P1
TAI-TECH
Power Inductor
HPC5020B-SERIES
ECN HISTORY LIST
REV
DATE
DESCRIPTION
APPROVED
CHECKED
DRAWN
1.0
15/07/09
新 發 行
楊祥忠
詹偉特
何秦芝
備
註
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P2
TAI-TECH
Power Inductor
HPC5020B-SERIES
1. Features
1. This specification applies Low Profile Power Inductors.
Halogen
Pb
Halogen-free
Pb-free
2. 100% Lead(Pb) & Halogen-Free and RoHS compliant.
2. Dimension
H
I
G
I
Series
A(mm)
B(mm)
C(mm)
D(mm)
E(mm)
F(mm)
G(mm)
H(mm)
I(mm)
HPC5020B
4.9±0.2
4.9±0.2
2.0 max.
1.2±0.2
3.3±0.2
1.3 typ.
3.6 ref.
4.0 ref.
1.5 ref.
Units: mm
SRF
(MHz) min.
DCR
(Ω) ±20%
I sat
(A)
I rms
(A)
3. Part Numbering
HPC
5020
B
A
B
C
-
1R0
D
Y
E
A: Series
B: Dimension
C: Control S/N
D: Inductance
E: Inductance Tolerance
1R0=1.0uH
M=±20%;Y=±30%
4. Specification
TAI-TECH
Part Number
Inductance
(uH)
Tolerance Test Frequency
(%)
(Hz)
HPC5020B-1R0Y
1.0
±30%
1V100K
81
0.021
4.00
3.60
HPC5020B-1R5Y
1.5
±30%
1V100K
68
0.026
3.35
3.20
HPC5020B-2R2Y
2.2
±30%
1V100K
57
0.035
2.90
2.90
HPC5020B-3R3Y
3.3
±30%
1V100K
46
0.048
2.40
2.40
HPC5020B-4R7M
4.7
±20%
1V100K
37
0.060
2.00
2.00
HPC5020B-6R8M
6.8
±20%
1V100K
30
0.090
1.60
1.65
HPC5020B-100M
10
±20%
1V100K
24
0.120
1.30
1.45
HPC5020B-150M
15
±20%
1V100K
20
0.165
1.10
1.20
HPC5020B-220M
22
±20%
1V100K
17
0.260
0.90
1.00
Note:
Isat:Based on inductance change (△L/L0:≦-30%)@ ambient temp. 25℃
Irms:Based on temperature rise (△T:40℃ typ.)
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P3
TAI-TECH
HPC5020B-SERIES
HPC5020B-SERIES
20
70
10
220
0
-10
-20
42
L(%)
INDUCTANCE(uH)
56
150
14
100
-50
6R8
-60
4R7
3R3
4R7
1
10
100
1R0
3R3
6R8
220 150
1R5
2R2
100
-70
2R2 1R5
0
0.1
-30
-40
28
1R0
-80
1000
0
1
2
3
4
5
DC CURRENT(A)
FREQUENCY(MHz)
Core chipping
The appearance standard of the chipping size on top side, and bottom side ferrite core is listed below.
Type
HPC5020B
L
W
1.5mm Max. 1.5mm Max.
Void appearance tolerance Limit
Size of voids occurring to coating resin is specified below.
Exposed wire tolerance limit of coating resin part on product side.
Size of exposed wire occurring to coating resin is specified below.
1. Width direction(dimension a):Acceptable when a≦w/2
Nonconforming when a>w/2
2. Length direction(dimension b):Dimension b is not specified.
3. The total area of exposed wire occurring to each sides is
not greater than 50% of coating resin area, and is acceptable.
External appearance criterion for exposed wire
Exposed end of the winding wire at the secondary side should be 3mm and below.
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TAI-TECH
5. Electrode appearance criterion for exposed wire
6. Material List
No.
Item
Material
1
Core
Ni-Zn ferrite
2
Wire
Copper Wire
3
Coating
Epoxy with magnetic
4
Solder
Lead free
7. Reliability and Test Condition
Item
Performance
Operating temperature
-40~+125℃(Including self - temperature rise)
Storage temperature
-40~+125℃ (on board)
Test Condition
Electrical Performance Test
HP4284A,CH11025,CH3302,CH1320,CH1320S
Inductance
Refer to standard electrical characteristics list.
DCR
LCR Meter.
CH16502,Agilent33420A Micro-Ohm Meter.
Saturation DC Current (Isat) will cause L0
Saturation Current (Isat)
△L≦30% typical.
to drop △L(%)(keep quickly).
Heat Rated Current (Irms) will cause the coil temperature rise
△T(℃) without core loss.
Heat Rated Current (Irms)
Approximately △T≦40℃
1.Applied the allowed DC current(keep 1 min.).
2.Temperature measured by digital surface thermometer
Reliability Test
Preconditioning: Run through IR reflow for 2 times.( IPC/JEDEC
J-STD-020DClassification Reflow Profiles)
Temperature:125±2℃(Bead)
Temperature: 85±2℃(Inductor)
Life Test
Applied current:rated current
Appearance:No damage.
Inductance:within±10% of initial value
Q:Shall not exceed the specification value.
RDC:within ±15% of initial value and shall not
exceed the specification value
Load Humidity
Duration:1000±12hrs
Measured at room temperature after placing for 24±2 hrs
Preconditioning: Run through IR reflow for 2 times.( IPC/JEDEC
J-STD-020DClassification Reflow Profiles
Humidity:85±2﹪R.H,
Temperature:85℃±2℃
Duration:1000hrs Min. with 100% rated current
Measured at room temperature after placing for 24±2 hrs
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P5
TAI-TECH
Item
Performance
Test Condition
Preconditioning: Run through IR reflow for 2 times.( IPC/JEDEC
J-STD-020DClassification
Reflow Profiles
Condition for 1 cycle
Step1:-40±2℃ 30±5min
Thermal
shock
Step2:25±2℃ ≦0.5min
Step3:105±2℃ 30±5min
Appearance:No damage.
Inductance:within±10% of initial value
Number of cycles: 500
Measured at room temperature after placing for 24±2 hrs
Q:Shall not exceed the specification value.
RDC:within ±15% of initial value and shall not
exceed the specification value
Oscillation Frequency: 10~2K~10Hz for 20 minutes
Equipment: Vibration checker
Total Amplitude:1.52mm±10%
Testing Time : 12 hours(20 minutes, 12 cycles each of 3
orientations)。
Vibration
Shock
Type
Peak
value
(g’s)
Normal
duration (D)
(ms)
Wave
form
Velocity
change
(Vi)ft/sec
SMD
1500
0.5
Half-sine
15.4
Lead
100
6
Half-sine
12.3
Shall be mounted on a FR4 substrate of the
following dimensions: >=0805:40x100x1.2mm
=0805:1.2mm
0805:1kg ,
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