信昌電子陶瓷股份有限公司
Prosperity Dielectrics Co., Ltd.
No.566-1, Gaoshi Rd., Lujhu, Yangmei Dist., Taoyuan City 32668, Taiwan, R.O.C.
Tel.:+886-3-4753355
Fax:+886-3-4854959
SPECIFICATION
FOR
APPROVAL
DATE:
CUSTOMER:
PART NAME:
Metal Strip Type Halogen Free Current Sensing Resistors
CUSTOMER'S DWG. NO.:
CUSTOMER'S PART NO.:
PDC PART NO.:
FMF SERIES APPROVED
DESCRIPTION.:
ACTION
RESULT
"V"
CUSTOMER'S
SIGNATURE
NOTE
FULL APPROVED
CONDITIONAL APPROVED
REJECTED
OUR ACTION
SIGNATURE
PREPARED By
Jenny Tseng
CHECKED By
Tony Chou
APPROVED By
Byron Tsai
CUSTOMER SIGNATURE FOR
ACCEPTANCE
FMF series (AEC-Q200)
Metal Strip High Power
Lead Free Current Sensing Resistors
1.
Features ………………………………………..……………..… 2
2. Applications…..…..………………………………..…………… 2
3. Dimension and construction ………………………..………… 2
4. Power Derating Curve …..…………………………….………. 2
5. Rating …………………………………………………………… 3
6. Part Number ………………………………..………………….. 5
7. Resistance Marking ……………………………………………. 5
8. Reliability Performance…………………………………………. 6
9. Packing ………………………………………………….………. 9
10. Storage &. Handling ………………………………………….… 10
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FMF-REV.14.0.L44
FMF series (AEC-Q200)
Metal Strip High Power
Lead Free Current Sensing Resistors
1. Features
High power rating and low TCR.
Low resistance and high precision (1%).
Low inductance design, less than 1.0nH available.
Excellent reliability and suitable cost.
Suitable for lead free soldering.
High precision trimming implement.
RoHS compliant & Halogen Free.
2.Applications
Switching model power supply.
Battery pack.
Notebook, Tablet PC
Test Instrument.
Power Amplifier.
3.Dimension and Construction
R005
Item
Protective Molding
Resistive Element
Internal Terminal
External Terminal
Material
Resin
Alloy Metal
Copper
Solder
FMF
1206 1~2mΩ
1206 3~30mΩ
2512 4~100mΩ
2512 1,2,3 mΩ
2512 3W 4~100mΩ
2512 3W 2,3 mΩ
2512 3W 1mΩ
L
3.20±0.20
3.10±0.20
6.20±0.20
6.40±0.20
6.20±0.20
6.40±0.20
6.40±0.20
W
1.70±0.20
1.65±0.20
3.25±0.20
3.25±0.20
3.25±0.20
3.25±0.20
3.25±0.20
T
0.70±0.20
0.60±0.20
0.60±0.20
0.75±0.20
0.65±0.20
0.75±0.20
0.80±0.20
Unit:mm
a
1.10±0.25
0.60±0.20
0.80±0.20
2.00±0.20
0.80±0.20
2.00±0.20
2.00±0.20
4.Power Derating Curve
Operating Temperature Range: -55 to +170 deg.C
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FMF-REV.14.0.L44
FMF series (AEC-Q200)
Metal Strip High Power
Lead Free Current Sensing Resistors
5.Rating
Table A.
Rating
Tolerance
(%)
Type
Rating
70℃
(W)
Max.
Working
Current
Max.
Overload
Current
(Voltage)*
(Voltage)*
22.4A
50.0A
(111mV)
(250mV)
10.0A
22.4A
(111mV)
(250mV)
31.6A
70.7A
(158mV)
(354mV)
14.1A
31.6A
(173mV)
(387mV)
31.6A
70.7A
(158mV)
(354mV)
Temperature
coefficient of
Resistance
(ppm/℃)**
Resistance
(mΩ) ***
±75
1,2
±70
3,4,5,6,7,8,9,
10,15,20,25
±50
5,10,15,15.5
18,20,25,30
±75
1,2
±70
3,4,5,6,7,8,9,
10,15,20,25
Standard
±50
5,10,15,15.5
18,20,25,30
Low EMF
±70
1,2,3,4,5
10,15,20,25
Alloy
Type
Low EMF
0.5
FMF06
1206
±1%(F)
±2%(G)
±5%(J)
Standard
Low EMF
1
1
FMF25
2512
±1%(F)
±2%(G)
±5%(J)
2
3,4,5,6,7,8,9,10
18.3A
40.8A
(469mV)
(1049mV)
44.7A
100A
(224mV)
(500mV)
25.8A
57.7A
(548mV)
(1225mV)
12,15,20,22,25,30
33,35,40,50,60,70
75,80,100
Standard
±50
Low EMF
±70
1,2,3,4,5
10,15,20,25
±50
3,4,5,6,7,8,9,10
12,15,20,22,25,30
33,35,40,50,60,70
75,80,100,150
Standard
Note:
(i)
(ii)
E = P * R or Max. Working Voltage whichever is lower.
E:Working Voltage(V),P:Rated Power (W),R:Resistance Value(Ω)
(iii)
Please keep the surface temperature do not exceed 105℃ when full rated power
applied. Solder-pad and trace size should be >300 mm2 .
(iv)
* : Related number are depend on specific items only.
** : TCR Hot (+25~+155℃).
(v)
R-value might be variance depend on soldering conditions and please consider this
influence before use milli-ohm resistors, and strongly suggest use the recommend
solder pad to design your circuits.
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FMF-REV.14.0.L44
FMF series (AEC-Q200)
Metal Strip High Power
Lead Free Current Sensing Resistors
Table B.
Rating
Rating
70℃(W)
Type
FMF25
2512
Low EMF
FMF25
2512
Standard
Max.
Working
Current
(Voltage)*
Max.
Temperature
Resistance
Overload
coefficient of
Tolerance
Current
Resistance
(%)
(Voltage)*
(ppm/℃)**
54.8A
122.5A
(245mV)
(548mV)
3
3
24.5A
54.8A
(812mV)
(1817mV)
±1%(F)
±2%(G)
±5%(J)
±1%(F)
±2%(G)
±5%(J)
Resistance
(mΩ) ***
±70
1,2,3,4,5,6,7,8,9,10
±50
20
±70
5,6,8,10
±50
12,14,15,16,18,20
25,30,33,35,40,50
60,75,80,100
Note:
(i)
E=
or Max. Working Voltage whichever is lower.
(ii)
E:Working Voltage(V),P:Rated Power (W),R:Resistance Value(Ω )
(iii) Please keep the surface temperature do not exceed 105℃ when full rated power
applied. Solder-pad and trace size should be >300 mm2 .
(iv) * : Related number are depend on specific items only.
(v)
** : TCR Hot (+25~+155℃).
R-value might be variance depend on soldering conditions and please consider this
influence before use milli-ohm resistors, and strongly suggest use the recommend solder pad
to design your circuits.
Table C. Metal Jumper
Rating
Max. Working
Current
Max. Overload
Current
Resistance
80A
100A
Max. 0.2mΩ
120A
150A
Max. 0.1mΩ
Type
FMF06 1206
FMF06JTH000 -LH
FMF25 2512
FMF25JPJ000 -LH
※Temperature Coefficient Resistance not applicable.
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FMF-REV.14.0.L44
FMF series (AEC-Q200)
Metal Strip High Power
Lead Free Current Sensing Resistors
6.Part Number
Tolerance
Packing
Watt
Size
FMF
06 :1206
F :±1%
T :Paper Tape
F:
XXXX
-:
General:
25 :2512
G :±2%
4Kpcs (For 1206)
1/2W
4 digit
As Rating
Standard
table
LH
J :±5%
Value
H:
TCR
Special
Type
Code
P :Plastic Tape
1W
Jumper
X:
Low EMF
4Kpcs (For 2512)
J:
: 000_
Code use
BH
2W
_: means
For 2512
AEC-Q200:
K:
blank.
R001.R002
Standard
R003 only
LHM
3W
Low EMF
BHM
Example:
FMF06FTHR001-BH
Metal strip, 1206 size, ±1%, paper tape, 1W, 1mΩ , low emf
FMF25FPKR010-BHM
Metal strip, 2512 size, ±1%, plastic tape, 3W, 10mΩ , low emf, AEC-Q200
FMF25FPKR003XBH
Metal strip, 2512 size, ±1%, plastic tape, 3W, 3mΩ , low emf, General
7.Marking
FMF 1206/2512
TOP:Marking. (4 Digits marking to identify the resistance value.)
“R005”=5mΩ
2512 “R001”=1mΩ
1206 “1”=1mΩ
R001
R
R005
1
Recommend Solder Pad Dimensions:
Unit:mm
Type
W
D
L
1206
1.80
1.30
4.70
1.80
2.30
5.60
3.70
1.60
7.60
4.00
3.00
7.30
1206
R001/R002
2512
2512
R001~R003
5/10
FMF-REV.14.0.L44
FMF series (AEC-Q200)
Metal Strip High Power
Lead Free Current Sensing Resistors
8. Reliability Performance (AEC-Q200)
* Normal test items for general product.
Test Item
*DC Resistance
Test Method
Specification
J:±5%
(AEC-Q200. IEC 60115)
G:±2%
AEC-Q200 TABLE 7.1
F:±1%
IEC 60115-1 / JIS C 5201-1 , Clause 4.5 Measure
the resistance Value.
High
Temperature
Exposure
(Storage)
J、G:△R≦ ±3%
AEC-Q200 TABLE 7.3
F:△R≦ ±1%
1000 hrs. @ T=170℃. Unpowered.
*Temperature
J、G:ΔR≦ ±(1%+1mΩ)
AEC-Q200 TABLE 7.4
Cycling
F:ΔR≦ ±(0.5%+1mΩ)
1000 Cycles (-55°C to +125°C). Measurement at
No mechanical damage.
24±2 hours after test conclusion.
Measurement at 24 ±2 hours after test conclusion.
IEC 60115-1 Clause 4.19 for General Type
Repeat 5 cycles as follows -55℃(30min.)→25℃
(2~3min.)→155℃(30min.)→25℃(2~3min.)
Moisture
Resistance
J、G:△R≦ ±(1%+0.5mΩ) AEC-Q200 TABLE 7.6
F:△R≦ ±(0.5%+0.5mΩ)
Test 65℃/80~100%RH/10Cycles.
Measurement at 24±2 hours after test conclusion.
(t=24hrs/cycle).
Biased Humidity J、G:△ R≦ ±(3%+0.5mΩ) AEC-Q200 TABLE 7.7
F:△ R≦ ±(1%+0.5mΩ)
1000 hours 85℃/85%RH.
10% of operating power.
Measurement at 24 ±2 hours after test conclusion.
Operational Life J、G:△ R≦ ±(3%+0.5mΩ) AEC-Q200 TABLE 7.8
F:△ R≦ ±(1%+0.5mΩ)
Test 1000hr @ TA=125℃ at specified rated power.
Measurement at 24±2 hours after test conclusion.
External Visual
No visual damage and refer AEC-Q200 TABLE 7.9
PDC marking code.
Inspect device construction, marking and
workmanship.
Physical
Within the spec.
AEC-Q200 TABLE 7.10
Dimension
Verify physical dimensions to the applicable device
detail specification.
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FMF-REV.14.0.L44
FMF series (AEC-Q200)
Metal Strip High Power
Lead Free Current Sensing Resistors
Mechanical
Shock
Vibration
Within product specification AEC-Q200 TABLE 7.13
tolerance and no visible
Test Peak value:100g's,Wave:Hail-sine,
damage.
Duration:6ms,Velocity:12.3ft/sec.
No mechanical damage.
AEC-Q200 TABLE 7.14
5 g's for 20 min., 12 cycles each of 3 orientations.
Test from 10-2000 Hz.
*Resistance
to Solder Heat
J、G:ΔR≦ ±(1%+0.5mΩ) AEC-Q200 TABLE 7.15
F:ΔR≦ ±(0.5%+0.5mΩ)
Solder dipping @ 270℃±5℃ for 10sec.±1sec.
No mechanical damage.
Thermal Shock
ESD
*Solder Ability
J、G:ΔR≦ ±(1%+0.5mΩ) AEC-Q200 TABLE 7.16
F:ΔR≦ ±(0.5%+0.5mΩ)
-55 to 155℃/ dwell time 15min/ Max transfer time
No mechanical damage.
20sec/ 300cycles.
ΔR≦ ±(1%+0.5mΩ)
AEC-Q200-002
No mechanical damage.
Test contact min. 1KV.
Over 95% of termination
AEC-Q200 TABLE 7.18
must be covered with
a)Baking 155℃ 4H, dipping 235℃ 5s
solder.
b)Steam 1H, dipping 215℃ 5s
c)Steam 1H, dipping 260℃ 7s
IEC 60115-1, Clause 4.17 for General Type
After immersing flux, dip in the
235±2℃ molten solder bath for 3±0.5 sec.
Flammability
Refer UL-94.
AEC-Q200 TABLE 7.20
UL-94 V-0 or V-1 are acceptable
*Board Flex
J、G:ΔR≦ ±(1%+1mΩ)
AEC-Q200 TABLE 7.21
F:ΔR≦ ±(0.5%+1mΩ)
Bending 2mm 2512.1206
No mechanical damage.
Terminal
Strength
No mechanical damage
AEC-Q200 TABLE 7.22
Force 1 Kg for 60 seconds.
7/10
FMF-REV.14.0.L44
FMF series (AEC-Q200)
Metal Strip High Power
Lead Free Current Sensing Resistors
*Short Time
Overload
J、G:ΔR≦ ±(2%+0.5mΩ) IEC 60115-1, Clause 4.13
*Load Life
Humidity
J、G:△ R≦ ±(3%+0.5mΩ) IEC 60115-1, Clause 4.24
F:ΔR≦ ±(1%+0.5mΩ)
F:△ R≦ ±(1%+0.5mΩ)
5 × Rated power for 5 seconds
40±2℃ with relative humidity
90% ~ 95% D.C. rated voltage for
1.5 hours ON 30 minutes OFF.
Cycle repeated 1000 hours.
*Temperature
Coefficient of
Resistance
(TCR)
Within the spec.
IEC 60115-1, Clause 4.8
T1
T2
Test temperature: 25℃~ +155℃
TCR(ppm/℃) = (R2-R1)/R1×1 / (T2-T1)×106
( +25~ -55℃ please contact factory. )
*Load Life
J、G:△ R≦ ±(3%+0.5mΩ) IEC 60115-1, Clause 4.25
F:△ R≦ ±(1%+0.5mΩ)
Rated voltage for 1.5 hours for followed
by a pause 0.5 hour at 70±2℃.
Cycle repeated 1000 hours.
*Insulation
Resistance
Between termination and
IEC 60115-1, Clause 4.6
coating must over 1000MΩ Test voltage:100±15V
8/10
FMF-REV.14.0.L44
FMF series (AEC-Q200)
Metal Strip High Power
Lead Free Current Sensing Resistors
9. PACKAGING
9.1 Peel Strength of Top Cover Tape
The peel speed shall be about 300 mm/min
The peel force of top cover tape shall between 0.1 to 0.7N
9.2 Tape Packaging Dimensions
Size
A
B
W
F
E
P1
P2
P0
D
1206 2.00±0.20 3.60±0.20 8.00±0.30 3.50±0.05 1.75±0.10 4.00±0.10 2.00±0.05 4.00±0.10 1.50±0.10
2512 3.50±0.20 6.75±0.20 12.0±0.30 5.50±0.05 1.75±0.10 4.00±0.10 2.00±0.05 4.00±0.10 1.50±0.10
unit:mm
9/10
FMF-REV.14.0.L44
FMF series (AEC-Q200)
Metal Strip High Power
Lead Free Current Sensing Resistors
9.3 Reel Dimensions
C
D
B
G
T
1206
Packaging
A
N
Q’ty
4kpcs/Reel 178.0±2.0 60.0±0.5
13.0±0.5
20(Min.)
2.0±0.5
10.0±1.5
14.9max.
2512
4kpcs/Reel
13.0±0.5
20(Min.)
2.0±0.5
13.8±1.5
16.7max.
Size
178.0±2.0 60.0±0.5
10. Storage &. Handling
… Products are recommended to be used up within one year as ensured shelf life.
Check solder ability in case shelf life extension is needed.
… To store products with following condition:
Temperature:5 to 40℃;Humidity: 20 to 70% relative humidity.
Precaution for use:
The AEC-Q200 series resistors is mainly used on general automotive equipment without safety considerations.
Please contact our company in advanced if you intend to use resistor for designing the equipment which may
damage itself and the safety of third party. If necessary, please consider to add the protect circuit in devising
process and obtaining fully safety evaluation. The contents of the acknowledgment is only used for our parent
company, marketing subsidiaries and official marketing agents who purchase our products. Not applicable for the
other nonofficial channels.
※ All products specification and data are subject to change without notice.
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FMF-REV.14.0.L44