110G19

Powerpole® Connectors PP75 - Up to 120 Amps • Large Wire Range Accommodates up to 6 (10 mm²) Wire PP75 with Mounting Wings Reducing bushings allow as small as 16 AWG (1.5 mm²) wire to be used • Wire, PCB, and Busbar Contacts Allows one connection system to meet multiple needs • Mini-Powerclaw PCB Contacts Minimize PCB Footprint Removes the PP75 housing from the board side PP75 ORDERING INFORMATION PP75 Standard Housings The second smallest Powerpole® housing can be used with wire contacts up to 6 AWG (10 mm²) as well as PCB and busbar contacts. Description Minimum Quantity Red Green Black White Blue Yellow Orange Gray Part Numbers 1,000 100 5916G7-BK 5916G7 5916G6-BK 5916G6 5916G4-BK 5916G4 5916G5-BK 5916G5 5916-BK 5916 5916G15-BK 5916G15 5916G14-BK 5916G14 5916G16-BK 5916G16 [ 15.9 ] 0.62 [ 47.9 ] 1.88 [ 15.9 ] 0.62 [ 17.0 ] 0.67 [ 81.3 ] 3.20 Front View Mated Length PP75 Chemical Resistant (CR) Housings Has the same form and dimensions of the standard PP75 housing in a chemical resistant PBT / PC blend housing. Suitable for use to -40°C. Material ID Located Here V0 = Standard P = Chemical Resistant Description Part Numbers Minimum Quantity 1,000 Red P5916G7-BK Black P5916G4-BK White P5916G5-BK Blue P5916-BK PP75 Locking Dovetail Housings Offers dovetails for stacking housings that have a locking feature to prevent housings separating. Can mate to standard and chemical resistant housings, but cannot be stacked with them. Description Part Numbers Minimum Quantity 1,000 100 Red 75LOKRED-BK 75LOKRED Green 75LOKGRN-BK 75LOKGRN Black 75LOKBLK-BK 75LOKBLK White 75LOKWHT-BK 75LOKWHT Blue 75LOKBLU-BK 75LOKBLU Gray 75LOKGRA-BK 75LOKGRA All Data Subject To Change Without Notice [ 47.9 ] 1.88 www.andersonpower.com - 41 - POWERPOLE® PP75 PP75 series Powerpole® housings can be used for wire-to-wire, wire-to-board, and wire-to-busbar applications. Wire sizes from 16 to 6 AWG (1.3 to 13.3 mm²) offer power capabilities up to 120 amps per pole. Locking housings offer the capability to secure Powerpole® housings to each other and to mounting pads. Housings made from chemical resistant (CR) resin withstand industrial solvents better than standard housings. PP75 Premate Ground Housings Offers a first-mate, last-break connection when stacked together with PP75 housings. Stacks together with PP75 standard and chemical resistant housings. Housings are mechanically keyed to prevent cross mating with power positions. Description Minimum Quantity Green Mated Length Part Numbers 1,000 100 5927G6-BK 5927G6 [ 83.1 ] 3.20 PP75 Silver Plated Wire Contacts POWERPOLE® PP75 Silver plated contacts offer the best electrical performance and durability up to 10,000 mating cycles. See reducing bushings in accessory section for smaller wires. Mating Loose Piece AWG mm² Force Part Numbers 1,000 100 Minimum Quantity 6 13.3 Low 1307-BK 1307 6 13.3 High 5900-BK 5900 8 8.4 High 5952-BK 5952 12 to 10 3.3 to 5.3 Low 5953-BK 5953 12 to 10 3.3 to 5.3 High 5915-BK 5915 Dimensions -Ainches mm 0.22 0.22 0.19 0.14 0.14 5.59 5.59 4.83 3.56 3.56 [ 11.1 ] 0.44 [ 30.0 ] 1.18 A [ 7.2 ] 0.28 [ 7.1 ] 0.28 PP75 Premate Ground Wire Contacts Silver plated contacts for use with the PP75 Premate Ground Housing. Rated to 10,000 mating cycles. Loose Piece Type AWG mm² Part Numbers 100 Minimum Quantity 1,000 Individual 6 13.3 1875G1-BK 1875G1 Individual 8 8.4 1875G2-BK 1875G2 Individual 12 to 10 3.3 to 5.3 1875G3-BK 1875G3 Dimensions -Ainches mm 0.22 0.19 0.14 [ 32.0 ] 1.26 "A" [ 11.9 ] 0.47 5.59 4.83 3.56 [ 7.2 ] Ø 0.28 [ 7.1 ] 0.28 PP75 Silver Plated Busbar Contacts Provide a quick disconnect input or output busbar connection. Busbar contacts are for mating with wire contacts only. Part number 75BBS includes lock nuts. Locknuts must be ordered separately for B01915P1. Mating Type Thread Force Part Numbers Minimum Quantity 1,000 20 10 Busbar 10-24 High B01915P1 - 75BBS Lock Nut 10-24 - H1216P8 110G54 - See Busbar contact drawing on website for further detail. [ 17.1 ] 0.68 [ 2.0 ] 0.08 [ 69.1 ] 2.72 55A Right Angle Standard Powerclaw PCB Contacts Standard Powerclaw contacts are for use inside a PP75 housing and provide a color-coded right angle connection to the PCB. Description Minimum Quantity Tin Plated Silver Plated Loose Piece Part Numbers 500 100 PC5930T-BK PC5930T PC5930S-BK PC5930S [ 5.2 ] 0.20 PP75 Housing [ 17.0 ] 0.67 [ 22.2 ] 0.87 See PCB contact drawing on website for further detail. - 42 - www.andersonpower.com [ 48.0 ] 1.89 [ 66.0 ] 2.60 Second housing and contact in two pole version only. [ 32.8 ] 1.29 Standard Powerclaw Contact All Data Subject To Change Without Notice 55A Right Angle Mini Powerclaw PCB Contacts Right angle Mini Powerclaw contacts can be used on the PCB edge without a PP75 housing on the PCB side. A self polarizing design only allow PP75 wire housings to mate to PCB contacts one way. Description Minimum Quantity Tin Plated Silver Plated [ 58.4 ] 2.30 [ 8.1 ] 0.32 [ 15.6 ] 0.61 Loose Piece Part Numbers 1,000 100 PC5934T-BK PC5934T PC5934S-BK PC5934S [ 7.6 ] 0.30 [ 2.42 ] 0.095 [ 6.10 ] 0.240 [ 25.4 ] 1.00 [ 1.27 ] 0.050 [ 6.25 ] 0.246 [ 12.2 ] 0.48 Vertical Mini Powerclaw contacts save space by not requiring a PP75 housing on the PCB side. The guide housing is required for 2 pole applications to provide a polarized connection. (See PP75 accessories). Description Minimum Quantity Tin Plated Silver Plated [ 17.5 ] 0.69 POWERPOLE® PP75 55A Vertical Mini Powerclaw PCB Contacts [ 12.19 ] 0.480 [ 24.6 ] 0.97 [ 24.3 ] 0.96 [ 9.7 ] 0.38 Loose Piece Part Numbers 1,500 100 PC5933T-BK PC5933T PC5933S-BK PC5933S [2.32] 0.091 [ 10.29 ] 0.405 [ 1.27 ] 0.050 [ 4.98 ] 0.196 See PCB contact drawing on website for further detail. PP75 CONNECTOR TEMPERATURE CHARTS - Temperature rise charts are based on a 25°C ambient temperature. Current - Temperature Derating per IEC 60512-5-2 Test 5B PP75 Singlepole Derating vs. Ambient Temperature 100 75 50 25 0 20 40 60 80 100 120 100 75 50 25 0 10 20 30 40 50 60 70 80 90 100 PP75 Singlepole Loose Piece Contact Temperature Rise at Constant Current 40 30 20 10 0 25 2-Pole Mini Powerclaw Temperature Rise at Constant Current 60 50 40 30 20 0 0 10 20 30 40 50 60 70 80 90 100110 Amperes Applied Singlepole 50 10 0 10 20 30 40 50 60 70 80 90 100 110 120 Amperes Applied 6 AWG 8 AWG 10 AWG 12 AWG 50 Temperature Rise Above Ambient (°C) 50 75 PP75 Multipole Loose Piece Contact Temperature Rise at Constant Current 60 Temperature Rise Above Ambient (°C) Temperature Rise Above Ambient (°C) 60 100 Amperes Applied 6 AWG 8 AWG 10 AWG 12 AWG Amperes Applied 6 AWG 8 AWG 10 AWG 12 AWG Mini Powerclaw Derating vs. Ambient Temperature 125 Ambient Temperature (°C) 125 Ambient Temperature (°C) Ambient Temperature (°C) 125 PP75 Multipole Derating vs. Ambient Temperature 0 10 20 30 40 50 60 70 80 90 Amperes Applied 6 AWG 8 AWG 10 AWG 12 AWG 40 30 20 10 0 0 10 20 30 40 50 60 70 80 90 Amperes Applied Singlepole 2-Pole NOTE: Powerclaw charts are based on 8 AWG equivalent copper foil on board side, mated to 6 AWG conductor on wire side. All Data Subject To Change Without Notice www.andersonpower.com - 43 - PP75 SPECIFICATIONS ELECTRICAL MECHANICAL Current Rating Amperes ¹ UL 1977 CSA Wire-to-Wire (6 AWG) 120 70 Wire Contacts with Bushings Wire-to-PCB (6 AWG) 55 50 Max. Wire Insulation Diameter Wire-to-Busbar (6 AWG) 75 Voltage Rating AC/DC AWG mm² 16 to 6 1.3 to 13.3 in. mm 0.437 11.100 °F °C Standard & Ground -4° to 221° -20° to 105° Chemical Resistant* -40 to 221° -40° to 105° Operating Temperature ² UL 1977 600 PCB Connector Recommended Voltage 3 per IEC 60950-1 Table 2L Pollution Degree 2 POWERPOLE® PP75 Wire Size Range *Chemical resistant material not available for PCB guide housings Mini Vert. Contact Adjacent Poles 220 Mini Horiz. Contact Adjacent Poles 200 Standard Contact Adjacent Poles 635 Dielectric Withstanding Voltage Volts AC 2,200 Avg. Mated Contact Resistance Milliohms 1 Wire Contact with 1 1/4” of 6 AWG 0.200 PCB Contact to Contact 0.500 UL Hot Plug Current Rating Amperes - 250 Cycles at 120V DC 6 Wire-to-Wire 50A PCB to Wire (Vertical Mini Powerclaw) 40A UL Ground Short Time Current Test - 75A Premate Ground 1530 Amps, 6 AWG Wire 6 Seconds Mating Cycles No Load by Plating Wire and PCB Contacts Avg. Mating / Unmating Force Housing Standard Plastic Resin Polycarbonate Chem. Resistant Resin Polycarbonate / PBT blend Contact Retention Spring Stainless Steel UL94 V-0 Glow Wire 960°C (GWFI) / 800°C (GWIT) 1,500 Lbf. N Wire to Wire Low Force Contacts 5 22 7 31 Standard Powerclaw to Wire 7 31 Mini Powerclaw to Wire 4 17 PCB Specifications Mounting Style Plated Through Hole Max PCB Thickness - in. (mm) Standard: 0.15 (0.381) Mini: 0.25 (0.635) Recommended Traces 8 AWG Cross Section Min. Contact / Spring Retention Force Lbf. N 50 222 in. mm Standard Powerclaw Adjacent Poles 0.260 6.6 Mini Vert. Powerclaw Adjacent Poles 0.087 2.2 Mini Horz. Powerclaw Adjacent Poles 0.079 2.0 213 Condition A 50g’s 204 Condition A 10g’s Wire Housing Mechanical Shock 5 MIL-STD-202 Housing Flammability Rating Tin (Sn) 10,000 Wire to Wire High Force Contacts Min. Creepage / Clearance Distance PCB MATERIAL Silver (Ag) Vibration High Frequency 5 MIL-STD-202 Contact Base Copper Alloy Wire Plating Silver PCB Plating Sn or Ag over Ni Contact Termination Methods Crimp 4 Wire Contacts Hand Solder Wire and PCB Contacts Solder Dip PCB Contacts Wave Solder PCB Contacts Wrench / Socket Busbar Contacts - 44 - www.andersonpower.com NOTE 1: See IEC 60664-1 for working voltage. NOTE 2: Amp ratings are stated per position and based on all positions being fully loaded. 1 - Based on: 105°C rated or better cable of the largest size. Properly calibrated APP® recommended tooling, and a 25°C ambient temperature. UL rating not to exceed the maximum operating temperature. CSA rating below a 30°C temperature rise. 2 - Limited by the thermal properties of the connector plastic housing. 3 - Without use of spacers to increase creepage and clearance distances. 4 - Use APP® recommended tooling only. Alternate tools may adversely affect the performance of our connectors along with UL and CSA recognition. 5 - Tested with contact part number 5900. 6 - Based on 2 housings blocked together. All Data Subject To Change Without Notice IEC INFORMATION Connector Series Creepage / Clearance Material per IEC 60950-1 Group Configurations Single Pole PP75 Stacked Powerpole® Unmated 2.97 mm Mated 2.97 mm Unmated 2.97 mm Mated 2.97 mm IIIa POWERPOLE® PP75 ATTRIBUTES PP75 AMP Rating AC/DC 75 Voltage Rating AC/DC (Steady State) 250 V AC/DC (Operational) Breaking Capacity - AMP Rating / Cycles 75 Amp / 10 Cycles Voltage Rating (Breaking Capacity) 220 VDC FINGER Safety - Mated Only IEC 60529 - IP20 Wire Size Tested 16 mm² Contact Series Tested 5900 Climatic Testing (Cold, Heat & MFG) IEC 60512 Test -11j, 11i & 11g Cycle Life IEC 60512 Test 9a - 5,000 Cycles Mechanical Strength Impact IEC 60512-5 @ 29.5 Inches - Dropped 8 Times Temperature Range -20°C to 105°C -4°F to 221°F PROTECTION Touch Safety with Wire Contacts IEC 60529 All Data Subject To Change Without Notice IP10 www.andersonpower.com - 45 - POWERPOLE® PP75 ACCESSORIES Strain Relief Grommets POWERPOLE® PP75 Use for strain relief in the back side of a PP75 housing. Wire gauge given for reference only, use grommet ID and wire OD to determine suitability in the end application. Dimensions -ADescription Part Numbers inches mm Minimum Quantity 100 6 AWG, Black 114411P2 0.35 8.89 8 AWG, Black 114411P1 0.25 6.35 10 to 12 AWG, Black 114411P3 0.17 4.32 A Mounting Wing for Standard or CR Housings Mounting wings can be used to secure dovetailed Powerpole® 75 series housings by passing fasteners through the wings in either a horizontal or vertical orientation. Useful for sheet metal panels, printed circuit boards, and many other mounting surfaces. Fasteners not included. Description Minimum Quantity Blue, Round Hole Blue, Oval Hole [ 27.4 ] 1.08 [ 27.4 ] 1.08 [ 15.9 ] 0.63 [ 15.9 ] 0.63 Part Numbers 1,000 100 1399G20-BK 1399G20 1399G7-BK 1399G7 [ 15.9 ] 0.63 [ 15.9 ] 0.63 Mounting Wing for Locking Housings Mounting wings can be used to secure Powerpole® 75 series housings with locking dovetails by passing fasteners through the wings in either a horizontal or vertical orientation. Useful for sheet metal panels, printed circuit boards, and many other mounting surfaces. Fasteners not included. Description Minimum Quantity Blue, Oval Hole Blue, Round Hole Part Numbers 1,000 100 75LOKWNGBLU-BK 75LOKWNGBLU 75LOKWNGBLU-R-BK 75LOKWNGBLU-R [ 5.1 ] Ø 0.20 [ 2.6 ] R 0.10 [ 15.9 ] [ 6.9 ] 0.63 0.27 Oval Hole Round Hole [ 15.9 ] - Mounting Wing Top - Mounting Wing Top 0.63 [ 5.1 ] Ø .20 Left Side View - Both Versions [ 27.4 ] 1.08 Right Side View - Both Versions Surface Mount for Locking Housings Use to secure Powerpole® 75 series housings with locking dovetails to a flat surface. Useful for sheet metal panels, printed circuit boards, and many other mounting surfaces. Fasteners not included. Description Minimum Quantity Blue Part Numbers [ 2.8 ] 0.11 [ 15.7 ] 0.62 1,000 100 75LOKSMTBLU-BK 75LOKSMTBLU [ 3.6 ] 0.14 [ 43.2 ] 1.70 [ 7.9 ] 0.31 Top View [ 4.9 ] 0.19 Side View Spacer Use to separate housings under high power to minimize power capability derating due to heat rise. They are recommended for squaring off a block of Powerpole® 75 housings to enable mounting accessories or retaining pins to be used. Combining long and short spacers opposite each other in a mated block adds keying features, or use two short spacers to avoid interference. [ 17.0 ] 0.67 Description Part Numbers Minimum Quantity 1000 100 Red, Short 1399G23-BK 1399G23 Red, Long 1399G21-BK 1399G21 [ 33.3] 1.31 Short - 46 - www.andersonpower.com [ 17.0 ] 0.67 [ 47.6 ] 1.87 Long All Data Subject To Change Without Notice Guide Housings for Vertical Mini Powerclaw Contacts Prevents polarity being reversed when a two pole PP75 block is mated to vertical mini Powerclaw contacts. Fastening hardware not included. Description Part Numbers Minimum Quantity 1,000 100 Black Guide Housing PC-HSG-PP-BK PC-HSG-PP PP75 Connector Mini Vertical Powerclaw Contact Guide Housing PCB Mounting Clamp Description Minimum Quantity 2 or 4 Pole 3 or 6 Pole Part Numbers 50 sets of 2 1463G1 1463G2 POWERPOLE® PP75 Mounting clamps can be used for fastening a block of Powerpole® 75 series housings to a panel. Connector blocks must be a complete square for the clamps to work properly. Fastening hardware not included. Mounting Clamp Panel 2 Pole Retaining Pins 3 Pole Retaining pins are used to keep stacked Powerpole® 75 series housings from separating. Retaining pins are inserted in the circular opening between two housings stacked side by side. Dimension B is +/- 0.015 in or 0.38 mm. Dimensions - A - -BDescription Part Numbers inches mm inches mm Minimum Quantity 1,000 100 1 Block High 111812P7 110G19 0.196 / 0.207 4.98 / 5.26 0.560 14.220 2 Block High 111812P6 110G18 0.196 / 0.207 4.98 / 5.26 1.000 25.400 B PCB Mounting Staples A Reduce strain on solder joints during mating and unmating. Staples bend over the underside of the PCB board to lock the housings in place. Staples are an interference fit with housings. Part Number Minimum Quantity PCSTAPLE-2 Number of Stacked Powerpole® H x W 100 1x2 Staple Housings PCB Slide staple over housings and into the holes in the board. Fasten the staple by bending the leads on the bottom of the board. Reducing Bushings Use with contact part number 5900-BK or 1307-BK to allow a smaller wire to be used with the connector. Electrical capability is derated with smaller wire. Contact Barrel Size Wire Size AWG mm² AWG mm² Part Numbers Minimum Quantity 3,000 1,000 100 6 13.3 8 8.4 - 5912-BK 5912 6 13.3 12 to 10 3.3 to 5.3 5910-BK - 5910 6 13.3 16 to 14 1.3 to 2.1 5913-BK - 5913 Dimensions - ID - - Length - inches mm Inches mm 0.18 0.14 0.09 4.57 3.56 2.29 0.45 0.47 0.47 Length 11.43 11.94 11.94 ID Wire Entrance For environmentally sealed connector shells to hold Powerpole ® 15 to 180 connectors, see SPEC Pak ® product series on our website www.andersonpower.com All Data Subject To Change Without Notice www.andersonpower.com - 47 - Powerpole® Tooling Information - APP® Applicators are Mechanical Feed Style and do not Require an Air Feed Kit. Wire Size AWG Loose Piece Part Number mm² Tin Plating Silver Plating Loose Piece Contact Crimp Tools Hand Tool OR Pneumatic Bench Tool + Die + Locator Number of Crimps N/A Single POWERPOLE® TOOLING PP15 / 45 Flat Wiping Power & Ground 16 to 20 1.3 to 0.52 N/A 1332 12 to 16 3.3 to 1.3 1331 16 to 20 1.3 to 0.52 262G1-LPBK 262G2-LPBK 16 to 20 1.3 to 0.52 269G2-LPBK N/A 12 to 16 3.3 to 1.3 261G1-LPBK N/A 10 to 14 5.3 to 2.1 261G2-LPBK 261G3-LPBK 12 to 16 3.3 to 1.3 269G1-LPBK N/A 10 to 14 5.3 to 2.1 269G3-LPBK N/A 10 to 14 5.3 to 2.1 200G1L-LPBK 200G3L-LPBK 10 to 14 5.3 to 2.1 201G1H-LPBK N/A 310 to 14 5.3 to 2.1 1830G1-LPBK 1830G2-LPBK N/A 1309G2 or 1309G8 1309G3 or 1309G8 N/A N/A 1309G6 or 1309G8 PP75 6 13.3 8 8.4 1307 1875G1 N/A 10 to 12 1389G6 5900 5952 1875G2 1388G6 1309G4 1389G6 1387G1 1389G21 5953 5.3 to 3.3 5915 1389G21 1388G7 1875G3 Single 1389G6 1389G21 PP120 1/0 53.5 1323G2 1 42.4 1323G1 2 33.6 4 21.2 1319G4 6 13.3 1319G6 3/0 85 1328G2 2/0 53.5 1328G1 1/0 53.5 1 42.4 2 33.6 4 21.1 1384 6 13.3 1348 N/A 1319 1388G3 1368 Series 1387G1 1389G4 Single 1304G32 Double 1389G3 Single 1388G4 PP180 1303G12 1382 N/A 1347 1368 Series 1387G2 1303G13 1383 1387G1 1388G4 Insertion / Extraction Tool for PP15/45 Contacts = 111038G2 NOTE: see website for the most current information. - 56 - www.andersonpower.com All Data Subject To Change Without Notice Wire Size Reeled Part Number AWG mm² Tin Plating Silver Plating 16 to 20 1.3 to 0.52 262G1 262G2 16 to 20 1.3 to 0.52 269G2 N/A 12 to 16 3.3 to 1.3 261G1 N/A 10 to 14 5.3 to 2.1 261G2 261G3 12 to 16 3.3 to 1.3 269G1 N/A 10 to 14 5.3 to 2.1 269G3 N/A 10 to 14 5.3 to 2.1 200G1L 200G3L 10 to 14 5.3 to 2.1 201G1H N/A 10 to 14 5.3 to 2.1 1830G1 1830G2 Reeled Contact Crimp Tools APP® Applicator + APP® Press PP15/45 Flat Wiping Power & Ground TD0101 POWERPOLE® TOOLING 115V = TE0101 230V = TE0102 TD0102 Your Best Connection™ 2020-0055 DS-PP75 REV C7 Anderson™ will use reasonable efforts to include accurate and up-to-date content in the data sheet. All product information contained in the data sheet including ordering information, illustrations, specifications, and dimensions, are believed to be reliable as of the date of publishing, but is subject to change without notice. Anderson™ makes no warranty or representation as to its accuracy. Content in the data sheet may contain technical inaccuracies, typographical errors and may be changed or updated without notice. Anderson™ may also make improvements and/or changes to the products and/or to the programs described in the content at any time without notice. Current sales drawings and specifications are available upon request. ©2020 Anderson Power Products, Inc. All rights reserved. APP®, A®, Anderson Power Products® , Powerpole® , SPEC Pak® and the APP Logo are registered trademarks of Anderson Power Products, Inc. Anderson™ and Your Best Connection™ are trademarks of Anderson Power Products, Inc. All Data Subject To Change Without Notice www.andersonpower.com - 57 -