
Standards
> 1000 cycles
IEC 60512-5 test 9a
-50/+90°C
–
Elastomer SEBS
–
Straight plug with cable collet and nut for fitting a bend relief
Part Number
PFG.M•.•GL.AC39GZ
PFG.M•.•GL.AC52GZ
PFG.M•.•GL.AC65GZ
Cable ø
min
max
2.7
4.0
5.3
3.9
5.2
6.5
Note: the bend relief must be ordered separately (see page 22).
Replace •.• by contact configuration (see page 19).
~48
~43.7
ø 14
~28.7
S9
PNG
Fixed socket, nut fixing
Part Number
N
a
S 17
1
20.5
c
8.5 maxi
S 12.5
Solder + Crimp
Note: all dimensions are in millimeters
14
2
4
5
6
7
8
9
10
14
Solder
N a max
20.5
20.5
20.5
20.5
20.5
20.5
20.5
20.5
20.5
Note: for PCB drilling pattern see page 24.
ød
ø 18.5
M14 x 1
7.5
PNG.M0.2GL.LG
PNG.M0.4GL.LG
PNG.M0.5GL.LG
PNG.M0.6GL.LG
PNG.M0.7GL.LG
PNG.M0.8GL.LG
PNG.M0.9GL.LG
PNG.M1.0GL.LG
PNG.M1.4GL.LG
number of
contacts
Print
2.5
2.5
2.5
2.5
4.5
4.5
3.9
3.9
3.9
Contact
Crimp
N
a
22.2
22.2
22.2
22.2
22.2
22.2
–
–
–
0
0
0
0
0
0
–
–
–
c
Print
ød
5
5
5
3
3
3
3
3
3
0.7
0.7
0.7
0.5
0.5
0.5
0.5
0.5
0.5
P
PSG
.
.
.
Free socket, conical outershell with cable collet and nut for fitting a bend relief
Part Number
PSG.M•.•YL.LC52NZ
PSG.M•.•YL.MC65RZ
PSG.M•.•YL.MC65AZ
PSG.M•.•YL.LC52NZ
Cable ø
min
max
4.0
5.3
5.3
4.0
5.2
6.5
6.5
5.2
Note: replace •.• by contact configuration (see page 19).
Outershell in black Delrin®
The bend relief must be ordered separately (see page 22).
~46
18.5
32
S9
Note: all dimensions are in millimeters
15
Fluidic configuration (2 bars)
P
.A 0 .1 G Z.
The REDEL fluidic connector has many applications for example in medical or dentistry equipment. The connector is a
monotube type and primarily intended for use with air or inert gas.
4
2
1
3
1
6
5
2
Straight plug
8
7
Fixed socket
1 Outershell
1 Outershell
2 Fluidic tube
2 Fluidic tube
5
Latch sleeve
3 Front nut
6
O-ring
4 Hexagonal nut
7
Cable collet
8
Backnut
Characteristics
Value
2 bars
–
> 1000 cycles
IEC 60512-5 test 9a
-20/+150ºC
–
Max. working pressure
Endurance (latching)
Standards
Working temperature range (PSU)
Characteristics
Value
Fluidic tube material
O-ring material
PAG
2.6 mm
–
4 mm / 6 mm
–
Ni plated brass
–
FPM (Viton®)
–
Inner fluidic contact diameter
Tube diameter inner/outer
Straight plug, key (G) or keys (A, B, C, H and J), with cable collet
Part Number
PAG.A0.1GZ.ZC65G
ø max. tube ø inner tube
(mm)
(mm)
6.5
4
Note: For collet nut colour replace last digit (see table page 20).
~45
ø 14
~30
PAG
Straight plug, key (G) or keys (A, B, C, H and J), with cable collet and nut for fitting a bend relief
Part Number
PAG.A0.1GZ.ZC65GZ
ø max. tube ø inner tube
(mm)
(mm)
6.5
4
The bend relief must be ordered separately (see page 22).
~48
~43.7
ø 14
~28.7
S9
Note: all dimensions are in millimeters
16
Standards
P
PLG
.A 0 .1 G Z.
Fixed socket, key (G) or keys (A, B, C, H and J), with fluidic contact, nut fixing
Part Number
PLG.A0.1GZ.ZG
ø inner tube
(mm)
4
Note: For front nut colour replace last digit (see table page 20).
Recommended tube Legris 102540601
32.5
4
19.5
M14 x 1
19.7
S17
9 maxi
S12.5
PKG
Fixed socket, key (G) or keys (A, B, C, H and J), with fluidic contact, with two nuts (back panel mounting)
Part Number
PKG.A0.1GZ.ZG
ø inner tube
(mm)
4
Note: For front nut colour replace last digit (see table page 20).
Recommended tube Legris 102540601
32.5
4
19.5
M14 x 1
19.7
S17
S12.5
9 maxi
Note: all dimensions are in millimeters
17
Mains power configuration
.
P
.
.
The new PAH and PKH models are used for mains power in medical applications. The design of a special insulator offers the
required creepage distance. The 3 contacts are only solder type with a maximum AWG 18 (wire size max 1.35 mm). The
connectors are UL certified to be used at 250 Volt AC (9 Amps). See UL approval file number N°E242949.
4
1
2
5
3
6
7
8
Straight plug
Fixed socket
1 Outershell
5
Latch sleeve
2 male contact
6
Female contact
3 Front nut
7
Cable collet
4 Hexagonal nut
8
Backnut
Characteristics
Value
Standards
Test voltage (rms)
1.5 kV
IEC 60512-2 test 4a
Rated voltage (rms)
250 V
IEC 60601/UL 60601-1
Average retention force when pulling
on the cable 1N = 0.102 kg
90 N
IEC 60512-8 test 15f
Characteristics
Cable retention force (depends on
cable construction) 1N = 0.102 kg
Endurance (latching)
Working temperature range (PSU)
UL file number
PAH
Value
Standards
50 – 150 N
IEC 60512-9 test 17c
>1000 cycles
IEC 60512-5 test 9a
-50/+150°C
–
E242949
–
Straight plug, key (H), with cable collet and nut for fitting a bend relief
Part Number
PAH.N0.3GL.LC52GZ
PAH.N0.3GL.LC65GZ
PAH.N0.4GL.LC52GZ
PAH.N0.4GL.LC65GZ
Cable ø
min
max
4.0
5.3
4.0
5.3
5.2
6.5
5.2
6.5
Note: The bend relief must be ordered separately (see page 22).
~48
~43.7
ø 14
~28.7
S9
PKH
Fixed socket, key (H), with two nuts (back panel mounting)
Part Number
PKH.N0.3GL.AG
PKH.N0.4GL.AG
Note: For front nut colour replace last digit (see table page 20).
Not available with print contact.
4
19.5
M14 x 1
27.3
S17
S12.5
9 maxi
Note: all dimensions are in millimeters
18
Insert configuration
Male solder contact
Reference
Number of contacts
Contact ø (mm)
Solder bucket ø (mm)5)
Crimp bucket ø (mm)5)
Solder
Crimp
Print (straight)
Print (elbow)
Test voltage (kV rms)1)
Contact-contact
Air clearance min 2) (mm)
Creepage distance min 3) (mm)
Rated current (A)
2
3
4
1
3
2
Female crimp contacts
.
M0.2
2
1.3
1.10
1.4
•
•
•
•
1.20
1.30
10.0
M0.4
4
0.9
0.80
1.1
•
•
•
•
1.20
1.20
8.0
M0.5
5
0.9
0.80
1.1
•
•
•
•
1.05
0.80
7.0
M0.6
6
0.7
0.60
0.8
•
•
•
•
1.05
0.85
6.0
M0.7
7
0.7
0.60
0.8
•
•
•
•
1.05
0.85
5.0
M0.8
8
0.7
0.60
0.8
•
•
•
•
1.05
0.60
5.0
M0.9
9
0.5
0.45
-
•
-
•
•
0.85
0.60
3.0
M1.0
10
0.5
0.45
-
•
-
•
•
0.85
0.45
3.0 4)
M1.4
14
0.5
0.45
-
•
-
•
•
0.60
0.50
2.0
N0.3 6)
3
0.9
1.40
-
•
-
-
-
1.50
øA
øA
Multipole
Male crimp contact
4
.
Contact
type
Female solder contacts
1
.
P
Mains power
2.00
9.0 6)
6.00
1.30
N0.4
4
0.9
1.40
-
•
-
-
-
2.50
8.0
Fluidic
3.50
A0.1
1 Fluidic (monotube) up to 2 bars
Note: 1) depending on specific application and related standard, more restrictive operating voltage may apply.
We suggest operating voltage = 1/3 test voltage, see page 68.
2) shortest distance in air between two conductive parts.
3) shortest distance along the surface of the insulating material between two conductive parts.
4) for PPG and PXG (with 10 contacts) electrical characteristics, please contact factory.
5) for a given AWG, the diameter of some stranded conductor design is larger than the solder cup diameter (see page 69).
6) UL file number: E242949
19
Alignment key
P
.
.
.
Verify the third digit of the part number in order to select the right keying.
The standard keying is «G» coded.
0
40°
60°
80°
205
°
170
°
Keying (plug front view)
Reference
Contact type for plug
Contact type for socket
Number of contacts
G
A
B
C
H
male
female
male
female
male
female
male
female
female
male
2 to 14
8, 10 or 14
Ref.
Outer shell material
Material
Colour
PEI
PEI
PSU
PSU
S
T
G
N
Grey
Black
Grey
Black
J
female
male
P
.
.
.
Temperature
-50° / +170°C
-50° / +150°C
Note: for extensive sterilization use PEI. For complete connector in PEI (collet nut, front nut or flange also in PEI), available colours are grey or black only.
Use colour coding grey or black according to colour coding table (see below)
Contact type
P
Select the type of contact: solder or crimp?
Plug
Socket
.
Type
solder
crimp
Male
A
C
Female
L1)
-
Soldering
• recommended for small volumes
• requires little amount of tooling (soldering iron)
• requires more time
Type
Male
A1)
D
-
Female
L
M
N
V
Crimping
• recommended for large volumes
• no heat is required to make the connection
• for contacts with high density
• for use in high temperature environment
• requires extra tooling (crimping tools)
solder
crimp
print
print 90º
Colour coding
grey
G
7001
blue
A
5002
P
yellow
J
1016
Colours
black
N
9005
red
R
3020
green
V
6024
Easy identification with the assistance of colour coding.
Outershell is only available in grey or black.
20
.
When should I use crimp rather than solder contacts ?
Note: 1) only for H and J keying with 8, 10 or 14 contacts
For complete connector in PEI (collet nut, front nut or
flange also in PEI), available colours are grey or black
only. Use colour coding grey or black according to colour
coding table (see below)
Reference
RAL code
.
white
B
9003
.
.
.
Note: the RAL colours are indicative and depend on raw material
and production process. Colour may differ.
Accessories
PAG-PLG
Insulator for crimp contacts
male / white marking
Contact
configuration
M0.2
M0.4
M0.5
M0.6
M0.7
M0.8
PAG-PKG
Crimp contacts, kit with the number of
contacts in a tube
female / red marking
Insulator part number
For male contact
For female contact
PAG.302.YL
PAG.304.YL
PAG.305.YL
PAG.306.YL
PAG.307.YL
PAG.308.YL
PLG.402.YL
PLG.404.YL
PLG.405.YL
PLG.406.YL
PLG.407.YL
PLG.408.YL
Contact
nb. of
configuration contacts
M0.2
M0.4
M0.5
M0.6
M0.7
M0.8
Kit contact part number
ø contact
(mm)
2
4
5
6
7
8
Male
PAG.567.02C
PAG.562.04C
PAG.562.05C
PAG.557.06C
PAG.557.07C
PAG.557.08C
1.3
0.9
0.9
0.7
0.7
0.7
Female
PKG.667.02M
PKG.662.04M
PKG.662.05M
PKG.657.06M
PKG.657.07M
PKG.657.08M
Note: upon request, contacts with reduced crimp barrel are available.
PLA
Collet
øA
ø 6.5
Part Number
PLA.739.••
PLA.752.••
PLA.765.••
øA
(mm)
3.9
5.2
6.5
Cable ø (mm)
min. max.
2.7
4.0
5.3
3.9
5.2
6.5
Note: •• = UG (grey PSU), TN (black PEI) or UN (black PSU).
PKG
Plastic front nut for PK and PT models
Part Number
PKG.220.UA
PKG.220.UB
PKG.220.UG
PKG.220.UJ
PKG.220.UN
PKG.220.UR
PKG.220.UV
PKG.220.TG
PKG.220.TN
ø 18.5
M14 x 1
PAM.130.
4
Mat.
Colours
PSU
PSU
PSU
PSU
PSU
PSU
PSU
PEI
PEI
blue
white
grey
yellow
black
red
green
grey
black
Mat.
Colours
PSU
PSU
PSU
PSU
PSU
PSU
PSU
PEI
PEI
blue
white
grey
yellow
black
red
green
black
grey
Nut for fitting a GMA.1B bend relief
Part Number
25.5
S9
Note: all dimensions are in millimeters
ø 11.2
ø 6.5
21.2
PAM.130.UA
PAM.130.UB
PAM.130.UG
PAM.130.UJ
PAM.130.UN
PAM.130.UR
PAM.130.UV
PAM.130.TN
PAM.130.TG
Note: only for PA•, PR• or PT• models.
21
PYG.02
Protective backshell for PY
Part Number
øC
(mm)
Mat.
Colours
PYG.02.5UG.0
PYG.02.5YG.0ABS
PYG.02.7YG.0ABS
PYG.02.5YG.0PSU
2.5
2.5
2.7
2.5
PSU
ABS
ABS
PSU
grey
grey
grey
grey
ø 15.8
øC
47
Note: ABS working temperature: -30°C +90°C.
All dimensions are in millimeters.
PYG.02
GMA.1B
PY•
Bend relief
A bend relief absorbs the force that may be exerted
on cables.
These are designed for plugs and free sockets with
cable collet and nut.
øA
L
Part Number
Dimensions (mm)
Bend relief
Cable ø
A
L
max. min.
GMA.1B.025.DG
GMA.1B.030.DG
GMA.1B.035.DG
GMA.1B.040.DG
GMA.1B.045.DG
GMA.1B.054.DG
GMA.1B.065.DG
2.5
3.0
3.5
4.0
4.5
5.4
6.5
30
30
30
30
30
30
30
2.9
3.4
3.9
4.4
4.9
6.0
7.0
2.5
3.0
3.5
4.0
4.5
5.4
6.5
GMA.1B.025.RG
GMA.1B.030.RG
GMA.1B.035.RG
GMA.1B.040.RG
GMA.1B.045.RG
GMA.1B.051.RG
GMA.1B.057.RG
GMA.1B.063.RG
2.5
3.0
3.5
4.0
4.5
5.1
5.7
6.3
34
34
34
34
34
34
34
34
2.9
3.4
3.9
4.4
5.0
5.6
6.2
7.0
2.5
3.0
3.5
4.0
4.5
5.1
5.7
6.3
Temperature range
Material
Desmopan
786
Polyurethane
elastomer
Silicone
elastomer
VMQ
in dry atmosphere
in water steam
-40°C, +80°C
–
-60°C, +200°C
Note: the last letter «G» of the part number indicates a grey colour, see the adjacent table and
replace letter «G» by the letter of the colour required.
Note: all dimensions are in millimeters
22
+140°C
Reference
Colours
A
B
G
J
M
N
R
S
V
blue
white
grey
yellow
brown
black
red
orange
green
Note: the selection of pigments, which
should remain stable at high temperature, is
limited by the new regulations. For this
reason, some colours will be a shade different
from those used for Desmopan bend reliefs.
The selected solutions represent the best
possible compromise.
Tooling
Spanner for outershell
POB.186.GN
Spanner for front nut
24
POP.125.GN
ø 21
34
5.8
12.5
95
Note: both spanners available as a kit, ref. POZ.12.18G.N.
Material: PA 6.6
Material: PA 6.6
DPC.91.701.V
DCE
Crimping tool
Positioners for crimp contacts
male
DCF
female
Automatic extraction tools for crimp contacts
Configuration
Contact ø
(mm)
Conductor
AWG
1.3
0.9
0.7
18-20
20-22-24
22-24-26
M0.2
M0.4/M0.5
M0.6/M0.7/M0.8
Positioner part number
Male contact
DCE.91.135.BVD
DCE.91.095.BVD
DCE.91.075.BVD
Female contact
DCE.91.130.BVM
DCE.91.090.BVM
DCE.91.070.BVM
Part number extractor
Selector No
Setting
8-7
6-5-5
6-5-5
Male contact
DCF.91.133.5LT
DCF.91.093.5LT
DCF.91.073.5LT
Female contact
DCF.91.131.2LT
DCF.91.090.2LT
DCF.91.070.2LT
Note: the variance in conductor stranding diameter for the minimum AWG is such that some can have a cross section which is not sufficient
to guarantee crimping as per IEC 60352-2 standard. All dimensions are in millimeters.
DCK
Retention testing tools for crimp contacts
F
Contact ø
(mm)
Test force
(N)
0.7
0.9
1.3
10
14
25
Testing tool part number
Male contact
DCK.91.071.0LRC
DCK.91.091.4LRC
DCK.91.132.5LRC
Female contact
DCK.91.071.0LRM
DCK.91.091.4LRM
DCK.91.132.5LRM
Note: all dimensions are in millimeters
23
Panel hole
For PLl, PKl, PNl, PXl, PTl and PDl
For PMl
12.6 ± 0.05
ø 14.0 + 0.1
0
18.2 ± 0.1
ø 14.0 + 0.1
0
12.6 ± 0.05
23.5 min.
ø 2.6
26 min.
Note: PY• is also designed for snap-on fixing into customer housing. Consult factory for information.
– Socket mounting nut torque = 1.5 Nm.
PCB drilling pattern
For straight contacts
90°
4 x ø 0.8
M0.2
5 x ø 0.8 + 0.1
0
+ 0.1
0
M0.4
ø 3.7
ø 3.4
ø 3.4
ø 2.8
2 x ø 0.8 + 0.1
0
60°
30°
72°
45 °
6 x ø 0.6
M0.5
+ 0.1
0
M0.6
45°
45°
51° 2
6'
8 x ø 0.6 + 0.1
0
M0.7
M0.8
36°
1.9
ø 4.4
18°
1.8
M1.4
Note: all dimensions are in millimeters
24
9 x ø 0.6
+ 0.1
0
M0.9
22°30'
ø 3.95
ø 3.9
ø 3.8
7 x ø 0.6 + 0.1
0
14 x ø 0.6 + 0.1
0
22°30'
1.4
°
ø 3.7
60
10 x ø 0.6 + 00.1
M1.0
For 90° elbow contacts (A-A view)
4
1
1
2
+ 0.1
0
4 x ø 0.7
5 x ø 0.7
4
8
7
4
5
1
4
3
3
1.27
2.54
1.27
2
2.54
9 x ø 0.7 + 0.1
0
M0.8
M0.9
2.54
2.54
5
6
9
8
7
9
1.27
10
6
14
13
11
10
1
1
4
4
2
3
3
2.54
1.27
2
5
12
2.54
(6x) 1.27
2.54
6
8
7
8
+ 0.1
0
8 x ø 0.7
2.54
2.54
9
1.27
M0.7
M0.6
7
2
3
2.54
1.27
2.54
2
7 x ø 0.7 + 0.1
0
1.27
2.54
2.54
2.54
2.54
6
1
2.54
4
+ 0.1
0
2.54
7
3
2
6 x ø 0.7
5
2.54
5
1
1
2.54
2.54
6
M0.5
2.54
6
2.54
1.27
5
2.54
2.54
2.54
2.54
+ 0.1
0
M0.4
1.27
M0.2
1.27
A
3
2
2.54
A
4
3
2
+ 0.1
0
2 x ø 0.9
5
1.27
1
1.27
2.54
2.54
2.54
2.54
2.54
2.54
14 x ø 0.7 + 0.1
0
10 x ø 0.7 + 0.1
0
M1.0
M1.4
For PPG and PXG models
+ 0.1
0
5 x ø 0.8
6 x ø 0.8 + 0.1
0
4 x ø 0.8
3
4.44
1.27
1.27
8.89
8.89
2
3
2.54
2.54
4 x ø 0.8
+ 0.1
0
5
1
2
11.43
2.54
8.89
M0.5
9 x ø 0.8
4 x ø 0.8
+ 0.1
0
M0.6
10 x ø 0.8 + 0.1
0
+ 0.1
0
4 x ø 0.8
M0.7
+ 0.1
0
4 x ø 0.8
1
4
(4x) 1.27
11.43
2
1
4
3
(4x) 1.27
5
9
(4x) 1.27
3
+ 0.1
0
6
7
8
5
9
4.44
8
(4x) 1.27
(4x) 1.27
8.89
2
7
8
5
11.43
11.43
3
1
(2x) 1.27
2
4.44
(2x) 1.27
7
1
6
7
4
4.44
5
3
(2x) 1.27
6
6
4
8.89
8 x ø 0.8 + 0.1
0
7 x ø 0.8 + 0.1
0
+ 0.1
0
2.54
2.54
1.27
M0.4
M0.2
6
11.43
1
4.44
2
4 x ø 0.8
4
11.43
5
11.43
1
+ 0.1
0
2.54
2.54
4
2
1
+ 0.1
0
+ 0.1
0
2.54
4 x ø 0.8
4.44
+ 0.1
0
11.43
4 x ø 0.8
4 x ø 0.8
10
2
4
4.44
+ 0.1
0
4.44
2 x ø 0.8
3
(4x) 1.27
8.89
8.89
8.89
M0.8
M0.9
M1.0
25
Assembly instructions
Solder contacts
2
1
5
6
7
5
6
7
3
1. Strip the cable according to the lengths given in the
table. Tin the conductors.
L
T
Dimensions (mm)
Configuration
L
T
M0.2
M0.4, M0.5
M0.6 to M1.4
14.0
13.0
12.5
4.0
3.0
2.5
N0.3
N0.4
11.5
11.5
3.5
3.5
2. Slide the collet nut ➀ and then the collet ➁ onto the cable.
Solder
3. Solder conductors into contacts, making sure that neither
solder nor flux gets onto the insulator or cable insulation.
Solder
4. Slide the collet ➁ forward and locate tag ➂ in the slot ➄ on
the insulator ➅.
Slide collet nut ➀ over collet ➁ and then push the whole
assembly into the shell ➆ whilst turning it to ensure that the
tag ➂ locates in the inside slot of the shell. Tighten the collet
nut ➀ to the maximum torque of 0.25 Nm.
– Socket mounting nut torque = 1.5 Nm.
For PSU only:
We recommend ONLY the use of VTCS-6 Clear Vibra-tite or
ThreeBond 1401 to secure the connector backnut. The use of
other materials could result in damage to the connector.
The only recommended chemical cleaner is Isopropyl Alcohol.
26
Crimp contacts
5
6
7
4
5
6
7
3
2
1
4
L
T
1. Strip the cable according to the lengths given in the
table.
Dimensions (mm)
Configuration
M0.2 to M0.8
L
T
15.0
3.9
2. Slide the collet nut ➀ and then the collet ➁ onto the cable.
Crimp
Crimp
3. Fix the appropriate positioner (table page 23) in the crimping
tool. Set selector to the number corresponding to the
conductor AWG as indicated on the positioner label. Fit
conductor into contact ➃ and make sure it is visible through
the inspection hole in the crimp barrel. Slide conductorcontact combination into the open crimping tool; make sure
that the contact is fully pushed into the positioner. Close the
tool. Remove from crimping tool and check that conductor
is secure in contact and shows in inspection hole.
4. Now arrange contact-conductor combinations according to
the insert marking and locate them into the insert ➅. Check
that all contacts are correctly located and remain in position
when given a gentle pull.
5. Slide the collet ➁ forward and locate tag ➂ in the slot ➄ on
the insulator ➅. Slide collet nut ➀ over collet ➁ and then
push the whole assembly into the shell ➆ whilst turning it to
ensure that the tag ➂ locates in the inside slot of the shell.
Tighten the collet nut ➀ to the maximum torque of 0.25 Nm.
– Socket mounting nut torque = 1.5 Nm.
For PSU only:
We recommend ONLY the use of VTCS-6 Clear Vibra-tite or
ThreeBond 1401 to secure the connector backnut. The use of
other materials could result in damage to the connector.
The only recommended chemical cleaner is Isopropyl Alcohol.
27
Stamped contacts (For PJ)
1
2
3
1. Strip the cable according to the lengths given in the
drawing. Tin the conductors.
L
T
Dimensions (mm)
Configuration
M0.9, M1.0, M1.4
L
T
15.0
3.0
2. Slide the backshell ➀ onto the cable
3. Contact removal
Automated removal: if using automated equipment to
remove the contacts ➁, cut as near to the curled portion of
the contact to minimize the size of the remaining attachment
tab.
Manual removal
Gently remove each of the individual contacts ➁ by breaking
in both directions as shown. If any portion of the attachment
tab remains on the contact ➁, clip off to minimize risk of
shorting.
Solder
4. Solder conductors into contacts ➁, making sure that neither
solder nor flux gets onto the cable insulation.
5. Arrange the contact-conductor combinations according to
the marking on the plug ➂ and locate them into the plug by
gently pushing the contact-conductor into the proper hole
until fully seated. Check that all contacts ➁ are correctly
located and remain in position when given a gentle pull.
6. Slide backshell ➀ forward and align the tabs to the slots on
the plug ➂. Snap backshell onto the plug to complete the
assembly. Various strain relief techniques can be
incorporated, depending on application.
7. If the need arises to remove an installed contact, during the
assembly process or subsequent repair, individual contacts
can be removed using LEMO extraction tool (part number:
DCF.91.050.2LT). DO NOT reuse extracted contacts.
The only recommended chemical cleaner is Isopropyl Alcohol.
28
29
Exploded view of the REDEL 2P
Straight plug
backnut
insulator + contacts
cable collet
shell
Straight plug with bend relief
bend relief
backnut for
a bend relief
cable collet
insulator + contacts
shell
Note: the bend relief must be ordered separately.
Fixed socket
notched nut
shell + insulator
front nut
Free socket
backnut
30
cable collet
insulator + contacts
shell
2P SERIES
2P Series
This Ø 18 mm connector accomodates cable diameter up to 9.2 mm and allows up to 34 solder or crimp contacts.
Top quality lightweight but rugged materials have been chosen to optimize most applications. Polysulfone (PSU), UL certified
as autoextinguishable, can be sterilized by gas or by steam. The contacts are gold-plated over copper and nickel to ensure
at least 1000 mating/unmating cycles without significantly affecting the electrical characteristics. Three keys on the plug nose
will allow blind mating. Colour coding of the plug and socket flange will give an instant visual indication as to whether
connectors are compatible or not. Water resistant to IP 66 options are available.
Standard models (page 34 to 36)
Fixed sockets
Free sockets
CAB
CKB
CRB
CAB
CKB
CRB
Straight plugs
CLB
Watertight models (page 37 to 38)
Straight plug
CFB
Fixed socket
CNB
Free socket
CSB
32
Fluidic configuration (page 39)
Straight plug
CAB
Fixed socket
CLB
Part numbering system
C A B
Plug
.
M 1
6
.
G L A
.
C 9
2 G
Variant
Z = cable collet and nut
for fitting a bend relief
Shell front ring colour table: (page 42)
Model: (pages 34-39)
G = grey
A = blue
J = yellow
Keying: (B, H or J keying)
Contact configuration (page 40-41)
Collet: 52 = (cable ø 3.2 mm - 5.2 mm)
72 = (cable ø 5.3 mm - 7.2 mm)
92 = (cable ø 7.3 mm - 9.2 mm)
Number of contacts: (page 40-41)
Outershell: G = grey PSU
N = black PSU
N = black
R = red
V = green
B = white
Cable fixing type:
S1) = grey PEI
C = cable collet
Contact type: (page 42)
A= male to solder
L = female to solder 2)
Insulator: L = PEEK
C R B
Free socket
.
M 1
6
.
G L
L
.
C 9
2 G
C = male to crimp
Variant
Z = cable collet and nut
for fitting a bend relief
Shell front ring colour table: (page 42)
Model: (pages 34-39)
G = grey
A = blue
J = yellow
Keying: (B, H or J keying)
Contact configuration (page 40-41)
Collet: 52 = (cable ø 3.2 mm - 5.2 mm)
72 = (cable ø 5.3 mm - 7.2 mm)
92 = (cable ø 7.3 mm - 9.2 mm)
Number of contacts: (page 40-41)
Outershell: G = grey PSU
N = black PSU
N = black
R = red
V = green
B = white
Cable fixing type:
S1) = grey PEI
C = cable collet
Contact type: (page 42)
M = female to crimp
L = female to solder
Insulator: L = PEEK
C K B
Fixed socket
.
M 1
6
.
G L
A = male to solder 2)
L G
Front nut colour table: (page 42)
G = grey
A = blue
J = yellow
Model: (pages 34-39)
Keying: (B, H or J keying)
N = black
R = red
V = green
B = white
Contact type: (page 42)
Contact configuration (page 40-41)
L = female to solder
N = female for print
M= female to crimp
V = female 90° for print
Number of contacts (page 40-41)
Outershell: G = grey PSU
N = black PSU
S1) = grey PEI
Insulator: L = PEEK
CAB.M16.GLA.C92G Straight plug with cable collet and alignment key (B), multipole type with 16 male contacts to solder,
grey PSU outershell, PEEK insulator, collet for a cable ø 7.3 to 9.2 mm and grey front ring.
CRB.M16.GLL.C92G Free socket with two nuts and alignment key (B), multipole type with 16 female contacts to solder, grey
PSU outershell, PEEK insulator, collet for a cable ø 7.3 to 9.2 mm and grey front ring.
CKB.M16.GLLG Fixed socket with two nuts and alignment key (B), multipole type with 16 female contacts to solder, grey
PSU outershell, PEEK insulator, and grey front ring.
Note:
1)
2)
for extensive steam sterilization we propose polytherimide ULTEM® (PEI)
model available only with H and J keying and with 26 or 34 contacts (inverted contacts)
33
Standard models (IP50)
2
C
3
4
1
1
2
3
4
5
.
.
.
Straight plug
6
Fixed socket
1 Outershell
1 Outershell
2 Latch sleeve
2 Insulator
3 Insulator
3 Female crimp contact
4 Male crimp contact
4 Hexagonal nut
5 Collet + mid piece
6 Collet nut
Characteristics
Average retention force when
pulling on the cable 1N = 0.102 kg
Cable retention force (depends on
cable construction) 1N = 0.102 kg
CAB
Value
Standards
150 N
IEC 60512-8 test 15f
150 - 250 N
IEC 60512-9 test 17c
Characteristics
Value
Standards
> 1000 cycles
IEC 60512-5 test 9a
Working temperature range (PSU)
-50/+150°C
–
Working temperature range (PEI)
-50/+170°C
–
Endurance (latching)
Straight plug with cable collet
Part Number
CAB.M••.GLA.C52G
CAB.M••.GLA.C72G
CAB.M••.GLA.C92G
Cable ø
min
max
3.2
5.3
7.3
5.2
7.2
9.2
~53
ø 18
~38
CAB
Straight plug with cable collet and nut for fitting a bend relief
Part Number
CAB.M••.GLA.C52GZ
CAB.M••.GLA.C72GZ
CAB.M••.GLA.C92GZ
Cable ø
min
max
3.2
5.3
7.3
5.2
7.2
9.2
Note: the bend relief must be ordered separately (see page 44).
~57
~51.7
ø 18
~36.7
S 13
34
C
.
CKB
.
.
Fixed socket with two nuts (back panel mounting)
Part Number
CKB.M16.GLLG
CKB.M19.GLLG
CKB.M26.GLLG
CKB.M32.GLLG
a
number of
contacts
16
19
26
32
Solder
N a max
23.8
23.8
23.8
23.8
3.4
4.9
4.7
4.7
Contact
Crimp
N
a
25.1
25.1
25.1
25.1
0
0
0
0
c
Print
ød
5.6
5.6
3.4
3.4
0.7
0.7
0.5
0.5
Note: for PCB drilling pattern see page 46.
Panel hole see page 46.
N
ød
ø 20.2
M17x1
4
c
S15.5
7 maxi
23.8
Solder + Crimp
CKB
Print
Fixed socket with two nuts with 90º contacts (back panel mounting)
Part Number
CKB.M16.GLVG
CKB.M19.GLVG
CKB.M26.GLVG
number of
contacts
16
19
26
Note: for PCB drilling pattern see page 46.
Panel hole see page 46.
2
24.2
20 mini
ø 20.2
M17x1
4
CLB
7 maxi
S15.5
A
A
Fixed socket, nut fixing
Part Number
CLB.M16.GLLG
CLB.M19.GLLG
CLB.M26.GLLG
CLB.M32.GLLG
a
number of
contacts
16
19
26
32
Solder
N a max
23.8
23.8
23.8
23.8
3.4
4.9
4.7
4.7
Contact
Crimp
N
a
25.1
25.1
25.1
25.1
0
0
0
0
c
Print
ød
5.6
5.6
3.4
3.4
0.7
0.7
0.5
0.5
Note: for PCB drilling pattern see page 46.
Panel hole see page 46.
N
ød
20.2
M17x1
4
c
S15.5
7 maxi
23.8
Solder + Crimp
Print
35
C
CRB
.
.
.
Free socket with cable collet
Part Number
CRB.M••.GLL.C52G
CRB.M••.GLL.C72G
CRB.M••.GLL.C92G
Cable ø
min
max
3.2
5.3
7.3
5.2
7.2
9.2
ø 18
~52
CRB
Free socket with cable collet and nut for fitting a bend relief
Part Number
CRB.M••.GLL.C52GZ
CRB.M••.GLL.C72GZ
CRB.M••.GLL.C92GZ
Cable ø
min
max
3.2
5.3
7.3
5.2
7.2
9.2
Note: the bend relief must be ordered separately (see page 44).
~56
ø 18
~50.7
S 13
36
Watertight models (IP66)
3
2
C
4
5
1
1
2
7
8
3
4
8
.M
1
2
3
4
5
6
7
8
Outershell
Insulator
Female crimp contact
Hexagonal nut
O-ring
Characteristics
Average retention force when
pulling on the cable 1N = 0.102 kg
Cable retention force (depends on
cable construction) 1N = 0.102 kg
CFB
Value
Standards
90 N
IEC 60512-8 test 15f
50 - 150 N
IEC 60512-9 test 17c
.
Straight plug
6
5
Fixed socket
1
2
3
4
5
.
Characteristics
Outershell
Latch sleeve
Insulator
Male crimp contact
Collet + mid piece
Collet nut
Front seal
Gasket
Value
Standards
> 1000 cycles
IEC 60512-5 test 9a
Working temperature range (PSU)
-50/+150°C
–
Working temperature range (PEI)
-50/+170°C
–
IP66
IEC-60529
Endurance (latching)
Index protection
Straight plug with cable collet and nut for fitting a bend relief
Part Number
CFB.M••.GLA.C52GZ
CFB.M••.GLA.C72GZ
CFB.M••.GLA.C92GZ
Cable ø
min
max
3.2
5.3
7.3
5.2
7.2
9.2
Note: the bend relief must be ordered separately (see page 44).
~57
~51.7
ø 18
~36.7
S 13
CNB
Fixed socket, nut fixing
Part Number
CNB.M16.GLLG
CNB.M19.GLLG
CNB.M26.GLLG
CNB.M32.GLLG
a
number of
contacts
16
19
26
32
Solder
N a max
23.8
23.8
23.8
23.8
3.4
4.9
4.7
4.7
Contact
Crimp
N
a
25.1
25.1
25.1
25.1
0
0
0
0
c
Print
ød
5.6
5.6
3.4
3.4
0.7
0.7
0.5
0.5
Note: for PCB drilling pattern see page 46.
Panel hole see page 46.
N
ød
20.2
M17x1
4
c
S15.5
7 maxi
23.8
Solder + Crimp
Print
37
C
CSB
.M
.
.
Free socket with cable collet and nut for fitting a bend relief
Part Number
CSB.M••.GLL.C52GZ
CSB.M••.GLL.C72GZ
CSB.M••.GLL.C92GZ
Cable ø
min
max
3.2
5.3
7.3
5.2
7.2
9.2
Note: the bend relief must be ordered separately (see page 44).
~56
ø 18
~50.7
S 13
38
Fluidic models
C
3
2
1
4
1
2
3
4
5
.G
.
.
Straight plug
6
Fixed socket
1 Outershell
1 Outershell
2 Latch sleeve
2 Insulator
3 Insulator
3 Female crimp contact
4 Male crimp contact
4 Hexagonal nut
5 Collet + mid piece
6 Collet nut
Characteristics
Value
Standards
90 N
IEC 60512-8 test 15f
Average retention force when
pulling on the cable 1N = 0.102 kg
Cable retention force (depends on
cable construction) 1N = 0.102 kg
CAB
50 - 150 N
IEC 60512-9 test 17c
Characteristics
Value
Standards
> 1000 cycles
IEC 60512-5 test 9a
Working temperature range (PSU)
-50/+150°C
–
Working temperature range (PEI)
-50/+170°C
–
Endurance (latching)
Straight plug with cable collet
Part Number
CAB.012.GLA.C52G
CAB.012.GLA.C72G
CAB.012.GLA.C92G
Cable ø
min
max
3.2
5.3
7.3
5.2
7.2
9.2
~53
ø 18
~38
Fixed socket nut fixing
Part Number
Number of
low voltage contacts
Fluidic
contact
Maximum
working pressure
(bars)
4
10
4
10
without valve
without valve
with valve
with valve
6
6
6
6
CLB.012.GLLG
CLB.015.GLLG
CLB.P12.GLLG
CLB.P15.GLLG
Note: panel hole see page 46.
10.2
23.8
4
20.2
M17x1
CLB
S15.5
7 maxi
39
Insert configuration
Male solder contacts
C
Reference
Number of contacts
Contact ø (mm)
Solder bucket ø (mm)5)
Crimp bucket ø (mm)5)
Solder
Crimp
Print (straight)
Print (elbow)
Test voltage (kV rms)1)
Contact-contact
Air clearance min 2) (mm)
Creepage distance min 3) (mm)
Rated current (A)
3
Multipole
Male crimp contacts
Note:
1) depending
2)
3)
4)
5)
40
4
1
3
2
Female crimp contacts
.
M02
2
2.0
1.8
2.4
•
•
•
•
2.10
1.60
30.00
M03
3
1.6
1.4
1.9
•
•
•
•
2.40
1.50
17.00
M04
4
1.3
1.1
1.4
•
•
•
•
1.85
1.80
15.00
M05
5
1.3
1.0
1.4
•
•
•
•
1.75
1.10
14.00
M06
6
1.3
1.0
1.4
•
•
•
•
1.35
0.85
12.00
M07
7
1.3
1.0
1.4
•
•
•
•
1.75
0.95
11.00
M08
8
0.9
1.1
1.1
•
•
•
•
1.50
1.00
10.00
M10
10
0.9
0.8
1.1
•
•
•
•
1.45
0.75
8.00
M12
12
0.7
0.8
0.8
•
•
•
•
1.25
0.85
7.00
M16
16
0.7
0.8
0.8
•
•
•
•
1.50
0.65
6.00
M19
19
0.7
0.8
0.8
•
•
•
•
1.40
0.60
5.00
M26
26 4)
0.5
0.4
-
•
-
•
•
1.00
0.55
2.00
M32
32
0.5
0.4
-
•
-
•
-
0.70
0.35
1.50
M34
344)
0.5
0.4
-
•
-
-
-
0.70
0.30
1.50
øA
2
øA
4
. .
Contact
type
Female solder contacts
1
.
on specific application and related standard, morerestrictive operating voltage may apply.
We suggest operating voltage = 1/3 test voltage, see page 68.
shortest distance in air between two conductive parts.
shortest distance along the surface of the insulating material between two conductive parts.
available only with 26 or 34 contacts, H or J keying (inverted contacts).
for a given AWG, the diameter of some stranded conductor design is larger than the solder cup diameter (see page 69).
.
Male solder contacts
Contact
type
Crimp bucket ø (mm)5)
Solder
Crimp
Print (straight)
Print (elbow)
Test voltage (kV rms)1)
Contact-contact
Air clearance min2) (mm)
Creepage distance min3) (mm)
Rated current (A)
012
4
0.7
0.8
0.8
•
•
-
-
0.85
0.60
5.0
015
10
0.7
0.8
0.8
•
•
-
-
1.15
0.90
5.0
P126)
4
0.7
0.8
0.8
•
•
-
-
0.85
0.60
9.0
P156)
10
0.7
0.8
0.8
•
•
-
-
1.15
0.90
6.0
8044)
4
0.7
0.8
0.8
•
•
-
-
0.85
0.60
5.0
810 4)
10
0.7
0.8
0.8
•
•
-
-
1.25
0.90
5.0
øA
Solder bucket ø (mm)5)
Female solder contacts
Contact ø (mm)
. .
Number of contacts
.
Reference
C
4
2
3
øA
1
1
3
2
Female crimp contacts
Coaxial
Fluidic
Male crimp contacts
4
Note:
1) depending
on specific application and related standard, morerestrictive operating voltage may apply.
We suggest operating voltage = 1/3 test voltage, see page 68.
2) shortest distance in air between two conductive parts.
3) shortest distance along the surface of the insulating material between two conductive parts.
4) configuration 804 and 810 use «C» type coaxial contact.
5) for a given AWG, the diameter of some stranded conductor design is larger than the solder cup diameter (see page 69).
6) configuration P12 and P15 use fluidic contact with valve (FGG.P1.150.ACV and EGG.P1.150.ACV). Contacts must be ordered separately.
41
Alignment key
C
.
. .
.
C
.
. .
.
C
.
. .
.
Verify the third digit of the part number in order to select the right keying.
The standard keying is «B» coded.
0
0
0
Keying (plug front view)
Reference
Contact type for plug
Contact type for socket
Nb. of contacts
B
H
J
male
female
2 to 32
female
male
female
male
26 or 34
Material
PEI
PSU
PSU
Ref.
Outer shell material
Colour
Temperature
S
G
N
Grey
Grey
Black
-50° / +170°C
-50° / +150°C
Note: for extensive sterilization use PEI
Contact type
Select the type of contact: solder or crimp?
Plug
Socket
When should I use crimp rather than solder contacts ?
Type
solder
crimp
Male
A
C
Female
L1)
-
Soldering
• recommended for small volumes
• requires little amount of tooling (soldering iron)
• requires more time
Type
Male
A1)
-
Female
L
M
N
V
Crimping
• recommended for large volumes
• no heat is required to make the connection
• for contacts with high density
• for use in high temperature environment
• requires extra tooling (crimping tools)
solder
crimp
print
print 90º
Note:
1)
only for H and J keying with 26 or 34 contacts
Colour coding
Reference
RAL code
grey
G
7001
blue
A
5002
C
Colours
yellow
black
J
N
1016
9005
red
R
3020
green
V
6024
Easy identification with the assistance of colour coding.
Outershell is only available in grey or black.
42
.
. .
Note: the RAL colours are indicative and depend on raw material
and production process. Colour may differ.
.
Accessories
CAG-CLG
Insulator for crimp contacts
male / white marking
Contact
configuration
M02
M03
M04
M05
M06
M07
M08
M10
M12
M16
M19
CAG
CAG-CLG
Crimp contacts, kit with the number of
contacts in a tube
female / red marking
Insulator part number
For male contact
For female contact
CAG.302.YL
CAG.303.YL
CAG.304.YL
CAG.305.YL
CAG.306.YL
CAG.307.YL
CAG.308.YL
CAG.310.YL
CAG.312.YL
CAG.316.YL
CAG.319.YL
Contact
nb. of
configuration contacts
M02
M03
M04
M05
M06
M07
M08
M10
M12
M16
M19
CLG.402.YL
CLG.403.YL
CLG.404.YL
CLG.405.YL
CLG.406.YL
CLG.407.YL
CLG.408.YL
CLG.410.YL
CLG.412.YL
CLG.416.YL
CLG.419.YL
Kit contact part number
ø contact
(mm)
2
3
4
5
6
7
8
10
12
16
19
Male
2.0
1.6
1.3
1.3
1.3
1.3
0.9
0.9
0.7
0.7
0.7
CAG.575.02C
CAG.570.03C
CAG.565.04C
CAG.565.05C
CAG.565.06C
CAG.565.07C
CAG.560.08C
CAG.560.10C
CAG.555.12C
CAG.555.16C
CAG.555.19C
Female
CLG.675.02M
CLG.670.03M
CLG.665.04M
CLG.665.05M
CLG.665.06M
CLG.665.07M
CLG.660.08M
CLG.660.10M
CLG.655.12M
CLG.655.16M
CLG.655.19M
Collet
øA
ø 9.2
Part Number
CAG.752.•••
CAG.772.•••
CAG.792.•••
øA
(mm)
5.2
7.2
9.2
Cable ø (mm)
min. max.
3.2
5.3
7.3
5.2
7.2
9.2
Note: ••• = UGG (grey PSU), UGN (black PSU), TGG (grey PEI)
CKG
Plastic front nut for CKB models
Part Number
CKG.240.UA
CKG.240.UG
CKG.240.UJ
CKG.240.UN
CKG.240.UR
CKG.240.UV
ø 20.2
M17 x 1
CAM
4
Mat.
Colours
PSU
PSU
PSU
PSU
PSU
PSU
blue
grey
yellow
black
red
green
Mat.
Colours
PSU
PSU
PEI
grey
black
grey
Nut for fitting a GMA.2B bend relief
23.8
CAM.130.UG
CAM.130.UN
CAM.130.TG
ø 9.2
ø14.9
18.5
S 13
Note: all dimensions are in millimeters
43
FGG.P1
Male fluidic contact with valve
Part Number
FGG.P1.150.ACV
ø 2.5
ø 4.4
27.3
6
Note: Connectors are delivered without the P1 contacts.
EGG.P1 Female fluidic contact with valve
Part Number
EGG.P1.150.ACV
ø 4.4
ø 2.5
28
6
Note: Connectors are delivered without the P1 contacts.
GMA
Bend relief
A bend relief absorbs the force that may be exerted on
cables.
These are designed for plugs and free sockets with cable
collet and nut.
øA
L
Part Number
Dimensions (mm)
Bend relief
Cable ø
A
L
max. min.
Temperature range
Material
in dry atmosphere
in water steam
GMA.2B.040.DG
GMA.2B.045.DG
GMA.2B.050.DG
GMA.2B.060.DG
GMA.2B.070.DG
GMA.2B.080.DG
4.0
4.5
5.0
6.0
7.0.
7.8
36
36
36
36
36
36
4.5
5.0
5.5
6.5
7.7
8.8
4.0
4.5
5.0
6.0
7.0
7.8
Desmopan
786
Polyurethane
elastomer
-40°C, +80°C
–
GMA.2B.040.RG
GMA.2B.045.RG
GMA.2B.051.RG
GMA.2B.057.RG
GMA.2B.063.RG
GMA.2B.071.RG
GMA.2B.080.RG
4.0
4.5
5.1
5.7
6.3
7.1
8.0
41
41
41
41
41
41
41
4.4
5.0
5.6
6.2
7.0
7.9
9.0
4.0
4.5
5.1
5.7
6.3
7.1
8.0
Silicone
elastomer
VMQ
-60°C, +200°C
+140°C
Note: the last letter «G» of the part number indicates a grey colour, see the adjacent table and replace letter «G»
by the letter of the colour required.
44
Reference
Colours
A
B
G
J
M
N
R
S
V
blue
white
grey
yellow
brown
black
red
orange
green
Note: the selection of pigments, which
should remain stable at high temperature, is
limited by the new regulations. For this
reason, some colours will be a shade different
from those used for Desmopan bend reliefs.
The selected solutions represent the best
possible compromise.
Tooling
DPC.91.701.V
Crimping tool
DCE
Positioners for crimp contacts
male
DCF
female
Automatic extraction tools for crimp contacts
Type
Conductor
(mm)
Contact ø
AWG
2.0
1.6
1.3
0.9
0.7
0.5
12-14-16
14-16-18
18-20
20-22-24
22-24-26
28-30-32
M02
M03
M04/M05/M06/M07
M08/M10
M12/M16/M19
M26/M32
Positioner part number
Male
DCE.91.202.BVCM
DCE.91.162.BVCM
DCE.91.132.BVC
DCE.91.092.BVC
DCE.91.072.BVC
DCE.91.052.BVC
Female
DCE.91.202.BVCM
DCE.91.162.BVCM
DCE.91.132.BVM
DCE.91.092.BVM
DCE.91.072.BVM
DCE.91.052.BVM
Selector No
Setting
8-7
6-5-5
6-5-5
Part number extractor
For male contact and female contact
DCC.91.202.5LA1)
DCF.91.162.2LT
DCF.91.131.2LT
DCF.91.090.2LT
DCF.91.070.2LT
Note: 1) this model is thumb-operated.
This model is used for male and female contacts. The variance in conductor stranding diameter for the minimum AWG is such that some can
have a cross section which is not sufficient to guarantee crimping as per IEC 60352-2 standard.
DCK
Retention testing tools for crimp contacts
F
Contact ø
(mm)
Test force
(N)
0.7
0.9
1.3
10
14
25
Testing tool part number
Male contact
DCK.91.071.0LRC
DCK.91.091.4LRC
DCK.91.132.5LRC
Female contact
DCK.91.071.0LRM
DCK.91.091.4LRM
DCK.91.132.5LRM
Note: all dimensions are in millimeters
45
Panel hole
For CK, CL, and CN
ø 17.1 + 0.1
0
15.6 ± 0.05
26 min.
Note: socket mounting nut torque = 0.8 Nm.
PCB drilling pattern
For straight contacts
°
45
6 x ø 0.8 + 0.1
0
5 x ø 0.8 + 0.1
0
ø 5.0
M04
M05
22°30’
45°
ø 6.2
ø 6.4
ø 5.8
ø 5.6
7 x ø 0.8 + 0.1
0
10 x ø 0.8 + 0.1
0
8 x ø 0.8 + 0.1
0
M16
32 x ø 0.6 + 0.1
0
ø 7.3
34 x ø 0.6 + 0.1
0
1'
21°1
M32
46
72
’
°
32
°4
3’
ø 4.9
ø 2.5
ø7
ø 4.6
ø 2.2
36
°
16°21’
M34
3
°4
'
12°51'
40°
26 x ø 0.6 + 0.1
0
M19
21°10
18°
25
ø 6.7
ø 6.6
ø 6.5
19 x ø 0.8 + 0.1
0
16 x ø 0.8 + 0.1
0
M12
°
15°
15°
12 x ø 0.8 + 0.1
0
72
°
ø7
ø 3.1
ø 2.8
22°30’
30
ø 4.2
16°22'
'
°44
32
M10
0°
°
60
°
72
45°
M08
12
M07
ø 3.5
M06
ø 1.6
72
°
ø 5.2
M03
60°
M02
4 x ø 0.8 + 0.1
0
ø 4.6
2.15
3 x ø 0.8 + 0.1
0
2 x ø 0.8 + 0.1
0
45
°
ø 4.4
12
0°
°
72
M26
+ 0.1
0
4
3
1
2
3.50
2 x ø 0.9
2.54
For 90° elbow contacts (A-A view)
3
4 x ø 0.9
+ 0.1
0
1
A
2.54
M02
2.54 2.54
M03
4
4
5 x ø 0.9
1
1
7
1
1
6 x ø 0.9
2
3
5
3
+ 0.1
0
2
2
7 x ø 0.9
1.27
1.27
2.54 2.54
6
4
3
6
7
8
6
+ 0.1
0
M04
5
5
2
+ 0.1
0
2.54
2.54
5
3 x ø 0.9
+ 0.1
0
4
3
2.54 2.54
2.54 2.54
2.54 2.54
M06
M07
M08
M05
8 x ø 0.9
+ 0.1
0
2.54
A
2
2
2.54
1
8
5
9
10
2
3
1
1.27
4
10 x ø 0.7
+ 0.1
0
10
8
12
11
1
9
10
16
12
15
1
4
2
3
M12
12 x ø 0.7
+ 0.1
0
13
14
3
4
1
2.54 2.54 2.54 2.54
M16
18
17
8
+ 0.1
0
19 x ø 0.7
7
16
19
14
15
3
4
2
5
16 x ø 0.7
9
13
6
2
2.54 2.54 2.54
26 x ø 0.6
11
5
10
11
7
12
2.54 2.54 2.54
M10
8
6
5
+ 0.1
0
(6x) 1.27
6
9
6
1.27
7
2.54 2.54 2.54
(6x) 1.27
7
M19
+ 0.1
0
11
10
12
13
22
14
23
1
15
20
26
24
8
19
7
25
16
2
(10x) 1.27
9
21
18
6
17
5
3
4
(5x) 2.54
M26
47
Assembly instructions
Solder contacts
2
1
5 6
7
5 6
7
3
1. Strip the cable according to the lengths given in the
table. Tin the conductors.
L
T
Dimensions (mm)
Configuration
M02
M03
M04, M05, M06, M07
M08, M10, M12, M16, M19
M26, M32
L
T
19.0
19.0
4.0
3.5
18.0
17.0
17.0
3.5
3.0
2.5
2. Slide the collet nut ➀ and then the collet ➁ onto the cable.
Solder
3. Solder conductors into contacts, making sure that neither
solder nor flux gets onto the insulator or cable insulation.
Solder
4. Slide the collet ➁ forward and locate slot ➂ in the key of the
insulator ➄.
Slide collet nut ➀ over collet ➁ and then push the whole
assembly into the shell ➆ whilst positioning it to ensure that
the slot ➅ of insulator ➄ locates in the inside key of the shell.
Tighten the collet nut ➀ to the maximum torque of 0.5 Nm.
For PSU only:
We recommend ONLY the use of VTCS-6 Clear Vibra-tite or
ThreeBond 1401 to secure the connector backnut. The use of
other materials could result in damage to the connector.
The only recommended chemical cleaner is Isopropyl Alcohol.
48
Crimp contacts
5
6
7
4
5
6
7
3
2
1
4
L
T
1. Strip the cable according to the lengths given in the
table.
Dimensions (mm)
Configuration
M02
M03
M04, M05, M06, M07
M08, M10, M12
M16, M19
L
T
17.0
17.0
15.0
15.0
15.0
5.5
5.5
4.0
4.0
4.0
2. Slide the collet nut ➀ and then the collet ➁ onto the cable.
Crimp
Crimp
3. Fix the appropriate positioner (table page 45) in the crimping
tool. Set selector to the number corresponding to the
conductor AWG as indicated on the positioner label. Fit
conductor into contact ➃ and make sure it is visible through
the inspection hole in the crimp barrel. Slide conductorcontact combination into the open crimping tool; make sure
that the contact is fully pushed into the positioner. Close the
tool. Remove from crimping tool and check that conductor is
secure in contact and shows in inspection hole.
4. Now arrange contact-conductor combinations according to
the insert marking and locate them into the insert ➅. Check
that all contacts are correctly located and remain in position
when given a gentle pull.
5. Slide the collet ➁ forward and locate slot ➂ in the key of the
insulator ➄. Slide collet nut ➀ over collet ➁ and then push the
whole assembly into the shell ➆ whilst positioning it to
ensure that the slot ➅ of insulator ➄ locates in the inside key
of the shell. Tighten the collet nut ➀ to the maximum torque
of 0.5 Nm.
For PSU only:
We recommend ONLY the use of VTCS-6 Clear Vibra-tite or
ThreeBond 1401 to secure the connector backnut. The use of
other materials could result in damage to the connector.
The only recommended chemical cleaner is Isopropyl Alcohol.
49
Assembly instructions for watertight models
Solder contacts
0
2
1
5 6
7
5 6
7
3
1. Strip the cable according to the lengths given in the
table. Tin the conductors.
Dimensions (mm)
L
T
Configuration
M02
M03
M04, M05, M06, M07
M08, M10, M12, M16, M19
M26, M32
L
T
19.0
19.0
18.0
17.0
17.0
4.0
3.5
3.5
3.0
2.5
2. Slide the bend relief 0 , the collet nut ➀ and then the collet ➁
onto the cable.
Solder
3. Solder conductors into contacts, making sure that neither
solder nor flux gets onto the insulator or cable insulation.
Fill up completely the inside of the collet ➁ and the gap
between conductors with the adhesive/sealant DOW
CORNING type 3145RTV.
Solder
4. Slide the collet ➁ forward and locate slot ➂ in the key of the
insu-lator ➄.
Slide collet nut ➀ over collet ➁ and then push the whole
assembly into the shell ➆ whilst positioning it to ensure that
the slot ➅ of insulator ➄ locates in the inside key of the shell.
Tighten the collet nut ➀ to the maximum torque of 0.5 Nm.
Push the bend relief 0 onto the collet nut ➀.
For PSU only:
We recommend ONLY the use of VTCS-6 Clear Vibra-tite or
ThreeBond 1401 to secure the connector backnut. The use of
other materials could result in damage to the connector.
The only recommended chemical cleaner is Isopropyl Alcohol.
50
Crimp contacts
4
0
2
1
T
7
5 6
7
3
4
L
5 6
1. Strip the cable according to the lengths given in the
table.
Dimensions (mm)
Configuration
M02
M03
M04, M05, M06, M07
M08, M10, M12
M16, M19
L
T
17.0
17.0
15.0
15.0
15.0
5.5
5.5
4.0
4.0
4.0
2. Slide the bend relief 0 , the collet nut ➀ and then the collet ➁
onto the cable.
Crimp
Crimp
3. Fix the appropriate positioner (table page 45) in the crimping
tool. Set selector to the number corresponding to the
conductor AWG as indicated on the positioner label. Fit
conductor into contact ➃ and make sure it is visible through
the inspection hole in the crimp barrel. Slide conductorcontact combination into the open crimping tool; make sure
that the contact is fully pushed into the positioner. Close the
tool. Remove from crimping tool and check that conductor is
secure in contact and shows in inspection hole.
4. Now arrange contact-conductor combinations according to
the insert marking and locate them into the insert ➅. Check
that all contacts are correctly located and remain in position
when given a gentle pull.
5. Slide the collet ➁ forward and locate slot ➂ in the key of the
insulator ➃. Slide collet nut ➀ over collet ➁ and then push the
whole assembly into the shell ➆ whilst positioning it to
ensure that the slot ➄ of insulator ➃ locates in the inside slot
of the shell. Tighten the collet nut ➀ to the maximum torque
of 0.5 Nm.
Push the bend relief 0 onto the collet nut ➀.
For PSU only:
We recommend ONLY the use of VTCS-6 Clear Vibra-tite or
ThreeBond 1401 to secure the connector backnut. The use of
other materials could result in damage to the connector.
The only recommended chemical cleaner is Isopropyl Alcohol.
51
Exploded view of the REDEL 3P
Straight plug
seal
backnut
earthing contact
insulator
contacts
+
shell
Fixed socket
bend relief
backnut for
a bend relief
cable collet
insert nut
nut
insert + contacts
insulator + contacts
earthing contact
shell
shell
Note: the bend relief must be ordered separately.
Fixed socket with square flange
hexagonal nut
insert nut
52
earthing contact
shell
insulator + contacts
front nut
shell
finishing cover
3P SERIES
3P Series
Historically the 3P is LEMO’s first series of completely plastic connectors. It is designed to accommodate cable diameters
up to 9.5 mm. Available in 11 different contact configurations including multicontact, and hybrid HV/electrical;
coax/electrical; fibre optic/electrical, fluidic, the 3P series has been specifically designed for all applications requiring
minimum weight, maximum electrical insulation values, and high thermal and mechanical properties, as well as suitability for
either vapour or gas sterilization and for cold sterilization with a chemical product.These connectors provide remarkable
safety by using nonconductive materials and four different systems to prevent accidental cross-mating, i. e. colour coding,
housing keying, insert keying and insert polarization.
Standard models
Straight plug
FGG
Fixed sockets
Free socket
EGG
EBG
PHG
Alignment keys and insert polarization
The 3P series makes it possible for the user to configure his
own keying system.
The insert can be located into 11 different angular positions
relative to the external alignment key.
Rear view
of a socket
L
K
A
α
J
B
H
C
G
F
Note: the reference letter:
- on the plug insert, is placed to the left of the alignment key.
- on the socket insert, is placed to the right of the alignment key.
54
Insert code
E
D
Angle
Plug
Socket
A
180°
180°
B
147° 16'
212° 44'
C
114° 33'
245° 27'
D
81° 49'
278° 11'
E
49° 05'
310° 55'
F
16° 22'
343° 38'
G
343° 38'
16° 22'
H
310° 55'
49° 05'
J
278° 11'
81° 49'
K
245° 27'
114° 33'
L
212° 44'
147° 16'
Part numbering system
Plug
F G G
.
3
P
.
3
0
6
.
P L W D 7 5 G
Collet nut colour table1): (page 59)
G
A
B
R
Model: (page 56-57)
=
=
=
=
grey
blue
white
red
J =
M=
N =
V =
yellow
brown
black
green
Series: 3P
Collet: 75 = (cable ø 6.7 mm - 7.5 mm)
85 = (cable ø 7.6 mm - 8.5 mm)
95 = (cable ø 8.6 mm - 9.5 mm)
Contact configuration (page 58)
Outershell: P = grey PSU
N = black PSU
X = white PSU
Cable fixing type:
Low voltage contact type3): (page 59)
Insulator: L = PEEK 2)
W = male to solder
Free socket
D = cable seal
P H G
.
3
P
.
3
0
6
.
Y = male to crimp
N L W D 7 5 G
Collet nut colour table1): (page 59)
G
A
B
R
Model: (page 56-57)
=
=
=
=
grey
blue
white
red
J =
M=
N =
V =
yellow
brown
black
green
Series: 3P
Collet: 75 = (cable ø 6.7 mm - 7.5 mm)
85 = (cable ø 7.6 mm - 8.5 mm)
95 = (cable ø 8.6 mm - 9.5 mm)
Contact configuration (page 58)
Outershell: P = grey PSU
N = black PSU
X = white PSU
Cable fixing type:
D = cable seal
Low voltage contact type3): (page 59)
Insulator: L = PEEK 2)
W = female to solder
Fixed socket
E G G
.
3
P
.
3
0
6
.
P L W G
Collet nut colour table1): (page 59)
G
A
B
R
Model: (page 56-57)
=
=
=
=
grey
blue
white
red
J =
M=
N =
V =
yellow
brown
black
green
Series: 3P
Low voltage contact type3): (page 59)
Y = female to crimp
W = female to solder
N = female for print only for type 306, 310 and 314
Contact configuration (page 58)
Outershell: P = grey PSU
N = black PSU
X = white PSU
Insulator: L = PEEK 2)
FGG.3P.306.PLWD75G Straight plug with key and cable seal, 3P series, multipole type with 6 contacts, outer shell in grey PSU,
PEEK insulator, male solder contact, D type collet for 6.7 mmm to 7.5 mm diameter cable and grey coloured ring.
PHG.3P.310.NLWD75G Free socket with key and cable seal, 3P series, multipole with 6 contacts, outer shell in black PSU,
PEEK insulator, female solder contact, D type collet for 6.7 mm to 7.5 mm diameter cable and black coloured ring.
EGG.3P.306.PLWG Fixed socket with key, 3P series, multipole type with 6 contacts, outer shell in grey PSU, PEEK insulator,
female solder contact and grey coloured ring.
Note:
1)
2)
3)
the variant position of the part number is used to specify the colour of the coloured ring. For grey PSU (material Code P).
for the high voltage type «709» use «J» enhanced PEEK material code. The standard colour is grey and nothing is mentionned in the variant position.
the letters W or Y are also used for special arrangements.
55
Standard models (IP61)
. 3 P.
.
Straight plug
Fixed socket
2
7
1
3
6
5
4
1
2
5
12
4
6
7
8
12
3
10
9
12 11
1 Outershell
2 Retaining nut
3 Round nut
4 Coloured ring
5 Insulator
6 Female contact
7 Male contact (earthing)
1
Outershell
2
Latch sleeve
3
Retaining nut
4
Coloured ring
5
Insulator
6
Male contact
7
Female contact (earthing)
8
Clamping sleeve
9
Clamp
10 Screw
11 Washer
12 Seal
Characteristics
Average retention force when
pulling on the cable 1N = 0.102 kg
Cable retention force (depends on
cable construction) 1N = 0.102 kg
FGG
Value
Standards
120 N
IEC 60512-8 test 15f
100 - 200 N
IEC 60512-9 test 17c
Characteristics
Endurance (latching)
Working temperature range1) (PSU)
Watertightness (mated)
Note:
1)
Part Number
FGG.3P.•••.PLWD75G
FGG.3P.•••.PLWD85G
FGG.3P.•••.PLWD95G
56
ø 21.2
ø 18.8
~47
Standards
> 1000 cycles
IEC 60512-5 test 9a
-50/+150°C
–
IP61
IEC 60529
for the type hybrid LV + fibre optic, the temperature is: -40/+80°C
Straight plug with key and cable seal
~63
Value
Cable ø
min
max
6.7
7.6
8.6
7.5
8.5
9.5
. 3 P.
EGG
.
Fixed socket with key, nut fixing
Part Number
EGG.3P.306.PLWG
EGG.3P.310.PLWG
EGG.3P.314.PLWG
EGG.3P.318.PLWG
number
of
contacts
6+1LV
10+1LV
14+1LV
18+1LV
Solder
N
a max
Contact
Crimp
N
a
27
27
27
27
27
27
27
27
4.7
4.7
4.7
4.7
4.7
4.7
4.7
4.7
c
Print
ød
5.5
5.5
5.5
-
0.7
0.7
0.7
-
Note: for PCB drilling pattern see page 65.
Panel hole see page 65.
a
27
8
27
7.5
ød
ø 22
ø 26.7
ø 18.8
ø 26
M20 x 1
c
5 maxi
Solder + Crimp
EBG
Print
Fixed socket with key, square flange and screw fixing
Part Number
EBG.3P.306.PLWG
EBG.3P.310.PLWG
EBG.3P.314.PLWG
Note: for PCB drilling pattern see page 65.
Panel hole see page 65.
31.7
28
ø 22
Free socket with key and cable seal
Part Number
PHG.3P.•••.NLWD75N
PHG.3P.•••.NLWD85N
PHG.3P.•••.NLWD95N
Cable ø
min
max
6.7
7.6
8.6
7.5
8.5
9.5
Note: the picture shows outershell in black PSU.
ø 27
~55
ø 18.8
PHG
ø 18.8
M20 x 1
8
57
Insert configuration
Male solder contacts
. 3 P.
Contact
type
Solder bucket ø (mm) 5)
Solder
Crimp
Print (straight)
Test voltage (kV rms)1)
Contact-contact
Air clearance min 2) (mm)
Creepage distance min3) (mm)
Rated current (A)
306 6+1LV
0.9
0.8
•
•
•
3.9
1.95
1.95
6.0
310 10+1LV
0.9
0.8
•
•
•
3.3
1.25
1.25
5.0
314 14+1LV
0.9
0.8
•
•
•
1.7
0.90
0.90
4.0
318 18+1LV
0.7
0.6
•
-
-
2.7
0.70
0.70
3.0
0.9
0.8
•
•
-
1.7
0.90
0.90
4.0
3
Fluidic
Hybrid +LV
Fibre optic
Hybrid +LV
Coaxial
H.V.
Hybrid +LV Hybrid +LV
Multipole
Male crimp contacts
Note:
58
4
1
3
2
Female crimp contacts
Number of contacts
2
øA
4
Reference
øA
ø A (mm)
Female solder contacts
1
9+1LV
709
1HV
809
9+1LV
1Coax6)
0.9
0.8
•
•
-
1.7
0.90
0.90
4.0
92H
9+1LV
1FO 4)
0.9
0.8
•
•
-
1.7
0.90
0.90
4.0
92K
11+1LV
1FO 4)
0.7
0.6
•
-
-
2.7
0.75
0.75
3.0
96H
9+1LV
1FO4)
0.9
0.8
•
•
-
1.7
0.90
0.90
4.0
96K
11+1LV
1FO4)
0.7
0.6
•
-
-
2.7
0.75
0.75
3.0
033
3 Fluid.
4
+ 3LV
0.9
-
-
•
-
3.0
1.45
1.45
9.0
depending on specific application and related standard, more restrictive operating voltage may apply.
We suggest operating voltage = 1/3 test voltage, see page 68.
2) shortest distance in air between two conductive parts.
3) shortest distance along the surface of the insulating material between two conductive parts.
4) fibre optic contact must be ordered seperately (see page 61)
5) for a given AWG, the diameter of some stranded conductor design is larger than the solder cup diameter (see page 69).
6) configuration 809 use «C» type coaxial contact.
1)
.
Contact type
. 3 P.
When should I use crimp rather than solder contacts ?
Soldering
• recommended for small volumes
• requires little amount of tooling (soldering iron)
• requires more time
Crimping
• recommended for large volumes
• no heat is required to make the connection
• for contacts with high density
• for use in high temperature environment
• requires extra tooling (crimping tools)
Select the type of contact: solder or crimp?
Plug
Socket
Type
solder
crimp
Male
W
Y
Type
Female
W
Y
N
solder
crimp
print
Colour coding
Reference
RAL code
grey
G
7001
blue
A
5002
. 3 P.
yellow
J
1016
Colours
black
red
N
R
9005
3020
.
green
V
6024
brown
M
8002
white
B
9003
.
Note: the RAL colours are indicative and depend on raw material
and production process. Colour may differ.
Easy identification with the assistance of colour coding. Outershell is only available in grey, black or white (see page 55).
59
Accessories
FGG-EGG
Insulator for crimp contacts
male
FGG-EGG
female
Insulator part number
Contact configuration
For plug
FGG-EGG
For socket
FGG.3P.306.ML
FGG.3P.310.ML
FGG.3P.314.ML
306
310
314
EGG.3P.406.ML
EGG.3P.410.ML
EGG.3P.414.ML
Contact
configuration
øA
(mm)
øC
(mm)
306
310
314
0.9
0.9
0.9
1.1
1.1
1.1
Type
øA
(mm)
øC
(mm)
0.9
0.9
0.9
0.9
0.9
2.0
2.0
2.0
2.0
2.0
Contact part number
Male
FGG.3P.306.ZZYT
FGG.3P.310.ZZYT
FGG.3P.314.ZZYT
Female
EGG.3P.306.ZZYT
EGG.3P.310.ZZYT
EGG.3P.314.ZZYT
Earthing contacts
øC
øA
øC
øA
GEB
Crimp contacts, kit with the number of
contacts in a tube
306
314
709
96H
96K
-
310
318
809
92H
92K
Contact part number
Male
FGG.3P.561.ZZY
FGG.3P.561.ZZY
FGG.3P.561.ZZY
FGG.3P.561.ZZY
FGG.3P.561.ZZY
Female
EGG.3P.661.ZZY
EGG.3P.661.ZZY
EGG.3P.661.ZZY
EGG.3P.661.ZZY
EGG.3P.661.ZZY
Plastic nut
Part Number
6
GEB.3P.240.UB
GEB.3P.240.UG
GEB.3P.240.UN
Colours
PSU
PSU
PSU
white
grey
black
Mat.
Colours
PSU
PSU
PSU
white
grey
black
ø 26
M20 x 1
Mat.
EBG
Finishing cover
28
4.5
Part Number
EBG.3P.260.UB
EBG.3P.260.UG
EBG.3P.260.UN
Note: a finishing cover is supplied with all EBG fixed sockets with a square flange.
Models EBG sockets, with a square flange, can also be mounted without using
the fixing screws.
Note: all dimensions are in millimeters
60
GMA
Bend relief
Part Number
42
10.5
6.5
GMA.3P.050.SN
C B A
ø3
2.5
Cut
Cable ø (mm)
min. max.
–
A
B
C
3.0
4.0
5.0
6.0
3.9
4.9
5.9
7.0
Material: Black thermoplastic rubber
Note: the cable entry of the FGG plugs can be fitted with a flexible bend relief which can accommodate cables of 3 to 7 mm in diameter.
The adjustment to the diameter is done by cutting the conical end. The bend relief is mounted inside the nut.
The cable must have a sheath with a large enough diameter in order to be held by the clamping system.
Fibre optic contact
For the hybrid type LV + fibre optic, fibre optic contacts must be ordered separately.
FFS.F1
Male F1 Fibre Optic Contact for plug
Reference
ø 2.4
Fibre type
235
335
435
640
1100
HCS
HCS
HCS
HCS
Polymer
Note: other ferrule inside diameter, consult us.
ø 4.4
~ 25.5
FFS.F1.GB1.ACE30
FFS.F1.HB1.AAE30
FFS.F1.JB1.AAE30
FFS.F1.KB1.AAE30
FFS.F1.RB1.AAE30
Ferrule inside
ø (µm)
PSS.F1
Female F1 Fibre Optic Contact for socket
Reference
PSS.F1.GB1.ACE30
PSS.F1.HB1.AAE30
PSS.F1.JB1.AAE30
PSS.F1.KB1.AAE30
PSS.F1.RB1.AAE30
26.2
Ferrule inside
ø (µm)
Fibre type
235
335
435
640
1100
HCS
HCS
HCS
HCS
Polymer
ø 4.4
Note: other ferrule inside diameter, consult us.
S4
FFS.F2
S 3.5
Male F2 Fibre Optic Contact for plug
Reference
FFS.F2.BA2.LCE30
FFS.F2.BB2.LCE30
FFS.F2.BD2.LCE30
FFS.F2.BD2.LCE30
FFS.F2.FB2.LCE30
Fibre type
125
126
128
128
144
9/125
9/125
50/125
62.5/125
100/40
ø 4.4
ø2
~ 31.2
Ferrule inside
ø (µm)
Note: all dimensions are in millimeters.
61
PSS.F2
Female F2 Fibre Optic Contact for socket
Reference
~ 31.2
PSS.F2.BA2.LCE30
PSS.F2.BB2.LCE30
PSS.F2.BD2.LCE30
PSS.F2.BD2.LCE30
PSS.F2.FB2.LCE30
11.9
Ferrule inside
ø (µm)
Fibre type
125
126
128
128
144
9/125
9/125
50/125
62.5/125
100/40
ø 4.4
ø2
Note: all dimensions are in millimeters.
Recommended coaxial cables
Group1)
2
1
Type
3
•
•
•
•
•
•
•
RG.174A/U
RG.178B/U
RG.179B/U
RG.187A/U
RG.188A/U
RG.196A/U
RG.316/U
Note: 1) the cable group number corresponding to the cable must be written in the variant position of the part number
(see page 55).
Tooling
DPC.91.701.V
Crimping tool
DCE
Positioners for crimp contacts
male
DCF
female
Automatic extraction tools for crimp contacts
Contact
type
Conductor
(mm)
Contact ø
AWG
306
310
314
0.9
0.9
0.9
20-22-24
20-22-24
20-22-24
Positioner part number
Male
DCE.91.093.PVC
DCE.91.093.PVC
DCE.91.093.PVC
Female
DCE.91.093.PVM
DCE.91.093.PVM
DCE.91.093.PVM
Selector No
Setting
6-5-5
6-5-5
6-5-5
Part number extractor
For male contact and female contact
DCF.91.093.5LT
DCF.91.093.5LT
DCF.91.093.5LT
Note: this model is used for male and female contacts.
The variance in conductor stranding diameter for the minimum AWG is such that some can have a cross section which is not sufficient to
guarantee crimping as per IEC 60352-2 standard. All dimensions are in millimeters.
62
DCC
Extraction tool for coax contact type «C»
Part Number
DCC.91.384.5LA
DPE
Contact
type
809
Crimping tool for coax contact type «C»
Part Number
DPE.99.103.8K
DPE.99.103.1K
Spanners with notch for securing
the collet nut
DCP.91.026.HN
1-3
2
Spanners for securing the socket nut
80
60
DCP.91.019.HN
Cable group
25
34
Material: Black polyamide
Material: Black polyamide
DCS
DRV.91.CF2.PN
Polishing tool for fibre optic contact
Part Number
DCS.91.F24.LC
DCS.91.F13.LC
F2 contact fibre optic work station
Contact type
F2
F1
Note: all dimensions are in millimeters.
63
DPE.99.524.337K
DCS
Microscope adaptor for fibre optic contact
Part Number
DCS.91.G90.6E200
DCS.91.G90.6E240
WST.FB.G00.301
DCS.F2.035.PN
64
Crimp tool for fibre optic contact
F1 and F2 type
Contact type
F2
F1
Fibre inspection microscope
F2 contact alignment device
installation/extraction tool
DCC.91.312.5LA
WST
Extraction/Installation tool
for fibre optic contact F1 and F2 type
Epoxy curing oven for fibre optic contact
Part Number
WST.FR.220.VA
WST.FR.110.VA
DCS.91.F23.LA
Voltage
220 volts
110 volts
Cleaning tool for F2 contact
Panel hole
For EBG
ø3
20
ø 20.1
ø 20.1
ø3
ø 3.1
For EGG
34 min.
31 min.
PCB drilling pattern
For straight contacts
25°
30°
°
ø 0.8
70
50°
45°
4.1
35°
°
°
45
50
306
ø 0.8
22°30'
ø 0.8
ø 3.8
ø 3.8
ø 7.5
ø 8.2
ø 8.2
310
314
65
Assembly instructions
Solder LV contacts
1
2
3
4
5
6
8
9
1.Strip the cable according to the lengths given in the table.
Tin the conductors. In case of a screened cable separate
the braid and twist it apart as shown.
L
Dimensions (mm)
T
Configuration
306 - 310
314 - 318
Solder
Solder
L
T
13.0
13.0
3.0
3.0
2.Slide the retaining nut ➀, the washer ➁, the seal ➂ and the
clamping sleeve ➃. In case of a screened cable solder the
braid into the earthing contact ➅.
3.In case of a screened cable introduce the earthing
contact ➅ into the insert ➇. Check that contact is
correctly located and remains in position when given a
gentle pull.
Solder conductors into contacts, making sure that
neither solder nor flux gets onto the insulator or cable
insulation.
4.Slide the clamping sleeve ➃ forward and locate tag ➄
into one of the insulator slot according to the selected
polarization code. Make sure that same code is used for
plug and socket.
Tight the screw of the clamping sleeve ➃ to secure the
cable. Slide washer and seal against clamping sleeve.
5.Push the whole assembly into the shell ➈ whilst turning it
to insure that the tag ➄ is correctly located in the inside
slot of the shell. Tighten the retaining nut ➀ to the
maximum torque of 1.2 Nm.
– Socket mounting nut or screws = 2.3 Nm.
For PSU only:
We recommend ONLY the use of VTCS-6 Clear Vibra-tite or
ThreeBond 1401 to secure the connector backnut. The use of
other materials could result in damage to the connector.
The only recommended chemical cleaner is Isopropyl Alcohol.
66
Crimp LV contacts
7
1
2
3
4
5
8
9
6
1.Strip the cable according to the lengths given in the table.
Tin the conductors. In case of a screened cable separate
the braid and twist it apart as shown.
L
T
Dimensions (mm)
Configuration
306, 310, 314
L
T
19.0
5.4
Solder
2.Slide the retaining nut ➀, the washer ➁, the seal ➂ and the
clamping sleeve ➃.
In case of a screened cable solder the braid into the
earthing contact ➅.
Crimp
3.Fix the appropriate positioner (table page 51) in the
crimping tool. Set selector to the number corresponding
to the conductor AWG as indicated on the positioner
label. Fit conductor into contact ➆ and make sure it is
visible through the inspection hole in the crimp barrel.
Slide conductor-contact combination into the open
crimping tool; make sure that the contact is fully pushed
into the positioner. Close the tool. Remove from crimping
tool and check that conductor is secure in contact and
shows in inspection hole.
4.Now arrange contact-conductor combinations according
to the insert marking and locate them into the insert ➄.
Check that all contacts are correctly located and remain
in position when given a gentle pull. In case of a
screened cable introduce the earthing contact ➅ into the
insert ➇. Check that contact is correctly located and
remains in position when given a gentle pull.
5.Slide the clamping sleeve ➃ forward and locate tag ➄
into one of the insulator slot according to the selected
polarization code. Make sure that same code is used for
plug and socket.
Tight the screw of the clamping sleeve ➃ to secure the
cable. Slide washer and seal against clamping sleeve.
6.Push the whole assembly into the shell ➈ whilst turning it
to insure that the tag ➄ is correctly located in the inside
slot of the shell. Tighten the retaining nut ➀ to the
maximum torque of 1.2 Nm.
– Socket mounting nut or screws = 2.3 Nm.
For PSU only:
We recommend ONLY the use of VTCS-6 Clear Vibra-tite or
ThreeBond 1401 to secure the connector backnut. The use of
other materials could result in damage to the connector.
The only recommended chemical cleaner is Isopropyl Alcohol.
67
Mechanical latching characteristics
PSU shell material
Fv
Series
Force
(N)
1P
2P
3P
7.5
Fv
8.0
5.5
Fd
8.0
8.5 17.0
Fa
100 150 120
PEI shell material
Fd
Fa
Series
Force
(N)
1P
2P
Fv
6.5
6.0
Fd
6.5
9.0
Fa
120 100
Notes: 1N = 0.102 kg.
Mechanical endurance: 1000 cycles.
Fv: average latching force
Fd: average unmating force with axial pull on
the outer release sleeve
Notes: The forces were measured on PSU outer shells not fitted with contacts.
The mechanical endurance represents the number of cycles after which the
latching system is still effective (1 cycle = 1 latching/unlatching – 300 cycles per
hour). The values were measured according to the standard IEC 60512-7, test
13a.
Fa: average retention force for straight pull
on the collet nut
Contact resistance with relation to the number
of mating cyles
(measured according to IEC 60512-2 test 2a)
Insulation resistance between the contacts
and contact/shell
(measured according to IEC 60512-2 test 3a)
Average values measured after the mating cycles and the
salt spray test according to IEC 60512-6 test 11f.
Aø
(mm)
Insulating material
Contact
resistance (mΩ)
1000 cycles
0.5
< 8.5
0.7
< 6.5
0.9
< 4.5
1.3
< 2.8
1.6
< 2.6
2.0
< 2.9
Multipole
PEEK
new
> 1012 Ω
after humidity test1)
> 1010 Ω
Note: 1) 21 days at 95% RH according to IEC 60068-2-3.
Test voltage
Test voltage (Ue) :
(measured according to the IEC 60512-2 test 4a standard)
It corresponds to 75% of the mean breakdown voltage.
Test voltage is applied at 500 V/s and the test duration is 1 minute.
This test has been carried out with a mated plug and socket, with power supply only on the plug end.
Operating voltage (Us) :
Ue
It is proposed according to the following ratio : Us =
3
Caution:
For a number of applications, safety requirements for electrical appliances are more severe with
regard to operating voltage.
In such cases operating voltage is defined according to creepage distance and air clearance
between live parts.
Please consult us for the choice of a connector by indicating the safety standard to be met by the
product.
68
Technical tables
Table of American Wire Gauge
Construction
AWG
0
1
2
4
6
8
8
10
10
10
12
12
12 1)
12
14
14
14 1)
14
16 1)
16
16
16 1)
16
18 1)
18 1)
18
18
18
18
20 1)
20
20
20
20
22
22
22
24 1)
24
24
24
26
26
26
28 1)
28
28
30
30
32
32
34
36
38
40
Table of wire gauges according to IEC-60228 standard
ø wire max
Wire section
Strand
nb
AWG/
strand
(mm)
(in)
(mm2)
(sq in)
259
817
259
133
133
168
133
105
37
1
37
19
7
1
41
19
7
1
65
26
19
7
1
65
42
19
16
7
1
42
19
10
7
1
19
7
1
42
19
7
1
19
7
1
19
7
1
7
1
7
1
1
1
1
1
24
30
26
25
27
30
29
30
26
10
28
25
20
12
30
27
22
14
34
30
29
24
16
36
34
30
30
26
18
36
32
30
28
20
34
30
22
40
36
32
24
38
34
26
40
36
28
38
30
40
32
34
36
38
40
11.277
9.702
8.89
6.9596
5.5118
4.4450
4.3942
3.3020
2.9210
2.6162
2.3114
2.3622
2.5400
2.0828
2.0574
1.8542
2.0828
1.6510
1.5748
1.5748
1.4986
1.5494
1.3208
1.2700
1.2700
1.3208
1.2954
1.2700
1.0414
1.0160
1.0414
1.0160
0.9906
0.8382
0.8382
0.7874
0.6604
0.6604
0.6858
0.6350
0.5588
0.5588
0.5080
0.4318
0.4318
0.4064
0.3302
0.3302
0.2794
0.2794
0.2286
0.1693
0.127
0.1016
0.078
0.444
0.382
0.35
0.274
0.217
0.175
0.173
0.13
0.115
0.103
0.091
0.093
0.10
0.082
0.081
0.073
0.082
0.065
0.062
0.062
0.059
0.061
0.052
0.05
0.05
0.052
0.051
0.05
0.041
0.04
0.041
0.04
0.039
0.033
0.033
0.031
0.026
0.026
0.027
0.025
0.022
0.022
0.02
0.017
0.017
0.016
0.013
0.013
0.011
0.011
0.009
0.007
0.005
0.004
0.003
52.90
41.40
33.20
21.5925
13.5885
8.5127
8.6053
5.3204
4.7397
5.2614
2.9765
3.0847
3.6321
3.3081
2.0775
1.9413
2.2704
2.0820
1.3072
1.3174
1.2293
1.4330
1.3076
0.8234
0.8447
0.9627
0.8107
0.8967
0.8229
0.5320
0.6162
0.5067
0.5631
0.5189
0.3821
0.3547
0.3243
0.2045
0.2407
0.2270
0.2047
0.1540
0.1408
0.1281
0.0925
0.0887
0.0804
0.0568
0.0507
0.0341
0.0324
0.0201
0.0127
0.0081
0.0049
0.0820
0.0641
0.0514
0.0335
0.0211
0.0132
0.0133
0.0082
0.0073
0.0082
0.0046
0.0048
0.0056
0.0051
0.0032
0.0030
0.0035
0.0032
0.0020
0.0020
0.0019
0.0022
0.0020
0.0013
0.0013
0.0015
0.0013
0.0014
0.0013
8.2x10-4
0.0010
7.9x10-4
8.7x10-4
8.0x10-4
5.9x10-4
5.5x10-4
5.0x10-4
3.2x10-4
3.7x10-4
3.5x10-4
3.2x10-4
2.4x10-4
2.2x10-4
2.0x10-4
1.4x10-4
1.4x10-4
1.2x10-4
8.8x10-5
7.9x10-5
5.3x10-5
5.0x10-5
3.1x10-5
2.0x10-5
1.3x10-5
7.5x10-6
Conductor no
x Ø (mm)
196x0.40
7x2.14
125x0.40
7x1.72
1x4.50
80x0.40
7x1.38
1x3.60
84x0.30
7x1.50
1x2.76
56x0.30
7x0.86
1x2.25
50x0.25
7x0.68
1x1.78
30x0.25
7x0.52
1x1.4
32x0.20
7x0.43
1x1.15
42x0.15
28x0.20
1x1.0
28x0.15
16x0.20
1x0.80
7x0.25
1x0.60
14x0.15
7x0.20
18x0.10
14x0.10
21x0.07
14x0.10
Max Ø
(mm)
Max Ø
(in)
Section
(mm2)
Section
(sq in)
7.50
6.10
6.00
4.90
4.50
4.70
3.95
3.60
3.70
3.15
2.76
2.80
2.58
2.25
2.15
2.04
1.78
1.60
1.56
1.40
1.35
1.29
1.15
1.20
1.15
1.00
0.95
0.90
0.80
0.75
0.60
0.75
0.65
0.50
0.40
0.40
0.40
0.295
0.240
0.236
0.192
0.177
0.155
0.155
0.141
0.145
0.124
0.108
0.110
0.098
0.082
0.084
0.080
0.070
0.062
0.061
0.055
0.053
0.050
0.045
0.047
0.045
0.039
0.037
0.035
0.031
0.029
0.023
0.029
0.023
0.019
0.015
0.015
0.015
25.00
25.00
16.00
16.00
16.00
10.00
10.00
10.00
6.00
6.00
6.00
4.00
4.00
4.00
2.50
2.50
2.50
1.50
1.50
1.50
1.00
1.00
1.00
0.75
0.75
0.75
0.50
0.50
0.50
0.34
0.28
0.25
0.22
0.14
0.11
0.09
0.09
0.0387
0.0387
0.0248
0.0248
0.0248
0.0155
0.0155
0.0155
0.0093
0.0093
0.0093
0.0062
0.0062
0.0062
0.0038
0.0038
0.0038
0.0023
0.0023
0.0023
0.0015
0.0015
0.0015
0.0011
0.0011
0.0011
7.7x10-4
7.7x10-4
7.7x10-4
5.2x10-4
4.3x10-4
3.8x10-4
3.4x10-4
2.1x10-4
1.7x10-4
1.3x10-4
1.3x10-4
Note: 1) not included in the standard
69
Product safety notice
PLEASE READ AND FOLLOW ALL INSTUCTIONS CAREFULLY AND CONSULT ALL RELEVENT NATIONAL AND
INTERNATIONAL SAFETY REGULATIONS FOR YOUR APPLICATION.
IMPROPER HANDLING, CABLE ASSEMBLY, OR WRONG USE OF CONNECTORS CAN RESULT IN HAZARDOUS
SITUATIONS.
1. SHOCK AND FIRE HAZARD
Incorrect wiring, the use of damaged components, presence of foreign objects (such as metal debris), and / or residue
(such as cleaning fluids), can result in short circuits, overheating, and / or risk of electric shock.
Mated components should never be disconnected while live as this may result in an exposed electric arc and local
overheating, resulting in possible damage to components.
2. HANDLING
Connectors and their components should be visually inspected for damage prior to installation and assembly. Suspect
components should be rejected or returned to the factory for verification.
Connector assembly and installation should only be carried out by properly trained personnel. Proper tools must be
used during installation and / or assembly in order to obtain safe and reliable performance.
3. USE
Connectors with exposed contacts should never be live (or on the current supply side of a circuit). Under general
conditions voltages above 30 VAC and 42 VDC are considered hazardous and proper measures should be taken to
eliminate all risk of transmission of such voltages to any exposed metal part of the connector.
4. TEST AND OPERATING VOLTAGES
The maximum admissible operating voltage depends upon the national or international standards in force for the
application in question. Air and creepage distances impact the operating voltage; reference values are indicated in the
catalog however these may be influenced by PC board design and / or wiring harnesses.
The test voltage indicated in the catalog is 75% of the mean breakdown voltage; the test is applied at 500 V/s and the
test duration is 1 minute.
5. CE MARKING
CE marking
means that the appliance or equipment bearing it complies with the protection requirements of one
or several European safety directives.
CE marking
applies to complete products or equipment, but not to electromechanical components, such as
connectors.
6. PRODUCT IMPROVEMENTS
The LEMO Group reserves the right to modify and improve to our products or specifications without providing prior
notification.
70
Notes:
71
Notes:
72
B
S
K
E
F
00
01
0A
3T
4A
4M
3K.
1D
93C
Y
05
5G
2G
2C
L
H
M
R
N
03
V
W
F
P
D
K/S
01 DIN
Unipole
•
Multipole
Coaxial 50 Ω
Coaxial 75 Ω
Multi Coaxial
•
Mixed Coax + LV
Triaxial 50 Ω
Triaxial 75 Ω
Mixed Triax + LV
Quadrax
High Voltage
Multi High Voltage
•
Mixed HV + LV
Fibre Optic
Multi Fibre Optic
•
Mixed FO + LV
Thermocouple
•
Fluidic
Multi Fluidic
Mixed Fluidic + LV
• included in this catalogue
B Series Keyed
S Series
K Series Keyed
E Series
F Series Keyed
00 Series
01 Series
0A Series
3T Series
4A Series
4M Series Keyed
3K.93C Series Keyed
1D Series
Y Series
05 Series
5G Series Keyed
2G Series Keyed
2C Series
L Series Keyed
H Series
M Series Keyed
R Series Keyed
N Series Keyed
03 Series Keyed
V Series
W Series Keyed
Cable assembly
K/S Series Keyed
REDEL F Series
P REDEL Series Keyed
D REDEL Series
01 Series Keyed
VAA Series
SAA Series
TAA Series
No reproduction or use without express permission of editorial or pictorial content, in any manner.
LEMO SA reserves the right to modify and improve specifications, at all times, without any notification.
LEMO HEADQUARTERS
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redelemo@lemo.hu
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20125 Milano
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sales.it@lemo.com
JAPAN
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lemoinfo@lemo.co.jp
LEMO
SINGAPORE
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#06-09 SiS Building
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IBERLEMO S.A.
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Fax: (+34 93) 879 10 77
info-es@lemo.com
Madrid Office
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Tel: (+34 91) 469 99 19
Fax: (+34 91) 469 99 59
SWEDEN / FINLAND
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168 65 Bromma
Tel: (+46 8) 635 60 60
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info-se@lemo.com
SWITZERLAND
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6343 Rotkreuz
Tel: (+41 41) 790 49 40
Fax: (+41 41) 790 49 43
ch.sales@lemo.com
UNITED KINGDOM
LEMO UK Ltd
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Worthing
West Sussex, BN11 1DU
Tel: (+44 1903) 23 45 43
Fax: (+44 1903) 20 62 31
lemouk@lemo.com
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LEMO USA Inc
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Tel: (+1 707) 578 88 11
(+1 800) 444 53 66
Fax:(+1 707) 578 08 69
info@lemousa.com
© CAT.MH.LEN.P0908
© CAT.MP.REN.P1208
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