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Powerpole® Connectors PP15/45 - Up to 55 Amps POWERPOLE® PP15/45 PP15/45 series are the smallest Powerpole® housings. They can be used for wire-to-wire or wire-to-board applications. Wire sizes from 20 to 10 AWG (0.75 to 6 mm²) offer power capabilities up to 55 amps per pole. Finger proof housings and the ability to incorporate first-mate last-break ground connectors enhance the capabilities of this Powerpole® series. • High Power Density Up to 55 amps in a compact footprint • Wire-to-Wire & Wire-to-Board Configurations Wire & PCB contacts can be used in the same housings • Finger Proof Housings Available Protects against accidental contact with live circuits PP15/45 ORDERING INFORMATION PP15/45 Finger Proof Housings Improved on the original APP® design by adding ribs to mating interface to protect against accidental contact with live circuits. Meets the requirements of UL1977 section 10.2 and is rated IP20. Will not mate with standard housings. Description Minimum Quantity Red Green Black White Blue Yellow Part Numbers 2,500 200 1327FP-BK 1327FP 1327G5FP-BK 1327G5FP 1327G6FP-BK 1327G6FP 1327G7FP-BK 1327G7FP 1327G8FP-BK 1327G8FP 1327G16FP-BK 1327G16FP PP15/45 Standard Housings This original housing design has an open interface and is available in a wide array of colors. Will not mate with finger proof housings. Description Minimum Quantity Red Green Black White Blue Yellow Orange Gray Brown Pink Purple 45A Premate Ground Housings - Minimum Quantity Green - 30 - [ 7.9 ] 0.31 [ 24.6 ] 0.97 [ 7.9 ] 0.31 [ 8.4 ] 0.33 [ 41.2 ] 1.62 Front View Mated Length Finger Proof Rib Feature Part Numbers 2,500 200 1327-BK 1327 1327G5-BK 1327G5 1327G6-BK 1327G6 1327G7-BK 1327G7 1327G8-BK 1327G8 1327G16-BK 1327G16 1327G17-BK 1327G17 1327G18-BK 1327G18 1327G21-BK 1327G21 1327G22-BK 1327G22 1327G23-BK 1327G23 Part Numbers 2,500 1827G1-BK Standard Housing for use with ground contacts only Will mate with standard Powerpole® housings. Description Finger Proof, Standard & Ground Housing Dimensions Premate Ground Open Front 200 1827G1 www.andersonpower.com All Data Subject To Change Without Notice PP15/45 Tin Plated Power Contacts Offer cost effective performance up to 1,500 mating cycles. See specifications and temperature charts for amperage ratings by wire size. Mating Barrel AWG mm² Loose Piece Force Reeled Part Numbers Open Barrel Contact Dimensions -Ainches mm 200 5,000 Minimum Quantity Open 14 to 10 K * 2.1 to 5.3 High 269G3-LPBK 269G3 0.21 5.33 Open 14 to 10 K * 2.1 to 5.3 Low 261G2-LPBK 261G2 0.20 5.08 Open 14 to 10 SF * 2.1 to 6.0 High 201G1H-LPBK 201G1H 0.24 6.10 Open 14 to 10 SF * 2.1 to 6.0 Low 200G1L-LPBK 200G1L 0.24 6.10 Open 16 to 12 1.3 to 3.3 High 269G1-LPBK 269G1 0.18 4.57 Open 16 to 12 1.3 to 3.3 Low 261G1-LPBK 261G1 0.18 4.57 Open 20 to 16 0.52 to 1.3 High 269G2-LPBK 269G2 0.16 4.06 Open 20 to 16 0.52 to 1.3 Low 262G1-LPBK 262G1 0.16 4.06 K * - For #10 AWG class K stranded wire or smaller. For larger wires use superflex contacts. SF*- Indicates wires with high stranding such as Super Flex. A 5,000 - - - 1331-BK 1332-BK 200 261G3-LPBK 200G3L-LPBK 262G2-LPBK 1331 1332 5,000 261G3 200G3L 262G2 - - [ 17.27 ] 0.68 2.1 to 6.0 Low 2.1 to 6.0 Low A . 0.20 0.24 0.16 0.15 0.12 5.08 6.10 4.06 3.81 3.05 - - - 0.10 0.07 2.54 1.78 Closed Barrel Contact [ 7.35 ] 0.29 [ 16.26 ] 0.64 [ 3.81 ] 0.15 B A for use with ground housing only Tin or silver plated contacts are rated for ground or power. Hand tools are available for loose piece contacts. Reeled contacts can be used with high volume press and applicator tooling. Tin contacts are rated for up to 1,500 mating cycles. Silver contacts are rated up to 10,000 mating cycles. Reeled Mating Loose Piece Part AWG Type mm² Force Part Numbers Numbers Minimum Quantity Open, Tin 14 to 10 Open, Silver 14 to 10 [ 6.35 ] 0.25 [ 3.81 ] 0.15 K * - For #10 AWG class K stranded wire or smaller. For larger wires use superflex contacts. SF*- Indicates wires with high stranding such as Super Flex. 45A Premate Ground Wire Contacts - POWERPOLE® PP15/45 Open Barrel Contact Maximize performance by offering up to 10,000 mating cycles and are recommended for circuit interrupt or hot plug applications. See specifications and temperature charts for amperage ratings by wire size. Only closed barrel contacts are suitable for soldering. Dimensions Mating Loose Piece Reeled - A - - B - Barrel AWG mm² Force Part Numbers Part Numbers inches mm inches mm Low Low Low Low Low [ 17.2 ] 0.68 [ 6.4 ] 0.25 PP15/45 Silver Plated Power Contacts Minimum Quantity Open 14 to 10 K * 2.1 to 5.3 14 to 10 SF * 2.1 to 6.0 Open Open 0.52 to 1.3 20 to 16 Closed 16 to 12 1.3 to 3.3 Closed 0.52 to 1.3 20 to 16 [ 3.6 ] 0.14 [ 3.6 ] 0.14 200 1830G1-LPBK 1830G2-LPBK Open Barrel Premate Contact [ 3.6 ] 0.14 [ 19.1 ] 0.75 [ 6.4 ] 0.25 [ 6.1 ] 0.24 [ 6.1 ] 0.24 2,500 1830G1 1830G2 25A Right Angle PCB Contacts Tin Plated Suitable for right angle applications up to 25A per pole. Tin plating enhances solderability. Cannot be mixed with 45A PCB contacts. For mating with wire contacts only. Dimensions Mating Loose Piece - A - - B - Row Force Part Numbers inches mm inches mm Minimum Quantity 1,000 100 Top Low 1377G1-BK 1377G1 0.58 14.80 1.52 38.60 High 1317G1-BK 1317G1 Bottom Low 1377G2-BK 1377G2 0.29 7.20 1.36 34.50 High 1317G2-BK 1317G2 Top Low 1377G11-BK 1377G11 0.58 14.80 1.21 30.70 High 1317G11-BK 1317G11 Bottom Low 1377G12-BK 1377G12 0.29 7.20 1.01 25.70 High 1317G12-BK 1317G12 A [ 9.9 ] 0.39 B • Use mounting staples with right angle contacts (see accessories). • See website for PCB layout drawing. 25A Vertical PCB Contacts Tin Plated For mating with wire contacts only. Suitable for vertical applications up to 25A per pole, tin plating enhances solderability. Mating Force Minimum Quantity Low High Low High Low High Loose Piece Part Numbers 1,000 1377G3-BK 1317G3-BK 1377G4-BK 1317G4-BK 1377G13-BK 1317G13-BK 100 1377G3 1317G3 1377G4 1317G4 1377G13 1317G13 All Data Subject To Change Without Notice Dimensions - A - inches mm 2.22 2.22 1.76 1.76 1.17 1.17 56.40 56.40 44.70 44.70 29.70 29.70 [ 3.1 ] 0.12 Housing end A www.andersonpower.com - 31 - 45A Right Angle and Vertical PCB Contacts Tin Plated Suitable for right angle or vertical applications up to 45A per pole. Tin plating enhances solderability. Right angle contacts cannot be mixed with 25A PCB contacts. For mating with wire contacts only. Description Minimum Quantity Vertical Right Angle Bottom Row Right Angle Top Row Loose Piece Part Numbers 1,000 100 3-5911P1 1335G1 3-5912P1 1336G1 3-5913P1 1337G1 [ 36.5 ] 1.44 [ 28.6 ] 1.13 Vertical [ 29.7 ] 1.17 REF [ 5.8 ] 0.23 [ 5.1 ] 0.20 PP15/45 Housings (1327 Series) [ 7.9 ] 0.31 TYP [ 7.9 ] 0.31 TYP [ 16.3 ] 0.64 Right Angle Contact Horizontal (bottom) Cat.No. 1336G1 Right Angle Contact Horizontal (top), Cat.No. 1337G1 Use mounting staples with right angle contacts (see accessories). POWERPOLE® PP15/45 45A Premate Ground PCB Contacts Right angle contacts are suitable for power or ground. Use to mate with 45A ground wire contacts. Tin plated contacts are rated up to 1,500 mating cycles. Can be used with other 45A PCB connectors in the bottom row. Mating Force Minimum Quantity PCB, Bottom Row Low Loose Piece Part Numbers 1000 100 3-5952P1 1836G1 [ 14.7 ] 0.578 [ 3.6 ] 0.14 [ 45.3 ] 1.78 [ 41.2 ] 1.62 [ 5.6 ] 0.22 [ 28.1 ] 1.11 [ 7.9 ] 0.31 TYP [ 8.4 ] 0.33 TYP Pre-mate wire [ 7.9 ] connector 0.31 Mated Pair PP15/45 ULTRASONICALLY BONDED ASSEMBLIES Assemblies feature housings that are ultrasonically welded to create a one piece connector unit using an APP® special process. After welding, retaining pins are no longer required to secure the stacked housings to each other. This allows Powerpole® 15/45 connectors to be used as a durable one piece connector header. Contact customer service for configurations not shown below. Single Row 1x2 Assemblies Housings with Housings with 45A Vertical 45A Right Angle Color & Type Circuit Description Housings Only PCB Contacts PCB Contacts Position Matrix 500 500 500 1 2 Minimum Quantity DC 2 Wire Standard Housings ASMPP30-1X2-RK ASMPV45-1X2-RK ASMPR45-1X2-RK RED / STD BLK / STD DC 2 Wire Reverse Standard Housings ASMPP30-1X2-KR ASMPV45-1X2-KR ASMPR45-1X2-KR BLK / STD RED / STD DC 2 Wire Finger Proof ASMFP30-1X2-RK ASMFV45-1X2-RK ASMFR45-1X2-RK RED / FP BLK / FP DC 2 Wire Finger Proof Reverse ASMFP30-1X2-KR ASMFV45-1X2-KR ASMFR45-1X2-KR BLK / FP RED / FP Single Row 1x3 Assemblies Housings with 45A Right Angle Color & Type Circuit Description Minimum Quantity DC 2 Wire Finger Proof with Ground AC Single Phase Finger Proof PCB Contacts 500 ASMFR45-1X3-KER ASMFR45-1X3-KEW Position Matrix 2 3 GRN / GND RED / FP GRN / GND WHT / FP Housings Only 500 ASMFP30-1X3-KER ASMFP30-1X3-KEW 1 BLK / FP BLK / FP Two Row 2x1 Assemblies Housings with Housings with 45A Vertical 45A Right Angle Color & Type Circuit Description Housings Only PCB Contacts PCB Contacts Position Matrix Minimum Quantity 500 500 500 1 2 DC 2 Wire Finger Proof ASMFP30-2X1-KR ASMFV45-2X1-KR ASMFR45-2X1-KR BLK / FP RED / FP DC 2 Wire Finger Proof Mate ASMFP30-2X1-RK ASMFV45-2X1-RK ASMFR45-2X1-RK RED / FP BLK / FP Two Row 2x2 Assemblies Circuit Description Housings Only Minimum Quantity 500 AC 3 Phase, 3 Wire Finger Proof ASMFP30-2X2-KRWE AC 3 Phase, 3 Wire Finger Proof Mate ASMFP30-2X2-WEKR 1 2 1 Single Row 1x2 Assembly Type STD = Standard Housing - 32 - 2 3 Single Row 1x3 Assembly FP = Finger Proof Housing www.andersonpower.com Housings with 45A Vertical PCB Contacts 500 N/A N/A Housings with 45A Right Angle Color & Type PCB Contacts Position Matrix 500 1 2 3 N/A BLK / FP RED / FP WHT / FP ASMFR45-2X2-WEKR WHT / FP GRN / GND BLK / FP 1 1 2 2 3 4 Two Row 2x1 Assembly 4 GRN / GND RED / FP Hood Up Two Row 2x2 Assembly GND = Ground Housing All Data Subject To Change Without Notice Powerpole® Pak Connectors PP15/45 Powerpole® Pak With Latch Powerpole® Pak Snap-in • Package Groupings of PP15/45 Connectors Powerpole® T-Pak Provides a finished appearance while protecting the individual connectors with an outer shell • Inline, Panel Mount, “T” or Blindmate Configurations Allows one connection system to meet multiple needs Blindmate • Optional Latching and Strain Relief Secures your connection and wires For environmentally sealed connector shells to hold Powerpole ® 15 to 180 connectors, see SPEC Pak ® product series on our website www.andersonpower.com POWERPOLE® PAK ORDERING INFORMATION - Powerpole ® housings and contacts are sold separately Plug Shell Without Latch Can mate inline with other plug shells with or without latches, or mate to a panel mount receptacle. For use with Powerpole® wire connectors only. Cable Clamp and Hardware Pak or Retaining Pins must be ordered separately. Dimensions -ADescription Part Numbers inches mm Minimum Quantity 1,000 500 25 Black, 2 to 4 Poles 1461G1-BK - 1461G1 1.24 31.50 Black, 5 to 6 Poles - 1461G2-BK 1461G2 1.56 39.62 Black, 7 to 8 Poles - 1461G3-BK 1461G3 1.87 47.50 [ 53.09 ] 2.09 [ 21.59 ] 0.85 A [ 49.28 ] 1.94 Side View Retaining Pin Top View NOTE: Retaining pins are used to secure and position Powerpole® housings in one of three positions in plug shells. Max wire O.D. for 2 to 4 pole plug shells is 0.60 inches (15.2 mm²). For all other plug shells is 0.63 inches (16.0 mm²). Plug Shell With Latch Can mate inline with other plug shells without latches, or mate to a panel mount receptacle. For use with Powerpole® wire connectors only. Cable Clamp and Hardware Pak or Retaining Pins must be ordered separately. - B - Description Part Numbers inches mm Minimum Quantity 1,000 500 25 Black, 2 to 4 Poles 1460G1-BK - 1460G1 1.94 49.28 Black, 5 to 6 Poles - 1460G2-BK 1460G2 1.94 49.28 Black, 7 to 8 Poles - 1460G3-BK 1460G3 1.94 49.28 Black, 9 to 10 Poles - 1460G4-BK 1460G4 2.51 63.75 Side View Dimensions - C - inches mm -Dinches mm 2.25 2.25 2.25 2.82 1.24 1.56 1.87 1.84 57.15 57.15 57.15 71.63 31.50 39.62 47.50 46.74 [ 21.59 ] 0.85 B Top View C D Retaining Pin All Data Subject To Change Without Notice www.andersonpower.com - 33 - POWERPOLE® PAK Powerpole® Pak Without Latch Powerpole® Pak connector shells enclose stacked groupings of PP15/45 sized housings in a durable black shell for a finished connector appearance and additional features. Inline, panel mount, and blindmate configurations are available. Plug shells offer the option of integral latches and strain relief to help secure your connection. Plug Shell With Latch & Non-Conductive Strain Relief [ 21.5 ] 0.85 New 2X3 Powerpole® Pak offers an improved ergonomic shell for easier latch operation as well as a plastic, non-conductive strain relief. The new strain relief can accommodate up to a 6 conductor 10 AWG cable. Can mate to a panel mount receptacle. For use with Powerpole® wire connectors only. Cable Clamp and Hardware Pak or Retaining Pins must be ordered separately. To be used with 115G23 cable clamp only. Description Part Numbers Minimum Quantity Black, 5 to 6 Poles 1,000 1460G23-BK [ 81.5 ] 3.21 [ 73.5 ] 2.90 25 1460G23 [ 26.1 ] 1.03 NOTE: Max wire O.D. for 1460G23 is 0.80 inches [20.3 mm²]. [ 51.4 ] 2.02 POWERPOLE® PAK Snap-in Receptacle Shell Mate to plug shells with or without latches, or mate to another panel mount receptacle to create a bulkhead to bulkhead connection. For use with Powerpole® wire or PCB connectors. Order the number of retaining pins for each receptacle as shown below separately. Number of Dimensions Knock Out Size Retaining -E- Width Description Part Numbers to Order inches mm inches mm 500 25 Minimum Quantity 1,000 Black, 2 to 4 Poles 1470G1-BK - 1470G1 1 1.50 38.10 1.25 31.75 1470G2-BK 1470G2 2 1.88 47.75 1.62 41.15 Black, 5 to 6 Poles - Black, 7 to 8 Poles - 1470G3-BK 1470G3 3 2.13 54.10 1.88 47.75 Black, 9 to 10 Poles - 1470G4-BK 1470G4 4 2.44 61.98 2.19 55.63 * Height = (25.4 mm) 1.0 in. [ 27.94 ] 1.10 [ 1.78 ] 0.07 [ 19.56 ] 0.77 E Retaining Pin NOTE: Retaining pins are used to secure and position Powerpole® housings in one of two positions in receptacle shells. Cable Clamp & Hardware Pak Includes cable clamp, 2 screws, and required amount of retaining pins for each configuration. Screw Cable Description Head Type Type Minimum Quantity 2 to 4 Poles Straight Slot Bundled 5 to 6 Poles Straight Slot Bundled 7 to 8 Poles Straight Slot Bundled 9 to 10 Poles Straight Slot Bundled 2 to 4 Poles Phillips Bundled 5 to 6 Poles Phillips Bundled Retaining Pin Part Numbers 1,000 500 115G1-BK - 115G2-BK - 115G3-BK - - 115G4-BK 115G7-BK - 115G8-BK - 25 115G1 115G2 115G3 115G4 115G7 115G8 Cable Clamp With Screws Plug Shell Without Latch Shown Shell, housing and contacts are sold separately. Cable Clamp & Hardware Pak Includes 2 cable clamp halves, 2 screws and 2 retaining pins. To be used with 1460G23 Plug Shell only. Description Screw Head Type Cable Type Part Numbers Minimum Quantity 5 to 6 Poles Philips Bundled Retaining Pins Screws 1,000 25 115G23-BK 115G23 Clamp Retaining Pin Flexible Conduit Clamp & Hardware Pak Includes cable clamp, 2 screws, and need amount of retaining pins for each configuration. Description Part Number Minimum Quantity 100 2 to 4 Poles 110G10 Retaining Pin for Snap-in Receptacle Order the number of retaining pins for each receptacle shown in the Snap-in Receptacle Shell ordering information. Pins are also required for the plug side when the Cable Clamp & Hardware Pak is not ordered. Description Minimum Quantity Retaining Pin Conduit Clamp With Screws Shell, housing and contacts are sold separately. Plug Shell With Latch Shown Part Numbers 1,000 100 110G9-BK 110G9 Shell and housing are sold separately. - 34 - www.andersonpower.com All Data Subject To Change Without Notice Blindmate Pak Connector Ideal for panel to panel, bulkhead to bulkhead, or rack mount applications that require the power connector to compensate for up to 0.45 in. (11.43 mm) of misalignment in either axis. Eight positions can be filled with Powerpole® 10 to 45 connectors. The receptacle side can be used with wire or PCB contacts. Hardware bag includes retaining pins. Part Numbers 50 25 - BMPP10-45P - BMPP10-45R BMHSG-P BMHSG-R - 110G50 - 110G51 [ 88.6 ] 3.49 [ 76.4 ] 3.01 [ 30.2 ] 1.19 [ 36.7 ] 1.45 [ 0.64 ] 0.025 [ 36.7 ] 1.45 [21.5] 0.85 [ 5.0 ] Ø 0.20 4 [ 58.93 ] 2.320 [ 24.38 ] 0.960 [47.24] 1.860 [ 13.46 ] 0.530 [ 50.8 ] 2.00 [ 3.05 ] 0.120 [4.4] 0.17 [ 0.64 ] 0.025 POWERPOLE® PAK Description Minimum Quantity 2x4 Blindmate Plug Shell, Hardware & Pins 2x4 Blindmate Receptacle Shell, Hardware & Pins 2x4 Blindmate Plug Shell 2x4 Blindmate Receptacle Shell Hardware Bag Plug Side Hardware Bag Receptacle Side [ 29.14 ] 1.147 [ 38.6 ] 1.52 See our innovative MARC Connector that offers straight-on or rotational blindmate capability. MARC holds 6 PP15/45 power contacts and 2 PP15/45 premate ground contacts in a high temperature housing. Visit our website www.andersonpower.com to learn more. “T” Pak 2 Way Splitter The Powerpole® “T” Pak connector is a 2 way electrical splitter that splits electrical current from one incoming circuit into two outgoing circuits. The standard configuration is pre-wired for AC 3 phase, 3 wire plus ground configurations. The “T” Pak can also be used for AC single phase plus ground or DC 2 wire plus ground applications by not using either the red or white power positions. “T” Pak is pre-wired from the factory allowing plug and play field installation of modular office and industrial equipment. UL recognition up to 20 amps and 600 volts is achieved when mating Powerpole® Pak plugs with 12 AWG wire. For OEM manufacturing scale applications, the “T” Pak can be loaded with custom configurations of any of our finger proof, standard, or ground housings and contacts in the PP15/45 series. Contact sales or customer service for additional information. Part Numbers Description 80 Minimum Quantity Assembled “T” Pak 20-01 Mating Plug Shell with Latch 2x2 26-01 Mating Plug Shell without Latch 2x2 27-01 Standard configuration for each side of the T includes (1) each Red, Black, and White Standard PP15/45 Housings & 261G2-LPBK contacts with (1) 45A Green Premate Ground Housing and 1830G1-LPBK contact. Mating plug shells include (1) each Red, Black, and White Standard PP15/45 Housings & (3) 261G2-LPBK contacts with (1) 45A Green Premate Ground Housing and 1830G1-LPBK contact. Cable clamp & hardware pack also included. [ 86.2 ] 3.39 [ 102.2 ] 4.03 [ 85.8 ] 3.38 [ 53 ] 2.09 [ 43.2 ] 1.70 [ 51.1 ] 2.01 A B All Data Subject To Change Without Notice C 27 - 01 Mates With B 26 - 01 Mates With A & C www.andersonpower.com - 35 - PP15/45 CONNECTOR TEMPERATURE CHARTS - Temperature rise charts are based on a 25°C ambient temperature. Current - Temperature Derating per IEC 60512-5-2 Test 5B PP15/45 Singlepole Temperature Rise at Constant Current 50 30 20 10 20 30 40 Amperes Applied 12 AWG 18 AWG 50 20 10 0 60 14 AWG 20 AWG Ambient Temperature (°C) 75 50 30 10 20 30 40 50 60 50 0 10 AWG 16 AWG 12 AWG 18 AWG 14 AWG 20 AWG Ambient Temperature (°C) 40 30 20 10 0 10 20 30 40 Amperes Applied Singlepole 2-Pole 50 60 30 10 0 40 50 14 AWG 20 AWG 5 10 15 20 25 30 35 40 Amperes Applied Singlepole 2-Pole Multipole PP25 PCB Derating vs. Ambient Temperature 100 75 50 25 0 5 10 15 20 25 30 35 40 Amperes Applied Singlepole 2-Pole Multipole PP45 PCB Derating vs. Ambient Temperature 125 50 20 Amperes Applied 10 AWG 12 AWG 16 AWG 18 AWG PP45 PCB Temperature Rise at Constant Current 60 10 20 125 75 70 30 14 AWG 20 AWG 25 0 40 0 40 100 Amperes Applied 0 20 PP15/45 Multipole Derating vs. Ambient Temperature 125 100 10 Amperes Applied 10 AWG 12 AWG 16 AWG 18 AWG PP15/45 Singlepole Derating vs. Ambient Temperature 125 Ambient Temperature (°C) 30 0 0 10 AWG 16 AWG 25 40 Ambient Temperature (°C) 0 50 Temperature Rise Above Ambient (°C) 40 PP25 PCB Temperature Rise at Constant Current 60 50 Temperature Rise Above Ambient (°C) Temperature Rise Above Ambient (°C) 60 10 Temperature Rise Above Ambient (°C) POWERPOLE® PP15/45 60 PP15/45 Multipole Temperature Rise at Constant Current 100 75 50 25 0 10 20 30 40 50 60 70 Amperes Applied Multipole Singlepole 2-Pole Multipole NOTE: PP25 PCB charts based on 0.002 in² foil on board side, mated to 12 AWG conductor on wire side. PP45 PCB charts based on 10 AWG equivalent copper foil on board side, mated to 10 AWG conductor on wire side. - 36 - www.andersonpower.com All Data Subject To Change Without Notice PP15/45 & POWERPOLE® PAK SPECIFICATIONS ELECTRICAL MECHANICAL Singlepole Wire-to-Wire (10 AWG) 55 40 Singlepole Ground Wire-to-Wire or PCB (10 AWG) 45 35 3x3 Block Wire-to-Wire (10 AWG) 40 27 Singlepole 25A PCB-to-Wire (12 AWG) 25 - 2x3 Block 25A PCB-to-Wire (12 AWG) 25 22 * Singlepole 45A PCB-to-Wire (10 AWG) 45 40 * 2x3 Block 45A PCB-to-Wire (10 AWG) 45 25 * Current Rating Amperes ¹ Voltage Rating AC/DC UL 1977 600 Dielectric Withstanding Voltage Volts AC 2,200 Avg. Mated Contact Resistance Milliohms ¹ 15A Wire Contact with 5/8” of 16 AWG 0.875 30A Wire Contact with 5/8” of 12 AWG 0.600 45A Wire Contact with 5/8” of 10 AWG 0.525 45A PCB Contact to Contact 0.500 25A PCB Contact to Contact UL Hot Plug Current Rating Amperes 0.600 5 Wire Size Range AWG mm² 20 to 10 0.75 to 6.0 Max. Wire Insulation Diameter in. mm 0.175 4.450 Operating Temperature ² °F °C -4° to 221° -20° to 105° Silver (Ag) Tin (Sn) PCB-to-Wire - 1,500 Wire-to-Wire 10,000 1,500 Lbf. N Low Force Wire, High Force PCB, & Ground 3 13 High Force Wire 5 22 Low Force PCB 2 9 Lbf. N 20 90 Lbf. N 150 667 Powerpole® Housings & Powerpole® Pak Shells Mating Cycles No Load by Plating Avg. Mating / Unmating Force Min. Contact / Spring Retention Force 250 Cycles at 72V DC 45A Powerpole® Pak Latch Avg. Defeat Force 250 Cycles at 120V DC 30A PCB Specifications UL Ground Short Time Current Test - 45A Premate Ground Mounting Style Plated Through Hole 750 Amps, 10 AWG Wire 4 Seconds PCB Thickness - in. (mm) 0.090 to 0.150 470 Amps, 12 AWG Wire 4 Seconds 25A PCB Recommended Traces 12 AWG Cross Section 45A PCB Recommended Traces 10 AWG Cross Section MATERIAL Mechanical Shock 4 Housing Plastic Resin Polycarbonate Contact Retention Spring Stainless Steel Housing Flammability Rating MIL-STD-202 V-0 Glow Wire 825°C (GWFI) / 800°C (GWIT) Contact Base Copper Alloy Plating Tin or Silver Contact Termination Methods Crimp ³ Wire Contacts Hand Solder 1331, 1332 & PCB Contacts Solder Dip PCB Contacts Wave Solder PCB Contacts 213 Condition A 50g’s 204 Condition A 10g’s Vibration High Frequency 4 MIL-STD-202 UL94 All Data Subject To Change Without Notice 2.3 to 3.8 NOTE 1: See IEC 60664-1 for working voltage. NOTE 2: Amp ratings are stated per position and based on all positions being fully loaded. * No TUV Recognition 1 - Based on: 105°C rated or better cable of the largest size, Properly calibrated APP® recommended tooling, and a 25°C ambient temperature. UL rating not to exceed the maximum operating temperature. CSA rating below a 30°C temperature rise. 2 - Limited by the thermal properties of the connector plastic housing. 3 - Use APP® recommended tooling only. Alternate tools may adversely affect the performance of our connectors along with UL and CSA recognition. 4 - Tested with contact part number 261G2. 5 - Based on 2 housings blocked together. www.andersonpower.com - 37 - POWERPOLE® PP15/45 UL 1977 CSA / TUV IEC INFORMATION Connector Series POWERPOLE® PP15/45 PP15/45 Standard Single Pole Unmated Mated 1.64 mm Stacked Powerpole® Unmated 1.64 mm Mated 1.64 mm Unmated 1.64 mm Mated 1.64 mm Unmated 1.39 mm Mated 1.39 mm PCB - 25A PCB - 45A Connector Series Stacked Powerpole® PCB - 25A PCB - 45A 1.64 mm IIIa Creepage / Clearance Material per IEC 60950-1 Group Configurations Single Pole PP15/45 Finger Proof Creepage / Clearance Material per IEC 60950-1 Group Configurations Unmated 1.64 mm Mated 4.20 mm Unmated 1.64 mm Mated 4.20 mm Unmated 1.64 mm Mated 2.90 mm Unmated 1.39 mm Mated 1.39 mm IIIa ATTRIBUTES PP45 PP45 FINGER PROOF AMP Rating AC/DC 45 45 Voltage Rating AC/DC (Steady State) 160 V AC/DC (Operational) 400 V AC/DC (Operational) Breaking Capacity - AMP Rating / Cycles 30 Amp / 10 Cycles 30 Amp / 10 Cycles Voltage Rating (Breaking Capacity) 220 VDC 220 VDC FINGER Safety - Mated Only IEC 60529 - IP20 IEC 60529 - IP20 * Wire Size Tested 6 mm² 6 mm² (10AWG) Contact Series Tested 200G3L 200G3L Climatic Testing (Cold, Heat & MFG) IEC 60512 Test - 11j, 11i & 11g IEC 60512 Test -11j, 11i & 11g Cycle Life IEC 60512 Test 9a - 5,000 Cycles IEC 60512 Test 9a - 5,000 Cycles Mechanical Strength Impact IEC 60512-5 @ 29.5 Inches - Dropped 8 Times IEC 60512-5 @ 29.5 Inches - Dropped 8 Times Temperature Range -20°C to 105°C -20°C to 105°C -4°F to 221°F -4°F to 221°F * Mated and unmated for the PP15/45 FP version only PROTECTION Touch Safety with Finger Proof Housings & Wire Contacts or PCB Mating Interface UL1977 Sec. 10.2 Pass IEC 60950 Pass IEC 60529 IP20 Touch Safety With Standard Housings IEC 60529 - 38 - IP10 www.andersonpower.com All Data Subject To Change Without Notice POWERPOLE® 15/45 ACCESSORIES Mounting Wing Secure dovetailed Powerpole® 15/45 series housings by passing fasteners through the wings in either a horizontal or vertical orientation. Useful for sheet metal panels, printed circuit boards, and many other mounting surfaces. Fasteners not included. Description Minimum Quantity Red Blue Part Numbers 2,500 100 1399G9-BK 1399G9 1399G8-BK 1399G8 Mounting Wings [ 4.6 ] 0.18 SQ [ 7.9 ] 0.31 POWERPOLE® PP15/45 [ 16.7 ] 0.66 Spacer Used to separate housings under high power to minimize derating. They are recommended for squaring off a block of Powerpole® 15/45 housings for use in connector shells and mounting clamps. Use a combination of long and short spacers opposite each other in a mated block to add keying features or use two short spacers to avoid interference. Spacers with holes can also be used to fasten the blocked housings to a surface with a fastener. Description Part Numbers 2,500 100 Minimum Quantity Red, Short w/ Hole 1399G1-BK 1399G1 [ 7.9 ] 1399G2-BK 1399G2 Red, Long 0.312 Red, Short 1399G6-BK 1399G6 Black, Long 1399G10-BK 1399G10 [ 16.6 ] 0.655 Blue, Short 1399G13-BK 1399G13 Short with Hole White, Short w/ Hole 1399G14-BK 1399G14 White, Long 1399G17-BK [ 7.9 ] 0.312 [ 7.9 ] 0.312 [ 16.6 ] 0.655 [ 24.6 ] 0.968 Short without Hole Long 1399G17 Retaining Pins Keep stacked Powerpole® 15/45 series housings from separating. Retaining pins are inserted in the circular opening between two housings stacked side by side. Part Numbers Description Minimum Quantity 1,000 100 1 Block High H1507P38 110G16 2 Block High 111812P5 110G17 Dimensions -Ainches -Bmm inches mm 0.093 / 0.103 2.360 / 2.62 0.250 6.350 0.093 / 0.103 2.360 / 2.62 0.440 11.180 B A Mounting Clamp Mounting clamps can be used for fastening a block of Powerpole® 15/45 series housings to a panel. Connector blocks must be a complete square for the clamps to work properly. Fastening hardware not included. Description Part Numbers Minimum Quantity 100 sets of 2 2 or 4 Pole 1462G1 3 or 6 Pole 1462G2 4 or 8 Pole 1462G3 2 or 4 Pole All Data Subject To Change Without Notice 3 or 6 Pole www.andersonpower.com 4 or 8 Pole - 39 - POWERPOLE® PP15/45 PCB Mounting Staples PCB staples are soldered into place to secure Powerpole® 15/45 series housings in a horizontal configuration to the board. Reduce strain on soldering joints during mating and unmating. Dimensions Part -A- -BH x W Length inches mm inches mm Numbers Minimum Quantity 100 114555P1 1 x 1 Short 0.47 12.0 0.28 7.0 114555P2 1 x 2 Short 0.47 12.0 0.57 14.5 114555P3 1 x 3 Short 0.47 12.0 0.89 22.5 1 x 4 Short 0.47 12.0 1.20 30.5 114555P7 114555P10 2 x 1 Short 0.79 20.0 0.28 7.0 0.79 20.0 0.57 14.5 114555P6 2 x 2 Short 114555P9 0.91 23.0 0.57 14.5 2 x 2 Long A B Retention Clip Retention clips prevent Powerpole® 15/45 blocks from unintended disconnects. They feature a tab for easy insertion and removal. Description Minimum Quantity 1 Block High Part Number 100 110G68 Block Lok Block locks secure mated Powerpole® 15/45 series housings together. For use in high vibration or shock applications where connectors are unmated infrequently. Description Part Numbers Minimum Quantity 100 110G21 2 Pole, Black 110G12 4 Pole, Black 2 Pole 4 Pole Shown without Powerpoles Shown with Powerpoles Splash Boot Splash boots protect a 2x2 block of any combination of Powerpole® 15/45 series housings and feature snip off sealed ends for flexibility in wire O.D. Designed for through panel or inline applications. Not a hermetic seal. Description Minimum Quantity Female, Black Male, Black Part Numbers 25 1441G1 1442G1 Dust Cover for Powerpole® Pak Protect your Powerpole® Pak connector from most foreign material and potentially prevent premature degradation of the product. Contact customer service for the other possible configurations. Description Minimum Quantity 2x2, Orange 2x3, Orange Part Numbers 2,500 2-8831P1-BK 2-8831P2-BK 500 2-8831P1 2-8831P2 [ 24.4 ± 0.3 ] 0.96 ± 0.01 Dimensions -A1.32 (33.5) 1.42 (36.0) A A 2x2 Cover 2x3 Cover For environmentally sealed connector shells to hold Powerpole ® 15 to 180 connectors, see SPEC Pak ® product series on our website www.andersonpower.com - 40 - www.andersonpower.com All Data Subject To Change Without Notice Powerpole® Tooling Information - APP® Applicators are Mechanical Feed Style and do not Require an Air Feed Kit. Wire Size AWG Loose Piece Part Number mm² Tin Plating Silver Plating Loose Piece Contact Crimp Tools Hand Tool OR Pneumatic Bench Tool + Die + Locator Number of Crimps N/A Single POWERPOLE® TOOLING PP15 / 45 Flat Wiping Power & Ground 16 to 20 1.3 to 0.52 N/A 1332 12 to 16 3.3 to 1.3 1331 16 to 20 1.3 to 0.52 262G1-LPBK 262G2-LPBK 16 to 20 1.3 to 0.52 269G2-LPBK N/A 12 to 16 3.3 to 1.3 261G1-LPBK N/A 10 to 14 5.3 to 2.1 261G2-LPBK 261G3-LPBK 12 to 16 3.3 to 1.3 269G1-LPBK N/A 10 to 14 5.3 to 2.1 269G3-LPBK N/A 10 to 14 5.3 to 2.1 200G1L-LPBK 200G3L-LPBK 10 to 14 5.3 to 2.1 201G1H-LPBK N/A 310 to 14 5.3 to 2.1 1830G1-LPBK 1830G2-LPBK N/A 1309G2 or 1309G8 1309G3 or 1309G8 N/A N/A 1309G6 or 1309G8 PP75 6 13.3 8 8.4 1307 1875G1 N/A 10 to 12 1389G6 5900 5952 1875G2 1388G6 1309G4 1389G6 1387G1 1389G21 5953 5.3 to 3.3 5915 1389G21 1388G7 1875G3 Single 1389G6 1389G21 PP120 1/0 53.5 1323G2 1 42.4 1323G1 2 33.6 4 21.2 1319G4 6 13.3 1319G6 3/0 85 1328G2 2/0 53.5 1328G1 1/0 53.5 1 42.4 2 33.6 4 21.1 1384 6 13.3 1348 N/A 1319 1388G3 1368 Series 1387G1 1389G4 Single 1304G32 Double 1389G3 Single 1388G4 PP180 1303G12 1382 N/A 1347 1368 Series 1387G2 1303G13 1383 1387G1 1388G4 Insertion / Extraction Tool for PP15/45 Contacts = 111038G2 NOTE: see website for the most current information. - 56 - www.andersonpower.com All Data Subject To Change Without Notice Wire Size Reeled Part Number AWG mm² Tin Plating Silver Plating 16 to 20 1.3 to 0.52 262G1 262G2 16 to 20 1.3 to 0.52 269G2 N/A 12 to 16 3.3 to 1.3 261G1 N/A 10 to 14 5.3 to 2.1 261G2 261G3 12 to 16 3.3 to 1.3 269G1 N/A 10 to 14 5.3 to 2.1 269G3 N/A 10 to 14 5.3 to 2.1 200G1L 200G3L 10 to 14 5.3 to 2.1 201G1H N/A 10 to 14 5.3 to 2.1 1830G1 1830G2 Reeled Contact Crimp Tools APP® Applicator + APP® Press PP15/45 Flat Wiping Power & Ground TD0101 POWERPOLE® TOOLING 115V = TE0101 230V = TE0102 TD0102 Your Best Connection™ 2020-0055 DS-PP1545 REV C7 Anderson™ will use reasonable efforts to include accurate and up-to-date content in the data sheet. All product information contained in the data sheet including ordering information, illustrations, specifications, and dimensions, are believed to be reliable as of the date of publishing, but is subject to change without notice. Anderson™ makes no warranty or representation as to its accuracy. Content in the data sheet may contain technical inaccuracies, typographical errors and may be changed or updated without notice. Anderson™ may also make improvements and/or changes to the products and/or to the programs described in the content at any time without notice. Current sales drawings and specifications are available upon request. ©2020 Anderson Power Products, Inc. All rights reserved. APP®, A®, Anderson Power Products® , Powerpole® , SPEC Pak® and the APP Logo are registered trademarks of Anderson Power Products, Inc. Anderson™ and Your Best Connection™ are trademarks of Anderson Power Products, Inc. All Data Subject To Change Without Notice www.andersonpower.com - 57 -