BCIH1040HC-R56M

(SMD Power Inductors) Powder Molding Type BCIH1040/1040HC-Series ● Photograph picture BCIH1040/1040HC ● Dimensions Recommend PC Board Pattern ITEM BCIH1040-Series BCIH1040HC-Series BCIHP1050-Series BCIH1150-Series A(mm) 10.0±0.2 10.0±0.2 B(mm) C(mm) D(mm) 11.0±0.5[1] 4.0MAX 3.0±0.5[2] 11.0±0.5[1] 4.0MAX 3.0±0.5[2] E(mm) 2.0±0.3 2.0±0.3 10.0±0.2 10.8±0.3 5.0 MAX 4.10±0.3 2.00±0.3 12.3 13.2 5.0 MAX 0.38±0.3 2.50±0.5 F(mm) G(mm) H(mm) 13.60 4.00 5.40 13.60 4.00 5.40 11.80 4.45 4.60 ● Part Numbering BCIH 1040HC – R15 N A B C D A:Series(系列代號) B:Dimension(尺寸) B×C R15=0.15uH C:Inductance(電感值) D:Inductance Tolerance(電感值公差) N=±30% ● Features 1. 2. 3. 4. 5. Compliance with RoHs. Lowest DCR. Frequency range up to 1.0MHz. Handles high transient current spikes without saturation Ultra low buzz noise, due to composite construction. ● Applications 1. DC/DC converter for CPU in Notebook PC 2. Battery powered devices 3. Cellular phones LCD displays, HDDs, DVCs, DSCs, PDA etc. 4. Thin type on-board power supply module. TEL:+86-512-57823503 TAX:+86-512-57823500 ● 特點 1. 符合 RoHs. 2. 低電阻. 3. 頻率可達到 1.0 MHz. 4. 可處理在未飽和時的高瞬間電流. 5. 設計緊湊/超低噪音 ● 應用 1. 用於筆記本電腦處理器的 DC/DC 轉換設備. 2. 電源,電池設備. 3. 適用於手機液晶屏顯示,HDD, DVC, DSC, PDA 等. 4. 薄型車載電源模組. Bao Cheng Electronics Corp Ltd www.baocheng.biz 23 JUN 2016 TAPE BCIH1040/1040HC-Series P: 1 / 9 (SMD Power Inductors) Powder Molding Type BCIH1040/1040HC-Series ● Specification ITEM BCIH1040HC-R15N BCIH1040HC-R19N BCIH1040HC-R22N BCIH1040HC-R24N BCIH1040HC-R27N BCIH1040HC-1R0M BCIH1040HC-1R2M BCIH1040HC-1R5M BCIH1040HC-1R8M BCIH1040HC-2R0M BCIH1040HC-R30M BCIH1040HC-R36M BCIH1040HC-R39M BCIH1040HC-R42M BCIH1040HC-R45M BCIH1040HC-R47M BCIH1040HC-R56M BCIH1040HC-R60M BCIH1040HC-R68M BCIH1040HC-R78M BCIH1040HC-R82M BCIH1050HC-1R0M BCIH1050HC-1R2M BCIH1050HC-2R2M BCIH1050HC-R22M BCIH1050HC-R30M BCIH1050HC-R36M BCIH1050HC-R42M BCIH1050HC-R56M BCIH1050HC-R68M BCIH1050HC-R78M BCIH1050-R47M BCIH1150-R68M TEL:+86-512-57823503 TAX:+86-512-57823500 HEAT RATING SATU RATION INDUCTANCE uH DCR mΩ DCR mΩ CURRENT DC AMPS CURRENT DC AMPS @100KHZ,0.25V,0A(1 25℃ TYP. 25℃MAX. (5) (6) ) TYPICAL(Irms) TYPICAL(Isat) 0.15 0.6 0.69 40.00 50.00 0.19 0.80 0.60 38.00 50.00 0.22 0.78 0.95 38.00 50.00 0.24 0.80 0.95 33.00 55.00 0.27 0.95 1.20 32.00 50.00 1.00 2.55 3.30 18.00 28.00 1.20 3.30 3.80 18.00 24.00 1.50 3.60 4.20 16.00 20.00 1.80 3.80 5.50 15.00 18.00 2.00 4.55 5.80 16.00 14.00 0.30 3.50 2.55 18.00 32.00 036 1.00 1.20 30.00 48.00 0.39 1.08 1.30 30.00 60.00 0.42 1.39 1.60 25.00 35.00 0.45 1.10 1.30 25.00 27.00 0.47 1.40 1.60 25.00 40.00 0.56 1.63 1.80 25.00 33.00 0.60 1.60 2.00 25.00 33.00 0.68 1.75 2.20 24.00 33.00 0.78 21.5 2.50 22.00 30.00 0.82 2.20 2.50 22.00 30.00 1.00 2.70 3.20 21.00 28.00 1.20 3.05 3.60 20.00 26.00 2.20 4.20 4.50 17.00 19.00 0.22 0.70 0.80 40.00 70.00 0.30 0.56 0.61 38.00 45.00 0.36 0.80 1.00 33.00 50.00 0.42 32.00 35.00 1.05 1.30 0.56 30.00 45.00 1.40 1.60 0.68 25.00 35.00 1.70 2.00 0.78 24.00 29.00 1.60 2.20 0.47 26.00 41.00 1.25 1.60 0.68 30.00 50.00 1..30 1.60 Bao Cheng Electronics Corp Ltd www.baocheng.biz 23 JUN 2016 TAPE BCIH1040/1040HC-Series P: 2 / 9 (SMD Power Inductors) Powder Molding Type BCIH1040/1040HC-Series Note: (1) (2) (3) (4) (5) (6) (7) (8) (1) (2) (3) (4) (5) (6) (7) (8) Tolerance of Inductance: N=±30% ,M=±20%. All test data is referenced to 25℃ ambient. Inductance is measured at 200KHz. 25℃ ambient. Operating Temperature Range-40℃ to +125℃. DC current (Irms) (A) that will cause an approximate △T of 40℃. BCIH1040 DC current (Isat) (A) that will cause Lo to drop approximately 20%. BCIH1040HC DC current (Isat) (A) that will cause Lo to drop approximately 30%. The part Temperature (ambient + temp rise) should not exceed 125℃ under worst case operating conditions. Circuit design, component placement, PWB trace size and thickness, airflow and other cooling provisions all affect the part temperature Part temperature should be verified in the end application. 電感的公差：N=±30%,M=±20%. 所有的測試資料應該是在 25℃的環境溫度下測試. 感值測試頻率 200KHz. 操作溫度範圍－40℃到+125℃. 加 DC(Irms)電流值(A)會導致△T 40℃左右的變化. BCIH1040 加 DC(Isat)電流值(A)會導致初始值下降 20%左右. BCIH1040HC 加 DC(Isat)電流值(A)會導致初始值下降 30%左右. 產品的溫度不能超過 125℃，即使在最壞的操作情況下，基板設計，元件放置，PWB 尺寸和厚度， 氣流和一些冷卻設備都會影響產品溫度，產品溫度要在最終應用時才被驗證. TEL:+86-512-57823503 TAX:+86-512-57823500 Bao Cheng Electronics Corp Ltd www.baocheng.biz 23 JUN 2016 TAPE BCIH1040/1040HC-Series P: 3 / 9 (SMD Power Inductors) Powder Molding Type BCIH1040/1040HC-Series ● Material List NO 1 2 ITEM Core Wire External Electode 3 Electroplating 4 Paint Materials Magnetic Metal Powder or equivalen Polyester Wire or equivalen Copper Wirw Sn Epoxy resin ● Packaging Information (1) Reel Dimension & Tape Dimension / Packaging Quantity ITEN DIMENSIONS (m/m) Q’TY (PCS) W1±0.3 W2±0.5 W±0.3 A0±0.1 B0±0.1 K0±0.1 P±0.1 F±0.1 T±0.05 BCIH1040 800 24.80 29.00 24.00 10.50 11.30 4.50 16.00 11.50 0.40 BCIH1040HC 800 24.80 29.00 24.00 10.50 11.30 4.50 16.00 11.50 0.40 (2) Tearing Off Force The force tearing off cover 10 to 130 grams (0.1N to 1.3N) in the arrow direction under the following conditions. ● Storage conditions/Note things (1) Storage temperature and humidity conditions : 1. Product packing with Carrier tape: +5℃~+40℃ and less than 60% RH. 2. Product alone: -20℃~+60℃ and less than 60% RH. (2) Products should be used within 6 months. (3) The packaging material should be kept where no chlorine or sulfur exists in the air. (4) Do not touch the electrodes (soldering terminals) with fingers as this may lead to deterioration of solder ability. (5) The use of tweezers or vacuum pick-ups is strongly recommended for individual components. (6) Bulk handling should ensure that abrasion and mechanical shock are minimized. TEL:+86-512-57823503 TAX:+86-512-57823500 Bao Cheng Electronics Corp Ltd www.baocheng.biz 23 JUN 2016 TAPE BCIH1040/1040HC-Series P: 4 / 9 (SMD Power Inductors) Powder Molding Type BCIH1040/1040HC-Series ● Package for standard ITEM Packing method & Dimensions Box Size W=345mm D=345mm H=185mm ITEM BCIH1040 Packing Quantity 800 Pcs/Reel (2.20Kg(Ref)) Reel Quantity 5 Reel/Box Total Quantity 4,000 Pcs/Box (12.0Kg(Ref)) BCIH1040HC 800 Pcs/Reel (2.20Kg(Ref)) 5 Reel/Box 4,000 Pcs/Box (12.0Kg(Ref)) TEL:+86-512-57823503 TAX:+86-512-57823500 Bao Cheng Electronics Corp Ltd www.baocheng.biz 23 JUN 2016 TAPE BCIH1040/1040HC-Series P: 5 / 9 (SMD Power Inductors) Powder Molding Type BCIH1040/1040HC-Series ● General Characteristics Operation Temperature External Appearance -40℃ to +125℃ (Includes temperature when the coil is heated) On visual inspection, the coil has no external defects. ● Electrical Performance Test Inductance DCR Refer to standard electrical characteristics list. Saturation Current(Isat) Heat Rated Current(Irms) BCIH1040-Series △L≦20% typical. BCIH1040HC-Series △L≦30% typical. Approximately △T≦40℃. ● Reliability Test Solder Ability Test 1. More than 90% of terminal electrode should be covered with solder.  After fluxing, component shall be dipped in a melted.  Solder: bath at 245℃±5℃ for 5±0.5 seconds. 1. 2. Heat resistance of  Reflow Soldering Test    1. Adhesion strength Test Components should have not evidence of electrical and mechanical damage. Inductance: within±10% of initial value. Preheat:150±5℃ 60seconds. Solder temperature: 255+5℃/-0℃. Flux: rosin. Dip time:10±0.5seconds. No apparent damage  Product is mounted on PCB. Thereafter R340 pressure fixture is used to apply pressure to product from backside of the board at a rate of approx. 1mm/sec. until bending width becomes 1mm and keep it for 5sec. 1. No separation or indication of electrode. Welding strength Test  A static load using a R5.0 pressing tool shall be applied to the body of the specimen in the direction of the arrow and shall be hold for 3±1 sec. Insulating Resistance Over 100MΩ at 100V D.C. between coil and core. Dielectric Strength Vibration Test Drop Test TEL:+86-512-57823503 TAX:+86-512-57823500 No dielectric breakdown at 30V D.C. for 1 minute between coil and core. 1. No separation or Inductance deviation within +10% after vibration for 1 hour. In each of three orientations at Sweep vibration indication of (10~55~10HZ) with 1.5mmP-P amplitudes. electrode. 2. △L/L≦15% Inductance deviation within +10% after being dropped once with 981m/s2 (100G) shock Attitude upon a rubber block method shock testing machine, in three different orientations. Bao Cheng Electronics Corp Ltd www.baocheng.biz 23 JUN 2016 TAPE BCIH1040/1040HC-Series P: 6 / 9 (SMD Power Inductors) Powder Molding Type BCIH1040/1040HC-Series ● Reliability Test Item High Temperature Storage Test Low Temperature Storage Test High Temperature Humidity Test Thermal Shock Test Storage Test Required Characteristics 1. No case deformation or change in appearance 2. △L/L≦15% 3. △Q/Q≦30% 4. △DCR/DCR≦15% Test Method/Condition  Temperature:125℃±3℃ Time:96±2 hours.  Tested not less than 1 hour, nor more than 2 hours at room. 1. No case deformation or change in appearance 2. △L/L≦15% 3. △Q/Q≦30% 4. △DCR/DCR≦15%  Temperature:-40℃±3℃ Time:96±2 hours.  Tested not less than 1 hour, nor more than 2 hours at room. 1. No case deformation or change in appearance 2. △L/L≦15% 3. △Q/Q≦30% 4. △DCR/DCR≦15%     Temperature:85℃±3℃. Humidity:85±5%RH Test Time:96±2 hours Tested not less than 1 hour. Nor more than 2 hours at room temperature. 1. No case deformation or change in appearance 2. △L/L≦15% 3. △Q/Q≦30% 4. △DCR/DCR≦15%  First–40℃ for 30 Minutes, last 125℃ for 30 Minutes as 1 cycle. Go through 20 cycles. TEL:+86-512-57823503 TAX:+86-512-57823500 Bao Cheng Electronics Corp Ltd www.baocheng.biz 23 JUN 2016 TAPE BCIH1040/1040HC-Series P: 7 / 9 (SMD Power Inductors) Powder Molding Type BCIH1040/1040HC-Series ● Soldering re-flow IPC/JEDEC J-STD-020C, Figure 5-1 TEL:+86-512-57823503 TAX:+86-512-57823500 Bao Cheng Electronics Corp Ltd www.baocheng.biz 23 JUN 2016 TAPE BCIH1040/1040HC-Series P: 8 / 9 (SMD Power Inductors) Powder Molding Type BCIH1040/1040HC-Series ● Modify records Numbering Date [1] [2] [3] [4] 2015/4/25 2015/4/25 2015/4/27 2016/5/23 TEL:+86-512-57823503 TAX:+86-512-57823500 Modify content Dimensions B:11.2 ±0.3 has been changed to B:11.0 ± 0.5 Dimensions D:3.0 ±0.3 has been changed to D:3.0 ± 0.5 Increase new Item. Added BCIH1040-R19N` BCIH1040-R22N` BCIH1040-R30N` BCIH1040-R36M` BCIH1040-R45M BCIH1040-R56M`BCIH1040-R68M`BCIH1040-R82M` BCIH1040-1R0M` BCIH1040-2R2M BCIH1040HC-R27N` BCIH1040HC-R39M` BCIH1040HC-R78M BCIH1040HC-R19M DCR:0.80mΩ>0.95mΩ. Irms:35.0A>40.0A. Isat:60.0A>50.0A BCIH1040HC-R36M DCR:1.40mΩ>1.20mΩ. Irms:30.0A>32.0A. Isat:48.0A>50.0A BCIH1040HC-R47M DCR:1.60mΩ>1.68mΩ. Irms:25.0A>30.0A. Isat:40.0A>30.0A BCIH1040HC-R56M DCR:1.80mΩ>2.50mΩ. Irms:25.0A>22.0A. BCIH1040HC-R68M DCR:2.20mΩ>3.00mΩ. Irms:24.0A>25.0A. Isat:33.0A>35.0A BCIH1040HC-1R8M DCR:5.00mΩ>5.00mΩ. Bao Cheng Electronics Corp Ltd www.baocheng.biz 23 JUN 2016 TAPE BCIH1040/1040HC-Series P: 9 / 9