KAN0641-0501B1

ISO14001: 2004 ISO9001: 2000 APPROVAL SPECIFICATIONS Title. TACT SWITCH Product Model. KAN0641-0501B Customer’s Part NO. Customer’s Customer’s Model: Approval Requested. Please return this copy as a certification of your approval. Checked by: Date: Approved by: Date: APPROVE REVIEW POLT 孙自波 张 华 金成尧 WENZHOU GANGYUAN ELECTRONICS CO.，LTD. APPROVAL SPECIFICATIONS GANGYUAN CUSTOMER CUSTOMER’S P/N GYE’S P/N PRODUCT REVISION KAN0641-0501B TACT SWITCH A 1、 概述 GENERAL 1.2 适用范围 APPLICATION 此规格书适用于机械式轻触开关的相关要求 This specification is applied to the requirements for TACTILE SWITCH (MECHANICAL CONTACT) 1.3 工作温度范围 Operating Temperature Range －20℃～70℃(在标准大气压、标准湿度条件下) -20℃～70℃（Normal humidity, normal air pressure） 1.4 贮藏温度范围 Storage Temperature Range －30℃～80℃(在标准大气压、标准湿度条件下) -30℃～80℃（Normal humidity, normal air pressure） 1.5 测试条件 Test Conditions 在没有其它特定的条件下，应该在以下的条件下进行测试和测量： Unless otherwise specified, tests and measurement shall be made in the following standard conditions: 常温…………………………………5℃～35℃ Normal temperature………………5℃～35℃ 标准湿度……………………………相对湿度 25%～85% Normal humidity…………………relative humidity 25%～85% 标准大气压…………………………86KPa～106Kpa Normal air pressure…………………86Kpa～106Kpa 在制造过程中，测试和测量应该在以下的条件下进行： If any doubt arise from the judgment, tests shall be conducted at the following conditions: 温度…………………………………20℃±2℃ Temperature………………………20℃±2℃ 相对湿度……………………………65%±5% Relative humidity………………65%±5% 环境气压…………………………86KPa～106Kpa Air pressure…………………………86KPa～106Kpa APPROVE BY 孙自波 11.12.07 CHECKED BY 张 华 11.12.07 PRPARE BY 金成尧 11.12.07 Page 2 of 10 APPROVAL SPECIFICATIONS GANGYUAN CUSTOMER 2、 CUSTOMER’S P/N GYE’S P/N PRODUCT REVISION KAN0641-0501B TACT SWITCH A 详细说明 Detailed specification 2.1 外观：应无影响、降低产品性能的缺陷； Appearance: There should be no defects that affect the serviceability of product. 2.2 结构尺寸和安装尺寸：应符合装配图要求； Style and dimension: shall conform to the assemble drawings. 2.3 操作形式：有触觉反应的操作 Type of actuating: Tactile feedback. 2.4 开关结构：单回路单输出(具体的触点结构在装配图中已绘出)； Contact arrangement: 1 pole, 1 throw (Details of contact arrangement are given in the assembly drawings.) 2.5 开关工作额定值：DC 12V，50mA（有效值） Ratings: 12V DC, 50mA (effective value) 3．电气性能： ELECTRICAL SPECIFICATION 项 目 试 验 条 件 ITEM 要求 TEST CONDITIONS REQUIREMENTS 在以 5V 10mA 的直流电源或不低于 1KHz 的交流电源 的电路中，以一个等于 2 倍按力的静负荷施加于手柄中心 1 接触电阻 Contact Resistance Applying a static load of 2 times operating force to the center of the stem, measurements shall be made by ≤100mΩ 5V DC 10mA or more than 1KHZ AC small-current contact resistance meter. 2 绝缘电阻 在端子之间施加 DC 100V /1min 的条件下,测量端子 之间底座、盖板的电阻值 Insulation Measurement shall be made following application of Resistance ≥100MΩ 100V DC potential, across terminals, and across terminals and cover, for one minute. 3 介质耐压 在端子之间施加 250V AC(50HZ 或 60HZ)/1min Dielectric 250V AC (50HZ or 60HZ) shall be applied across voltage proof APPROVE BY 孙自波 11.12.07 terminals, for one minute. CHECKED BY 张 华 11.12.07 无击穿、无飞弧 There should be no breakdown and flashover PRPARE BY 金成尧 11.12.07 Page 3 of 10 APPROVAL SPECIFICATIONS GANGYUAN CUSTOMER CUSTOMER’S P/N GYE’S P/N PRODUCT REVISION KAN0641-0501B TACT SWITCH A 项目 试 验 条 件 要求 ITEM TEST CONDITIONS REQUIREMENTS 4．机械性能： MECHANICAL SPECIFICATION 1 按力 Operating Force 2 最大行程 Full Travel APPROVE BY 开关垂直于操作方向放置，在开关驱动件顶端中心逐渐施力，测 量开关导通所需的最大力度。 Placing the switch such that the direction of switch operation is vertical and then gradually increasing the load applied to the center of the stem, the maximum load required for the switch to come to a stop shall be measured. 开关垂直于操作方向放置，以一个等于 2 倍按力的静负荷施加在 开关驱动件顶端中心，测量顶端移动的距离。 Placing the switch such that the direction of switch operation is vertical and then applying static load of 2times operating force to the center of the stem; the travel distance for the switch to come to a stop shall be measured. 孙自波 11.12.07 CHECKED BY 张 华 11.12.07 PRPARE BY 1.6±0.5N 0.25±0.1mm 金成尧 11.12.07 Page 4 of 10 APPROVAL SPECIFICATIONS GANGYUAN CUSTOMER CUSTOMER’S P/N GYE’S P/N PRODUCT REVISION KAN0641-0501B TACT SWITCH A 项目 试 验 条 件 要求 ITEM TEST CONDITIONS REQUIREMENTS 回弹力 Return Force 开关垂直于操作方向放置，在开关驱动件顶端中心下降至全行程 后，测量顶端向自由位置转换的力度。 The sample switch is installed such that the direction of switch operation is vertical and upon depressing the stem in its center to the whole travel distance, the force of the stem to return to its free position shall be measured. 3 4 停止强度 Stop Strength 5 手柄拔出 强度 Stem Strength 6 可焊性 Solderability APPROVE BY 开关垂直于操作方向放置，从操作方向向驱动件施加 30N 的静负 荷持续 1min。 Placing the switch such that the direction of switch operation is vertical, and then a static load of 30N shall be applied in the direction of stem operation for a period of 1 min. 0.4N.MIN 无机械和电气损坏 There shall be no sign of damage mechanically and electrically. 开关垂直于操作方向放置，反方向实施最大操作力，并测量手柄 的行程范围。 Placing the switch such that the direction of switch operation is vertical, and then the maximum force to withstand a pull applied opposite to the direction of stem operation shall be measured. 在以下设定条件下进行测量: Measurements shall be made following the test set forth below: (1) 焊接温度:245±5℃ Solder temperature : 245±5℃ (2) 浸入时间:2s±0.5s Immersion time: 2s±0.5s 对于其它步骤参考《GB 5095.6—86》试验 12a The other steps please refer to《GB 5095.6-86》TEST 12a 孙自波 11.12.07 CHECKED BY 张 华 11.12.07 20N.min. 除边缘外涂层应均匀覆盖 90%以上 Except for the edge, the coating should cover a minimum 90% PRPARE BY 金成尧 11.12.07 Page 5 of 10 APPROVAL SPECIFICATIONS GANGYUAN CUSTOMER CUSTOMER’S P/N GYE’S P/N PRODUCT REVISION KAN0641-0501B TACT SWITCH A 项目 试 验 条 件 要求 ITEM TEST CONDITIONS REQUIREMENTS 样品应按照以下实验条件进行测试，实验后样品应放在常温及 标准湿度的环境中 1 小时后做性能测试： Following the test set forth below the sample shall be left in normal temperature and humidity conditions for 1 h before measurements are made: （1） 温度：-30±2℃ Temperature : -30±2℃ （2） 时间：96h Time: 96h 接触电阻：≤200mΩ Contact resistance: ≤200mΩ 项目 3,4.1,4.2,4.3 Item 3,4.1,4.2,4.3 5、极限电气性能： ENVIRONMENTAL SPECIFICATION 低温测试 Resistance to low temperature 1 高温测试 Heat resistance 3 温度周期性测试 Change of temperature APPROVE BY 孙自波 11.12.07 1cycle 2 样品应按照以下实验条件进行测试，实验后样品应放在常温及 标准湿度的环境中 1 小时后做性能测试： Following the test set forth below the sample shall be left in normal temperature and humidity conditions for 1 h before measurements are made: （1） 温度：80±2℃ temperature:80±2℃ （2） 时间：96h time: 96h 根据下面的测试要求进行 5 次循环的温度周期性测试， 实验后 样品应放在常温及标准湿度的环境中 1 小时后做性能测试。测 试期间样品应保持干燥. After 5 cycles of following conditions, the sample shall be allowed to stand under normal temperature and humidity conditions for 1 h. and measurements shall be made. During the test water drops shall be removed. Temperature Time -10±2℃ 2(hour) -10～65℃ 1 65±2℃ 2 65～-10℃ 1 CHECKED BY 张 华 11.12.07 接触电阻：≤200mΩ Contact resistance: ≤200mΩ 项目 3,4.1,4.2,4.3 Item 3,4.1,4.2,4.3 接触电阻：≤200mΩ Contact resistance: ≤200mΩ 项目 3,4.1,4.2,4.3 Item 3,4.1,4.2,4.3 PRPARE BY 金成尧 11.12.07 Page 6 of 10 APPROVAL SPECIFICATIONS GANGYUAN CUSTOMER CUSTOMER’S P/N GYE’S P/N PRODUCT REVISION KAN0641-0501B TACT SWITCH A 项目 试 验 条 件 要求 ITEM TEST CONDITIONS REQUIREMENTS 4 湿温测试 Moisture resistance 5 6 硫化试验 Sulfuration resistance 盐雾试验 Salt Mist APPROVE BY 样品应按照以下实验条件进行测试，实验后样品应放在常温及 标准湿度的环境中 1 小时后做性能测试： Following the test set forth below the sample shall be left in normal temperature and humidity conditions for 1 h before measurements are made: （1） 温度：60±2℃ temperature: 60±2℃ （2） 相对湿度：90%～95% relative humidity:90% to 95% （3） 时间：96h time: 96h 样品应按照以下实验条件进行测试，实验后样品应放在常温及 标准湿度的环境中 1 小时后做性能测试： Following the test set forth below the sample shall be left in normal temperature and humidity conditions for 1 h before measurements are made: （1） H2S 气体浓度：3ppm±1ppm H2S gas concentration: 3ppm±1ppm （2） 时间：72h Time: 72h （3） 温度：40±2℃（90～95%RH） temperature: 40±2℃（90～95%RH） 在以下设定条件下进行测量: The switch shall be checked after following test: （1）温度：35℃±2℃ temperature: 35℃±2℃ （2）盐溶液浓度：5±1%（质量百分比） salt solution : 5±1%(solids by mass) （3）时间：8h±1h Time: 8h±1 hour 实验后的盐沉积物用水冲掉 After test, salt deposit shall be removed by running water. 孙自波 11.12.07 CHECKED BY 张 华 11.12.07 接触电阻：≤200mΩ Contact resistance: ≤200mΩ 项目 3,4.1,4.2,4.3 Item 3,4.1,4.2,4.3 接触电阻：≤200mΩ Contact resistance: ≤200mΩ 项目 3,4.1,4.2,4.3 Item 3,4.1,4.2,4.3 金属件上没有腐蚀斑点 No remarkable corrosion shall be recognized in metal part. PRPARE BY 金成尧 11.12.07 Page 7 of 10 APPROVAL SPECIFICATIONS GANGYUAN CUSTOMER CUSTOMER’S P/N 6、极限机械性能： ENDURANCE SPECIFICATION 项目 2 振动 Vibration PRODUCT REVISION KAN0641-0501B TACT SWITCH A 试 验 条 件 要求 TEST CONDITIONS REQUIREMENTS 根据下面的测试要求进行测试： Measurement shall be made following the test set forth below: （1） DC 12V，50mA 带负载 DC 12V, 50 mA resistive load （2）按动速率：1 次/秒 Rate of operation: 1 times/s （3） 按力：按力的 1.5 倍 Operating Force： Operating Force1.5 double （4） 平均无故障寿命：80000 次 Average fault-free life:80,000 cycles 接触电阻≤200mΩContact resistance≤200mΩ 按 力 ： 初 值 的 ±30% Operating Force: initial value±30% 项目 3,4.1,4.2,4.3 Item 3,4.1,4.2,4.3 根据以下给定条件进行测试： Measurement shall be made following the test set forth below: （1） 振动频率范围：10～55～10Hz Vibration frequency range: 10 to 55 to 10Hz （2） 振幅（峰－峰）：1.5mm Amplitude: 1.5mm （3） 振动方向：包括手柄行程方向在内的三个相互垂直的方 向 Direction of vibration:Three mutually perpendicular direction including the direction of stem travel （4） 测试时间：每次 2hours . 项目 3,4.1,4.2,4.3 Item 3,4.1,4.2,4.3 ITEM 工作寿命 Operation life 1 GYE’S P/N Duration: Each 2hours. 7．焊接条件： SOLDERING CONDITIONS: 请按以下条件进行焊接： (1) 焊锡温度：≤350℃ 7.1 手工焊接 (2) 连续焊接时间：≤3 s Hand soldering Please practice according to below conditions: (1) Soldering temperature: 350℃ Max. (2) Continuous soldering time: 3 s Max. APPROVE BY 孙自波 11.12.07 CHECKED BY 张 华 11.12.07 PRPARE BY 金成尧 11.12.07 Page 8 of 10 APPROVAL SPECIFICATIONS GANGYUAN CUSTOMER CUSTOMER’S P/N GYE’S P/N PRODUCT REVISION KAN0641-0501B TACT SWITCH A 项目 推 荐 条 件 ITEM Recommended conditions 回流焊时 7.2 Conditions for reflow 说明： 1.1 开关浸焊后，注意不要用溶剂清洗。 After switches were soldered,please be careful not to clean switches with solvent. 1.2 在使用烙铁的情况下，焊锡温度应在 380℃以下、3 秒以内。 In the case of using solding iron, solding conditions shall be 380℃ max and 3 sec.max. 1.3 浸焊后，注意不要在顶部施加负荷。 Right after switches were soidered;please be careful not to load to on the knobs of switches. 2 设计中应注意的事项( Design instructions): 2.1 印刷基板的安装孔尺寸参见产品图。 Follow recommended P.W.B. piercing plan in outside drawing page. 3 注意点(Note): 3.1 注意不要施加超负荷的压力或晃动开关 Please be cautions not to give excessive static load or shock to swiches. 3.2 开关浸焊后，印刷基板注意不要叠放。 Please be careful not to pile up P.W.B.after switches were soldered 3.3 保管时尤其应注意避开高湿高温和有腐蚀性气体的环境。如需要长时间保存，请不要打开包装箱。 Preservation under high temperature and high high humidity or corrosive gas should be avoided Especially . When you need to preserve for a long period ,do not open the carton . APPROVE BY 孙自波 11.12.07 CHECKED BY 张 华 11.12.07 PRPARE BY 金成尧 11.12.07 Page 9 of 10 APPROVAL SPECIFICATIONS GANGYUAN CUSTOMER CUSTOMER’S P/N GYE’S P/N PRODUCT REVISION KAN0641-0501B TACT SWITCH A 1 3 2 4 电路图 General tolerance：±0.2mm NO. NAME MATERIAL NATIONALITY QTY. FINISHING 1 TERMINAL Brass China 1 Silver plating 2 CASE FR52 USA 1 Black 3 CONTACT Phosphor bronze Korea 1 Contact side silver plating 4 COVER SPCC-SD China 1 CuSn plating 5 STEM FR52 USA 1 APPROVE BY 孙自波 11.12.07 CHECKED BY 张 华 11.12.07 PRPARE BY 金成尧 11.12.07 Page 10 of 10