1C319200AA0A

Serial No. 2006-1045 DATE : 2006/08/08 QUARTZ CRYSTAL ITEM : TYPE : DSX321G NOMINAL FREQUENCY : 19.200000MHz SPEC No. : 1B319200AA0A 1C319200AA0A USER PARTS NO . : Please acknowledge receipt of this specification by signing and returning a copy to us. RECEIPT DATE (signature) RECEIVED (name) General Manufacture of Quartz Devices DAISHINKU CORP. 1389 Shinzaike, Hiraoka-cho, Kakogawa, Hyogo 675-0194 Japan http://www.kds.info/english.html Phone(81)79-425-3141 Fax (81)79-425-1134 C.ENG. ENG. Serial No. 2006-1045 1. ELECTRICAL CHARACTERISTICS (This test shall be performed under the conditions of temp.at 25 +/- 3deg. C, humidity 60% max.) 1-1 NOMINAL FREQUENCY 19.200000 MHz 1-2 MODE 1-3 LOADING CAPACITANCE 1-4 FREQUENCY TOLERANCE +/- 10 ppm Max. at +25 deg.C +/- 3 deg.C 1-5 DRIVE LEVEL 10 uW +/- 1-6 EQUIVALENT SERIES RESISTANCE 70 ohms Max. / Series 1-7 OPERATING TEMPERATURE RANGE -30 1-8 FREQUENCY TEMPERATURE CHARACTERISTICS +/- 12 ppm Max. / 1-9 SHUNT CAPACITANCE 2.0 pF Max. 1-10 INSULATION RESISTANCE 500 Mohms Min. / DC100V +/- 15V 1-11 STORAGE TEMPERATURE RANGE -40 1-12 AGING +/- Fundamental 8.0 pF deg.C deg.C - Hz 370 = 0 2 uW to +85 deg.C -30 deg.C to +85 deg.C to +85 deg.C 1 ppm Max. / year 2.CONSTRUCTION 2-1 HOLDER DSX321G Ceramic Base 2-2 DIMENSIONS AND MARKING Refer to Fig.-1 and Table-1. 3.OTHER SPECIFICATIONS 3-1 EMBOSS CARRIER TAPE & REEL Refer to Fig.-2,3,4,5 and Table-2. 3-2 PACKING Refer to Fig.-6. 3-3 REFLOW CONDITIONS (REFERENCE) Refer to Fig.-7. 3-4 LAND PATTERN (REFERENCE) Refer to Fig.-8. 4. Environmental and mechanical performance shall be specified by attached general specification. TITLE DSX321G TYPE SURFACE MOUNT TYPE QUARTZ CRYSTAL SPECIFICATION Date 2006/08/08 Trigonometry Unit Scale Drawing No. Rev. Page 1B319200AA0A 1C319200AA0A 1 / 7 DM-Z0008:Style-108 < DIMENSIONS AND MARKING > 3 .20+ / -0 .1 3 .20+ / -0 .1 2 .50+ / -0 .1 2 .50+ / -0 .1 0 .15 (1 ) (2 ) (3 ) D1 2 F requenc y F requency Lo t No . Lo t No . 8 - (0 .10 ) 0 .75+ / -0 .15 Logo Logo ##11 # 22 # ## 34 # 43 0 .70 (0 .90 ) 0 .70 C0 .30( I NDEX) < T O P V I EW > 0 .90 (1 .20 ) 0 .90 It is recommended mm un i t : m mthat #2,4 is connected with GND. unit : mm Ma rk ing #2 ,#4 is no t connec ted w i th any th ing . Tolerance To : +/-0.1 le rance : + / -0 .1 # 4 # 3 # 1 # 2 (Fig.-1) Marking is Laser Marking: Marking should be printed as follows: Logo , Nominal Frequency , manufactured year & month Logo and manufacturing location ( 1 ) Producing District Marking Our Specification.No. Japan Indonesia D D 1B319200AA0A 1C319200AA0A Nominal Frequency ( 2 ) = Mark two dights from upper ( ex. 19.2000 MHz --> 19 ) Manufacturing lot No.( 3 ) (year) ex. 2006 shall be marked as ' 6 (Month) ex. August shall be marked as ' H Jan. A Feb. B (Table-1) Mar. Apr. C D May. E TITLE DSX321G TYPE SURFACE MOUNT TYPE QUARTZ CRYSTAL SPECIFICATION Date 2006/08/08 Jun. F ' (The last digit of the year) ' (As shown in Table-1.) Jul. G Aug. H Sep. J Oct. K Nov. L Dec. M Trigonometry Unit Scale Drawing No. Rev. Page 1B319200AA0A 1C319200AA0A 2 / 7 DM-Z0008:Style-108 < EMBOSS CARRIER TAPE & REEL > 1 .55d ia .+ / -0 .05 2 . 0+ / -0 . 05 4 . 0+ / -0 . 1 3 . 5+ / - 0 . 0 5 D249B 8 . 0+ / - 0 . 2 3 . 5+ / - 0 . 1 4 . 0+ / -0 . 1 0 . 25+ / -0 . 05 1 . 7 5+ / - 0 . 1 (1)Dimensions of embossed carrier tape 1 .15d ia .+/ -0 .05 1 .0+/ -0 .1 User Direction of feed 2 .8+ / -0 .1 ( Un i t :mm ) (Fig.-2) q F3 (2)Dimensions of tape reel U q 2 F E V B A C F1 W1 (Fig.-3) TITLE DSX321G TYPE SURFACE MOUNT TYPE QUARTZ CRYSTAL SPECIFICATION Date 2006/08/08 W2 Trigonometry Unit Scale Drawing No. Rev. Page 1B319200AA0A 1C319200AA0A 3 / 7 DM-Z0008:Style-108 (Table-2) (UNIT:mm) Item Diameter Inside of Frange Outside of Frange Inside Diameter Flange Width Center Core Slit Center Core Length Angle Spindle Diameter Width Key Seats Length Angle Mark A W1 W2 B F1 F2 F3 V q C E U q Dimensions Angle 180 dia. +0.0 / -3.0 9.0 + / - 0.3 11.4 + / - 1.0 60 dia. +1.0 / -0.0 3.0 + / - 0.2 4.0 + / - 0.2 5.0 + / - 0.2 11.9 120 deg. 13 dia. + / - 0.2 2.0 + / - 0.5 10.5 + / - 0.4 120 deg. (3)Storage condition Temperature : +40 deg.C Max. Relative Humidity : 80% Max. ( It is a guaranteed term because it obtains an excellent soldering: 6 months) (4)Standard packing quantity 3,000 pcs/reel for 180 dia. (5)Material of the tape Tape Carrier tape Cover tape Material Polystyrene+Carbon Polyester (6)Label contents Type Our specification No. Your Part No. Lot No. Nominal Frequency Quantity Our Company Name Producting Country Stick a label on the each reel. TITLE DSX321G TYPE SURFACE MOUNT TYPE QUARTZ CRYSTAL SPECIFICATION Date 2006/08/08 Trigonometry Unit Scale Drawing No. Rev. Page 1B319200AA0A 1C319200AA0A 4 / 7 DM-Z0008:Style-108 (7)Taping dimension Leader Cover-tape The length of cover-tape in the leader is more than 400mm including empty embossed area. Carrier-tape After all products were packaged, must remain more than twenty pieces or 400mm empty area, which should be sealed by cover-tape. Terminal Cover-tape The tip of cover-tape shall be fixed temporary by paper tape and roll around the core of reel one round. Carrier-tape The empty embossed area which are sealed by cover-tape must remain more than 40mm. Terminal Leader Component Empty Components Unreeling direction Empty Components Cover-tape Carrier-tape (Fig.-4) (8)Joint of tape The carrier-tape and cover-tape should not be jointed. (9)Release strength of cover tape It has to between 0.1N to 0.7N under following condition. Pulling direction 165 deg. to 180 deg. Speed 300mm/min. Otherwise unless specified. 165 to 180 deg. Pulling direction (Fig.-5) Other standards shall be based on JIS C 0806 -1990. TITLE DSX321G TYPE SURFACE MOUNT TYPE QUARTZ CRYSTAL SPECIFICATION Date 2006/08/08 Trigonometry Unit Scale Drawing No. Rev. Page 1B319200AA0A 1C319200AA0A 5 / 7 DM-Z0008:Style-108 < PACKING > (1)STORAGE METHOD Label contents The type of product Lot No. Specification Quantity Shipment Day Remark LABEL (Fig-6) (2)BOX SIZE From lot size packingsize shall be changed. In the upper and lower part and the opening in box it shall be protected products using aircushion sheets. TITLE DSX321G TYPE SURFACE MOUNT TYPE QUARTZ CRYSTAL SPECIFICATION Date 2006/08/08 Trigonometry Unit Scale Drawing No. Rev. Page 1B319200AA0A 1C319200AA0A 6 / 7 DM-Z0008:Style-108 < REFLOW CONDITIONS (REFERENCE) > During the solder reflow process, please complete within following temperature, period. Reflow soldering shall be allowed only two times. 260deg.C+/-5deg.C 220deg.C+/-5deg.C 160deg.C to 180deg.C 10 s 60 s 120 s Total time : 240 s Max. (Fig.-7) HANDSOLDERING METHOD : 340 [deg.C] Max. / 3[s] Max. (Please take care so that a soldering iron should not touch a product directly.) < LAND PATTERN (REFERENCE) > 0 .8 1 .4 1 .2 0 .5 1 .2 1 .4 unit : mm (Fig.-8) TITLE DSX321G TYPE SURFACE MOUNT TYPE QUARTZ CRYSTAL SPECIFICATION Date 2006/08/08 Trigonometry Unit Scale Drawing No. Rev. Page 1B319200AA0A 1C319200AA0A 7 / 7 DM-Z0008:Style-108 1.MECHANICAL ENDURANCE 1.1 SHOCK After the following test,parts shall conform specification3-1-2. 10cycles(60times) drop from 150 [cm] heights to concrete. Further,parts shall be solderd on substrate, fixed bakelite materials(about 100[g]). Substrate materials : Glass Epoxy 1 cycle : each 1 times of 6 directions 1.2 VIBRATION After the following test,parts shall conform specification3-1-1. and no abnormal appearance shall be observed. (1)Frequency of Vibration : 10[Hz] to 55[Hz] (2)Amplitude(p-p) : Sine waves of 1.5[mm ] (3)Vibration axis : X.Y.Z (4)Vibration period : 2 [h] for each axis 1.3 SUBSTRATE BENDING After the following test,parts shall conform specification3-1-1. and no abnormality shall be observed in external appearance and sealing tightnen and others shall be based on ET-7403 of EIAJ. Mount the specimen on substrate. Apply the following pressure Direction Speed Hours Amount of substrate : : : : see Fig.-1 0.5 [mm/s] 5 +/- 1 [s] 3 [mm] Max. 20 pressure jig R230 P.C.B. 45+/-2 45+/-2 (Fig.-1) TITLE DSX321G TYPE SURFACE MOUNT TYPE QUARTZ CRYSTAL SPECIFICATION Date 2006/08/08 Trigonometry Unit Scale Drawing No. Rev. Page Attached sheet 1B319200AA0A 1C319200AA0A 1 / 5 DM-Z0008:Style-108 1.4 SHEAR After the following test, parts shall conform specification3-1-1. and no abnormality shall be observed in external appearance and sealing tightness and others shall be based on ET-7403 of EIAJ. Mount the specimen on substrate. Apply the following pressure Weight : 10 [N] Hours : 10 +/- 1 [s] Direction : see Fig.-2 P.C.B. pressure jig specimen R0.5 (Fig.-2) 1.5 BODY STRENGTH After the following test, parts shall conform specification3-1-1. and no abnormality shall be observed in external appearance and sealing tightness and others shall be based on ET-7403 of EIAJ. Mount the specimen on substrate. Apply the following pressure Weight : 10 [N] Hours : 10 +/- 1 [s] Direction : see Fig.-3 pressure jig R0.5 specimen W L 0.5L L >= W L (Fig.-3) TITLE DSX321G TYPE SURFACE MOUNT TYPE QUARTZ CRYSTAL SPECIFICATION Date 2006/08/08 Trigonometry Unit Scale Drawing No. Rev. Page Attached sheet 1B319200AA0A 1C319200AA0A 2 / 5 DM-Z0008:Style-108 1.6 SEAL Less than 2.0×10-9 [Pa m 3/sec]. by Helium leak detector. Also, no serial bubble is observed by Fluorinert tests. 1.7 SOLDERABILITY After the following test, more than 90[%] of terminal shall be covered by new solder. 3 seconds +/- 1 second dip in 235 [deg.C] +/- 5 [deg.C] solder. (Use rosin type flux for solder.) 2.ENVIRONMENTAL ENDURANCE 2.1 HUMIDITY Two hours past at room temperature after following test, parts shall conform specification3-1-1. 240 hours +60 [deg.C] +/- 2 [deg.C] , relative humidity 85[%] +/- 5[%]. 2.2 LOW TEMPERATURE Two hours past at room temperature after following test, parts shall conform specification3-1-1. 240 hours -40 [deg.C] +/- 2 [deg.C]. 2.3 HIGH TEMPERATURE Two hours past at room temperature after following test, parts shall conform specification3-1-1. 240 hours +85 [deg.C] +/- 2 [deg.C]. 2.4 TEMPERATURE CYCLE Two hours past at room temperature after 25 cycles of following test, parts shall conform specification3-1-1. +85deg.C 30min. 1 to 2 min. +25deg.C 30min. -40deg.C 1cycle (Fig.-4) TITLE DSX321G TYPE SURFACE MOUNT TYPE QUARTZ CRYSTAL SPECIFICATION Date 2006/08/08 Trigonometry Unit Scale Drawing No. Rev. Page Attached sheet 1B319200AA0A 1C319200AA0A 3 / 5 DM-Z0008:Style-108 3.SPECIFICATION Frequency Variation and Equivalent Resistance shall be within Table-1 after the test. (Table-1) 3-1-1 3-1-2 3-1-3 Frequency Variation ±2[ppm] ±5[ppm] ±10[ppm] TITLE DSX321G TYPE SURFACE MOUNT TYPE QUARTZ CRYSTAL SPECIFICATION Date 2006/08/08 Equivalent Resistance ±15[%] or 2[ohms] max. (Use larger specification) ±20[%] or 3[ohms] max. (Use larger specification) ±20[%] or 3[ohms] max. (Use larger specification) Trigonometry Unit Scale Drawing No. Rev. Page Attached sheet 1B319200AA0A 1C319200AA0A 4 / 5 DM-Z0008:Style-108 [ DSX321G SERIES , IN USE ] 1.SOLDERING Please perform the attached Reflow conditions to reference within 2 times. 2.MOUNT Although it corresponds to automatic mounting, please carry out the loading test by the loading machine to be used, and check that there is no influence in the characteristic. Please be careful of the Curve not to influence the characteristic of a product, and a soldering state at the process which makes a substrate generate the Curve, the break of a board etc. . 3.WASHING About use of the washing liquid of a basin system, an alcoholic system, and a chlorofluorocarbon-replacing material system, it is checking that it is satisfactory. However please consult in advance about other washing liquid. Although the check about ultrasonic washing is performed, since it is an examination with a simple substance, the check for the second time by the use state is recommended. 4.THE CAUTIONS ON USE The piece of crystal it is processed very smaller than the conventional thing inside DSX321G series crystal unit may be damaged, if excessive excitation electric power is applied. Please use it below with the value specified on a catalog and specifications. Please refrain from forming patterns under crystal resonators since there is a possibility to cause crack in base. If the temperature is higher than 280 [deg.C], there is a possibility for the sealing glass to remelt. Avoid using the product at temperature higher than specified. 5.HANDLING OF A PRODUCT DSX321G series has sufficient intensity to fall and vibration. However when too much shock is added according to a certain cause, the use after a characteristic check is recommended. 6.STORAGE Since the soldering nature of a terminal may be degraded, please avoid storage in high temperature and a humid place. Please keep it in the place which direct rays do not hit and dew condensation does not generate. TITLE DSX321G TYPE SURFACE MOUNT TYPE QUARTZ CRYSTAL SPECIFICATION Date 2006/08/08 Trigonometry Unit Scale Drawing No. Rev. Page Attached sheet 1B319200AA0A 1C319200AA0A 5 / 5 DM-Z0008:Style-108 2006-1045 REVISION RECORD Rev.No Date - 2006/08/08 Reason Contents The first edition. Approved Checked Drawn T. Nakamura H. Matsuda K. Nakanishi DM-Z0002:Style-008 DSX421G, 321G, 221G SERIES FLOW CHART CAP 1 2 APPROVED REVIEWED DRAWN PAGE OOTSUBO TAKAMI SUGITA 1 / 1 BLANK INCOMING INSPECTION CAP CLEANING BASE 5 INCOMING INSPECTION 3 INCOMING INSPECTION 6 ETCHING 4 BASE CLEANING AND DRY 7 SORTING OF FREQ 8 CLEANING BEFORE PLANTING 9 FLUSH ETCHING 10 BASE PLANTING 11 BONDING 12 BONDING DRY A 13 BONDING CHECK 20 LEAK CHECK (He LEAK) 14 MILLING 21 TEMP.CHARACTERISTICS INSPECTION(SPECIFICATION ITEM) 15 HIGH VACUUM 22 FINAL INSPECTION ANNEALING (MARKING) 16 SEALING 23 APPEARANCE INSPECTION 17 REFLOW 24 OUT GOING INSPECTION 18 AGING 25 TAPING 19 LEAK CHECK 26 PACKING (Air LEAK) A SHIPPING NOTE SPEC No. NQA-1117 ENACTMENT DATE ARRANGEMENT No. 09/29/2003 NQA-1117R1 DAISHINKU CORP. DSX421G,321G,221G SERIES CONTROL PLAN PROTOTYPE PRE-LAUNCH PRODUCTION CONTROL No. NQA-1118 REV. No. ITEM DSX421G,321G,221G SERIES PART No. PLANT TOTTRI FACTRY PLANT No. PROCE SS No. 1 PROCESS NAME/ OPERATION DESCRIPTION MACHINE, DEVICE JIG,TOOLS FOR MFG. CAP INCOMING INSPECTION O PHONE NO CORE TEAM NQA-1118 R9 APPROVED BY: CHARACTERISTICS No. PRODUCT 3 CAP CLEANNING AND DRY BASE INCOMING INSPECTION 5 BASE CLENNING AND DRY U.S.CLEANNING BATH ANNEALING OVEN BLANK INCOMING INSPECTION TEMP. CONTROLLER 1 VACUUM DEGREE WORKING MANUAL VACUUM METER 1 DAY CHECK SHEET MICROSCOPE n=200 LOT INCOMING INSPECTION SHEET MICROMETER n=5 LOT LIQUID EXCHANGE INCOMING INSPECTION SPEC. BOUNDARY SAMPLE INCOMING INSPECTION SPEC. WORKING MANUAL INCOMING INSPECTION SHEET CHECK SHEET TEMP. WORKING MANUAL TEMP. CONTROLLER 1 VACUUM DEGREE WORKING MANUAL VACUUM METER 1 DAY CHECK SHEET FREQ.SORTING MACHINE MICROMETER n=5 LOT n=5 LOT n=200 LOT MIXTURE RATIO INCOMING INSPECTION SPEC. INCOMING INSPECTION SPEC. INCOMING INSPECTION SPEC. WORKING MANUAL EYE CHECK 2 SHIFT INCOMING INSPECTION SHEET INCOMING INSPECTION SHEET INCOMING INSPECTION SHEET CHECK SHEET TEMP. WORKING MANUAL THERMOMETER 2 SHIFT TREND CHART MACHINE CLEANNING ELECTRODE DIRT WORKING MANUAL WORKING MANUAL 1 1 SHIFT SHIFT CHECK SHEET CHECK SHEET FREQUENCY DIMENSION APPEARANCE 6 7 ETCHING SORTING OF FREQENCY DRAFT FREQ’ SORTING MACHINE METHODS WORKING MANUAL APPEARANCE MAY 15, 2006 OTHER APPROVAL/DATE(IF REQ’D) OOTUBO TEMP. DIMENSION 4 KISHIMOTO(TEAM LEADER), AOKI(PG) NISHIDA(Q.A.G),SUGITA(Q.A.G),NAGAISHI(Q.A.D), KOMATSU(M.T),MATSUMOTO(ENG) DATE (REVISION) EXCHANGE REQUID PROCESS APPEARANCE U.S.CLEANNING BATH ANEALING OVEN DATE SEP 29, 2003 (ISSUE) CUSTOMER QUALITY APPROVAL/DATE(IF REQ’D) CUSTOMER QUALITY APPROVAL/DATE(IF REQ’D) TOTTORI PLANT (0857)52-4501 PRODUCT/ PROCESS SPECIFICATION/ TOLERANCE INCOMING INSPECTION SPEC. BOUNDARY SAMPLE INCOMING INSPECTION SPEC. WORKING MANUAL DIMENSION 2 SPECIAL CHAR. CLASS PAGE(1/6 ) “$” in the column of “Special Characteristics” means critical parameters to be controlled carefully. DAISHINKU CORP. EVALUATION/ MEASUREMENT TECHNIQUE SAMPLE CONTROL METHODS REACTION PLAN SIZE FREQ. MICROSCOPE n=200 LOT INCOMING INSPECTION SHEET RETURN TO SUPPLIER MICROMETER n=5 LOT INCOMING INSPECTION SHEET CHECK SHEET RETURN TO SUPPLIER MACHINE MAINTEMANCE TEMPERATURE ADJUSTMENT MACHINE MAINTEMANCE RETURN TO SUPPLIER 1 1 MICROSCOPE WITHIN 100,000pcs. DAY WITHIN 100,000pcs. DAY CHECK SHEET CHECK SHEET RETURN TO SUPPLIER MACHINE MAINTEMANCE TEMPERATURE ADJUSTMENT MACHINE MAINTEMANCE RETURN TO SUPPLIER RETURN TO SUPPLIER RETURN TO SUPPLIER TEMP.&DENSITY ADJUSTMENT TEMPERATURE ADJUSTMENT MACHINE CLEANING ELECTRODE CLEANING DSX421G,321G,221G SERIES CONTROL PLAN PROTOTYPE PRE-LAUNCH PRODUCTION CONTROL No. NQA-1118 REV. No. ITEM DSX421G,321G,221G SERIES PART No. PLANT TOTTRI FACTRY PLANT No. PROCE SS No. 8 9 PROCESS NAME/ OPERATION DESCRIPTION CLEANING BEFORE BASE PLATING FLASH ETCHING (BLANK INSERTING) (F.Eg) (DRY) MACHINE, DEVICE JIG,TOOLS FOR MFG. 10 BASE PLATING 11 BONDING APPROVED BY: CHARACTERISTICS No. PRODUCT BLANK INSERTING MACHINE FLASH ETCHING MACHINE BLANK MOUNT MACHINE SPECIAL CHAR. CLASS DATE SEP 29, 2003 (ISSUE) CUSTOMER QUALITY APPROVAL/DATE(IF REQ’D) CUSTOMER QUALITY APPROVAL/DATE(IF REQ’D) TOTTORI PLANT (0857)52-4501 KISHIMOTO(TEAM LEADER), AOKI(PG) NISHIDA(Q.A.G),SUGITA(Q.A.G),NAGAISHI(Q.A.D), KOMATSU(M.T),MATSUMOTO(ENG) DATE (REVISION) MAY 15, 2006 OTHER APPROVAL/DATE(IF REQ’D) OOTUBO METHODS EXCHANGE ACID PRODUCT/ PROCESS SPECIFICATION/ TOLERANCE WORKING MANUAL TEMP. WORKING MANUAL MACHINE CLEANING WORKING MANUAL 1 SHIFT CHECK SHEET WATER EXCHANGE (1,3~6BATH) WATER EXCHANGE (2BATH) WATER TEMP(2BATH) WORKING MANUAL 2 DAY CHECK SHEET WATER EXHANGE WORKING MANUAL 1 WEEK CHECK SHEET WATER EXHANGE PROCESS EVALUATION/ MEASUREMENT TECHNIQUE THERMOMETER SAMPLE CONTROL METHODS SIZE FREQ. 1 2 DAY CHECK SHEET 1 SHIFT TREND CHART REACTION PLAN MACHINE MAINTENANCE TEMPERATURE ADJUSTMENT. MACHINE MAINTENANCE WORKING MANUAL WORKING MANUAL THERMOMETER THERMOMETER 1 1 SHIFT SHIFT TREND CHART TREND CHART TEMP. ADJ TEMP. ADJ VACUUM DEGREE WORKING MANUAL VACUUM METER 1 DAY TREND CHART WASHING BASE PLATING MASK WORKING MANUAL EYE CHECK 1 CHECK SHEET FREQENCY WORKING MANUAL NETWORK ANALYZER n=5 WITHIN 10SHOTS LOT MACHINE MAINTEMANCE RE-WASHING LOT CARD MACHINE MAINTENANCE APPEARANCE WORKING MANUAL EYE CHECK ALL LOT LOT CARD FILM STRENGTH WORKING MANUAL SEROTAPE n=5 DAY LOT CARD N2 PRESSURRE WORKING MANUAL REGULATER 1 DAY CHECK SHEET MACHINE MAINTENANCE MACHINE MAINTENANCE REGULATER ADJUSTMENT TIME WORKING MANUAL STOP WATCH 1 DAY CHECK SHEET REGULATER ADJUSTMENT BONDING CONDITION WORKING MANUAL BOUNDARY SAMPLE MICROSCOPE n=200 LOT LOT CARD MACHINE MAINTENANCE WORKING MANUAL THERMOMETER 1 DAY TREND CHART TEMPERATURE ADJUSTMENT TEMP BASE PLATING MACHINE N2 BLOW MACHINE PHONE NO CORE TEAM NQA-1118 R9 WASHING MACHINE FOR BLANK CLEAN OVEN O PAGE(2/6 ) ADHESIVE AGENT STORAGE TEMP “$” in the column of “Special Characteristics” means critical parameters to be controlled carefully. DAISHINKU CORP. DSX421G,321G,221G SERIES CONTROL PLAN PROTOTYPE PRE-LAUNCH PRODUCTION CONTROL No. NQA-1118 REV. No. ITEM DSX421G,321G,221G SERIES PART No. PLANT TOTTRI FACTRY PLANT No. PROCE SS No. 12 13 14 PROCESS NAME/ OPERATION DESCRIPTION BONDING DRY MACHINE, DEVICE JIG,TOOLS FOR MFG. MILLING PHONE NO CORE TEAM NQA-1118 R9 APPROVED BY: CHARACTERISTICS No. PRODUCT BONDING DRY OVEN BONDING CHECK O 16 HIGH VACUUM ANNELING SEALING ANNEALING OVEN SEALING OVEN MAY 15, 2006 METHODS WORKING MANUAL OVEN TEMP. WORKING MANUAL VACUUM DEGREE DATE (REVISION) OTHER APPROVAL/DATE(IF REQ’D) OOTUBO DEW POINT FREQENCY 15 KISHIMOTO(TEAM LEADER), AOKI(PG) NISHIDA(Q.A.G),SUGITA(Q.A.G),NAGAISHI(Q.A.D), KOMATSU(M.T),MATSUMOTO(ENG) TEMPERATURE PROCESS DATE SEP 29, 2003 (ISSUE) CUSTOMER QUALITY APPROVAL/DATE(IF REQ’D) CUSTOMER QUALITY APPROVAL/DATE(IF REQ’D) TOTTORI PLANT (0857)52-4501 PRODUCT/ PROCESS SPECIFICATION/ TOLERANCE WORKING MANUAL BONDING CONDITION DUST CHECK BONDING STRENGTH BONDING EXFOLIATION CONDITION AUTO MILLING MACHINE SPECIAL CHAR. CLASS PAGE(3/6 ) EVALUATION/ MEASUREMENT TECHNIQUE DISPLAY TEMPERATURE DEW INDICATOR OR OXYGEN DENSIMETER THERMOCOUPLE WORKING MANUAL BOUNDARY SAMPLE MICROSCOPE WORKING MANUAL TENSION GAGE WORKING MANUAL BOUNDARY SAMPLE MICROSCOPE WORKING MANUAL VACUUM METER WORKING MANUAL NETWORK ANALISER WORKING MANUAL SAMPLE CONTROL METHODS SIZE FREQ. 1 DAY CHECK SHEET 1 DAY TREND CHART 1 3 MONTHS ALL LOT LOT/ITEM (n=3) LOT/ITEM (n=3) PROFILE LOT CARD SHIFT CHECK SHEET SHIFT CHECK SHEET 1 SHIFT CHECK SHEET n=5/LOT 1 SETTING CHANGE MONTH LOT CARD MILING MASK CLEANING VACUUM DEGREE WORKING MANUAL VACUUM METER 1 SHIFT CHECK SHEET TEMPERATURE WORKING MANUAL 1 SHIFT CHECK SHEET INTERNAL TEMPERATURE SEALING TEMPERATURE DEW POINT WORKING MANUAL DISPLAY TEMPERATURE THERMOCOUPLE 1 3 MONTHS WORKING MANUAL TEMP. CONTROLER 1 DAY TEMPERATURE PROFILE CHECK SHEET WORKING MANUAL 1 DAY TREND CHART SEALING STATE WORKING MANUAL DEW INDICATOR OR OXYGEN DENSIMETER INSPECTION TOOL ALL LOT LOT CARD “$” in the column of “Special Characteristics” means critical parameters to be controlled carefully. DAISHINKU CORP. LOT CARD REACTION PLAN TEMPERATURE ADJUSTMENT MACHINE MAINTENANCE TEMPERATURE ADJUSTMENT CONTACT TO BONDING PROCESS MACHINE MAINTENANCE MACHINE MAINTENANCE MACHINE MAINTENANCE MACHINE MAINTENANCE MACHINE MAINTENANCE MACHINE MAINTENANCE TEMP. ADJUSTMENT MACHINE MAINTENANCE TEMPERATURE ADJUSTMENT MACHINE MAINTENANCE MACHINE MAINTENANCE DSX421G,321G,221G SERIES CONTROL PLAN PROTOTYPE PRE-LAUNCH PRODUCTION CONTROL No. NQA-1118 REV. No. ITEM DSX421G,321G,221G SERIES PART No. PLANT TOTTRI FACTRY PLANT No. PROCE SS No. 17 18 19 20 21 22 PROCESS NAME/ OPERATION DESCRIPTION REFLOW AGING MACHINE, DEVICE JIG,TOOLS FOR MFG. O PHONE NO CORE TEAM NQA-1118 R9 APPROVED BY: CHARACTERISTICS No. SPECIAL CHAR. CLASS KISHIMOTO(TEAM LEADER), AOKI(PG) NISHIDA(Q.A.G),SUGITA(Q.A.G),NAGAISHI(Q.A.D), KOMATSU(M.T),MATSUMOTO(ENG) DATE (REVISION) METHODS TEMPERATURE EVALUATION/ MEASUREMENT TECHNIQUE SAMPLE CONTROL METHODS SIZE FREQ. SPEED METER 1 DAY CHECK SHEET WORKING MANUAL DISPLAY TEMPERATURE 1 DAY CHECK SHEET OVEN TEMP. WORKING MANUAL THERMOCOUPLE 1 3 MONTHS TEMPERATURE PROFILE TEMPERATURE WORKING MANUAL TEMP. CONTROLLER 1 SHIFT TREND CHART TIME WORKING MANUAL TIMER 1 LOT LOT CARD SEALING WORKING MANUAL AIR LEAK TESTER ALL LOT LOT CARD REFLOW OVEN AGING OVEN MAY 15, 2006 OTHER APPROVAL/DATE(IF REQ’D) OOTUBO CONBEA SPEED PROCESS DATE SEP 29, 2003 (ISSUE) CUSTOMER QUALITY APPROVAL/DATE(IF REQ’D) CUSTOMER QUALITY APPROVAL/DATE(IF REQ’D) TOTTORI PLANT (0857)52-4501 PRODUCT/ PROCESS SPECIFICATION/ TOLERANCE WORKING MANUAL PRODUCT PAGE(4/6 ) REACTION PLAN MACHINE MAINTENANCE TEMPERATURE ADJUSTMENT TEMPERATURE ADJUSTMENT TEMPERATURE ADJUSTMENT MACHINE MAINTENANCE CONTACT TO SEAM SEALING PROCESS CONTACT TO SEAM SEALING PROCESS Again He pressurization LEAK CHECK (AIR LEAK) AIR LEAK TES LEAK CHECK (He LEAK) He LEAK DETECTER SEALING WORKING MANUAL He LEAK DETECTER ALL LOT LOT CARD He pressurization TIME(After pressurization) WORKING MANUAL TIMER ALL LOT LOT CARD TEMPERATURE CHARACTERISTIC CHECK (* SPECIFIED ITEM ONLY) TEMPERATURE CHARACTERISTIC MEASUREMENT MACHINE TEMP.CHARAC TERISTIC CI VALUE WORKING MANUAL FREQ.SYNCESIZER ALL LOT LOT CARD WORKING MANUAL V.V. METER ALL LOT LOT CARD FINAL INSPECTION AUTO MEASUREMENT MACHINE LOW DRIVE LEVEL FREQUENCY WORKING MANUAL ALL LOT LOT CARD WORKING MANUAL ALL LOT LOT CARD INSULATION INSPECTION MACHINE NETWORK ANALYZER NETWORK ANALYZER CI WORKING MANUAL NETWORK ANALYZER ALL LOT LOT CARD CONTACT TO PREVIOUS PROCESS INSULATION WORKING MANUAL INSULATION METER ALL LOT LOT CARD CONTACT TO PREVIOUS PROCESS (MARKING) TER “$” in the column of “Special Characteristics” means critical parameters to be controlled carefully. DAISHINKU CORP. CONTACT TO PREVIOUS PROCESS CONTACT TO PREVIOUS PROCESS CONTACT TO PREVIOUS PROCESS CONTACT TO PREVIOUS PROCESS DSX421G,321G,221G SERIES CONTROL PLAN PROTOTYPE PRE-LAUNCH PRODUCTION CONTROL No. NQA-1118 REV. No. ITEM DSX421G,321G,221G SERIES PART No. PLANT TOTTRI FACTRY PLANT No. PROCE SS No. PROCESS NAME/ OPERATION DESCRIPTION MACHINE, DEVICE JIG,TOOLS FOR MFG. LASER MARKING MACHINE O PHONE NO APPROVED BY: CHARACTERISTICS No. PRODUCT PROCESS SPECIAL CHAR. CLASS MARKING MACHINE CHECK 23 APPEARANCE INSPECTION APPEARANCE 24 OUT GOING INSPEC TION LOW DRIVE LEVEL FREQENCY DEVIATION CI APPEARANCE INSURATION DIMENSION DATE SEP 29, 2003 (ISSUE) CUSTOMER QUALITY APPROVAL/DATE(IF REQ’D) CUSTOMER QUALITY APPROVAL/DATE(IF REQ’D) TOTTORI PLANT (0857)52-4501 CORE TEAM NQA-1118 R9 PAGE(5/6 ) $ $ KISHIMOTO(TEAM LEADER), AOKI(PG) NISHIDA(Q.A.G),SUGITA(Q.A.G),NAGAISHI(Q.A.D), KOMATSU(M.T),MATSUMOTO(ENG) DATE (REVISION) MAY 15, 2006 OTHER APPROVAL/DATE(IF REQ’D) OOTUBO METHODS PRODUCT/ PROCESS SPECIFICATION/ TOLERANCE WORKING MANUAL DESIGNED STANDARD BOUNDARY SAMPLE WORKING MANUAL WORKING MANUAL BOUNDARY SAMPLE OUT GOING INSPECTION SPEC DESINED STD. WORKING MANUAL OUT-GOING INSPECTION SPEC DESINED STD. WORKING MANUAL OUT GOING INSPECTION SPEC DESINED STD. WORKING MANUAL OUT-GOING INSPECTION SPEC DESINED STD. WORKING MANUAL BOUNDARY SAMPLE OUT GOING INSPECTION SPEC DESINED STD. WORKING MANUAL OUT GOING INSPECTION SPEC DESINED STD. WORKING MANUAL “$” in the column of “Special Characteristics” means critical parameters to be controlled carefully. DAISHINKU CORP. EVALUATION/ MEASUREMENT TECHNIQUE SAMPLE CONTROL METHODS REACTION PLAN SIZE FREQ. n=256 SHIFT CHECK SHEET MACHINE MAINTENANCE 1 SHIFT CHECK SHEET EYE CHECK ALL LOT LOT CARD NETWORK ANALYZER AQL STANDARD II 0.1 % AQL STANDARD II 0.1 % n=5 (SPECIFIED) AQL STANDARD II 0.1 % n=5 (SPECIFIED) AQL STANDARD l 0.15 % LOT INSPECTION SHEET MACHINE MAINTENANCE CONTACT TO PREVIOUS PROCESS CONTACT TO PREVIOUS PROCESS LOT INSPECTION SHEET CONTACT TO PREVIOUS PROCESS X-R CHART Cpk INSPECTION SHEET RETURN TO PREVIOUS PROCESS CONTACT TO PREVIOUS PROCESS X-R CHART Cpk INSPECTION SHEET RETURN TO PREVIOUS PROCESS CONTACT TO PREVIOUS PROCESS ONLY FIRST LOT INSPECTION SHEET CONTACT TO PREVIOUS PROCESS ONLY FIRST LOT INSPECTION SHEET CONTACT TO PREVIOUS PROCESS EYE CHECK NETWORK ANALYZER NETWORK ANALYZER EYE CHECK IR TESTER CALIPER AQL STANDARD l 0.1 % AQL STANDARD S-2 1.0 % 1LOT/DAY LOT 1LOT/DAY LOT DSX421G,321G,221G SERIES CONTROL PLAN PROTOTYPE PRE-LAUNCH PRODUCTION CONTROL No. NQA-1118 REV. No. ITEM DSX421G,321G,221G SERIES PART No. PLANT TOTTRI FACTRY PLANT No. PROCE SS No. PROCESS NAME/ OPERATION DESCRIPTION MACHINE, DEVICE JIG,TOOLS FOR MFG. TAPING AUTO TAPING MACHINE APPROVED BY: CHARACTERISTICS No. PRODUCT OUT GOING PACKING PROCESS SPECIAL CHAR. CLASS DATE SEP 29, 2003 (ISSUE) CUSTOMER QUALITY APPROVAL/DATE(IF REQ’D) CUSTOMER QUALITY APPROVAL/DATE(IF REQ’D) TOTTORI PLANT (0857)52-4501 KISHIMOTO(TEAM LEADER), AOKI(PG) NISHIDA(Q.A.G),SUGITA(Q.A.G),NAGAISHI(Q.A.D), KOMATSU(M.T),MATSUMOTO(ENG) MAY 15, 2006 METHODS PRODUCT/ PROCESS SPECIFICATION/ TOLERANCE DESIGN STD. EVALUATION/ MEASUREMENT TECHNIQUE SAMPLE SIZE FREQ. DIGITAL CALIPER MICROMETER PROJECTOR 1 TIME (n=10) SPECIFIED YEAR FUNCTIONAL INSPECTION FUNCTIONAL PROCEDURE DOCUMENT IR TESTER INPEADANCE ANALYZER 1 TIME (n=10) SPECIFIED YEAR SEALING OUT GOING INSPECTION SPEC DESINED STD. WORKING MANUAL WORKING MANUAL GALDEN AQL STANDARD S-4 0.1 % ALL ONLY FIRST LOT WORKING MANUAL PEELING FORCE GAUGE 1 WEEK WORKING MANUAL “$” in the column of “Special Characteristics” means critical parameters to be controlled carefully. DAISHINKU CORP. CONTROL METHODS INSPECTION SHEET LAYOUT INSPECTION PROCEDURE DOCUMENT Q’TY DATE (REVISION) OTHER APPROVAL/DATE(IF REQ’D) OOTUBO DIMENSION (LAYOUT INSPECTION) TAPING STRENGTH 26 PHONE NO CORE TEAM NQA-1118 R9 OTHER,GUAR ANTEE ITEM 25 O PAGE(6/6 ) COUNTER LOT REACTION PLAN CONTACT TO PREVIOUS PROCESS RELIABILITY REPORT CONTACT TO TOTTORI Q.C. Section. FROM Q.A Division. R.C Gr RELIABILITY CONTACT TO REPORT TOTTORI Q.C. Section. FROM Q.A Division. R.C Gr INSPECTION SHEET CONTACT TO PREVIOUS PROCESS LOT CARD TREND CHART SHIPPING DESCRIPTIONS CONTACT TO PREVIOUS PROCESS MACHINE MAINTENANCE RE -PACKING Page 1 1 DSX321G Series Process Flow Chart PT. KDS INDONESIA Cap 1 3 Base Incoming Inspection of Cap 2 4 Cleaning of Cap Blank Incoming Inspection of Base 5 6 Cleaning of Base 7 A 18 8 Taping Annealing Sealing Reflow QC Outgoing Inspection (After Taping) 17 27 Milling Clean Room 16 26 Bonding Inspection QC Outgoing Inspection (Before Taping) 15 25 Cure Outgoing Inspection 14 24 Mounting & Bonding Marking 13 23 Base Plating Final Inspection 12 22 Flash Etching X-ray 11 21 Cleaning of Blank Sealing Inspection (Air Leak) 10 20 Sorting of Frequency Sealing Inspection (Helium Leak) 9 19 Etching Delivery Aging A Note Enactment date 07-Sep-2004 20-Apr-2006 (R3) Daishinku Corporation Control No. KDS-FC-018 DSX321G Series ASSEMBLY CONTROL PLAN Page: 1 / 7 PROTOTYPE CONTROL No. PRE-LAUNCH PRODUCTION KDS-CP-018 PROC No. 1 2 3 PT. KDS INDONESIA APPROVAL / DATE SUPPLIER CODE PROCESS NAME / MACHINE, DEVICE JIG, OPERATION TOOLS FOR WORKING No. MANUFACTURING DESCRIPTION Incoming Inspection of Cap Incoming Inspection of Base Cleaning of Cap OTHER APPROVAL DATE (IF REQ’D) CHARACTERISTICS SPECIAL CHARA. PRODUCT PROCESS CLASS Cleaning of Base Etching DATE (ORIG) 07-Sep-2004 DATE (REV.) 20-Apr-2006 (R2) CUSTOMER ENGINEERING Kristianto, Rini, Ropensius, Samsul (PROD) Endaria, Bowo, Benariya (QC) Aveltri (QA) APPROVAL DATE (IF REQ’D) CUSTOMER QUALITY T.Ikeda APPROVAL DATE (IF REQ’D) OTHER APPROVAL DATE (IF REQ’D) METHODS REACTION PLAN / PRODUCT / PROCESS EVALUATION / PERSON WHO TAKE CONTROL SPECIFICATION / MEASUREMENT SIZE FREQ RESPONSIBILITY METHOD TOLERANCE TECHNIQUE Dimension Incoming inspection spec Micrometer Microscope Appearance Boundary sample Microscope Micrometer Dimension Incoming inspection spec Micrometer Microscope Appearance Boundary sample Microscope Working manual Working manual Visual check Visual check Working manual Working manual Working manual Working manual Temperature control meter Temperature control meter Watch Visual check Watch Working manual Working manual Cleaning bath Shake Exchange pure water Temperature water Temperature oven Time Cleaning oven Wait Time (Cleaning -Partial plating) Shake Exchange pure water Temperature water Temperature oven Time Cleaning oven Wait time (Cleaning– bonding) Cleaning bath Oven 5 Tiarma (62)21 - 8980120 - 4 EXT 132 Micrometer Oven 4 KEY CONTACT /PHONE CORE TEAM PART NAME / DSX321G Series DESCRIPTION SUPPLIER O Fundamental oscillator Frequency Incoming Inspection spec Incoming Inspection spec Incoming Inspection spec Incoming Inspection spec 100% 1 Lot 1 Shift Check sheet 1 Shift Check sheet 100% 1 100% Jig Month Lot Working note Check sheet Working note Temperature adjustment Temperature adjustment Time adjustment Cleaning again Cleaning again Visual check Visual check 100% 1 Jig Jig - Shake again Exchange pure water Working manual Thermometer 1 Shift Check sheet Working manual Temperature control meter Watch Visual check Watch 1 Shift Check sheet 100% 1 100% Jig Month Lot Working note Check sheet Working note Temperature adjustment Temperature adjustment Time adjustment Cleaning again Cleaning again 5pcs Lot Working manual Working manual Working manual Working manual Production spec. “$” in the column of “class” means critaical parameters to be controled carefully. DAISHINKU CORPORATION Fundamental oscillator Lot Lot Lot Jig Jig Incoming inspection sheet Incoming inspection sheet Incoming inspection sheet Incoming inspection sheet - Lot card Return to supplier Return to supplier Return to supplier Return to supplier Shake again Exchange pure water Return to blankprocess DSX321G Series ASSEMBLY CONTROL PLAN Page: 2 / 7 PROTOTYPE CONTROL No. PRE-LAUNCH PRODUCTION KDS-CP-018 PROC No. PT. KDS INDONESIA APPROVAL / DATE SUPPLIER CODE PROCESS NAME / MACHINE, DEVICE JIG, OPERATION TOOLS FOR WORKING No. MANUFACTURING DESCRIPTION OTHER APPROVAL DATE (IF REQ’D) CHARACTERISTICS SPECIAL CHARA. PRODUCT PROCESS CLASS Etching bath Liquid mixture ratio Water level 7 8 Sorting of Frequency Cleaning of Blank Flash Etching Automatic quartz sorter Magnifying lamp Base Plating DATE (ORIG) 07-Sep-2004 DATE (REV.) 20-Apr-2006 (R2) CUSTOMER ENGINEERING Kristianto, Rini, Ropensius, Samsul (PROD) Endaria, Bowo, Benariya (QC) Aveltri (QA) APPROVAL DATE (IF REQ’D) CUSTOMER QUALITY T.Ikeda APPROVAL DATE (IF REQ’D) OTHER APPROVAL DATE (IF REQ’D) METHODS REACTION PLAN / PRODUCT / PROCESS EVALUATION / PERSON WHO TAKE CONTROL SPECIFICATION / MEASUREMENT SIZE FREQ RESPONSIBILITY METHOD TOLERANCE TECHNIQUE Glass beaker 1 Shift Check sheet Mixture adjustment Working manual Glass beaker 1 Shift Check sheet Working manual Thermometer 1 Shift Frequency Working manual Working manual Production spec. 100% 100% 100% Lot Lot Lot Appearance Boundary sample 100% Lot Working note Maintenance Working manual Stop watch Jig Frequency counter Magnifying lamp Glass beaker Check sheet Control graph Lot card Lot card Water level adjustment Temperature adjustment Etching again Quantity adjustment Return to AT-blank 1 Working note Mixture again Working manual Glass beaker 1 Working note Exchange liquid alkali Working manual Pipette 1 42,000pcs +/-10% 42,000pcs +/-10% Shift Check sheet Working manual Temperature control meter 1 Shift Check sheet Liquid level adjustment Temperature adjustment Working manual Working manual Working manual Jig Auto timer Density control meter - 100% 100% 1 Lot Lot Shift Check sheet Quantity adjustment Time adjustment Shake again 1 Jig Check sheet Exchange DI water Temperature control meter Temperature control meter Watch Visual check Vacuum gauge Control meter Ampere control meter 1 Shift 1 Shift 100% 1 1 Lot Shift Shift Temperature control graph Temperature control graph Working note Check sheet Check sheet Temperature adjustment Temperature adjustment Time adjustment Cleaning again Pump maintenance 1 Shift Check sheet Machine adjustment Etching liquid Temperature Etching time Quantity Cleaning machine Microwave Flash Etching Machine Oven 9 Tiarma (62)21 - 8980120 - 4 EXT 132 Working manual Stop watch 6 KEY CONTACT /PHONE CORE TEAM PART NAME / DSX321G Series DESCRIPTION SUPPLIER O Base plating Machine (SPUTTER machine) Exchange liquid acid Exchange liquid Alkali Liquid level Liquid temperature (Acid / Alkali) Quantity Time Density Exchange DI water Temperature DI water Temperature oven Time oven Cleaning oven Vacuum degree Working manual Working manual Working manual Working manual Heater current Working manual Working manual Working manual “$” in the column of “class” means critaical parameters to be controled carefully. DAISHINKU CORPORATION DSX321G Series ASSEMBLY CONTROL PLAN Page: 3 / 7 PROTOTYPE CONTROL No. PRE-LAUNCH PRODUCTION PROC No. KEY CONTACT /PHONE KDS-CP-018 CORE TEAM PART NAME / DSX321G Series DESCRIPTION SUPPLIER O PT. KDS INDONESIA APPROVAL / DATE SUPPLIER CODE PROCESS NAME / MACHINE, DEVICE JIG, OPERATION TOOLS FOR WORKING No. MANUFACTURING DESCRIPTION OTHER APPROVAL DATE (IF REQ’D) CHARACTERISTICS SPECIAL CHARA. PRODUCT PROCESS CLASS Exchange target (Silver) Exchange target (Chromium) Time to reach vacuum Exchange target Check sheet Exchange target Control graph Pump maintenance Lot Working note Machine adjustment Check sheet Cleaning again n=5 Exchange target Lot Lot card Ag amount adjustment 100% 1 1 Lot 1time Shift Lot card Working note Check sheet Machine adjustment Cleaning again Cleaning again Visual check 1 Shift Check sheet Cleaning again Working manual Visual check 2 Shift Check sheet Working manual Visual check 2 Shift Check sheet Exchange Conductive paste Cleaning again Working manual Visual check 2 Shift Check sheet Cleaning again Working manual Thermometer 1 Shift Check sheet Temperature adjustment Boundary sample Microscope 100% Lot Lot card Machine adjustment Temperature Working manual 1 Shift Dew point Working manual 1 Shift Working manual 1 Shift Check sheet Control graph Check sheet Control graph Check sheet Temperature adjustment Dew point adjustment Speed conveyor Temperature calibration Working manual Temperature control meter Dew point control meter Speed control meter Thermocoupl e Microscope 1 month 100% Lot Machine cleaning 10 Mounting & Bonding Microscope 11 12 Cure Mask cleaning Standing mask cleaning Magazine tray Cleaning Exchange conductive paste Head needle cleaning Dispenser cleaning Storage temperature for conductive paste Bonding Inspection Bonding condition Oven Microscope Appearance Visual check 1 1 1,900M MAX 30,000M MAX Shift Working manual Visual check 1 Working manual Stop watch Working manual Cellophane Tape test Visual check n=5 1 Boundary sample Working manual Working manual Frequency counter Microscope Visual check Visual check Working manual Production spec. Appearance Mounting & Bonding machine Working manual Working manual Frequency Magazine tray DATE (ORIG) 07-Sep-2004 DATE (REV.) 20-Apr-2006 (R2) CUSTOMER ENGINEERING Kristianto, Rini, Ropensius, Samsul (PROD) Endaria, Bowo, Benariya (QC) Aveltri (QA) APPROVAL DATE (IF REQ’D) CUSTOMER QUALITY T.Ikeda APPROVAL DATE (IF REQ’D) OTHER APPROVAL DATE (IF REQ’D) METHODS REACTION PLAN / PRODUCT / PROCESS EVALUATION / PERSON WHO TAKE CONTROL SPECIFICATION / MEASUREMENT SIZE FREQ RESPONSIBILITY METHOD TOLERANCE TECHNIQUE Check sheet Plating strength Frequency counter Microscope Base plating mask Standing mask Tiarma (62)21 - 8980120 - 4 EXT 132 Boundary sample “$” in the column of “class” means critaical parameters to be controled carefully. DAISHINKU CORPORATION Calibration record Lot card Speed adjustment Machine maintenance Contact to foreman Machine adjustment DSX321G Series ASSEMBLY CONTROL PLAN Page: 4 / 7 PROTOTYPE CONTROL No. PRE-LAUNCH PRODUCTION O KEY CONTACT /PHONE KDS-CP-018 CORE TEAM PART NAME / DSX321G Series DESCRIPTION SUPPLIER PROC No. PT. KDS INDONESIA SUPPLIER CODE PROCESS NAME / MACHINE, DEVICE JIG, OPERATION TOOLS FOR WORKING No. MANUFACTURING DESCRIPTION Push pull gauge 13 APPROVAL / DATE Milling OTHER APPROVAL DATE (IF REQ’D) CHARACTERISTICS SPECIAL CHARA. PRODUCT PROCESS CLASS Bonding strength Vacuum degree Working manual Time to reach vacuum Machine cleaning Milling mask cleaning Milling cleaning Working manual Working manual Visual check 1 Shift Check sheet Cleaning again Working manual Visual check 1 Check sheet Cleaning again Working manual Working manual 1 100% Check sheet Lot card Cleaning again Machine adjustment Working manual Visual check Frequency Counter Power meter 15,000pcs MAX Shift Lot 1 Lot - Machine adjustment Production spec. Production spec. Working manual Comparator CI-meter Visual check 100% 100% 100% Lot Lot Lot Lot card Lot card - Working manual Visual check 100% Lot - Temperature Working manual 1 Shift Check sheet Vacuum degree Working manual 1 Shift Check sheet Time Working manual Temperature control meter Vacuum gauge control meter Auto timer Machine adjustment Machine adjustment Pallet Jig maintenance Pallet Jig maintenance Temperature adjustment Pump maintenance 1 Shift Check sheet Temperature Working manual 1 Shift Check sheet Speed conveyor Working manual 1 Shift Check sheet Dew point meter Dew point Working manual 1 Shift Check sheet Dew point adjustment Oxygen meter Oxygen density Working manual Temperature control meter Speed control meter Dew point control meter Oxygen control meter Visual check Auto timer maintenance Temperature adjustment Speed adjustment 1 Shift Check sheet Oxygen adjustment 100% Lot Lot card Temperature adjustment Milling machine Milling carrier Over drive machine Working manual Frequency Over drive setting Comparator CI-meter Cap pallet Jig Frequency CI Cap pallet Jig condition Appearance 15 Annealing Sealing DATE (ORIG) 07-Sep-2004 DATE (REV.) 20-Apr-2006 (R2) CUSTOMER ENGINEERING Kristianto, Rini, Ropensius, Samsul (PROD) Endaria, Bowo, Benariya (QC) Aveltri (QA) APPROVAL DATE (IF REQ’D) CUSTOMER QUALITY T.Ikeda APPROVAL DATE (IF REQ’D) OTHER APPROVAL DATE (IF REQ’D) METHODS REACTION PLAN / PRODUCT / PROCESS EVALUATION / PERSON WHO TAKE CONTROL SPECIFICATION / MEASUREMENT SIZE FREQ RESPONSIBILITY METHOD TOLERANCE TECHNIQUE Push pull Gauge Vacuum gauge Control meter Stop watch Milling mask 14 Tiarma (62)21 - 8980120 - 4 EXT 132 Annealing machine Sealing oven Appearance Boundary sample “$” in the column of “class” means critaical parameters to be controled carefully. DAISHINKU CORPORATION n=5 n=7 1 1-5,000pcs 5,001pcs Shift Control graph Check sheet Contact to foreman Oven maintenance Pump maintenance 1 Shift Control graph Pump maintenance DSX321G Series ASSEMBLY CONTROL PLAN Page: 5 / 7 PROTOTYPE CONTROL No. PRE-LAUNCH PRODUCTION O KEY CONTACT /PHONE KDS-CP-018 CORE TEAM PART NAME / DSX321G Series DESCRIPTION SUPPLIER PROC No. 16 PT. KDS INDONESIA APPROVAL / DATE SUPPLIER CODE PROCESS NAME / MACHINE, DEVICE JIG, OPERATION TOOLS FOR WORKING No. MANUFACTURING DESCRIPTION Reflow OTHER APPROVAL DATE (IF REQ’D) CHARACTERISTICS SPECIAL CHARA. PRODUCT PROCESS CLASS Reflow machine Tiarma (62)21 - 8980120 - 4 EXT 132 DATE (ORIG) 07-Sep-2004 DATE (REV.) 20-Apr-2006 (R2) CUSTOMER ENGINEERING Kristianto, Rini, Ropensius, Samsul (PROD) Endaria, Bowo, Benariya (QC) Aveltri (QA) APPROVAL DATE (IF REQ’D) CUSTOMER QUALITY T.Ikeda APPROVAL DATE (IF REQ’D) OTHER APPROVAL DATE (IF REQ’D) METHODS REACTION PLAN / PRODUCT / PROCESS EVALUATION / PERSON WHO TAKE CONTROL SPECIFICATION / MEASUREMENT SIZE FREQ RESPONSIBILITY METHOD TOLERANCE TECHNIQUE 17 Aging Oven Temperature Working manual 18 Sealing Inspection (Helium Leak) Helium press Time Vacuum Working manual Working manual Pressure Working manual Time pressure Working manual Working manual Time (He press He leak check) O-ring Working manual Temperature control meter Speed control meter Temperature control meter Watch Vacuum gauge Control meter Pressure control meter Watch Helium leak Detector Watch Working manual Visual check 1 Sealing Working manual Air leak tester 100% 200,000pcs MAX Lot Boundary sample X-ray machine Comparator CI-meter 30% Lot Lot card 100% 100% Lot Lot Lot card Lot card Contact to sealing process Contact to sealing process Contact to DSX-Assy. Contact to DSX-Assy. 100% Lot Lot card Contact to DSX-Assy. 100% 100% n=5 Lot Lot Lot Lot card Lot card Lot card Contact to DSX-Assy. Contact to DSX-Assy. Machine adjustment n=5 100% Outgoing inspection spec Outgoing inspection spec Lot Lot Lot Lot card Lot card Outgoing Inspection result Outgoing Inspection result Machine adjustment Machine adjustment Contact to DSX-Assy. Helium leak Detector 19 Temperature Working manual Speed Working manual Sealing Sealing Inspection (Air Leak) Air leak tester machine 20 X-ray X-ray machine Sealing condition 21 Final Inspection Comparator CI-meter Frequency CI Network analyzer Low drive level Production spec. IR-meter Insulation Appearance Production spec. Boundary sample Working manual Network analyzer IR-meter Visual check Visual check Marking strength Appearance Frequency Working manual Boundary sample Production spec. Alcohol Visual check Comparator CI Production spec. CI-meter 22 23 Marking Outgoing Inspection Marking machine Comparator CI-meter $ Marking condition Production spec. Production spec. “$” in the column of “class” means critaical parameters to be controled carefully. DAISHINKU CORPORATION 1 Shift Check sheet 1 Shift Check sheet 1 Shift Check sheet 100% 1 Lot Shift Working note Check sheet Temperature adjustment Time adjustment Pump maintenance 1 Shift Check sheet Pressure adjustment 100% 100% Lot Lot Working note Lot card 100% Lot Working note Time adjustment Contact to sealing process Helium press again Working note Cleaning again Lot card Lot Temperature adjustment Speed adjustment Contact to DSX-Assy. DSX321G Series ASSEMBLY CONTROL PLAN Page: 6 / 7 PROTOTYPE CONTROL No. PRE-LAUNCH PRODUCTION O KEY CONTACT /PHONE KDS-CP-018 CORE TEAM PART NAME / DSX321G Series DESCRIPTION SUPPLIER PROC No. PT. KDS INDONESIA APPROVAL / DATE SUPPLIER CODE PROCESS NAME / MACHINE, DEVICE JIG, OPERATION TOOLS FOR WORKING No. MANUFACTURING DESCRIPTION OTHER APPROVAL DATE (IF REQ’D) CHARACTERISTICS SPECIAL CHARA. PRODUCT PROCESS CLASS QC Outgoing Inspection (Before Taping) DATE (ORIG) 07-Sep-2004 DATE (REV.) 20-Apr-2006 (R2) CUSTOMER ENGINEERING Kristianto, Rini, Ropensius, Samsul (PROD) Endaria, Bowo, Benariya (QC) Aveltri (QA) APPROVAL DATE (IF REQ’D) CUSTOMER QUALITY T.Ikeda APPROVAL DATE (IF REQ’D) OTHER APPROVAL DATE (IF REQ’D) METHODS REACTION PLAN / PRODUCT / PROCESS EVALUATION / PERSON WHO TAKE CONTROL SPECIFICATION / MEASUREMENT SIZE FREQ RESPONSIBILITY METHOD TOLERANCE TECHNIQUE IR-meter Insulation Production spec. IR-meter Caliper Dimension Production spec. Caliper Flourinert Sealing Production spec. Flourinert Temp flourinert Working manual Thermometer Time Working manual Boundary sample Stop watch Visual check Quantity Working manual Working manual Pallet Jig Flourinert Temp flourinert Working manual Thermometer Time Working manual Production spec. Stop watch Network analyzer Engineering spec. QC outgoing inspection spec. Working manual Engineering spec. QC outgoing inspection spec. Working manual Engineering spec. QC outgoing inspection spec. Working manual Boundary sample Comparator Appearance 24 Tiarma (62)21 - 8980120 - 4 EXT 132 Pallet Jig Flourinert Sealing Network analyzer Low drive level Comparator CI-meter Frequency CI Caliper Dimension Appearance “$” in the column of “class” means critaical parameters to be controled carefully. DAISHINKU CORPORATION Outgoing inspection spec Outgoing inspection spec Outgoing inspection spec 1 100% Outgoing inspection spec 100% QC Outgoing Inspection spec 1 Lot Lot Lot Shift Lot Lot Lot Lot Shift Outgoing Inspection result Outgoing Inspection result Outgoing Inspection result Check sheet Outgoing Inspection result Lot card QC Outgoing Inspection result Check sheet Contact to DSX-Assy. Contact to DSX-Assy. Temperature adjustment Check again Contact to DSX-Assy. Contact to DSX-Assy. Contact to DSX-Assy. Temperature adjustment Check again Contact to DSX-Assy. 100% QC Outgoing Inspection spec QC Outgoing Inspection spec Lot Lot CI-meter QC Outgoing Inspection spec Lot QC Outgoing Inspection result Contact to DSX-Assy. Caliper QC Outgoing Inspection spec Lot QC Outgoing Inspection result Contact to DSX-Assy. Visual check QC Outgoing Inspection spec Lot QC Outgoing Inspection result Contact to DSX-Assy. Lot QC Outgoing Inspection result QC Outgoing Inspection result Contact to DSX-Assy. Contact to DSX-Assy. DSX321G Series ASSEMBLY CONTROL PLAN Page: 7 / 7 PROTOTYPE CONTROL No. PRE-LAUNCH PRODUCTION KDS-CP-018 PROC No. 25 PT. KDS INDONESIA APPROVAL / DATE SUPPLIER CODE PROCESS NAME / MACHINE, DEVICE JIG, OPERATION TOOLS FOR WORKING No. MANUFACTURING DESCRIPTION Taping Taping machine KEY CONTACT /PHONE CORE TEAM PART NAME / DSX321G Series DESCRIPTION SUPPLIER O OTHER APPROVAL DATE (IF REQ’D) CHARACTERISTICS SPECIAL CHARA. PRODUCT PROCESS CLASS Quantity 27 QC Outgoing Inspection (After Taping) Delivery DATE (ORIG) 07-Sep-2004 DATE (REV.) 20-Apr-2006 (R2) CUSTOMER ENGINEERING Kristianto, Rini, Ropensius, Samsul (PROD) Endaria, Bowo, Benariya (QC) Aveltri (QA) APPROVAL DATE (IF REQ’D) CUSTOMER QUALITY T.Ikeda APPROVAL DATE (IF REQ’D) OTHER APPROVAL DATE (IF REQ’D) METHODS REACTION PLAN / PRODUCT / PROCESS EVALUATION / PERSON WHO TAKE CONTROL SPECIFICATION / MEASUREMENT SIZE FREQ RESPONSIBILITY METHOD TOLERANCE TECHNIQUE Taping spec. Check sensor Temperature heater 26 Tiarma (62)21 - 8980120 - 4 EXT 132 Working manual Working manual Quantity counter Visual check Temperature control meter Strength taping machine Comparator Visual check Jig 100% Lot Working note Quantity adjustment 1 1 Shift Shift Check sheet Check sheet 1 Shift Check sheet Control graph Machine adjustment Temperature adjustment Temperature adjustment 1 100% 100% Shift Lot Lot 1 Lot Check sheet Lot card QC Outgoing Inspection result QC Outgoing Inspection result QC Outgoing Inspection result Export data Strength taping machine Strength taping Working manual Comparator Jig quantity taping Frequency Appearance Quantity Production spec. Boundary sample Taping spec. Standard sinker Strength taping Working manual Standard sinker Appearance Boundary sample Visual check 1reel Lot Quantity Working manual - 100% Lot “$” in the column of “class” means critaical parameters to be controled carefully. DAISHINKU CORPORATION Contact to DSX-Assy. Contact to DSX-Assy. Contact to DSX-Assy. Contact to DSX-Assy. Contact to DSX-Assy. - KDS Prepared for: No.R06NH57201 Techfaith Wireless Communication Technology Limited Reliability Test Data Product : Crystal Resonator Type : DSX321G 19.200MHz (Test Data on 24.576MHz substituted for 19.200MHz) RoHS Compliance Part JEITA : Phase 3A (KDS JAPAN) Date : Aug. 8. 2006 Daishinku Corporation Quality Assurance Department Akihiro Homma / Manager Daishinku Corporation - Quality Assurance Department 1192-8 Tsuruike, Shinzaike, Hiraoka-cho, Kakogawa, Hyogo Japan 675-0101 Phone 81-794-25-6701 Fax 81-794-25-6725 TEST PROCEDURES AND RESULTS No. TEST ITEM 1 SHOCK 2 VIBRARION 3 SEALING TIGHTNESS TEST PROCEDURES REQUIREMENT A SAMPLE BOX (BAKELITE : 100g) WHICH INCLUDES A P.C. BOARD (GLASS - EPOXY : 1.6mm) SOLDERED SHALL BE DROPPED ONTO CONCRETE FROM THE HIGHT OF 150cm 10 CYCLES. (1CYCLE = 6 AXES) SUPPLYING FOLLOWING VIBRATION; VIBRATION FREQ.:10 to 55Hz,1.5mm or 5G FULL WAVE DIRECTION:X,Y,Z TIME:120min. TO EACH DIRECTIN (1) DIPPING IN THE GALDEN (SVX) AT 125 deg.C FOR 5 min. (2) LEAK RATE SHALL BE MEASURED BY USING HELIUM LEAK DETECTOR 4 SOLDERABILITY Freq. Variation delta F/F = +/- 5ppm MAX. CI Variation delta CI = +/- 20% or +/- 3ohms MAX. Freq. Variation delta F/F = +/- 2ppm MAX. CI Variation delta CI = +/- 15% or +/- 2ohms MAX. THERE IS NO OBSERVATION OF ANY GAS BUBBLE FROM TJ\HE INSIDE OF THE CAN 2.0 E-9 Pa.m 3 /sec MAX AFTER APPLYING ROSIN FLUX. DIPPING IN MOTEN SOLDER IN TANK AS FOLLOWS; OVER 90% GOLD PLATING DIPPED IS COVERED SOLDER RESULT PAGE r/n = 0/20 GOOD 1 r/n = 0/20 GOOD 1 r/n = 0/20 GOOD 1 r/n = 0/20 GOOD 3 r/n = 0/20 GOOD - r/n = 0/20 GOOD 1 r/n = 0/20 GOOD 1 r/n = 0/20 GOOD 1 DIPPING TIME:3 +/- 0.5sec SOLDERING TEMP.:+235 +/-5 deg.C DIPPING DEPTH : WHOLE GOLD PLATED TERMINAL 5 REFLOW THE FOLLOWING REFLOW SHALL BE PERFORMED 2TIMES (deg.C) PEAK 260deg.C 10sec 260 220 120 sec 160 100 Freq. Variation delta F/F = +/- 5ppm MAX. CI Variation delta CI = +/- 20% or +/- 3ohms MAX. (TIME) 6 BOARD BENDING STRENGTH MOUNT A SAMPLE ON BOARD APPLY PRESSURE TO THE CENTER OF BOARD UNTIL IT IS BENT TO 3mm AND HOLD FOR 5 +/-1 sec PRESSURE SPEED : 0.5mm / sec Freq. Variation delta F/F = +/- 2ppm MAX. CI Variation delta CI = +/- 15% or +/- 2ohms MAX. 20 R230 pressure jig board 45 +/- 2 45 +/- 2 7 ADHESION TO BOARD MOUNT A SAMPLE ON THE CIRCUIT BOARD APPLY PRESSURE VERTICALLY TO THE SIDE OF SPECIMEN ATTACHED TO THE CIRCUIT BOARD WITH THE PRESSURE JIG. PRESSURE : 10N FOR 10 +/- 1sec Freq. Variation delta F/F = +/- 2ppm MAX. CI Variation delta CI = +/- 15% or +/- 2ohms MAX. board pressure jig R0.5 sample DSX321G KDS JAPAN QA TEST PROCEDURES AND RESULTS No. TEST ITEM 8 BODY STRENGTH TEST PROCEDURES REQUIREMENT APPLY PRESSURE TO THE CENTER OF BODY WITH THE R0.5 PRESSURE JIG PRESSURE : 10N FOR 10 +/- 1sec pressure jig R0.5 W Freq. Variation delta F/F = +/- 2ppm MAX. CI Variation delta CI = +/- 15% or +/- 2ohms MAX. RESULT PAGE r/n = 0/20 GOOD 1 r/n = 0/20 GOOD 2 r/n = 0/20 GOOD 2 r/n = 0/20 GOOD 2 r/n = 0/20 GOOD 2 r/n = 0/20 GOOD 2 sample 0.5L L L 9 HUMIDITY KEEP SAMPLE(S) AT +60 +/-2deg.C IN HUMIDITY 90 to 95% FOR 250 HOURS. 10 STORAGE IN LOW TEMP. KEEP SAMPLE(S) AT -40 +/-2deg.C FOR 250 HOURS. 11 STORAGE IN HIGH TEMP. KEEP SAMPLE(S) AT +85 +/-2deg.C FOR 250 HOURS. 12 VPS (VAPOR PHASE SOLDERING) PART IS LEFT IN FC-70 (THE BOILING POINT = 215degC) VAPOR FOR 30sec. 13 TEMP. CYCLE SUPPLYING 25CYCLES AS FOLLOWS; +85 +/- 2deg.C (30min.) 1 to 2 min. Freq. Variation delta F/F = +/- 2ppm MAX. CI Variation delta CI = +/- 15% or +/- 2ohms MAX. Freq. Variation delta F/F = +/- 2ppm MAX. CI Variation delta CI = +/- 15% or +/- 2ohms MAX. Freq. Variation delta F/F = +/- 2ppm MAX. CI Variation delta CI = +/- 15% or +/- 2ohms MAX. Freq. Variation delta F/F = +/- 2ppm MAX. CI Variation delta CI = +/- 15% or +/- 2ohms MAX. Freq. Variation delta F/F = +/- 2ppm MAX. CI Variation delta CI = +/- 15% or +/- 2ohms MAX. +25 +/- 5deg.C (30min.) +40 +/-2deg.C 1cycle DSX321G KDS JAPAN QA DSX321G 24.576MHz (RoHS Compliance Part) (KDS JAPAN) AFTER TEST 6.BOARD BENDING STRENGTH TEST delta F/F(ppm) 5 X-bar 0.10 4 3 3S 1.31 2 MAX 0.8 1 MIN -0.5 0 delta F/F(ppm) 5 4 3 2 1 0 -1 -2 -3 -4 -5 0 AFTER TEST delta CI/CI(%) 15 10 5 0 AFTER TEST deltaCI/CI(%) X-bar -2.80 3S 1.90 MAX -1.9 MIN -3.9 -5 -10 AFTER TEST 5 0 AFTER TEST deltaCI/CI(%) X-bar 0.08 3S 0.42 MAX 0.3 MIN -0.2 -5 AFTER TEST 7.ADHESION TO BOARD TEST delta F/F(ppm) 5 X-bar -0.25 4 3S 0.33 3 2 MAX -0.1 1 MIN -0.4 0 delta F/F(ppm) 5 4 3 2 1 0 -1 -2 -3 -4 -5 0 AFTER TEST 15 10 5 0 AFTER TEST deltaCI/CI(%) X-bar -0.22 3S 1.02 MAX 0.3 MIN -0.9 -5 -10 AFTER TEST delta F/F(ppm) X-bar 0.06 3S 0.31 MAX 0.2 MIN -0.1 -1 -2 -3 -4 -5 0 AFTER TEST 0 AFTER TEST 15 delta CI/CI(%) delta F/F(ppm) 0 10 AFTER TEST 2.VIBRATION TEST delta CI/CI(%) AFTER TEST -15 0 10 5 0 AFTER TEST deltaCI/CI(%) X-bar -0.14 3S 3.10 MAX 1.3 MIN -1.5 -5 -10 -15 -15 0 AFTER TEST 5.REFLOW TEST AFTER TEST 8.BODY STRENGTH TEST delta F/F(ppm) 5 X-bar -0.47 4 3S 0.62 3 2 MAX -0.1 1 MIN -0.8 0 delta F/F(ppm) 5 4 3 2 1 0 -1 -2 -3 -4 -5 0 AFTER TEST 15 10 5 0 AFTER TEST deltaCI/CI(%) X-bar 1.15 3S 3.82 MAX 3.5 MIN -0.6 -5 AFTER TEST delta F/F(ppm) X-bar 0.15 3S 0.21 MAX 0.2 MIN 0.0 -1 -2 -3 -4 -5 0 AFTER TEST 0 AFTER TEST 15 delta CI/CI(%) delta F/F(ppm) 0 -10 -15 delta CI/CI(%) AFTER TEST delta F/F(ppm) X-bar -0.27 3S 0.47 MAX 0.0 MIN -0.5 -1 -2 -3 -4 -5 15 delta CI/CI(%) delta F/F(ppm) 1.SHOCK TEST 10 5 0 AFTER TEST deltaCI/CI(%) X-bar -0.07 3S 0.47 MAX 0.2 MIN -0.3 -5 -10 -10 -15 -15 0 AFTER TEST -1 - KDS JAPAN QA DSX321G 24.576MHz (RoHS Compliance Part) (KDS JAPAN) AFTER 250hours 12.VPS TEST delta F/F(ppm) 5 X-bar 0.51 4 3 3S 0.42 2 MAX 0.7 1 MIN 0.3 0 delta F/F(ppm) 5 4 3 2 1 0 -1 -2 -3 -4 -5 1 10 100 1000 delta CI/CI(%) 15 10 5 0 AFTER 250hours deltaCI/CI(%) X-bar -0.10 3S 1.19 MAX 0.5 MIN -0.7 -5 -10 10 100 AFTER TEST 5 0 AFTER TEST deltaCI/CI(%) X-bar 0.08 3S 0.53 MAX 0.4 MIN -0.2 -5 -10 AFTER 250hours 13.TEMP. CYCLE TEST delta F/F(ppm) 5 X-bar 0.26 4 3S 0.36 3 2 MAX 0.4 1 MIN 0.1 0 delta F/F(ppm) 5 4 3 2 1 0 -1 -2 -3 -4 -5 1 10 100 1000 15 10 5 0 AFTER 250hours deltaCI/CI(%) X-bar 0.18 3S 0.62 MAX 0.5 MIN -0.2 -5 AFTER 25cycles delta F/F(ppm) X-bar 0.37 3S 0.45 MAX 0.6 MIN 0.2 -1 -2 -3 -4 -5 1 10 100 1 10 100 15 delta CI/CI(%) delta F/F(ppm) 0 10 1000 10.STORAGE IN LOW TEMP. TEST delta CI/CI(%) AFTER TEST -15 1 10 5 0 AFTER 25cycles deltaCI/CI(%) X-bar 0.61 3S 1.21 MAX 1.2 MIN -0.3 -5 -10 -10 -15 -15 1 10 100 1000 11.STORAGE IN HIGH TEMP. TEST delta F/F(ppm) 0 15 -15 AFTER 250hours delta F/F(ppm) X-bar 0.50 3S 0.33 MAX 0.7 MIN 0.3 5 4 3 2 1 0 -1 -2 -3 -4 -5 1 10 100 1000 10 100 1000 15 delta CI/CI(%) AFTER TEST delta F/F(ppm) X-bar 0.30 3S 0.38 MAX 0.5 MIN 0.1 -1 -2 -3 -4 -5 delta CI/CI(%) delta F/F(ppm) 9.HUMIDITY TEST 10 5 0 AFTER 250hours deltaCI/CI(%) X-bar -0.04 3S 1.10 MAX 0.5 MIN -0.7 -5 -10 -15 1 -2 - KDS JAPAN QA DSX321G 24.576MHz (RoHS Compliance Part) (KDS JAPAN) 3(2).SEALING TIGHTNESS TEST SPEC : 2.0E-9 Pa.m 3 /sec MAX. RESULT CAL QMIN (Pa.m 3 /sec) 9.9 E-11 CLN TEMP. 27 DEG C No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 *1* *1* *1* *1* *1* *1* *1* *1* *1* *1* *1* *1* *1* *1* *1* *1* *1* *1* *1* *1* 4.1 4.2 4.1 4.2 4.3 4.4 4.2 4.4 4.3 4.1 4.3 4.3 4.0 4.0 4.1 4.2 4.3 4.1 4.3 4.2 -3- E-10 E-10 E-10 E-10 E-10 E-10 E-10 E-10 E-10 E-10 E-10 E-10 E-10 E-10 E-10 E-10 E-10 E-10 E-10 E-10 KDS JAPAN QA KDS Prepared for: No.R06NH57202 Techfaith Wireless Communication Technology Limited Reliability Test Data Product : Crystal Resonator Type : DSX321G 19.200MHz (Test Data on 24.576MHz substituted for 19.200MHz) RoHS Compliance Part JEITA : Phase 3A (PT.KDS INDONESIA) Date : Aug. 8. 2006 Daishinku Corporation Quality Assurance Department Akihiro Homma / Manager Daishinku Corporation - Quality Assurance Department 1192-8 Tsuruike, Shinzaike, Hiraoka-cho, Kakogawa, Hyogo Japan 675-0101 Phone 81-794-25-6701 Fax 81-794-25-6725 TEST PROCEDURES AND RESULTS No. TEST ITEM 1 SHOCK 2 VIBRARION 3 SEALING TIGHTNESS TEST PROCEDURES REQUIREMENT A SAMPLE BOX (BAKELITE : 100g) WHICH INCLUDES A P.C. BOARD (GLASS - EPOXY : 1.6mm) SOLDERED SHALL BE DROPPED ONTO CONCRETE FROM THE HIGHT OF 150cm 10 CYCLES. (1CYCLE = 6 AXES) SUPPLYING FOLLOWING VIBRATION; VIBRATION FREQ.:10 to 55Hz,1.5mm or 5G FULL WAVE DIRECTION:X,Y,Z TIME:120min. TO EACH DIRECTIN (1) DIPPING IN THE GALDEN (SVX) AT 125 deg.C FOR 5 min. (2) LEAK RATE SHALL BE MEASURED BY USING HELIUM LEAK DETECTOR 4 SOLDERABILITY Freq. Variation delta F/F = +/- 5ppm MAX. CI Variation delta CI = +/- 20% or +/- 3ohms MAX. Freq. Variation delta F/F = +/- 2ppm MAX. CI Variation delta CI = +/- 15% or +/- 2ohms MAX. THERE IS NO OBSERVATION OF ANY GAS BUBBLE FROM TJ\HE INSIDE OF THE CAN 2.0 E-9 Pa.m 3 /sec MAX AFTER APPLYING ROSIN FLUX. DIPPING IN MOTEN SOLDER IN TANK AS FOLLOWS; OVER 90% GOLD PLATING DIPPED IS COVERED SOLDER RESULT PAGE r/n = 0/20 GOOD 1 r/n = 0/20 GOOD 1 r/n = 0/20 GOOD 1 r/n = 0/20 GOOD 3 r/n = 0/20 GOOD - r/n = 0/20 GOOD 1 r/n = 0/20 GOOD 1 r/n = 0/20 GOOD 1 DIPPING TIME:3 +/- 0.5sec SOLDERING TEMP.:+235 +/-5 deg.C DIPPING DEPTH : WHOLE GOLD PLATED TERMINAL 5 REFLOW THE FOLLOWING REFLOW SHALL BE PERFORMED 2TIMES (deg.C) PEAK 260deg.C 10sec 260 220 120 sec 160 100 Freq. Variation delta F/F = +/- 5ppm MAX. CI Variation delta CI = +/- 20% or +/- 3ohms MAX. (TIME) 6 BOARD BENDING STRENGTH MOUNT A SAMPLE ON BOARD APPLY PRESSURE TO THE CENTER OF BOARD UNTIL IT IS BENT TO 3mm AND HOLD FOR 5 +/-1 sec PRESSURE SPEED : 0.5mm / sec Freq. Variation delta F/F = +/- 2ppm MAX. CI Variation delta CI = +/- 15% or +/- 2ohms MAX. 20 R230 pressure jig board 45 +/- 2 45 +/- 2 7 ADHESION TO BOARD MOUNT A SAMPLE ON THE CIRCUIT BOARD APPLY PRESSURE VERTICALLY TO THE SIDE OF SPECIMEN ATTACHED TO THE CIRCUIT BOARD WITH THE PRESSURE JIG. PRESSURE : 10N FOR 10 +/- 1sec Freq. Variation delta F/F = +/- 2ppm MAX. CI Variation delta CI = +/- 15% or +/- 2ohms MAX. board pressure jig R0.5 sample DSX321G KDS JAPAN QA TEST PROCEDURES AND RESULTS No. TEST ITEM 8 BODY STRENGTH TEST PROCEDURES REQUIREMENT APPLY PRESSURE TO THE CENTER OF BODY WITH THE R0.5 PRESSURE JIG PRESSURE : 10N FOR 10 +/- 1sec pressure jig R0.5 W Freq. Variation delta F/F = +/- 2ppm MAX. CI Variation delta CI = +/- 15% or +/- 2ohms MAX. RESULT PAGE r/n = 0/20 GOOD 1 r/n = 0/20 GOOD 2 r/n = 0/20 GOOD 2 r/n = 0/20 GOOD 2 r/n = 0/20 GOOD 2 r/n = 0/20 GOOD 2 sample 0.5L L L 9 HUMIDITY KEEP SAMPLE(S) AT +60 +/-2deg.C IN HUMIDITY 90 to 95% FOR 250 HOURS. 10 STORAGE IN LOW TEMP. KEEP SAMPLE(S) AT -40 +/-2deg.C FOR 250 HOURS. 11 STORAGE IN HIGH TEMP. KEEP SAMPLE(S) AT +85 +/-2deg.C FOR 250 HOURS. 12 VPS (VAPOR PHASE SOLDERING) PART IS LEFT IN FC-70 (THE BOILING POINT = 215degC) VAPOR FOR 30sec. 13 TEMP. CYCLE SUPPLYING 25CYCLES AS FOLLOWS; +85 +/- 2deg.C (30min.) 1 to 2 min. Freq. Variation delta F/F = +/- 2ppm MAX. CI Variation delta CI = +/- 15% or +/- 2ohms MAX. Freq. Variation delta F/F = +/- 2ppm MAX. CI Variation delta CI = +/- 15% or +/- 2ohms MAX. Freq. Variation delta F/F = +/- 2ppm MAX. CI Variation delta CI = +/- 15% or +/- 2ohms MAX. Freq. Variation delta F/F = +/- 2ppm MAX. CI Variation delta CI = +/- 15% or +/- 2ohms MAX. Freq. Variation delta F/F = +/- 2ppm MAX. CI Variation delta CI = +/- 15% or +/- 2ohms MAX. +25 +/- 5deg.C (30min.) +40 +/-2deg.C 1cycle DSX321G KDS JAPAN QA DSX321G 24.576MHz (RoHS Compliance Part) (PT.KDS INDONESIA) AFTER TEST 6.BOARD BENDING STRENGTH TEST delta F/F(ppm) 5 X-bar 0.09 4 3 3S 1.22 2 MAX 0.7 1 MIN -0.6 0 delta F/F(ppm) 5 4 3 2 1 0 -1 -2 -3 -4 -5 0 AFTER TEST delta CI/CI(%) 15 10 5 0 AFTER TEST deltaCI/CI(%) X-bar -2.61 3S 1.84 MAX -1.7 MIN -3.8 -5 -5 0 delta F/F(ppm) 5 4 3 2 1 0 -1 -2 -3 -4 -5 0 AFTER TEST AFTER TEST 7.ADHESION TO BOARD TEST delta F/F(ppm) 5 X-bar -0.33 4 3 3S 0.38 2 MAX 0.0 1 MIN -0.5 0 AFTER TEST 15 10 5 0 AFTER TEST deltaCI/CI(%) X-bar -0.27 3S 1.35 MAX 0.4 MIN -0.9 -5 AFTER TEST delta F/F(ppm) X-bar -0.05 3S 0.40 MAX 0.2 MIN -0.2 -1 -2 -3 -4 -5 0 AFTER TEST 0 AFTER TEST 15 delta CI/CI(%) delta F/F(ppm) 0 AFTER TEST 2.VIBRATION TEST delta CI/CI(%) 5 -15 0 10 5 0 AFTER TEST deltaCI/CI(%) X-bar -0.22 3S 2.69 MAX 1.1 MIN -1.7 -5 -10 -10 -15 -15 0 AFTER TEST 5.REFLOW TEST AFTER TEST 8.BODY STRENGTH TEST delta F/F(ppm) 5 X-bar -0.61 4 3 3S 0.79 2 MAX -0.2 1 MIN -1.0 0 delta F/F(ppm) 5 4 3 2 1 0 -1 -2 -3 -4 -5 0 AFTER TEST 15 10 5 0 AFTER TEST deltaCI/CI(%) X-bar 1.51 3S 4.13 MAX 3.5 MIN -0.7 -5 -10 AFTER TEST delta F/F(ppm) X-bar 0.24 3S 0.22 MAX 0.3 MIN 0.1 -1 -2 -3 -4 -5 0 AFTER TEST 0 AFTER TEST 15 delta CI/CI(%) delta F/F(ppm) 10 AFTER TEST deltaCI/CI(%) X-bar 0.01 3S 0.61 MAX 0.3 MIN -0.3 -10 -15 delta CI/CI(%) AFTER TEST 15 -10 AFTER TEST delta F/F(ppm) X-bar -0.19 3S 0.61 MAX 0.1 MIN -0.5 -1 -2 -3 -4 -5 0 delta CI/CI(%) delta F/F(ppm) 1.SHOCK TEST 10 5 0 AFTER TEST deltaCI/CI(%) X-bar -0.06 3S 0.63 MAX 0.3 MIN -0.3 -5 -10 -15 -15 0 AFTER TEST -1 - KDS JAPAN QA DSX321G 24.576MHz (RoHS Compliance Part) (PT.KDS INDONESIA) AFTER 250hours 12.VPS TEST delta F/F(ppm) 5 X-bar 0.41 4 3 3S 0.30 2 MAX 0.6 1 MIN 0.2 0 delta F/F(ppm) 5 4 3 2 1 0 -1 -2 -3 -4 -5 1 10 100 1000 delta CI/CI(%) 15 10 5 0 AFTER 250hours deltaCI/CI(%) X-bar -0.19 3S 1.22 MAX 0.6 MIN -0.8 -5 -10 10 100 0 AFTER TEST 5 0 AFTER TEST deltaCI/CI(%) X-bar 0.10 3S 0.47 MAX 0.3 MIN -0.2 -5 AFTER 250hours 13.TEMP. CYCLE TEST delta F/F(ppm) 5 X-bar 0.24 4 3 3S 0.47 2 MAX 0.5 1 MIN 0.0 0 delta F/F(ppm) 5 4 3 2 1 0 -1 -2 -3 -4 -5 1 10 100 1000 15 10 5 0 AFTER 250hours deltaCI/CI(%) X-bar 0.05 3S 0.60 MAX 0.4 MIN -0.3 -5 -10 AFTER 25cycles delta F/F(ppm) X-bar 0.30 3S 0.48 MAX 0.5 MIN 0.1 -1 -2 -3 -4 -5 1 10 100 1 10 100 15 delta CI/CI(%) delta F/F(ppm) AFTER TEST 10 1000 10.STORAGE IN LOW TEMP. TEST delta CI/CI(%) 0 -15 1 10 5 0 AFTER 25cycles deltaCI/CI(%) X-bar 0.45 3S 1.34 MAX 1.1 MIN -0.4 -5 -10 -15 -15 1 10 100 1000 11.STORAGE IN HIGH TEMP. TEST delta F/F(ppm) -1 -2 -3 -4 -5 -10 -15 AFTER 250hours delta F/F(ppm) X-bar 0.43 3S 0.35 MAX 0.6 MIN 0.2 5 4 3 2 1 0 -1 -2 -3 -4 -5 1 10 100 1000 10 100 1000 15 delta CI/CI(%) AFTER TEST delta F/F(ppm) X-bar 0.27 3S 0.30 MAX 0.4 MIN 0.1 15 delta CI/CI(%) delta F/F(ppm) 9.HUMIDITY TEST 10 5 0 AFTER 250hours deltaCI/CI(%) X-bar -0.12 3S 1.27 MAX 0.5 MIN -0.8 -5 -10 -15 1 -2 - KDS JAPAN QA DSX321G 24.576MHz (RoHS Compliance Part) (PT.KDS INDONESIA) 3(2).SEALING TIGHTNESS TEST SPEC : 2.0E-9 Pa.m 3 /sec MAX. RESULT CAL QMIN (Pa.m 3 /sec) 9.9 E-11 CLN TEMP. 27 DEG C No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 *1* *1* *1* *1* *1* *1* *1* *1* *1* *1* *1* *1* *1* *1* *1* *1* *1* *1* *1* *1* 4.4 4.0 4.1 4.1 4.2 4.0 4.3 4.0 4.2 4.0 4.0 4.3 4.3 4.2 4.4 4.4 4.3 4.1 4.2 4.3 -3- E-10 E-10 E-10 E-10 E-10 E-10 E-10 E-10 E-10 E-10 E-10 E-10 E-10 E-10 E-10 E-10 E-10 E-10 E-10 E-10 KDS JAPAN QA