信昌電子陶瓷股份有限公司
Prosperity Dielectrics Co., Ltd.
No.220-1, Sec. 2, Nanshan Rd., Lujhu, Taoyuan 33860, Taiwan, R.O.C.
SPECIFICATION FOR APPROVAL
DATE:
CUSTOMER:
PART NAME:
Metal Strip Type Halogen Free Current Sensing Resistors
CUSTOMER'S DWG. NO.
CUSTOMER'S PART NO.
PDC PART NO.
FMF SERIES APPROVED
DESCRIPTION.
DESCRIPTION
ACTION
RESULT
" ˇ"
CUSTOMER'S
SIGNATURE
NOTE
FULL APPROVED
CONDITIONAL APPROVED
REJECTED
OUR ACTION
SIGNATURE
PREPARED BY
Jenny Tseng
CHECKED BY
Tony Chou
APPROVED BY
Byron Tsai
Edition :
FMF-Rev.14.0.I49
CUSTOMER SIGNATURE FOR ACCEPTANCE
Serial Number : J
PDC
FMF series
Metal Strip High Power (AEC-Q200)
Lead Free Current Sensing Resistors
1.
Features ………………………………………..……………..…….2
2.
Applications…..…..………………………………..………………. 2
3.
Dimension and construction ………………………..……………..2
4.
Power Derating Curve …..…………………………….…………..2
5.
Rating ……………………………………………………………….3
6.
Part Number ………………………………..………………………5
7.
Resistance Marking ………………………………………………..5
8.
Reliability Performance…………………………………………….6
9.
Packing ………………………………………………….…………..9
10. Storage &. Handling ………………………………………………..10
Prosperity Dielectrics Co., Ltd.
1/10
FMF-REV.14.0.I49
PDC
FMF series
Metal Strip High Power (AEC-Q200)
Lead Free Current Sensing Resistors
1. Features
High power rating and low TCR.
Low resistance and high precision (1%).
Low inductance design, less than 1.0nH available.
Excellent reliability and suitable cost.
Suitable for lead free soldering.
High precision trimming implement.
RoHS compliant & Halogen Free.
2.Applications
Switching model power supply.
Battery pack.
Notebook, Tablet PC
Test Instrument.
Power Amplifier.
3.Dimension and Construction
L
a
Resistive Alloy
R005
W
T
Protective Molding
Termination
Item
Protective Molding
Resistive Element
Internal Terminal
External Terminal
Material
Resin
Alloy Metal
Copper
Solder
FMF06
FMF25
FMF25
FMF25
FMF59
Type
5m~30m
3m~220m
3W series
1m~2m
2~10m
L
3.10±0.20
6.20±0.20
6.20±0.20
6.40±0.20
15.0±0.20
W
1.65±0.20
3.25±0.20
3.25±0.20
3.25±0.20
7.80±0.20
T
0.60±0.20
0.60±0.20
0.65±0.20
0.70±0.20
0.70±0.20
Unit:mm
a
0.60±0.20
0.80±0.20
0.80±0.20
2.00±0.20
3.50±0.20
4.Power Derating Curve
Operating Temperature Range: -55 to +170 deg.C
Prosperity Dielectrics Co., Ltd.
2/10
FMF-REV.14.0.I49
PDC
FMF series
Metal Strip High Power (AEC-Q200)
Lead Free Current Sensing Resistors
5.Rating
Table A.
Rating
Tolerance
(%)
Type
Rating
70℃
(W)
0.5
FMF06
1206
±1%(F)
±2%(G)
±5%(J)
1
1
FMF25
2512
±1%(F)
±2%(G)
±5%(J)
2
Max.
Working
Current
Max.
Overload
Current
(Voltage)*
(Voltage)*
12.9A
28.9A
(111mV)
(250mV)
10.0A
22.4A
(111mV)
(250mV)
18.3A
40.8A
(158mV)
(354mV)
14.1A
31.6A
(173mV)
(387mV)
31.6A
70.7A
(158mV)
(354mV)
18.3A
40.8A
(469mV)
(1049mV)
44.7A
100A
(224mV)
(500mV)
25.8A
57.7A
(663mV)
(1483mV)
Alloy
Type
Temperature
coefficient of
Resistance
(ppm/℃)**
Resistance
(mΩ) ***
Low EMF
±70
3,4,5,6,9,10,
15,20,25
Standard
±50
5,10,15,15.5
18,20,25,30
Low EMF
±70
3,4,5,6,9,10
15,20,25
Standard
±50
5,10,15,15.5
18,20,25,30
Low EMF
±70
1,2,2.5,3,4,5
10,15,20,25
Standard
±50
3,4,5,6,7,8,9,10
12,15,20,22,25,30
33,35,40,50,60,70
75,80,100,200,220
Low EMF
±70
1,2,2.5,3,4,5
10,15,20,25
±50
3,4,5,6,7,8,9,10
12,15,20,22,25,30
33,35,40,50,60,70
75,80,100,200,220
Standard
Note:
(i)
(ii)
E = P * R or Max. Working Voltage whichever is lower.
E:Working Voltage(V),P:Rated Power (W),R:Resistance Value(Ω)
(iii)
Solder-pad and trace size should be >300 mm2 and board surface temperature should
not exceed 105℃ when applying rated power
(iv)
* : Related number are depend on specific items only.
** : TCR Hot (+25~+155℃).
*** : Special requests and details please contact factory.
Prosperity Dielectrics Co., Ltd.
3/10
FMF-REV.14.0.I49
PDC
FMF series
Metal Strip High Power (AEC-Q200)
Lead Free Current Sensing Resistors
Table B.
Rating
Rating
70℃(W)
Type
Max.
Working
Current
(Voltage)*
FMF25
2512
Low EMF
FMF25
2512
Standard
FMF59
5931
Standard
3
3
5
Temperature
Max.
Resistance
coefficient of
Overload
Tolerance
Resistance
Current
(%)
(ppm/℃)**
(Voltage)*
31.6A
70.7A
(245mV)
(548mV)
24.5A
54.8A
(812mV)
(1817mV)
40.8A
91.3A
(224mV)
(500mV)
±1%(F)
±2%(G)
±5%(J)
±70
3,4,5,6,7,8,9,10
±50
20
±70
5,6,8,10
±50
12,14,15,16,18,20
25,30,33,35,40,50
60,75,80,100
200,220
±100
3
±70
5,10
±1%(F)
±2%(G)
±5%(J)
±1%(F)
±2%(G)
±5%(J)
Resistance
(mΩ) ***
Note:
(v)
(vi)
E = P * R or Max. Working Voltage whichever is lower.
E:Working Voltage(V),P:Rated Power (W),R:Resistance Value(Ω)
(vii)
Solder-pad and trace size should be >300 mm2 and board surface temperature should
not exceed 105℃ when applying rated power
(viii)
* : Related number are depend on specific items only.
** : TCR Hot (+25~+155℃).
*** : Special requests and details please contact factory.
Table C. Metal Jumper
Rating
Max. Working
Current
Max. Overload
Current
Resistance
FMF06 1206
FMF06JTH000 -LH
80A
100A
Max. 0.2mΩ
FMF25 2512
FMF25JPJ000 -LH
120A
150A
Max. 0.1mΩ
Type
※Temperature Coefficient Resistance not applicable.
Prosperity Dielectrics Co., Ltd.
4/10
FMF-REV.14.0.I49
PDC
FMF series
Metal Strip High Power (AEC-Q200)
Lead Free Current Sensing Resistors
6.Part Number
Tolerance
Packing
Watt
Value
Special
Type
Size
TCR
FMF
06 :1206
F :±1%
T :Paper Tape
F:
XXXX
-:
25 :2512
G :±2%
4Kpcs (For 1206)
1/2W
4 digit
As
59 :5931
J :±5%
P :Plastic Tape
H:
4Kpcs (For 2512)
1W
Jumper
Q :Plastic Tape
J:
: 000_
X:
Low EMF
3Kpcs (For 5931)
2W
_: means
Code of
AEC-Q200
K:
blank.
R001.R002.
LHM :
Code
General
Rating LH:
Info
Standard
BH:
3W
Standard
M:
BHM :
5W
Low EMF
Example:
FMF25FPJR005-BH
Metal strip, 2512 size, ±1%, plastic tape, 2W, 5mΩ, low emf
FMF25FPKR010-BHM
Metal strip, 2512 size, ±1%, plastic tape, 3W, 10mΩ, low emf, AEC-Q200
FMF25FPJR002XBH
Metal strip, 2512 size, ±1%, plastic tape, 2W, 2mΩ, low emf, General
7.Marking
FMF 1206/2512/5931
TOP:Marking. (4 Digits marking to identify the resistance value.)
R001
R005
R005=5mΩ/15L5=15.5mΩ
R001=1 mΩ
Recommend Solder Pad Dimensions:
Unit:mm
Type
W
D
L
FMF06
1.80
1.30
4.70
FMF25
3.70
1.60
7.60
4.00
3.00
7.30
8.75
6.00
17.60
FMF25
R001/R002
FMF59
Prosperity Dielectrics Co., Ltd.
5/10
FMF-REV.14.0.I49
PDC
FMF series
Metal Strip High Power (AEC-Q200)
Lead Free Current Sensing Resistors
8. Reliability Performance (AEC-Q200)
* Normal test items for standard product.
Test Item
Test Method
(AEC-Q200. IEC 60115)
Specification
*DC Resistance F:±1%、G:±2%、J:±5% AEC-Q200 TABLE 7.1
IEC 60115-1 / JIS C 5201-1 , Clause 4.5 Measure
the resistance Value.
High
Temperature
Exposure
(Storage)
*Temperature
Cycling
Moisture
Resistance
J、G:△R≦ ±(3%+0.5mΩ) AEC-Q200 TABLE 7.3
F:△R≦ ±(1%+0.5mΩ)
1000 hrs. @ T=125℃. Unpowered.
Measurement at 24 ±2 hours after test conclusion.
J、G:∆R≦ ±(1%+1mΩ)
AEC-Q200 TABLE 7.4
F:∆R≦ ±(0.5%+1mΩ)
1000 Cycles (-55°C to +125°C). Measurement at
No mechanical damage.
24±2 hours after test conclusion.
J、G:△R≦ ±(1%+0.5mΩ) AEC-Q200 TABLE 7.6
F:△R≦ ±(0.5%+0.5mΩ)
Test 65℃/80~100%RH/10Cycles.
Measurement at 24±2 hours after test conclusion.
(t=24hrs/cycle).
Biased
Humidity
J、G:△R≦ ±(3%+0.5mΩ) AEC-Q200 TABLE 7.7
F:△R≦ ±(1%+0.5mΩ)
1000 hours 85℃/85%RH.
10% of operating power.
Measurement at 24 ±2 hours after test conclusion.
Operational
Life
J、G:△R≦ ±(3%+0.5mΩ) AEC-Q200 TABLE 7.8
F:△R≦ ±(1%+0.5mΩ)
Test 1000hr @ TA=125℃ at specified rated power.
Measurement at 24±2 hours after test conclusion.
External Visual No visual damage and refer AEC-Q200 TABLE 7.9
PDC marking code.
Inspect device construction, marking and
workmanship.
Physical
Dimension
Within the spec.
AEC-Q200 TABLE 7.10
Verify physical dimensions to the applicable device
detail specification.
Prosperity Dielectrics Co., Ltd.
6/10
FMF-REV.14.0.I49
PDC
FMF series
Metal Strip High Power (AEC-Q200)
Lead Free Current Sensing Resistors
Mechanical
Shock
Vibration
Within product specification AEC-Q200 TABLE 7.13
tolerance and no visible
Test Peak value:100g's,Wave:Hail-sine,
damage.
Duration:6ms,Velocity:12.3ft/sec.
No mechanical damage.
AEC-Q200 TABLE 7.14
5 g's for 20 min., 12 cycles each of 3 orientations.
Test from 10-2000 Hz.
*Resistance to J、G:∆R≦ ±(1%+0.5mΩ) AEC-Q200 TABLE 7.15
F:∆R≦ ±(0.5%+0.5mΩ) Solder dipping @ 270℃±5℃ for 10sec.±1sec.
Solder Heat
No mechanical damage.
Thermal Shock J、G:∆R≦ ±(1%+0.5mΩ) AEC-Q200 TABLE 7.16
ESD
F:∆R≦ ±(0.5%+0.5mΩ)
-55 to 155℃/ dwell time 15min/ Max transfer time
No mechanical damage.
20sec/ 300cycles.
∆R≦ ±(1%+0.5mΩ)
AEC-Q200-002
No mechanical damage.
Test contact min. 1KV.
*Solder Ability Over 95% of termination
AEC-Q200 TABLE 7.18
must be covered with
a)Baking 155℃ 4H, dipping 235℃ 5s
solder.
b)Steam 1H, dipping 215℃ 5s
c)Steam 1H, dipping 260℃ 7s
Flammability
Refer UL-94.
AEC-Q200 TABLE 7.20
UL-94 V-0 or V-1 are acceptable
*Board Flex
J、G:∆R≦ ±(1%+1mΩ)
AEC-Q200 TABLE 7.21
F:∆R≦ ±(0.5%+1mΩ)
Bending 2mm 5931.2512.1206
No mechanical damage.
Terminal
Strength
No mechanical damage
AEC-Q200 TABLE 7.22
Force 1 Kg for 60 seconds.
*Short
Time J、G:∆R≦ ±(2%+0.5mΩ) IEC 60115-1, Clause 4.13
F:∆R≦ ±(1%+0.5mΩ)
5 × Rated power for 5 seconds
Overload
Prosperity Dielectrics Co., Ltd.
7/10
FMF-REV.14.0.I49
PDC
FMF series
Metal Strip High Power (AEC-Q200)
Lead Free Current Sensing Resistors
*Load Life
Humidity
J、G:△R≦ ±(3%+0.5mΩ) IEC 60115-1, Clause 4.24
F:△R≦ ±(1%+0.5mΩ)
40±2℃ with relative humidity
90% ~ 95% D.C. rated voltage for
1.5 hours ON 30 minutes OFF.
Cycle repeated 1000 hours.
*Temperature
Coefficient of
Resistance
(TCR)
Within the spec.
IEC 60115-1, Clause 4.8
T1
T2
Test temperature: 25℃~ +155℃
TCR(ppm/℃) = (R2-R1)/R1×1 / (T2-T1)×106
( +25~ -55℃ please contact factory. )
*Load Life
J、G:△R≦ ±(3%+0.5mΩ) IEC 60115-1, Clause 4.25
F:△R≦ ±(1%+0.5mΩ)
Rated voltage for 1.5 hours for followed
by a pause 0.5 hour at 70±2℃.
Cycle repeated 1000 hours.
*Insulation
Resistance
Between termination and
IEC 60115-1, Clause 4.6
coating must over 1000MΩ Test voltage:100±15V
Prosperity Dielectrics Co., Ltd.
8/10
FMF-REV.14.0.I49
PDC
FMF series
Metal Strip High Power (AEC-Q200)
Lead Free Current Sensing Resistors
9. PACKAGING
9.1 Peel Strength of Top Cover Tape
The peel speed shall be about 300 mm/min
The peel force of top cover tape shall between 0.1 to 0.7N
9.2 Tape Packaging Dimensions
Size
A
B
W
F
E
P1
P2
P0
D
1206 2.00±0.20 3.60±0.20 8.00±0.30 3.50±0.05 1.75±0.10 4.00±0.10 2.00±0.05 4.00±0.10 1.50±0.10
2512 3.50±0.20 6.75±0.20 12.0±0.30 5.50±0.05 1.75±0.10 4.00±0.10 2.00±0.05 4.00±0.10 1.50±0.10
5931 8.20±0.10 15.4±0.10 24.0±0.30 11.5±0.10 1.75±0.10 12±0.10 2.00±0.10 4.00±0.10 1.50±0.10
unit:mm
Prosperity Dielectrics Co., Ltd.
9/10
FMF-REV.14.0.I49
PDC
FMF series
Metal Strip High Power (AEC-Q200)
Lead Free Current Sensing Resistors
9.3 Reel Dimensions
Size
1206
2512
5931
Packaging
A
N
Q’ty
4kpcs/Reel 178.0±2.0 60.0±0.5
C
D
B
G
T
13.0±0.5
20(Min.)
2.0±0.5
10.0±1.5
14.9max.
4kpcs/Reel
178.0±2.0 60.0±0.5
13.0±0.5
20(Min.)
2.0±0.5
13.8±1.5
16.7max.
8kpcs/Reel
254.0±2.0 100.0±0.5 13.5±0.5
20(Min.)
2.0±0.5
13.8±1.5
20.0max.
16kpcs/Reel 330.0±2.0 100.0±1.0 13.5±0.5
20(Min.)
2.0±0.5
13.8±1.5
20.0max.
3kpcs/Reel
20(Min.)
2.0±0.5
24.0±1.0
28.6max.
330.0±2.0 99.5±1.0
13.0±0.5
10. Storage &. Handling
… Products are recommended to be used up within one year as ensured shelf life.
Check solder ability in case shelf life extension is needed.
… To store products with following condition:
Temperature:5 to 40℃;Humidity: 20 to 70% relative humidity.
Precaution for use:
The AEC-Q200 series resistors is mainly used on general automotive equipment without safety considerations.
Please contact our company in advanced if you intend to use resistor for designing the equipment which may
damage itself and the safety of third party. If necessary, please consider to add the protect circuit in devising
process and obtaining fully safety evaluation. The contents of the acknowledgment is only used for our parent
company, marketing subsidiaries and official marketing agents who purchase our products. Not applicable for the
other nonofficial channels.
※ All product specification and data are subject to change without notice.
Prosperity Dielectrics Co., Ltd.
10/10
FMF-REV.14.0.I49
PDC