40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
SYMBOL DEFINITION
3
DWG STATUS
MISSING SYMBOLS
DATE
A DIMENSION WITHOUT AN INSPECTION REPORT SYMBOL
DOES NOT REQUIRE INSPECTION. IT MAY BE
CONTROLLED ON THE INDIVIDUAL COMPONENT DRAWING.
SEE SEAL/MYLAR DETAIL
M
CAVITY
NUMBER
TOOL ID
TOTAL NO OF
INSPECTIONS
REQUIRED
LAST NO.
USED
1 3-4 6 9
F
F
H
H
06
-
-
-
C
G
A
K
B
A
B
C
C
101
103
5.8
TYPE
SAME AS TYPE 101 EXCEPT AS
SHOWN AND AS NOTED IN CHART
SEAL (SEE CHART)
J
SEAL/MYLAR ASSEMBLY DETAIL
SECTION
NO SCALE
TYPE
101
SECTION
H-H
F-F
OPTIONAL CONSTRUCTION 4
OPTIONAL CONSTRUCTION 1
H
1. THE MYLAR TAPE IS ONLY A CARRIER USED AS A
PROCESS AID AND IS NOT PART OF THE FINAL
HARNESS ASSEMBLY.
SECTION
2. WHEN PARTS ARE SHIPPED, THEY MUST BE PACKED IN
PLASTIC BAGS OR SHIPPING CONTAINERS MUST BE
LINED WITH PLASTIC LINERS. BAGS OR LINER MUST
BE SEALED TO AVOID ENTRY OF FOREIGN MATTER.
B-B
235238 JS JS CD
M
12191221,12191222,12191223-CHANGED
MYLAR STRIP MATERIAL-SEE TQD
239244 SS SS CD
19FE04 R
08
-
-
12191221-23 & 12191152-57 - UPDATED PDM
ATTRIBUTES; 12191226-34 - UPDATED MAT'L
SPEC; ALL ACTIVE PARTS - REMOVED LABEL
251754 MDH JAA RM
09MR04 R
09
-
-
12191221-23 - CORRECTED REVISION LEVELS
ON DRAWINGS
252831 LMB LMB MR
30MR04 R
10
-
-
ADDED CUSTOMER SPECIFIC DRAWING
253027 MJM MJM LN
02JL04 R
11
-
-
121912221,12191222,12191223 - CORRECTED
ECL
256636 LLJ LLJ MR
23FE05 R
12
-
-
ALL ACTIVE PARTS - ADDED RESTRICTED
265282 RH RH MR
STATUS, ALTERNATE MATL SPEC,
SEE NOTE 3 TO CABLE O.D. DIN AND DIM 'C'
24AU05 R
13
-
-
ALL PARTS - REVISED CHART; 12191227 REVISED INTERNAL NECK GROOVE, ADDED
MYLAR/SEAL ASSEMBLY DETAIL
270772 PCP PCP MR
19MY06 R
14
-
-
ALL ACTIVE PARTS - REMOVED DIMS #4 & #6
FROM DWG AND DIM #7 ("F") FROM CHART
280824 AB BKD MR
08JN07 R
15
-
-
ADDED 13649970, 13652517 AND RELEASED,
ALL ACTIVE PARTS - REVISED CHART
401495 PCP PCP TAV
03DE07 R
16
-
-
12191235,13667445,15305351,15336674,
15366021-22,15366060-61,15366063-67 &
15473821 - WERE ON SHT 02;
ALL PARTS - UPDATED CHART INFO AND
SHEET 1 OF 1 WAS SHEET 1 OF 2;
15473821 - OBSOLETE
402609 JBD JAA MR
L
K
06DE07 R
17
-
-
13681284 & 13681285 - RELEASED;
403110 JBD JAA TAV
13649970 - RESTRICTED, CABLE O.D. WAS
2.09-2.66,
C WAS 3.45 &
G WAS 5.75;
13652517 - RESTRICTED,
C WAS 3.45
AND
G WAS 5.75
12MY08 R
18
-
-
13711484 & 13711485 - RELEASED
ALL PARTS - UPDATED PDM ATTRIBUTES
404626 HAM TLD TAV
22MY08 R
19
-
-
13681284 & 13681285 - MAT'L DESCRIPTION
WAS FVMQ ORANGE & FVMQ BLUE
404799 TLD TLD TAV
J
21JL08 R
20
-
-
13649970, 13681284, 13681285, 13652517 - 405458 ACG FKV TAV
OBSOLETE
11AU09 R
21
-
-
12191226 & 15366021 - UPDATED PDM
ATTRIBUTES
408599 JOA FKV MPR
17SE09 R
22
-
-
12191226-34, 15366060, 15366021 &
13667445 - UPDATED PDM ATTRIBUTES
408962 JOA FRG MPR
19NO09 R
23
-
-
ALL ACTIVE PARTS - UPDATED PDM
ATTRIBUTES; 13667445 - RESTRICTED;
15305351 - DIM
3.9 +0.2/-0.05 WAS
DIM
G 0.1
409494 JTZ FKV MPR
03DE09 R
24
-
15366021 - UPDATED PDM ATTRIBUTES
409594 DGL DGL MPR H
04MR10 R
25
-
-
15305351 - UPDATED PDM ATTRIBUTES
410123 DGL DGL MPR
10JN10 R
26
-
-
13824958 - RELEASED
411023 MAB JAA VMR
15SE10 R
27
-
-
13846994 - RELEASED
411974 VMR VMR VMR
25OC10 R
28
-
-
14OC11 R
29
-
-
ALL ACTIVE PARTS - ADDED OPTIONAL
CONSTRUCTION 1, 2 & 3 VIEWS
415729 JTZ JTZ ACM
08MR12 R
30
-
-
ALL PARTS - ADDED REEL NUMBER
417407 EGH EGH EGH
09JA13 R
31
-
-
15502631 - RELEASED
420941 JOR JFF JOR G
21JA13 R
32
-
-
13667445 - UPDATED PART AVAILABILITY;
15502631 G WAS 6.35
421164 JOR JSM JOR
03AP13 R
33
-
-
15473821 - UPDATED MATERIAL CALLOUT AND 421905 CBG CBG MAC
DIM 3.9 +0.2/-0.05 WAS DIM 3.9+0.1/-0.05
23MY13 R
34
-
-
15502631 - UPDATED PART AVAILABILITY
422688 JOR FRE JOR
05JN13 R
35
-
-
12191226 - UPDATED PART AVAILABILITY
422854 JOR JSM JOR
16AP14 R
36
-
-
ALL PARTS - ADDED "25% OF WALL THK
DISTANCE IS MAX NEGATIVE SPRUE
PERMISSIBLE" NOTE
426282 CAR JAA EGH
10
C
ALL PARTS +0.15/-0.1 WAS
TYPE 104 WAS TYPE 101 EXCEPTION
25% OF WALL THK DISTANCE IS
MAX NEGATIVE SPRUE PERMISSIBLE
SECTION
SECTION
A-A
C-C
G
E
E
GT 150 3.5 CL
F
12191152 THRU 12191157 & 12191221 THRU
12191223 - REVISED TOOL QUALIFICATION
DRAWING
-
FOR EXISTING TOOL ONLY, NOT TO BE USED ON NEW TOOLS
NOTES
DR APVD APVD
1
2
AUTH
-
102
TYPE
REVISION HISTORY
07
TYPE
SAME AS TYPE 101 EXCEPT AS
SHOWN AND AS NOTED IN CHART
7
1
11AP03 -
5
8
REEL NO.
(C-5799)
07FE03 -
ZONE
10
E
MYLAR STRIP (SEE CHART)
STG REV N/P CHG
5
2
L
2
15473821
15366022
15305351
12191229
SEE SEAL/MYLAR DETAIL
02
01
02
04
CABLE SEAL
GT 150
E
SECTION
REV N/P
MYLAR STRIP (SEE CHART)
OPTIONAL CONSTRUCTION 2
01
01
02
01
01
04
D19
CABLE SEAL
REEL NO.
(C-5799)
RESTRICTED
15366022
REPLACED
BY
USAGE
102
101
104
101
VMQ SELF-LUBRICATING REDDISH BROWN
VMQ SELF-LUBRICATING GREEN
VMQ SELF-LUBRICATING YELLOW
VMQ SELF-LUBRICATING GREEN
2-2.2
1.4-1.9
1.7-2.1
1.4-1.9
2.4
2.4
2.4
2.4
TYPE
MAT'L SPEC
CABLE O.D. RANGE
C
3.25
3.2
3.25
3.25
3.9 +0.2/-0.05
4 +0.1/-0.05
3.9 +0.2/-0.05
4 +0.1/-0.05
E
+0.15/-0.1
0.029
0.034
0.033
0.034
G
VOL
15305352
12191155
MYLAR & CABLE
SEAL ASM
CM3
A1
03
AF
REV N/P
GT 280
AD
AD
AJ
AY
AG
AJ
-
REV N/P
RESTRICTED
RESTRICTED
RESTRICTED
15366060
15366021
REPLACED
BY
USAGE
101
102
102
101
101
102
101
FVMQ RED/BROWN
FVMQ RED/BROWN
VMQ SELF-LUBRICATING BLUE
VMQ SELF-LUBRICATING WHITE
VMQ SELF-LUBRICATING WHITE
VMQ SELF-LUBRICATING BLUE
VMQ SELF-LUBRICATING WHITE
1.2-1.9
1.86-2.4
1.86-2.4
1.2-1.9
1.2-1.9
1.86-2.4
1.2-1.9
2.8
2.8
2.8
2.8
2.8
2.8
2.8
TYPE
MAT'L SPEC
CABLE O.D. RANGE
C
3.5
3.5
3.5
3.5
3.5
3.5
3.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5
E
+0.15/-0.1
G
0.041
0.037
0.037
0.041
0.041
0.037
0.041
VOL
@0.1
12191153
12191152
MYLAR & CABLE
SEAL ASM
CM3
B8
B9
-
REV N/P
0.1,
412355 DMC DMC MPR
R0072686
M5235002
102
21AP15 R
37
-
-
ALL ACTIVE PARTS - ADDED OPTIONAL
CONSTRUCTION 4 VIEW AND OPTIONAL
CONSTRUCTION 3 REVISED GRAPHICS
429305 JVR JVM JGR F
MYLAR STRIP
TYPE
21JN16 R
38
-
-
12191226 - CORRECTED PART AVAILABILITY
433473 KAS STO SYS
08JL19 R
39
-
-
15366065-67 - ADDED MYLAR
ASM PART NUMBER;
12191221 - CABLE SEAL WAS
12191222 - CABLE SEAL WAS
12191223 - CABLE SEAL WAS
443329 LVD ERG ERG
4.0 INTERNAL CAVITY DIAMETER
13846994
13824958
15366060
15366021
13667445
12191227
12191226
E-E
AA
AU
AU
AN
3.2 X 4.0 OVAL INTERNAL CAVITY DIAMETER
C
M5235002
M5235002
102
102
MYLAR STRIP
TYPE
& CABLE SEAL
12191232;
12191233;
12191234;
26FE20 R
40
-
-
35289308 - ADDED FROM CUSTOMER PD AND
ADDED "EQUIVALENT CABLE SEAL" INFO
551086 JLL JAA SV
03MR20 R
41
-
-
35289308 - UPDATED PART AVAILABILITY
551204 LGD JAA SV
E
D
5.2 INTERNAL CAVITY DIAMETER
D
D
D
G
15366064
15366063
15366061
15336674
12191231
12191230
12191228
G
01
01
01
02
B17
C16
B17
CABLE SEAL
AT
AR
AR
AU
-
REV N/P
RESTRICTED
RESTRICTED
RESTRICTED
15366064
15366063
15366061
REPLACED
BY
USAGE
101
101
101
103
101
101
101
VMQ SELF-LUBRICATING VIOLET
VMQ SELF-LUBRICATING GRAY
VMQ SELF-LUBRICATING DARK RED
VMQ SELF-LUBRICATING BLUE
VMQ SELF-LUBRICATING VIOLET
VMQ SELF-LUBRICATING GRAY
VMQ SELF-LUBRICATING DARK RED
1.86-2.4
1.2-1.9
2.09-2.66
2.7-3.2
1.86-2.4
1.2-1.9
2.09-2.66
3.45
3.45
3.45
3.6 @0.15
3.45
3.45
3.45
TYPE
MAT'L SPEC
CABLE O.D. RANGE
C
3.5
3.5
3.5
3.5
3.5
3.5
3.5
5.75
5.75
5.75
5.75 @0.15
5.75
5.75
5.75
E
+0.15/-0.1
G
0.067
0.073
0.063
0.056
0.067
0.073
0.063
VOL
@0.1
12191157
12191156
12191154
MYLAR & CABLE
SEAL ASM
CM3
B6
B6
B6
-
REV N/P
M5235004
M5235004
M5235004
101
101
101
MYLAR STRIP
TYPE
NOTES
1. UNLESS OTHERWISE SPECIFIED AND/OR INDICATED:
104
TYPE
SAME AS TYPE 101 EXCEPT AS
SHOWN AND AS NOTED IN CHART
DIMENSIONS ARE TO FACE OF VIEW SHOWN AND
AUTOMATICALLY ROUNDED BY COMPUTER FOR INSPECTION
(SEE MATH MODEL FOR PRECISE DIMENSIONS). FOR ALL
OTHER DIMENSIONS NOT SHOWN BUT REQUIRED FOR TOOL
BUILD, SEE MATH MODEL FOR PRECISE TOOL PATH DATA.
C
C
2. PARTS SHOULD BE MADE FROM VIRGIN MATERIAL ONLY.
5.8 INTERNAL CAVITY DIAMETER
3. CABLE SEALS MADE FROM LOWER OIL MATERIAL (1-2%)ARE
RECOMMENDED FOR THE LOOSE PIECE SEAL APPLICATION PROCESS.
SEAL/MYLAR ASSEMBLY DETAIL
NO SCALE
102
TYPE
SAME AS TYPE 101
EXCEPT AS SHOWN
OPTIONAL CONSTRUCTION 3
THIS IS THE PREFERRED CONSTRUCTION FOR NEW
TOOL BUILDS
(ANTI-STICK RING)
B
NOTES
1. THE MYLAR TAPE IS ONLY A CARRIER USED AS A
PROCESS AID AND IS NOT PART OF THE FINAL
HARNESS ASSEMBLY.
2. WHEN PARTS ARE SHIPPED, THEY MUST BE PACKED IN
PLASTIC BAGS OR SHIPPING CONTAINERS MUST BE
LINED WITH PLASTIC LINERS. BAGS OR LINER MUST
BE SEALED TO AVOID ENTRY OF FOREIGN MATTER.
SECTION
A
G-G
01
01
01
01
01
01
02
02
01
01
01
03
D13
B17
C16
CABLE SEAL
AB
AD
AF
AF
AD
AD
AC
AC
AW
AU
AV
AT
-
REV N/P
RESTRICTED
RESTRICTED
RESTRICTED
RESTRICTED
RESTRICTED
RESTRICTED
RESTRICTED
12191235
EQUIVALENT
CABLE SEAL
USAGE
15366067
15366066
15366065
REPLACED
BY
101
101
101
101
101
101
101
101
101
101
101
101
101
101
101
TYPE
VMQ SELF-LUBRICATING VIOLET
VMQ SELF-LUBRICATING BLUE
FVMQ GREEN
FVMQ RED/BROWN
FVMQ/VMQ BLEND ORANGE
FVMQ/VMQ BLEND BLUE
FVMQ ORANGE
FVMQ BLUE
VMQ SELF-LUBRICATING TAN
VMQ SELF-LUBRICATING YELLOW
VMQ SELF-LUBRICATING ORANGE
VMQ SELF-LUBRICATING VIOLET
VMQ SELF-LUBRICATING TAN
VMQ SELF-LUBRICATING YELLOW
VMQ SELF-LUBRICATING ORANGE
3.4-3.9
2.7-3.4
1.2-1.9
1.86-2.4
1.2-1.9
1.86-2.4
1.2-1.9
1.86-2.4
2.5-3.2
1.86-2.4
1.2-1.9
3.4-3.9
2.5-3.2
1.86-2.4
1.2-1.9
MAT'L SPEC
CABLE O.D. RANGE
4.25 +0.2/-0
4.25
4.25
4.25
4.25
4.25
4.25
4.25
4.25
4.25
4.25
4.25 +0.2/-0
4.25
4.25
4.25
C
+0.15/-0.1
3.5
3.5
3.5
3.5
3.5
3.5
3.5
3.5
3.5
3.5
3.5
3.5
3.5
3.5
3.5
6.35
6.35 +0.15/-0
6.35
6.35
6.35
6.35
6.35
6.35
6.35 +0.15/-0
6.35
6.35
6.35
6.35 +0.15/-0
6.35
6.35
E
G
@0.1
0.063
0.082
0.102
0.096
0.102
0.096
0.102
0.096
0.085
0.096
0.102
0.063
0.085
0.096
0.102
VOL
CM3
12191223
12191222
12191221
12191224
MYLAR & CABLE
SEAL ASM
D10
B10
B10
B1
-
-
M5235003
M5235003
M5235003
R0065622
-
40
39
38
37
36
35
A1x5
34
CONTACT APTIV SALES TO ASSURE AVAILABILITY
OF PARTS.
5. THIS PRODUCT IS NOT CATEGORIZED AS AN APPEARANCE ITEM, MINOR
IMPERFECTIONS INCLUDING, BUT NOT LIMITED TO, FLOW MARKS, COLOR
BLEMISHES, GATE VESTIGE, AND SOFT FLASH THAT DO NOT AFFECT THE
FIT, FORM, OR FUNCTION OF THE PART ARE PERMISSIBLE PER DPNP-4.7-CS-01.
SECTION
REV N/P
MYLAR STRIP
FRAME NO
SHEET NO STG
REV
DWG TYPE
PART DRAWING
DR
D-D
20:1 3 OF 3 1 OF 1 R 41
33
-
A1x5
18
32
31
30
29
28
27
26
25
24
23
22
21
20
19
DISTR CODE
VOLUME (CM3)
D
SEE CHART
TYPE
SCALE
PROCESS SENSITIVE DIMENSION
FRAME NO
SHEET NO STG
REV
20:1 2 OF 3 1 OF 1 R 41
17
DIMENSIONAL RANGE (MM)
CHART
E
0
20
30
70
FROM
100
TO
20
30
70
100
TOLERANCE UNLESS OTHERWISE SPECIFIED
0.15
0.2
0.3
0.4
0.5
ANGULAR TOLERANCE 2
N/P
16
15
14
13
12
11
10
9
8
7
6
5
4
APVD1
APVD2
APVD3
K. MONTERO
D. BRANTINGHAM
S. C. HSIEH
B
19OC94
19OC94
04MR95
APVD4
APVD5
SUBSTANCES OF CONCERN AND RECYCLED
CONTENT PER APTIV 10949001
MATERIAL
SEE CHART
DRAWING NAME
REFERENCE
TAXI SEAL CBL 1W GT
DIMENSIONS ENCLOSED IN
INDICATE
REFERENCE DIMENSIONS AND NO TOLERANCE
LIMITS ARE ESTABLISHED
12191225
THIS DRAWING IS THE PROPERTY OF APTIV AND CONTAINS APTIV
CONFIDENTIAL INFORMATION. THE REPRODUCTION, DISTRIBUTION AND
UTILIZATION OF THIS DOCUMENT OR ITS RELATED CAD MATH DATA, AS WELL
AS COMMUNICATION OF ANY CONTENT TO OTHERS, WITHOUT EXPRESS
AUTHORIZATION, IS PROHIBITED.
DATE
THIS DOCUMENT IS IN ACCORDANCE WITH ASME Y14.5M-1994
AS AMENDED BY THE GM GLOBAL DIMENSIONING AND
TOLERANCING ADDENDUM - 1997. ALL GEOMETRIC TOLERANCES
AND RELATED DATUMS APPLY RFS. RULE #1(PERFECT FORM AT
MMC) DOES NOT APPLY WHEN RELATIONSHIP BETWEEN FEATURES
IS ESTABLISHED BY ORIENTATION OR LOCATION TOLERANCES.
SEPARATE POSITION CALLOUTS MAY BE GAGED SEPARATELY,
REGARDLESS OF DATUM REFERENCE.
ALL DIMENSIONS ARE IN MILLIMETERS
SIZE
WARREN, OH
COPYRIGHT 1994 APTIV. ALL RIGHTS RESERVED.
STYLE
UNLESS OTHERWISE SPECIFIED
N/P
CONNECTION SYSTEMS
PART NUMBERS THAT DO NOT HAVE A LINE PRESENT INDICATE
THAT PHYSICAL PARTS ARE AVAILABLE FOR ORDERING.
DRAWING NUMBER
12191225
SCALE
4. CABLE SEALS MADE FROM HIGHER OIL MATERIAL (4%)ARE
RECOMMENDED FOR THE MYLAR/CABLE SEAL ASSEMBLY PROCESS.
5
DRAWING NUMBER
SIZE
101
101
101
-
A
DRAWING NUMBER
THIRD ANGLE
PROJECTION
12191225
DO NOT
SCALE
USE MATH
DATA
3
SIZE
SCALE
FRAME NO
SHEET NO
STG
A1x5
2
20:1
1 OF 3
1 OF 1
R
1
REV
N/P
41 -
121
35289308
15502631
13711485
13711484
13681285
13681284
13652517
13649970
15366067
15366066
15366065
12191235
12191234
12191233
12191232
A
LINE DRAWN THROUGH A PART NUMBER
INDICATES THAT PHYSICAL PARTS ARE NOT AVAILABLE
FOR ORDERING.
Time: 13:39:06
GT 280
User: gj58wn
Part: 12191225-CUS01-S01/41
Date: 04-Mar-20
gj58wn,03042020,13:38,1124pass,nor
SEAL (SEE CHART)