6810G2-BK

SB® 120 Connectors Up to 240 Amps Like the other Multipole connectors, the SB® 120 offers color-coded mechanically keyed housings. Keys can be used to identify and separate different circuits, or prevent users from accidentally cross mating different voltages. Wires sizes from 10 to 1 AWG (5.3 to 42.4 mm²) are held in the second smallest SB® housing. • New Extended Range Contacts Expand Wire Size up to 1 AWG (42.4 mm²) Allows UL rated currents up to 240 amps • Chemical Resistant Housing Option Extends temperature range down to -40°C, while offering enhanced UV and chemical resistance • Panel Mounting Grooves SB® 120 ORDERING INFORMATION With use of mounting clamps, can be easily mounted through panels SB 120 Standard Housings ® Bottom View SB® 120 The second to smallest SB® housings work with wire contacts up to 1 AWG (35 mm²) as well as busbar contacts. Genderless design mates with itself. Mechanical keys are color-coded. Description Minimum Quantity Red Gray Blue Part Numbers 250 50 6810G3-BK 6810G3 6810G1-BK 6810G1 6810G2-BK 6810G2 SB® 120 Chemical Resistant (CR) Housings Same features as the Standard SB® 120 but molded in a chemical resistant PBT/PC blend. Suitable for use to -40°C. Description Minimum Quantity Red Gray [ 2.5 ] 0.10 [ 63.5 ] 2.50 [ 37.6 ] 1.48 [ 5.1 ] Ø 0.20 (2) PLC’S [ 46.4 ] 1.83 Material ID P = Chemical Resistant [ 19.1 ] 0.75 Part Numbers 250 50 P6810G3-BK P6810G3 P6810G1-BK P6810G1 [ 8.6 ] 0.34 [ 104.6 ] 4.12 [ 20.6 ] 0.81 Mated Length SB® 120 Silver Plated Wire Contacts Silver plated contacts offer superior electrical performance and durability up to 10,000 mating cycles. See reducing bushings in accessory section for smaller wires. Dimensions Mating -A- -BAWG mm² Force Loose Piece Part Numbers inches mm inches mm Minimum Quantity 600 500 50 1 42.4 Low 1323G1-BK - 1323G1 0.47 11.94 0.39 9.91 2 33.6 High - 1319-BK 1319 0.44 11.18 0.34 8.64 4 21.1 High - 1319G4-BK 1319G4 0.44 11.18 0.29 7.37 6 13.3 High - 1319G6-BK 1319G6 0.44 11.18 0.22 5.59 _______________________________________________________________________________ 1 (set) 42.4 Low 6811G7 (purchase as a set, no minimum quantity) 0.47 11.94 0.39 9.91 [ 21.3 ] 0.84 B A - 84 - www.andersonpower.com [ 50.8 ] 2.0 [ 10.4 ] 0.41 All Data Subject To Change Without Notice SB® 120 Silver Plated Busbar Contacts Use 2 busbar contacts per housing to provide a quick disconnect input or output busbar connection. Busbar contacts are for mating with wire contacts only. Part number 120BBS includes lock nuts. Locknuts must be ordered separately for B01997P1. Type Thread Mating Force Minimum Quantity Busbar 10 to 24 High Lock Nut 10 to 24 - See Busbar contact drawing on website for further detail. [ 77.0 ] 3.03 Loose Piece Part Numbers 1,000 300 - B01997P1 H1216P8 - #10 - 24 THD [ 11.1 ] 0.44 [ 9.5 ] 0.38 20 120BBS 110G54 [ 2.5 ] 0.10 SB® 120 CONNECTOR TEMPERATURE CHARTS - Temperature rise charts are based on a 25°C ambient temperature. Current - Temperature Derating per IEC 60512-5-2 Test 5B SB® 120 Temperature Rise at Constant Current 125 Temperature Rise Above Ambient (°C) 40 30 20 10 0 0 25 100 75 50 25 50 75 100 125 150 175 200 225 SB® 120 Ambient Temperature (°C) 60 50 SB® 120 Derating vs. Ambient Temperature 0 25 Amperes Applied 1 AWG 2 AWG 4 AWG 6 AWG 50 75 100 125 150 175 200 225 250 Amperes Applied 1 AWG 2 AWG 4 AWG 6 AWG SB® 120 CONNECTOR SPECIFICATIONS MATERIALS MECHANICAL Wire Size Range Housing AWG mm² 10 to 1 5.3 to 42.4 Standard Plastic Resin Polycarbonate in. mm Chem. Resistant Resin Polycarbonate / PBT blend 0.600 15.240 Contact Retention Spring Stainless Steel °F °C Standard -4° to 221° -20° to 105° Chemical Resistant -40 to 221° -40° to 105° Wire Contacts with Bushings Max. Wire Insulation Diameter Operating Temperature ² Mating Cycles No Load by Plating Wire and Busbar Contacts Avg. Mating / Unmating Force Wire to Wire Min. Contact / Spring Retention Force Silver (Ag) Housing Flammability Rating UL94 V-0 Glow Wire 960°C (GWFI) / 800°C (GWIT) Wire & Busbar Contacts 10,000 Lbf. N 20 89 Lbf. N 75 333.6 Base Copper Alloy Plating Silver Contact Termination Methods Crimp ³ Wire Contacts Hand Solder Wire Contacts Wrench / Socket Busbar Contacts Only Specifications continued on next page All Data Subject To Change Without Notice www.andersonpower.com - 85 - IEC INFORMATION ELECTRICAL Current Rating Amperes ¹ UL 1977 CSA Wire-to-Wire (1 AWG) 240 130 Wire-to-Busbar (2 AWG) 120 Voltage Rating AC/DC UL 1977 600 Dielectric Withstanding Voltage Volts AC 2,200 Avg. Mated Contact Resistance Milliohms ¹ 5 1/2” of 2 AWG Wire 0.136 Hot Plug Current Rating Amperes - Wire & Busbar SB® 120 250 cycles at 120V DC 60A NOTE 1: See IEC 60664-1 for working voltage. NOTE 2: Amp ratings are stated per position and based on all positions being fully loaded. 1 - Based on: 105°C rated or better cable of the largest size. Properly calibrated APP® recommended tooling, and a 25°C ambient temperature. UL rating not to exceed the maximum operating temperature. CSA rating below a 30°C temperature rise. 2 - Limited by the thermal properties of the connector plastic housing. 3 - Use APP® recommended tooling only. Alternate tools may adversely affect the performance of our connectors along with UL and CSA recognition. SB® 120 ACCESSORIES Mounting Clamp for SB® 120 Mounting clamps can be used for fastening a SB® 120 series housings to a panel. Fastening hardware not included. Description Part Number Minimum Quantity 20 sets of 2 Panel Mount Bracket 1467G1 2.38 1.75 ATTRIBUTES SB®120 AMP Rating AC/DC 120 Voltage Rating AC/DC (Steady State) 400 V AC/DC (Operational) Breaking Capacity - AMP Rating / Cycles 120 Amp / 10 Cycles Voltage Rating (Breaking Capacity) 220 VDC Finger Safety Mated Only IEC 60529 - IP20 Wire Size Tested 50 mm² Contact Series Tested 1323 Climatic Testing Cold, Heat & MFG) IEC 60512 Test -11j, 11i & 11g Cycle Life IEC 60512 Test 9a - 5,000 Cycles Mechanical Strength Impact IEC 60512-5 @ 29.5 Inches Dropped 8 Times Temperature Range -20°C to 105°C -4°F to 221°F Creepage / Clearance Material Configurations per IEC Group 60950-1 Connector Series SB® 120 Unmated 4.10 mm Mated 4.10 mm IIIa PROTECTION Touch Safety with Wire Contacts IEC 60529 IP10 unmated Environmental Sealing with Boots IEC 60529 IP64 1.82 1.44 0.16 DIA. 4 Places 0.88 High X 1.88 Wide Panel Cutout Cable Clamps * Durable metal cable clamps securely hold cables to prevent accidental strain or pulls from dislodging wire or contacts from the housing. Cable clamps are recommended for solder terminated wires. Cable Size Min / Max Min / Max Description Inches O.D. mm O.D. Part Numbers Minimum Quantity 50 Bolt on for Discrete Conductor 0.70 to 0.23 17.7 to 5.8 981G1 Bolt on for Bundled Conductor 0.73 to 0.29 18.5 to 7.3 981G2 The given wire O.D. information is an estimate. Cable clamps should be evaluated for performance with the actual wire to be used. 981G1 * Torque value 21 (in lbs) / 2.4 (Nm) NOTE: For assembly of clamp to housing only 981G2 - 86 - www.andersonpower.com All Data Subject To Change Without Notice “A” Frame Handle for SB® 120 * Handle makes mating and unmating the connector easier. The non-conductive gray plastic material is strong and safe. Machine screws and locknuts included. Description Minimum Quantity Screws Part Number 200 Gray “A” Handle & Hardware Handle Connector Housing not Included 997G1 Locknuts * Torque value 21 (in - lbs) / 2.4 (Nm) NOTE: For assembly of clamp to housing only “T” Handle * The “T” handle makes mating and unmating the connector easier. The non-conductive red plastic material is strong and safe. (2) Self tapping screws are used to secure the handle to the connector housing. Description Part Numbers Minimum Quantity 1,000 50 - SB120-HDL-RED Red “T” Handle + Hardware Bag Red “T” Handle Only 113899P1 #8 x 7/8” Screw (Order 2 Per Handle) H1120P43 SB® 120 * Torque value 21 (in - lbs) / 2.4 (Nm) NOTE: For assembly of clamp to housing only Dust Cover Prevents dust and dirt from entering the mating interface of the connector when unmated. NOTE: Not a Hermetic Seal. Description Part Numbers Minimum Quantity 100 50 Dust Cover with Lanyard Strap, Black B02019P1 134G4 Slide cover over mating end. Housing not included. Shown with the SB® 50 SB® 120 Environmental Boots Environmental Boots provide water, dirt, chemical and UV protection for SB® 120 connectors. The durable boots shield the connectors from water and dirt to IP64 in both the mated and unmated condition. Description Part Numbers Minimum Quantity SB® 120 Environmental Boot, Load SB® 120 Environmental Boot, Source 250 3-6035P1-BK 3-6034P1-BK 25 3-6035P1 3-6034P1 A Dimensions -A- -B- -C- in. mm in. mm in. mm 7.9 201 2.8 71 8.0 203 C B Reducing Bushings Use with contact part number 1319-BK to allow a smaller wire to be used with the connector. Electrical capability is derated with smaller wire. Dimensions Wire Size - ID Contact Barrel Size AWG mm² AWG Minimum Quantity 2 33.6 4 2 33.6 6 2 33.6 10 to 8 All Data Subject To Change Without Notice mm² 21.2 16 5.3 to 8.4 Part Numbers 2,000 1,000 5919-BK - - 5920-BK 5921-BK 100 5919 5920 5921 inches mm 0.28 0.23 0.18 7.11 5.84 4.57 [ 21.4 ] 0.84 ID Wire Entrance www.andersonpower.com - 87 - SB® Tooling Information Wire Size AWG mm² Loose Piece Part Number Silver Plating Loose Piece Contact Crimp Tools Hand Tool OR Pneumatic Tool + Die + Locator Number of Crimps SB® 50 6 13.3 8 8.4 1307 5900 5952 1388G6 1309G4 1387G1 Single 5953 10 to 12 5.3 to 3.3 1 42.4 1323G1 2 33.6 1319 4 21.2 1319G4 6 13.3 1319G6 1389G6 1388G7 5915 1389G7 SB® 120 1388G3 1368 Series 1387G1 1388G4 1389G4 Single SB® TOOLING SB® 175 1/0 53.5 1382 1 42.4 1347 2 33.6 1383 4 21.1 1384 6 13.3 1348 1368 Series 1387G2 1303G13 1304G32 Double 1387G1 1388G4 1389G3 Single SB® 350 350 mcm 185 910 300 mcm 152 910 4/0 107.2 908 3/0 85 916 2/0 67.4 907 1/0 53.5 917 N/A 1303G3 1368 Series 1387G2 Double 1304G31 1303G12 NOTE: See website for the most current information. SB® 2/0 Tooling Information Wire Size Loose Piece Part Number Loose Piece Contact Crimp Tools AWG mm² Silver Plating Hand Tool 2/0 53.5 1328G1 1368 OR Pneumatic Tool 1387G2 + Die 1303G12 + Locator Number of Crimps 1304G32 Double NOTE: See website for the most current information. Your Best Connection™ 2020-0055 DS-SB120 REV C7 Anderson™ will use reasonable efforts to include accurate and up-to-date content in the data sheet. All product information contained in the data sheet including ordering information, illustrations, specifications, and dimensions, are believed to be reliable as of the date of publishing, but is subject to change without notice. Anderson™ makes no warranty or representation as to its accuracy. Content in the data sheet may contain technical inaccuracies, typographical errors and may be changed or updated without notice. Anderson™ may also make improvements and/or changes to the products and/or to the programs described in the content at any time without notice. Current sales drawings and specifications are available upon request. ©2020 Anderson Power Products, Inc. All rights reserved. APP®, A®, Anderson Power Products®, SB® and the APP Logo are registered trademarks of Anderson Power Products, Inc. Anderson™ and Your Best Connection™ are trademarks of Anderson Power Products, Inc. All Data Subject To Change Without Notice www.andersonpower.com - 101 -