Super Power Inductors
1. External Dimensions (Unit:m/m)
Type
A
B
C
D
E
F
G
H
Q’TY/Reel
APS07A40
6.6±0.3
7.7Max
4.0Max
3.0Ref
1.6Ref
8.4Ref
3.5Ref
3.7Ref
1000
2. Part Number Code
APS
A
A:
B:
C:
D:
E:
F:
07
B
A
C
40
D
Series Name
Dimensions(mm)
Materials
Thickness(mm)
Tolerance
Inductance
M
E
150
F
Super Power Inductors
07:6.6x7.7
NO use
40:4.0 Max
M:±20%
150=15uH
3. Electrical Characteristics
Part Number
APS07A40M150
Inductance Test Frequency
(uH)
(KHz)
15.0
DCR mΩ
Max.@ 25℃
100KHz/1V
Heat Rating Current Saturation Current
DC(A) Typical
DC(A) Typical
101.8
3.1
4.6
Notes:
a. All test data is referenced to 25℃ ambient.
b. Operating Temperature Range-40℃ to +125℃.
c. Irms:DC current(A) that will cause an approximate△T of 40℃.
d. lsat:DC current(A) that will cause Lo to drop approximately 40%.
e. The part temperature(ambient + temp rise)should not exceed 125℃ under worst case operating
conditions. Circuit design,component placement, PWB trace size and thickness,airflow and other
cooling provisions all affect the part temperature,Part temperature should be verified in the end
application.
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Super Power Inductors
4. Test Data
ELECTRICAL CHARCTERISTIC
SPEC
L(uH)
DCR(mΩ)
TOL
15.0
101.8
MECHANICAL DIMENSIONS
Isat(uH)
A(mm)
B(mm)
C(mm)
D(mm)
4.6A
6.6
7.7
4.0
3.0
NO
±20%
Max
1
14.28
66.47
(L0A-L4.6A)
/L0A≤40%
9.58
2
13.43
66.72
9.49
6.59
7.26
3.86
OK
3
13.68
68.37
9.46
6.62
7.26
3.83
OK
4
14.49
66.38
9.55
6.61
7.23
3.81
OK
5
13.51
62.37
9.42
6.59
7.26
3.85
OK
6
13.56
65.73
9.41
6.58
7.22
3.82
OK
7
13.33
66.27
9.46
6.59
7.28
3.86
OK
8
14.24
66.27
9.58
6.63
7.29
3.83
OK
9
14.54
67.23
9.59
6.62
7.23
3.85
OK
10
13.36
67.21
9.41
6.61
7.25
3.84
OK
±0.3
Max
Max
Ref
6.57
7.24
3.82
OK
Test Equipmets: IM3536,VR126,VR7210,Calipers
Curve:
50
12
40
9
30
6
20
3
10
Tenperature(℃)
Indutance(uH)
Inductance VS Temperature
15
L(uH)
0
0
0
1
2
3
4
Current(A)
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5
ΔT(℃)
Super Power Inductors
5. Test and Measurement Procedures
5.1 Test Conditions
5.1.1 Unless otherwise specified, the standard atmospheric conditions for measurement/test as:
a. Ambient Temperature: 20±15℃
b. Relative Humidity: 65%±20%
c. Air Pressure: 86KPa to 106KPa
5.1.2 If any doubt on the results, measurements/tests should be made within the following limits:
a. Ambient Temperature: 20±2℃
b. Relative Humidity: 65%±5%
c. Air Pressure: 86KPa to 106Kpa
5.2 Visual Examination
a.
Inspection Equipment: 10X magnifier
5.3 Electrical Test
5.3.1 Inductance (L)
a. Refer to the third item.
b. Test equipment: IM3536 LCR meter or equivalent.
c. Test Frequency and Voltage: Refer to the third item.
5.3.2 Direct Current Resistance (DCR)
a. Refer to the third item.
b. Test equipment: VR126 or equivalent.
5.3.3 Saturation Current (Isat)
a. Refer to the third item.
b. Test equipment: Saturation current meter
c. Definition of saturation current (Isat): DC current at which the inductance drops approximate
40% from its value without current.
5.3.4 Temperature rise current (Irms)
a. Refer to the third item.
b. Test equipment (see Fig.5.3.4-1): Electric Power, Electric current meter, Thermometer.
c. Measurement method (see Fig. 5.3.4-1):
1. Set test current to be 0mA.
2. Measure initial temperature of choke surface.
3. Gradually increase current and measure choke temperature for corresponding current.
4. Definition of Temperature rise current: DC current that causes the temperature rise (△T =40°C)
from 20°C ambient (see Fig. 5.3.4-2).
Fig.5.3.4-1
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Fig.5.3.4-2
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Super P
Power Ind
ductors
5.4
4
Reliab
bility Test
Items
Require
ed Characteristics
Test Metthod/Conditiion
After fluxing, compo
onent shall be
b
dipped in a melted
d.
Solder: bath at 235
5℃±5℃ for 5±0.5 secon
nds
S
Solder
Abilityy Test
The
e surface of terminal imm
mersed shalll
be minimum
m
of 90%
9
covere
ed with a new
w
coa
ating of solde
er
Preheeat:150±5℃
℃ 60seconds
s.
Soldeer temperatuure: 250±5℃
℃.
Flux: rosin.
Dip time:10±0.5sseconds
He
eat endurancce of
Soldering
g
Te
erminal Strength
1.Co
omponents should
s
have
e not evidence
of electrical and mechanical damage.
2.Ind
ductance: within±10%
w
o initial value
of
e.
3.Im
mpedance: within±10%
w
o initial value.
of
Specime
en shall be soldered on
n a PCB an
nd a
static fo
orce of 17.7
7N shall be applied on the
coil from
m X、Y direcctions individ
dually and held
h
Afterr soldering of X,Y wiithstanding at for 60±2
2S
below conditionss .The terminal should not
n
Peell off. (Refer to figure at below)
b
Vibration Te
est
Inductance ch
hange: Withiin ± 10%
Without mecha
anical dama
age such as
brreak
Drop testt
△L≦±10.0% change fro
△
om an initial
v
value
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ww.coilank.com
m
1. Vibration frequen
ncy:
(10 Hzz to 55 Hz to
o 10Hz) in 60 seconds as
a a
period
d
2. Vibration time:
Period
d cycled for 2 hours in each
e
of 3
mutu
ual perpendiicular directiions.
3. Amplitude: 1.5 mm max.
Drop sp
pecimen thre
ee times on concrete
c
floor
from a he
eight 0f 1 me
eter which mounted
m
on
n
test board
d.
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Super Power Inductors
Items
Required Characteristics
Test Method/Condition
Temperature:125℃±2℃ Time:96±2 hours.
Tested not less than 1 hour, nor more than 2
hours at room.
High Temperature
StorageTest
1. No case deformation or
change in appearance
2. △L/L≦10%
3. △Q/Q≦30%
4. △DCR/DCR≦10%
Temperature:-40℃±2℃ Time:96±2 hours.
Tested not less than 1 hour, nor more than 2 hours at
room.
Low Temperature
Storage Test
1. No case deformation or
change in appearance.
2 . △L/L≦10%
3. △Q/Q≦30%
4. △DCR/DCR≦10%
Humidity
Resistance
1. No case deformation or
change in appearance.
2. △L/L≦10%
3. △Q/Q≦30%
4. △DCR/DCR≦10%
1. No case deformation or
change in appearance.
Thermal Shock Test 2. △L/L≦10%
3. △Q/Q≦30%
4. △DCR/DCR≦10%
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1. Environment condition: 85 ± 2 ℃
Humidity: 80–85%
Applied Current: Rated current
2. Duration: 1000 + 4 / -0 hours
1.Repeat 100 cycles as follow:
(-40 ± 2 ℃; 30 ± 3 min)
→(Room temp., 5 min)
→ (+125 ± 2 ℃, 30 ± 3 min)
→ (Room temp., 5 min)
2. Recovery: 48 + 4 / -0 hours of recovery under the
standard condition after the test.
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Super Power Inductors
6. Packaging, Storage
6.1 Tape and Reel Packaging Dimensions
6.1 .1 Taping Dimensions (Unit: mm)
Please refer to Fig. 6.1.1-1
6.1.1-1
TYPE
A0
B0
APS07A40
7.0±0.1
7.5±0.1
W
E
16.0±0.3 1.75±0.1
F
P0
P
P1
T0
K0
7.5±0.1
4.0±0.1
12.0±0.1
2.0±0.1
0.4±0.1
5.3±0.15
6.1.2 Reel Dimensions (Unit: mm)
Please refer to Fig. 6.1.2-1.
Fig. 6.1.2-1.
TYPE
A
B
C
D
APS07A40
16.5±2.0
330.0±2.0
100.0±2.0
20.5±2.0
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Super Power Inductors
6.2 Packaging
6.2.1 The inner box specification: 350*340*40MM
Packing quantity: 2000PCS/ box
Bubble bag: 37*45CM
Job description: putting the air bubble bag products placed
inside the box, sealed with scotch tape
6.2.2 The outside box specification: 370*360*255MM
Packing quantity: 10000PCS/ box
Job description: will be outside the box bottom
sealed, inner box into the box.
a. With transparent tape sealed box at the top
b. The specified location with a box labels in the outer box.
c. If the mantissa box under a FCL with inner box or filling full
6.3 Storage
a.To maintain the solderability of terminal electrodes and to keep the packing material in good condition,
temperature and humidity in the storage area should be controlled.
b. Recommended conditions: -10℃~40℃, 70%RH (Max.)
c.The ambient temperature must be kept below 30℃.Even under ideal storage conditions, solderability of
products electrodes may decrease as time passes. For this reason, product should be used with one year
from the time of delivery.
d. In case of storage over 6 months, solderability shall be checked before actual usage.
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Super Power Inductors
7. Recommended Soldering Technologies
7.1 Re-flowing Profile:
△ 1~2 ℃/sec. Ramp
△ Pre-heating: 150~190℃/90±30 sec.
△ Time above 240℃: 20~40sec
△ Peak temperature: 255℃ Max./5sec;
△ Solder paste: Sn/3.0Ag/0.5Cu
△ Max.2 times for Re-flowing
7.2 Iron Soldering Profile:
△ Iron soldering power: Max.30W
△ Pre-heating: 150℃/60sec.
△ Soldering Tip temperature: 350℃Max.
△ Soldering time: 3sec Max.
△ Solder paste: Sn/3.0Ag/0.5Cu
△ Max.1 times for iron soldering
[Note: Take care not to apply the tip of the
soldering iron to the]
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