ERT225M2GF12CB

SAMXON BRAND ALUMINUM ELECTROLYTIC CAPACITORS PRODUCT SPECIFICATION 規格書 CUSTOMER : (客戶 客戶) 客戶 : CATEGORY (品名) DATE : (日期 日期) 日期 : : ALUMINUM ELECTROLYTIC CAPACITORS DESCRIPTION (型号) : RT SERIES VERSION (版本) : 01 Customer P/N : SUPPLIER : SUPPLIER PREPARED （拟定） 拟定） 毛彩林 CUSTOMER CHECKED （审核） 审核） 刘渭清 APPROVAL （批准） 批准） SIGNATURE （签名） 签名） ELECTROLYTIC CAPACITOR SPECIFICATION RT SERIES MAN YUE ELECTRONICS COMPANY LIMITED SPECIFICATION Rev. Date RT SERIES Mark Page Issued-date: 2011-04-01 Version Name SAMXON ALTERNATION HISTORY RECORDS Contents Purpose Drafter Approver Specification Sheet – RT 01 Page STANDARD MANUAL 1 ELECTROLYTIC CAPACITOR SPECIFICATION RT SERIES MAN YUE ELECTRONICS COMPANY LIMITED SAMXON CONTENTS Sheet 1. Application 3 2. Part Number System 3 3. Construction 4 4. Characteristics 5~12 4.1 Rated voltage & Surge voltage 4.2 Capacitance (Tolerance) 4.3 Leakage current 4.4 4.5 4.6 tan Terminal strength Temperature characteristics δ 4.7 Load life test 4.8 Shelf life test 4.9 Surge test 4.10 Vibration 4.11 Solderability test 4.12 Resistance to solder heat 4.13 Change of temperature 4.14 Damp heat test 4.15 Vent test 4.16 Maximum permissible (ripple current) 5. Product Dimensions & Maximum Permissible Ripple Current 6. Forming Dimension 7. Taping Specification 8. List of “Environment-related Substances to be Controlled (‘Controlled Substances’)” 13~15 16 17~19 Attachment: Application Guidelines Issued-date: 2011-04-01 Version Name 20 21~26 Specification Sheet – RT 01 Page STANDARD MANUAL 2 ELECTROLYTIC CAPACITOR SPECIFICATION RT SERIES MAN YUE ELECTRONICS COMPANY LIMITED 1. SAMXON Application This specification applies to polar Aluminum electrolytic capacitor (foil type) used in electronic equipment. Designed capacitor’s quality meets IEC60384. 2. Part Number System E RT 106 E RT 106 M M 2G 2G G G 20 20 RR RR □□ □□ □ P Sleeve Material (2.7) Type (2.3) Case Length (2.6) Diameter (2.5) Voltage (2.2) Tolerance (2.4) Capacitance (2.1) Series E-CAP 2.1 Capacitance code Code Capacitance ( F) 105 1 106 10 107 100 Rated voltage code Code Voltage (V.DC) 2C 160 2D 200 2E 250 μ 2.2 2.3 2.4 2.5 2.6 2.7 2V 350 2G 400 2W 450 Type Code RR TV TC TE TQ CE HE KD FD Reference Bulk Taping Spec Forming Spec Capacitance tolerance “M” stands for -20% ~ +20% Size Code F G I K L Diameter 8 10 12.5 16 18 Length “1A” stands for 11.5mm “1B” stands for 12.5mm “25” stands for 25mm “30” stands for30mm Sleeve material Code P Blank Sleeve material PET PVC Remark: The “ ” in fifteenth and sixteenth digits is used for the product lines, and the “ ” in the seventeenth digit is used to indicate that the sleeve is the PVC material. □ Issued-date: 2011-04-01 Version □ Name Specification Sheet – RT 01 Page STANDARD MANUAL 3 ELECTROLYTIC CAPACITOR SPECIFICATION RT SERIES MAN YUE ELECTRONICS COMPANY LIMITED SAMXON 3. Construction Single ended type to be produced to fix the terminals to anode and cathode foil, and wind together with paper, and then wound element to be impregnated with electrolyte will be enclosed in an aluminum case. Finally sealed up tightly with end seal rubber, then finished by putting on the vinyl sleeve. 1 4 5 3 2 6 7 8 No Component Material 1 Lead Line Tinned CP wire (Pb Free) 2 Terminal Aluminum wire 3 Sealing Material 4 Al-Foil (+) 5 Al-Foil (-) 6 Case Aluminum case 7 Sleeve PVC/PET 8 Separator Electrolyte paper Issued-date: 2011-04-01 Version Rubber Formed aluminum foil Etched aluminum foil or formed aluminum foil Name Specification Sheet – RT 01 Page STANDARD MANUAL 4 ELECTROLYTIC CAPACITOR SPECIFICATION RT SERIES MAN YUE ELECTRONICS COMPANY LIMITED SAMXON 4. Characteristics Standard atmospheric conditions Unless otherwise specified, the standard range of atmospheric conditions for making measurements and tests is as follows: Ambient temperature : 15°C to 35°C Relative humidity : 45% to 85% Air Pressure : 86kPa to 106kPa If there is any doubt about the results, measurement shall be made within the following conditions: Ambient temperature : 20°C ± 2°C Relative humidity : 60% to 70% Air Pressure : 86kPa to 106kPa Operating temperature range The ambient temperature range at which the capacitor can be operated continuously at rated voltage is (160WV~450WV) -25°C to 105°C. As to the detailed information, please refer to table 1. Issued-date: 2011-04-01 Version Name Specification Sheet – RT 01 Page STANDARD MANUAL 5 ELECTROLYTIC CAPACITOR SPECIFICATION RT SERIES MAN YUE ELECTRONICS COMPANY LIMITED SAMXON Table 1 ITEM PERFORMANCE Rated voltage (WV) 4.1 Surge voltage (SV) Nominal 4.2 capacitance (Tolerance) WV (V.DC) SV (V.DC) 160 200 250 350 400 450 200 250 300 400 450 500 Measuring Frequency :120Hz 12Hz Measuring Voltage : Not more than 0.5Vrms Measuring Temperature : 20 2 ± ±℃ Shall be within the specified capacitance tolerance. Connecting the capacitor with a protective resistor (1k minutes, and then, measure Leakage Current. 4.3 Leakage current μ ≤ Ω±10Ω) in series for 2 μ I ( A) 0.02CV+25 ( A) I: Leakage current( A) C: Capacitance ( F) V: Rated DC Working Voltage (V) μ μ See 4.2, Norm Capacitance, for measuring frequency, voltage and temperature. 4.4 δ Working Voltage (v) tan (max.) δ 160 0.15 200 0.15 250 0.15 350 0.20 400 0.20 450 0.20 tan Issued-date: 2011-04-01 Version Name Specification Sheet – RT 01 Page STANDARD MANUAL 6 ELECTROLYTIC CAPACITOR SPECIFICATION RT SERIES MAN YUE ELECTRONICS COMPANY LIMITED SAMXON Tensile Strength of Terminals Fixed the capacitor, applied force to the terminal in lead out direction for 10 1 seconds. Bending Strength of Terminals. Fixed the capacitor, applied force to bent the terminal (1~4 mm from the rubber) for 90o within 2~3 seconds, and then bent it for 90o to its original position within 2~3 seconds. Tensile force N Bending force N Diameter of lead wire (kgf) (kgf) ± 4.5 Terminal strength 0.5mm and less 5(0.51) 2.5(0.25) Over 0.5mm to 0.8mm 10 (1.0) 5 (0.51) No noticeable changes shall be found, no breakage or looseness at the terminal. < STEP 1 2 3 4 5 ℃ Testing Temperature( ) 20 2 -25 3 20 2 105 2 20 2 ± ± ± ± ± Time Time to reach thermal equilibrium Time to reach thermal equilibrium Time to reach thermal equilibrium Time to reach thermal equilibrium Time to reach thermal equilibrium 4.6 Temperature characteristics ℃ ± a. At +105 , capacitance measured shall be within 20% of its original value at +20 . tan shall be within the limit of Item 4.4 The leakage current measured shall not more than 8 times of its specified value. b. In step 5, tan shall be within the limit of Item 4.4 The leakage current shall not more than the specified value. δ ℃ δ Issued-date: 2011-04-01 Version Name Specification Sheet – RT 01 Page STANDARD MANUAL 7 ELECTROLYTIC CAPACITOR SPECIFICATION RT SERIES MAN YUE ELECTRONICS COMPANY LIMITED SAMXON ℃ c. At -25 , impedance (Z) ratio shall not exceed the value of the following table: Working Voltage (V) 160 200 250 350 400 450 3 3 3 5 5 6 Z-25 /Z-+20 Capacitance, tan , and impedance shall be measured at 120Hz. ℃ 4.6 ℃ δ According to IEC60384-4No.4.13methods, The capacitor is stored at a temperature of 105 ±2°C with rated voltage applied with max ripple current for 5000 +48/0 hours. (The sum of DC and ripple peak voltage shall not exceed the rated working voltage). Then the product should be tested after16 hours recovering time at atmospheric conditions. The result should meet the following table: 4.7 Load life test The characteristic shall meet the following requirements: Leakage current Value in 4.3 shall be satisfied Capacitance Change Within 20% of initial value. Not more than 200% of the specified value. tan Appearance There shall be no leakage of electrolyte. ± δ ±℃ The capacitors are then stored with no voltage applied at a temperature of 105 2 for 1000+48/0 hours. Following this period the capacitors shall be removed from the test chamber and be allowed to stabilized at room temperature for 4~8 hours. Next they shall be connected to a series limiting resistor(1k 100 ) with D.C. rated voltage applied for 30min. After which the capacitors shall be discharged, and then, tested the characteristics. ± Ω 4.8 Shelf life test The characteristic shall meet the following requirements. Leakage current Value in 4.3 shall be satisfied Capacitance Change Within 20% of initial value. Not more than 200%of the specified value. tan Appearance There shall be no leakage of electrolyte. Remark: If the capacitors are stored more than 1 year, the leakage current may increase. Please apply voltage through about 1 k resistor, if necessary. ± δ Ω Issued-date: 2011-04-01 Version Name Specification Sheet – RT 01 Page STANDARD MANUAL 8 ELECTROLYTIC CAPACITOR SPECIFICATION RT SERIES MAN YUE ELECTRONICS COMPANY LIMITED SAMXON Applied a surge voltage to the capacitor connected with a (100 ±50)/CR (kΩ) resistor. The capacitor shall be submitted to 1000 cycles, each consisting of charge of 30 ±5s, followed discharge of 5 min 30s. The test temperature shall be 15~35 . CR :Nominal Capacitance( F). μ 4.9 Surge test ℃ Leakage current Capacitance Change tan Appearance δ Not more than the specified value. Within 15% of initial value. Not more than the specified value. There shall be no leakage of electrolyte. ± Attention: This test simulates over voltage at abnormal situation only. It is not applicable to such over voltage as often applied. The following conditions shall be applied for 2 hours in each 3 mutually perpendicular directions. Vibration frequency range : 10Hz ~ 55Hz Peak to peak amplitude : 1.5mm Sweep rate : 10Hz ~ 55Hz ~ 10Hz in about 1 minute Mounting method: The capacitor with diameter greater than 12.5mm or longer than 25mm must be fixed in place with a bracket. 4.10 Vibration test Within 30° 4mm or less To be soldered Issued-date: 2011-04-01 Version Name Specification Sheet – RT 01 Page STANDARD MANUAL 9 ELECTROLYTIC CAPACITOR SPECIFICATION RT SERIES MAN YUE ELECTRONICS COMPANY LIMITED SAMXON After the test, the following items shall be tested: No intermittent contacts, open or short Inner construction circuiting. No damage of tab terminals or electrodes. No mechanical damage in terminal. No leakage Appearance of electrolyte or swelling of the case. The markings shall be legible. The capacitor shall be tested under the following conditions: Soldering temperature : 245±3°C Dipping depth : 2mm Dipping speed : 25±2.5mm/s Dipping time : 3±0.5s 4.11 Solderability test Coating quality A minimum of 95% of the surface being immersed Terminals of the capacitor shall be immersed into solder bath at +1 260 5 for10 1seconds or 400 10 for3 − 0 seconds to 1.5~2.0mm from ±℃ ± ± ℃ the body of capacitor . Then the capacitor shall be left under the normal temperature and normal humidity for 1~2 hours before measurement. 4.12 Resistance to solder heat test Issued-date: 2011-04-01 Version Leakage current Capacitance Change tan Appearance δ Name ± Not more than the specified value. Within 10% of initial value. Not more than the specified value. There shall be no leakage of electrolyte. Specification Sheet – RT 01 Page STANDARD MANUAL 10 ELECTROLYTIC CAPACITOR SPECIFICATION RT SERIES MAN YUE ELECTRONICS COMPANY LIMITED SAMXON Temperature Cycle: According toIEC60384-4No.4.7methods, capacitor shall be placed in an oven, the condition according as below: Temperature Time 3 Minutes (1)+20 ℃ 4.13 Change of temperature test ℃ (2)Rated low temperature(-25 ) (3)Rated high temperature (+105 ) (1) to (3)=1 cycle, total 5 cycle ℃ ≤ 30±2 30±2 Minutes Minutes The characteristic shall meet the following requirement Leakage current Not more than the specified value. Not more than the specified value. tan Appearance There shall be no leakage of electrolyte. δ Humidity Test: According to IEC60384-4No.4.12methods, capacitor shall be exposed for 500 8 hours in an atmosphere of 90~95%R H .at 40 2 , the characteristic change shall meet the following requirement. ±℃ ± 4.14 Damp heat test Issued-date: 2011-04-01 Version Leakage current Capacitance Change tan Appearance δ Name Not more than the specified value. Within 20% of initial value. Not more than 120% of the specified value. There shall be no leakage of electrolyte. ± Specification Sheet – RT 01 Page STANDARD MANUAL 11 ELECTROLYTIC CAPACITOR SPECIFICATION RT SERIES MAN YUE ELECTRONICS COMPANY LIMITED SAMXON The following test only apply to those products with vent products at diameter ≥∅6.3 with vent. D.C. test The capacitor is connected with its polarity reversed to a DC power source. Then a current selected from Table 2 is applied. 4.15 Vent test Diameter (mm) 22.4 or less DC Current (A) 1 The vent shall operate with no dangerous conditions such as flames or dispersion of pieces of the capacitor and/or case. The maximum permissible ripple current is the maximum A.C current at 100kHz and can be applied at maximum operating temperature Table-3 The combined value of D.C voltage and the peak A.C voltage shall not exceed the rated voltage and shall not reverse voltage. 4.16 Maximum permissible (ripple current) Issued-date: 2011-04-01 Version Frequency Multipliers: Freq. Coefficient (Hz) μ 120 1k 10k 100k 0.40 0.50 0.75 0.85 0.90 0.94 1.00 1.00 Cap. ( F) ~180 220~ Name Specification Sheet – RT 01 Page STANDARD MANUAL 12 ELECTROLYTIC CAPACITOR SPECIFICATION RT SERIES MAN YUE ELECTRONICS COMPANY LIMITED SAMXON 5. Product Dimensions & Maximum Permissible Ripple Current Unit: mm ≥φ6.3 Safety vent for фd±0.05 ± F 0.5 α L +-1.0 15 min β 4 min + ΦD -0.5 ≥φ6.3 Safety vent for фd±0.05 α L +-1.0 15 min β 4 min ΦD+-0.5 φD 8 F 3.5 5.0 7.5 0.5 0.6 0.8 φd α β Issued-date: 2011-04-01 Version 10 12.5 L