995G3

SBE® 160 / SBX® 175 Connectors Up to 175 Amps SBX® and SBE® connectors can integrate up to 8 auxiliary power / signal contacts along with the two primary power circuits. SBE® connectors feature an IEC 60950 touch safe housing molded from a chemical resistant PBT / PC blend resin. SBX® are molded from a rugged PC resin and are rated IP20 per IEC 60529. SBE® 160 • Touch Safe Interface Minimizes potential contact with live circuits per IEC 60950 & IEC 60529 • Up to 8 Last Mate / First Break Auxiliaries Enables intelligent power switching, CAN and interlock loop circuitry, as well as power up to 20 amps per pole SBE® 160 / SBX® 175 • Color-coded Mechanical Voltage Keys Like all Multipole connectors, the SBE® and SBX® offer an easy way to identify circuits and protect against cross mating SBE® 160 / SBX® 175 ORDERING INFORMATION Top View SBE® 160 / SBX® 175 Housings The middle size of SBE®, X, O style housing. SBE® housings are molded from a chemical resistant PBT. SBX® housings are molded from PC. SBE® 160 and SBX® 175 housings of the same Voltage Color-Code can be mated (except yellow) but is not recommended as it invalidates UL approvals. SBX® 175 housings do not meet EN1175-1 requirements for industrial trucks. Description SBE® 160 Part Numbers Minimum Quantity Yellow Orange Red Gray Blue Green Black 100 25 100 25 2-8170G4 E6383G1 2-7251G4 6383G1 2-8170G3 E6382G1 2-7251G3 6382G1 2-8170G5 E6385G1 2-7251G5 6385G1 2-8170G1 E6380G1 2-7251G1 6380G1 2-8170G2 E6381G1 2-7251G2 6381G1 2-8170G7 E6390G1 2-7251G7 6390G1 2-8170G14 E6392G1 N/A N/A [ 49.2 ] 1.94 [ 28.6 ] 1.13 Ø [ 6.7 ] 0.27 [ 71.2 ] 2.80 SBX® 175 Part Numbers [ 15.9 ] 0.63 [ 92.1 ] 3.63 [ 146.0 ] 5.75 [ 25.4 ] 1.00 * Yellow SBE® 160 and SBX® 175 housings are NOT intermateable. Mated Length SBE® 160 / SBX® 175 Silver Plated Primary Power Wire Contacts Use two silver plated contacts per housing for the best electrical performance and durability up to 10,000 mating cycles. See reducing bushings in accessory section for smaller wires. Dimensions -AAWG mm² Loose Piece Part Numbers inches mm Minimum Quantity 500 50 1/0 50 6384G1-BK 6384G1 * 0.44 11.1 2 35 6384G2-BK 6384G2 * 0.38 9.7 * Sold as pairs. 2 parts shipped for every 1 part ordered. [ 21.3 ] 0.84 A [ 13.0 ] 0.51 - 108 - www.andersonpower.com [ 59.2 ] 2.33 [ 12.7 ] 0.50 All Data Subject To Change Without Notice SBE® 160 / SBX® 175 CONNECTOR TEMPERATURE CHARTS - Temperature rise charts are based on a 25°C ambient temperature. Current - Temperature Derating per IEC 60512-5-2 Test 5B SBE® 160 / SBX® 175 Temperature Rise at Constant Current 60 125 Ambient Temperature (°C) Temperature Rise Above Ambient (°C) 50 40 30 20 10 0 0 50 100 150 200 Amperes Applied 250 100 75 50 25 0 50 100 150 200 250 Amperes Applied 1 AWG 4 AWG 1/0 AWG 2 AWG SBE® 160 / SBX® 175 1/0 AWG 2 AWG SBE® 160 / SBX® 175 Derating vs. Ambient Temperature 1 AWG 4 AWG SBE® 160 / SBX® 175 CONNECTOR SPECIFICATIONS ELECTRICAL SBE® 160 / SBX® 175 Connectors - Up to 280A Electrical MECHANICAL SBE® / SBX® SBE® Only Current Rating Amperes 1 UL CSA EN1175-1 Primary Power (1/0) 280 175 160 Powerpole® Auxiliary 20 20 N/A 1x4 Auxiliary (12 AWG) 20 20 N/A PPMX Auxiliary (20 AWG) 7 5 N/A Powerpole® Auxiliary 600 600 150 4 1x4 Auxiliary ( 12 AWG) 600 600 N/A 2,200 2,000 2,000 0.1 0.1 Voltage Ratings Dielectric Withstanding Voltage Volts AC Avg. Mated Contact Resistance 1 6" of 1/0 AWG Wire UL Hot Plug Current Rating Amperes - 250 Cycles at 120V DC Power 100 100 Powerpole® Auxiliary 30 30 1x4 Auxiliary 5A 5A Wire Size Range AWG mm² Power Contacts 10 to 1/0 5.3 to 53.5 Auxiliary Contacts 24 to 10 0.25 to 5.3 Max. Wire Insulation Diameter in. mm Power Contacts 0.600 15.200 Powerpole® Auxiliary 0.175 4.450 1x4 Auxiliary 0.140 3.600 °F °C -4° to 221° -20° to 105° Silver (Ag) Gold (Au) Operating Temperature ² SBX® and SBE® Housings Mating Cycles No Load by Plating Power Contacts 10,000 Powerpole® Auxiliary 10,000 1x4 Auxiliary 10,000 PPMX Auxiliary 5,000 Avg. Mating / Unmating Force Lbf. N Main Connector Housing 30 134 Per Powerpole® Connector 5.00 22.00 Per Contact in 1x4 Auxiliary 0.70 3.00 Per PPMX Housing 4.50 20.00 Min. Contact / Spring Retention Force Specifications continued on next page All Data Subject To Change Without Notice Lbf. N Power Standard Housing 120 533.7 Powerpole® Housing 25 111 1x4 Auxiliary Housing 10 44.5 PPMX Housing 12 53 www.andersonpower.com - 109 - MATERIALS Housing SBX® and Powerpole® Plastic Resin Polycarbonate SBE® and 1x4 Auxiliary Housing Polycarbonate / PBT Blend Contact Retention Spring Stainless Steel Housing Flammability Rating UL94 V-0 Glow Wire - SBE® 160 Only 960°C (GWFI) / 850°C (GWIT) Power & Powerpole® Contact Silver Plated Copper Alloy 1x4 Auxiliary Contacts Pin Copper Alloy, Au Over Ni Socket BeCu, Au Over Ni Socket Body Copper Alloy, Sn Bright Over Ni Retention Clip Stainless Steel PPMX Contacts Gold Plated Copper Alloy SBE® 160 / SBX® 175 Contact Termination Methods Crimp ³ Hand Solder NOTE 1: See IEC 60664-1 for working voltage. NOTE 2: Amp ratings are stated per position and based on all positions being fully loaded. 1 - Based on: 105°C rated or better cable of the largest size. Properly calibrated APP® recommended tooling, and a 25°C ambient temperature. UL rating not to exceed the maximum operating temperature. CSA Rating below a 30°C temperature rise. 2 - Limited by the thermal properties of the connector plastic housing. 3 - Use APP® recommended tooling only. Alternate tools may adversely affect the performance of our connectors along with UL and CSA recognition. 4 - Voltage capability of SBE® housing is identical to SBX®, but derated to meet EN1175-1 requirements. IEC INFORMATION Connector Series SBE® 160 Creepage / Clearance Material Configurations per IEC Group 60950-1 ATTRIBUTES SBE® 160 AMP Rating AC/DC 160 Amp Voltage Rating AC/DC (Steady State) 600 V AC/DC (Operational) Unmated Breaking Capacity - AMP Rating / Cycles 160 Amp / 10 Cycles Voltage Rating (Breaking Capacity) 220 VDC FINGER Safety - Mated / Unmated IEC 60529 - IP20 Wire Size Tested 50 mm² Contact Series Tested 6384G1 Climatic Testing (Cold, Heat & MFG) IEC 60512 Test -11j, 11i & 11g Cycle Life IEC 60512 Test 9a - 5,000 Cycles Mechanical Strength Impact IEC 60512-5 @ 29.5 Inches dropped 8 times Temperature Range -20 °C to 105 °C Mated 6.1 mm 11.6 mm PROTECTION Touch Safety Main Connector Housing IEC 60950 SBE® 160 Only Pass IEC 60529 SBX® 175 Only IP20 unmated IIIa -4 °F to 221 °F - 110 - www.andersonpower.com All Data Subject To Change Without Notice SBE® 160 / SBX® 175 ACCESSORIES Cable Clamps * Durable metal clamps adapt to a wide range of cable sizes. Cable Size Min / Max Min / Max Description Inches O.D. mm O.D. Part Number Minimum Quantity 0.62 to 0.22 15.7 to 5.6 Cable Clamp Kit 25 945G2 * Torque value 30 (in - lbs) / 3.4 (Nm) NOTE: For assembly of clamp to housing only The given wire O.D. information is an estimate. Cable clamps should be evaluated for performance with the actual wire to be used. Handles * Handles are made out of durable PC plastic. Hardware to attach to connector body included in kits. Description Part Numbers 100 995G1-APP 995G3-APP 3-5074P1 3-5074P3 3-5074P5 - 25 995G1 995G3 105G8 SBE® 160 / SBX® 175 Minimum Quantity Gray Handle Kit Red Handle Kit Handle Only, Gray Handle Only, Red Handle Only, Black Hardware Bag * Torque value 30 (in - lbs) / 3.4 (Nm) NOTE: For assembly of clamp to housing only Powerpole® Auxiliary Powerpole® auxiliary connectors are rated up to 30 amps 600 volts and can be used for auxiliary power, control or sensing. The auxiliary kit includes (1) each black and red Standard Powerpole® housing, (2) contacts, (2) zip cable straps, and (2) retaining pins. (1) Retaining clip can be Substituted for (2) retaining pins. Description Part Numbers Minimum Quantity Powerpole® Auxiliary Kit Black Powerpole® Housing Red Powerpole® Housing 16 to 12 AWG Contact 200 - 1327G6 1327 1331 25 6344 - NOTE: Finger proof PP15/45 housings should not be used for auxiliary contacts. 1x4 Auxiliary Connector The unique 1x4 auxiliary connector allows up to 4 auxiliary circuits up to 20 amps 150 volts each in SBE®, SBO®, & SBX® housings. The genderless design holds two each of the gold plated pin & socket contacts. This innovation allows the very durable and cost effective design of SBE®, O, X connectors to substitute for DIN 43589-1 applications where 4 auxiliary contacts are required. Multiple pin lengths allow the further benefit of sequencing between circuits. (2) Retaining pins or (1) Retaining clip is required to hold the auxiliary housing in place. Auxiliary Kits include (1) Auxiliary Housing, (2) Standard Length Pin Contacts, (2) Socket Contacts, (2) Retaining Pins and (1) Retaining Clip. Description AWG mm² Minimum Quantity 1x4 Auxiliary Kit 12 4 1x4 Auxiliary Kit 16 to 14 1.5 to 2.5 1x4 Auxiliary Kit 20 to 16 0.75 to 1.5 1x4 Auxiliary Housing Contacts Sold Separately All Data Subject To Change Without Notice Part Numbers 1,000 - - - 3-5956P1 250 - - - 444G1 25 441G3 441G1 441G2 - [ 8.4 ] 0.33 Socket Locations [ 10.9 ] 0.43 [ 3.8 ] 0.15 [ 41.3 ] 1.62 www.andersonpower.com - 111 - Pin Contacts for 1x4 Auxiliary Connector Gold plated contacts are available in 4 lengths to allow sequencing of circuits. Description AWG mm² Part Numbers Minimum Quantity 2.5 Standard Length 7.7 mm 12 16 to 14 1.0 to 1.5 20 to 16 0.75 to 1.0 24 to 20 0.50 to 0.75 Pre-Mate 9.3 mm 12 2.5 16 to 14 1.0 to 1.5 20 to 16 0.75 to 1.0 24 to 20 0.50 to 0.75 12 2.5 Post-Mate 6.4 mm 16 to 14 1.0 to 1.5 20 to 16 0.75 to 1.0 24 to 20 0.50 to 0.75 SBE® 160 / SBX® 175 Auxiliary Pin Contact Lengths -L- 500 PM16P12S30 PM16P1416S30 PM16P1620S30 PM16P2024S30 PM16P12A30 PM16P1416A30 PM16P1620A30 PM16P2024A30 PM16P12C30 PM16P1416C30 PM16P1620C30 PM16P2024C30 50 PM16P12S30-50 PM16P1416S30-50 PM16P1620S30-50 PM16P2024S30-50 - Retention Clip - L1 - in. mm in. mm Standard Length 7.7 mm 0.77 19.6 0.30 7.7 Pre-Mate 9.3 mm 0.83 21.2 0.37 9.3 Post-Mate 6.4 mm 0.72 18.3 0.25 6.4 [ 1.60 ] Ø 0.06 L1 L Socket Contacts for 1x4 Auxiliary Connector Selectively gold plated contacts offer low resistance and durability up to 10,000 mating cycles. Description AWG mm² Minimum Quantity Socket Contact 12 2.5 16 to 14 1.0 to 1.5 20 to 16 0.75 to 1.0 24 to 20 0.50 to 0.75 Part Numbers 500 PM16S12S32 PM16S1416S32 PM16S1620S32 PM16S2024S32 50 PM16S12S32-50 PM16S1416S32-50 PM16S1620S32-50 PM16S2024S32-50 Auxiliary Socket Contacts Crimp Barrel ID Wire Gauge in. mm. 24 to 20 0.04 1.1 20 to 16 0.07 1.7 16 to 14 0.08 2.1 12 0.10 2.6 [ 19.6 ] 0.77 ID Retention Clip Socket Insert [ 2.6 ] 0.10 PPMX Auxiliary Connector The PPMX auxiliary connector allows up to 8 auxiliary circuits to be used in the SBE®, SBO®, & SBX® housings. There are 4 auxiliary circuits per PPMX connector and two PPMX housings fit into the auxiliary port in the main connector housing. Rated up to 7 amps 300 volts per contact, the genderless design holds two each gold plated pin & Socket contacts. This innovation allows the very durable and cost effective design of SBE®, O, X connectors to be used for applications requiring up to 8 battery monitoring or equipment vehicle communication circuits. (2) Retaining pins or (1) Retaining clip is required to hold the auxiliary housing in place. Auxiliary Kits includes: (1) Auxiliary Housing, (2) Pin Contacts, and (2) Socket Contacts. Description AWG mm² Minimum Quantity PPMX Auxiliary Kit 24 to 20 0.50 to 0.25 1x4 Auxiliary Housing Contacts Sold Separately * No extraction tool required for contact removal. - 112 - www.andersonpower.com 4803G3 4827G6 Part Numbers 1,000 - 4827G6-BK 100 4850G6 - 25 4827G6 4802G3 Socket Locations All Data Subject To Change Without Notice Pin & Socket Contacts for PPMX Auxiliary Connector Gold plated contacts are ideal for signal or low power use with durability up to 5,000 mating cycles. Description AWG mm² Minimum Quantity Pin Contacts 24 to 20 0.50 to 0.25 Socket Contacts 24 to 20 0.50 to 0.25 Part Numbers 2,000 4803G3-BK 4802G3-BK 4803G3 50 4803G3 4802G3 4802G3 SBE® Air Tubes Air tubes fit into SBE® housings to allow electrolyte circulation while charging the battery. Genderless tube design allows the same part to be used on both sides. (2) Retaining pins or (1) Retaining clip is required to hold the air tube in place. Retaining pins are included in Air Tube Kit. Part Numbers Description Minimum Quantity Air Tube Kit, Black Air Tube Only 500 25 - 6396G1 3-5798P1 - SBE® 160 / SBX® 175 Retaining Clip Retaining clips can be used in place of two retaining pins to hold auxiliary connectors or air tubes. Allows easier removal of auxiliary modules. Description Part Number Minimum Quantity For SBE® 160 & SBX® 175 100 2-8675P2 Retaining Pins Retaining pins are used to hold accessories in the auxiliary port in SBE®, SBO®, & SBX® housings. Dimension “B” is +/- 0.015 in or 0.38 mm. Part Numbers Description Minimum Quantity For SBE® 160 & SBX® 175 1,000 100 110G9-BK 110G9 Dimensions - A - -Binches 0.093 / 0.099 mm inches mm 2.36 / 2.51 0.85 21.59 B A Zip Cable Straps Zip cable straps are used to secure auxiliary wires to the side of the main power cables. Description Part Number Minimum Quantity White 1,000 H1835P3 All Data Subject To Change Without Notice Use cable ties to secure auxiliary contact leads to one of the main cables. www.andersonpower.com - 113 - Manual Release - Battery Side * Works with the Charger / Truck side to ease mating and unmating connectors. Description Minimum Quantity Bracket and Hardware Kit Battery Bracket Only Hardware Bag 111961P2 993G2 Part Numbers 88 25 - 993G2 111961P2 - 105G1 * Torque value 30 (in - lbs) / 3.4 (Nm) *NOTE: For assembly of bracket to housing only Manual Release - Charger / Truck Side * Works with the Battery side to ease mating and unmating connectors. Description Part Numbers Minimum Quantity Bracket and Hardware Kit Bracket / Lever Only Hardware Bag 60 - B00511G2 - 25 994G2 105G1 B00511G2 994G2 SBE® 160 / SBX® 175 * Torque value 30 (in - lbs) / 3.4 (Nm) *NOTE: For assembly of bracket to housing only Reducing Bushings: for Use with Contact Part Number 6384G1 Use with contact part number 6384G1-BK to allow a smaller wire to be used with the connector. Electrical capability is derated with smaller wire. Contacts Barrel Size Wire Size AWG mm² AWG mm² Minimum Quantity 1/0 53.5 42.4 1 33.6 1/0 53.5 2 1/0 53.5 4 21.2 6 13.3 1/0 53.5 5.3 - 8.4 1/0 53.5 10 to 8 Dimensions - ID - Part Numbers 1,500 - 5690-BK - - 5648-BK 1,000 - - 5693-BK 5663-BK - 500 5687-BK - - - - inches mm 100 5687 5690 5693 5663 5648 0.39 0.34 0.27 0.22 0.19 9.91 8.64 6.86 5.59 4.83 [ 25.4 ] 1.00 ID Wire Entrance Reducing Bushings: for Use with Contact Part Number 6384G2 Use with contact part number 6384G2-BK to allow a smaller wire to be used with the connector. Electrical capability is derated with smaller wire. Contact Barrel Size Wire Size Minimum Quantity 35 mm² 16 mm² Part Numbers 1,000 100 5920-BK 5920 [ 21.3 ] 0.84 [ 5.8 ] 0.23 Wire Entrance - 114 - www.andersonpower.com All Data Subject To Change Without Notice SBO® / SBE® / SBX® - Tooling Information Wire Size AWG mm² Loose Piece Part Number Contacts Loose Piece Contact Crimp Tools Pneumatic Bench Tool + Locator Number of Crimps N/A N/A N/A 1303G12 1303G28 1303G2 1304G28 Die + + Hand Tools SBE® 320 / SBX® 350 300 MCM 152 6358 4/0 AWG 107.2 6356 N/A 3/0 AWG 85 6355 2/0 AWG 67.4 6354 2 N/A 6394 N/A 95 mm² 1341G3 1303G17 1304G35 N/A 70 mm² 1341G2 1303G12 1304G34 N/A 50 mm² 1341G1 1303G8 1304G36 1387G2 Double 1368 Series SBE® 160 / SBX® 175 53.5 6384G1 1387G2 1303G13 1304G32 Double 2 25 mm² 6384G2 1387G2 1303G13 1304G32 Double 1/0 & #2 53.5 to 5mm2 6384G1 & 6384G2 1387G1 1388G3 1389G3 Single 4 25 1339G4 6 16 1339G1 1389G9 Single 16 to 20 1.3 to .52 1332 12 to 16 3.3 to 1.3 1331 1368 series SBO® 60 / SBE® 80 1387G1 1388G7 1388G6 N/A 1309G4 Powerpole® 15/45 Auxiliary Contacts ** N/A N/A N/A Single 1309G2 or 1309G8 PowerMod® 1x4 Auxiliary Contacts 12 to 24 2.5 to 0.25 All Crimp Pins All Crimp Sockets TP0001* N/A TL0001 TL0002 Single TM0001* PM1000G1 PPMX Auxiliary Contacts 20 to 24 0.50 to 0.25 4803G3 4802G3 TP0001* N/A TL0005 Single TM0001* or PM1000G1 Tools PM1002G1 - 1 x 4 Auxiliary Contact Insertion Tool - For use with PM contacts and 1x4 auxiliary housing (444G1 housings and 441G kits) PM1003G1 - 1 x 4 Auxiliary Contact Insertion Tool - For use with PM contacts and 1x4 auxiliary housing (444G1 housings and 441G kits) PM1003GX - 1x4 Auxiliary contacts Inspection Tool - For use with PM contacts and 1x4 auxiliary housing (444G1 housings and 441G kits) 969P1 - SBE® 160 / SBX® 175 Power Contact Extraction Tool 970P1 - SBE® 320 / SBX® 350 Power Contact Extraction Tool * TP0001 and TM0001 tools require locators to properly position contacts. ** See Powerpole® family tooling chart for other Powerpole® contacts The auxiliary contacts used with wire sizes 16 to 24 AWG cannot be properly inserted without the insertion tool. Properly installed auxiliary contact of all wire gauges cannot be removed from the housing without the extraction tool. Your Best Connection™ 2020-0055 DS-SBEX160-175 REV C7 Anderson™ will use reasonable efforts to include accurate and up-to-date content in the data sheet. All product information contained in the data sheet including ordering information, illustrations, specifications, and dimensions, are believed to be reliable as of the date of publishing, but is subject to change without notice. Anderson™ makes no warranty or representation as to its accuracy. Content in the data sheet may contain technical inaccuracies, typographical errors and may be changed or updated without notice. Anderson™ may also make improvements and/or changes to the products and/or to the programs described in the content at any time without notice. Current sales drawings and specifications are available upon request. ©2020 Anderson Power Products, Inc. All rights reserved. APP®, A®, Anderson Power Products®, SBE®, SBO®, SBX®, PowerMod®, Powerpole® and the APP Logo are registered trademarks of Anderson Power Products, Inc. Anderson™ and Your Best Connection™ are trademarks of Anderson Power Products, Inc. All Data Subject To Change Without Notice www.andersonpower.com - 123 - SBO® / SBE® / SBX® TOOLING 1/0 AWG