Supper Power Inductors
1. External Dimensions (Unit:m/m)
Type
A
APS25K12
2.5±0.2
C
D
E
F
Q’TY/Reel
1.25Max
2.8Ref
1.2Ref
2.0Ref
3000
B
2.0±0.2
2. Part Number Code
APS
A
A:
B:
C:
D:
E:
F:
25
B
K
C
Series Name
Dimensions(mm)
Materials
Thickness(mm)
Tolerance
Inductance
12
D
M
E
2R2
F
Supper Power Inductors
25:2.5x2.0
NO use
12:1.25 Max
M:±20%
2R2=2.2uH
3. Electrical Characteristics
Part Number
APS25K12M2R2
Heat Rating
Inductance Test Frequency DC Resistance
Current DC(A)
(µH)
(MHz)
(mΩ)Max.
Max.
2.2
1MHz
100.0
2.2
Saturation
Current DC(A)
Max.
2.2
Notes:
a. All test data is referenced to 25℃ ambient.
b. Operating Temperature Range-40℃ to +125℃.
c. DC current(A) that will cause an approximate△ T of 40℃.
d. DC current(A) that will cause Lo to drop approximately 40%.
e. The part temperature(ambient + temp rise)should not exceed 125℃ under worst case operating
conditions. Circuit design,component placement, PWB trace size and thickness,airflow and other
cooling provisions all affect the part temperature,Part temperature should be verified in the end
application.
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4. Test Data
ELECTRICAL CHARCTERISTIC
MECHANICAL DIMENSIONS
SPEC
L(uH)
DCR(mΩ)
Isat(uH)
A(mm)
B(mm)
C(mm)
D(mm)
TOL
2.2
100.0
2.5
2.0
1.25
2.8
NO
±20%
Max
±0.2
±0.2
Max
Ref
1
2.16
86.3
2.2A
(L0A-L2.2A)
/L0A≤40%
1.56
2.61
2.10
1.15
OK
2
2.06
86.4
1.61
2.59
2.12
1.13
OK
3
2.19
85.9
1.56
2.62
2.10
1.15
OK
4
2.15
82.9
1.53
2.56
2.12
1.14
OK
5
2.18
89.6
1.58
2.57
2.10
1.15
OK
6
2.06
89.4
1.62
2.62
2.11
1.16
OK
7
2.13
88.6
1.55
2.63
2.12
1.13
OK
8
2.04
85.3
1.59
2.65
2.11
1.15
OK
9
2.02
85.6
1.63
2.59
2.09
1.17
OK
10
2.06
86.4
1.58
2.60
2.10
1.18
OK
Test Equipmets: HP4284A, C16502, E4991
Curve:
2.5
80
2
64
1.5
48
1
32
0.5
16
Tenperature(℃)
Indutance(uH)
Inductance VS Temperature
L(uH)
0
0
0
0.5
1
1.5
2
2.5
Current(A)
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3
ΔT(℃)
Supper Power Inductors
5. Test and Measurement Procedures
5.1 Test Conditions
5.1.1 Unless otherwise specified, the standard atmospheric conditions for measurement/test as:
a. Ambient Temperature: 20±15℃
b. Relative Humidity: 65%±20%
c. Air Pressure: 86KPa to 106KPa
5.1.2 If any doubt on the results, measurements/tests should be made within the following limits:
a. Ambient Temperature: 20±2℃
b. Relative Humidity: 65%±5%
c. Air Pressure: 86KPa to 106Kpa
5.2 Visual Examination
a.
Inspection Equipment: 10X magnifier
5.3 Electrical Test
5.3.1 Inductance (L)
a. Refer to Appendix A.
b. Test equipment: ZM2355 LCR meter or equivalent.
c. Test Frequency and Voltage: refers to Appendix A
5.3.2 Direct Current Resistance (DCR)
a. Refer to Appendix A
b. Test equipment: HIOKI 3540 or equivalent.
5.3.3 Saturation Current (Isat)
a. Refer to Appendix A
b. Test equipment: Saturation current meter
c. Definition of saturation current (Isat): DC current at which the inductance drops approximate
40% from its value without current.
5.3.4 Temperature rise current (Irms)
a. Refer to Appendix A.
b. Test equipment (see Fig.5.3.4-1): Electric Power, Electric current meter, Thermometer.
c. Measurement method (see Fig. 5.3.4-1):
1. Set test current to be 0mA.
2. Measure initial temperature of choke surface.
3. Gradually increase current and measure choke temperature for corresponding current.
4. Definition of Temperature rise current: DC current that causes the temperature rise (△ T
=40°C) from 20°C ambient (see Fig. 5.3.4-2).
Fig.5.3.4-1
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Fig.5.3.4-2
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Supper Power Inductors
5.4
Reliability Test
Items
Required Characteristics
Test Method/Condition
After fluxing, component shall be
dipped in a melted.
Solder: bath at 235℃±5℃ for 5±0.5 seconds
Solder Ability Test
The surface of terminal immersed shall
be minimum of 90% covered with a new
coating of solder
Preheat:150±5℃ 60seconds.
Solder temperature: 250±5℃.
Flux: rosin.
Dip time:10±0.5seconds
Heat endurance of
Soldering
Terminal Strength
1.Components should have not evidence
of electrical and mechanical damage.
2.Inductance: within±10% of initial value.
3.Impedance: within±10% of initial value.
Specimen shall be soldered on a PCB and a
static force of 17.7N shall be applied on the
coil from X、Y directions individually and held
After soldering of X,Y withstanding at for 60±2S
below conditions .The terminal should not
Peel off. (Refer to figure at below)
Vibration Test
Inductance change: Within ± 10%
Without mechanical damage such as
break
Drop test
△L≦±10.0% change from an initial
value
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1. Vibration frequency:
(10 Hz to 55 Hz to 10Hz) in 60 seconds as a
period
2. Vibration time:
Period cycled for 2 hours in each of 3
mutual perpendicular directions.
3. Amplitude: 1.5 mm max.
Drop specimen three times on concrete floor
from a height 0f 1 meter which mounted on
test board.
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Items
Required Characteristics
Test Method/Condition
Temperature:125℃±2℃ Time:96±2 hours.
Tested not less than 1 hour, nor more than 2
hours at room.
High Temperature
StorageTest
1. No case deformation or
change in appearance
2. △ L/L≦10%
3. △ Q/Q≦30%
4. △ DCR/DCR≦10%
Temperature:-40℃±2℃ Time:96±2 hours.
Tested not less than 1 hour, nor more than 2 hours at
room.
Low Temperature
Storage Test
1. No case deformation or
change in appearance.
2 . △ L/L≦10%
3. △ Q/Q≦30%
4. △ DCR/DCR≦10%
Humidity
Resistance
1. No case deformation or
change in appearance.
2. △ L/L≦10%
3. △ Q/Q≦30%
4. △ DCR/DCR≦10%
1. No case deformation or
change in appearance.
Thermal Shock Test 2. △ L/L≦10%
3. △ Q/Q≦30%
△ DCR/DCR≦10%
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1. Environment condition: 60 ± 2 ℃
Humidity: 90–95%
Applied Current: Rated current
2. Duration: 1000 + 4 / -0 hours
1.Repeat 100 cycles as follow:
(-40 ± 2 ℃; 30 ± 3 min)
→(Room temp., 5 min)
→ (+125 ± 2 ℃, 30 ± 3 min)
→ (Room temp., 5 min)
2. Recovery: 48 + 4 / -0 hours of recovery under the
standard condition after the test.
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6. Packaging, Storage
6.1 Tape and Reel Packaging Dimensions
6.1 .1 Taping Dimensions (Unit: mm)
Please refer to Fig. 6.1.1-1
6.1.1-1
TYPE
A
B
APS25K12
2.4±0.1
2.8±0.1
W
E
F
8.0±0.3 1.75±0.1 3.5±0.1
P0
P1
P2
D0
T
4.0±0.1
4.0±0.1
2.0±0.1
1.5±0.1
0.3±0.1 1.35±0.1
6.1.2 Reel Dimensions (Unit: mm)
Please refer to Fig. 6.1.2-1.
Fig. 6.1.2-1.
TYPE
A
B
C
D
APS25K12
9.0±2.0
178.0±2.0
58.0±2.0
11.0±2.0
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K0
Supper Power Inductors
6.2 Packaging
6.2.1 The inner box specification:
Number:
195*192*65MM
15000PCS/ box
Sealing bag:
32*23CM
Job description: putting the air sealing bag products placed
inside the box, sealed with scotch tape
6.2.2 The outside box specification:
Number:
410*405*165MM
120000PCS/ box
Job description: will be outside the box bottom
sealed, inner box into the box.
a. With transparent tape sealed box at the top
b. The specified location with a box labels in the outer box.
c. If the mantissa box under a FCL with inner box or filling full
6.3 Storage
a.To maintain the solderability of terminal electrodes and to keep the packing material in good
condition, temperature and humidity in the storage area should be controlled.
b. Recommended conditions: -10℃~40℃, 70%RH (Max.)
c.The ambient temperature must be kept below 30℃.Even under ideal storage conditions,
solderability of products electrodes may decrease as time passes. For this reason, product should
be used with one year from the time of delivery.
d. In case of storage over 6 months, solderability shall be checked before actual usage.
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7. Recommended Soldering Technologies
7.1 Re-flowing Profile:
△ 1~2 ℃/sec. Ramp
△ Pre-heating: 150~190℃/90±30 sec.
△ Time above 240℃: 20~40sec
△ Peak temperature: 255℃ Max./5sec;
△ Solder paste: Sn/3.0Ag/0.5Cu
△ Max.2 times for Re-flowing
7.2 Iron Soldering Profile:
△ Iron soldering power: Max.30W
△ Pre-heating: 150℃/60sec.
△ Soldering Tip temperature: 350℃Max.
△ Soldering time: 3sec Max.
△ Solder paste: Sn/3.0Ag/0.5Cu
△ Max.1 times for iron soldering
[Note: Take care not to apply the tip of the
soldering iron to the]
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