BMD040
BMD040
Analog pressure sensor
Data sheet
Bosch Sensortec
Data sheet
BMD040 Data sheet
Order code
0 273 300 139
Package type
TO-8
Data sheet version
1.3
Release date
23 October 2008
Document number
BST-BMD040-DS000-03
Notes
Rev. 1.3
Specification subject to change without notice. Proprietary information, not
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Data sheet
BMD040
Bosch Sensortec
BMD040 - High precision 3MPa absolute pressure sensor
Key features
•
•
•
•
•
•
•
•
High precision barometric pressure sensor
Pressure range: 50 … 3,000kPa
TO-8 metal can package
Fully calibrated
Temperature compensated
Fast ratiometric analog output technology
ESD-protection and short circuit protected
Inverse polarity protected up to 300mA supply current and
on board diagnosis capability due to high driver output
• Temperature range -30 ... +100°C
• RoHS-compliant
Typical applications
•
•
•
•
HVAC (heating, ventilation, air-conditioning)
Fuel pressure measurement
Air pressure measurement
Hydraulic pressure measurement
General description
The BMD040 analog output, absolute pressure sensor comprises a piezo-resistive pressure
sensor element and a circuitry for signal amplification and temperature compensation. Both
components are integrated on a single silicon chip. The active surface of the silicon chip is
exposed to a reference vacuum that is formed by an evacuated TO-type housing. The medium
to be measured is led up by a pressure nozzle to the back side of the diaphragm, which is
resistant to most of the measured media.
Rev. 1.3
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23 October 2008
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as copying and passing on to third parties. BOSCH and the symbol are registered trademarks of Robert Bosch GmbH, Germany.
Specification is subject to change without notice. Document contains proprietary information and is not intended for publication.
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Data sheet
BMD040
Bosch Sensortec
Table of contents
1
DATA..................................................................................................................................... 4
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
MAXIMUM RATINGS OF PRESSURE SENSOR......................................................................... 4
OPERATING CHARACTERISTICS OF PRESSURE SENSOR ....................................................... 4
SIGNAL EVALUATION .......................................................................................................... 5
SIGNAL RANGE CHECK ....................................................................................................... 5
TRANSFER FUNCTION OF PRESSURE SENSOR ..................................................................... 6
ACCURACY OF PRESSURE SENSOR .................................................................................... 7
DATA OF CLK PIN ............................................................................................................ 8
TYPICAL TEMPERATURE DEPENDENCE OF CLK-PIN (SCHEMATIC) ....................................... 8
2
INSTALLATION INSTRUCTIONS......................................................................................... 9
3
ASSEMBLY INSTALLATION.............................................................................................. 10
4
MAXIMUM STORAGE TIME ............................................................................................... 11
5
PIN ASSIGNMENT .............................................................................................................. 12
6
PACKAGE........................................................................................................................... 13
7
LEGAL DISCLAIMER ......................................................................................................... 14
7.1
7.2
7.3
8
PRODUCT USE ................................................................................................................ 14
ENGINEERING SAMPLES................................................................................................... 14
APPLICATION EXAMPLES AND HINTS ................................................................................. 14
DOCUMENT HISTORY AND MODIFICATION ................................................................... 15
Rev. 1.3
Page 3 - proprietary information
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as copying and passing on to third parties. BOSCH and the symbol are registered trademarks of Robert Bosch GmbH, Germany.
Specification is subject to change without notice. Document contains proprietary information and is not intended for publication.
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Data sheet
Bosch Sensortec
BMD040
1
Data
(valid for BMD040 only, not for module)
1.1
Maximum ratings of pressure sensor
Parameter
Condition
Value
Unit
Max. time
US,max.
16
V
1 min
Pressure (burst pressure)
pabs,max.
9000
kPa
1 min
Proven pressure
P_prov
4500
kPa
1 min.
Temperature
t
-40/+130
°C
100 h
Storage Temperature
T
-30/+120
°C
< 6 weeks
Supply Voltage
The output is resistant to short circuit to 0 V respectively 5 V. The sensor is resistant to
reverse voltage for 5 min at room temperature, as the maximum current is limited to 0.3 A.
1.2
Operating characteristics of pressure sensor
Parameter
Symbol
Value
min.
Pressure range
typ.
Unit
max.
pabs
50
3000
kPa
t
-30
100
°C
Supply voltage
US
4.75
5.0
5.25
V
Supply current at US = 5 V
lS
6.0
9.0
12.5
mA
Output load current
lL
-1.0
0.5
mA
Rpull-up
Rpull-down
5.0
10.0
Temperature range
Load resistance to US
or to ground
Load capacitance
Response time
kΩ
kΩ
CL
12
nF
T10/90
1.0
ms
Lower limit at US = 5 V
Uout,min.
0.25
0.3
0.35
V
Upper limit at US = 5 V
Uout,max.
4.65
4.7
4.75
V
Rlo
2.4
4.7
8.2
kΩ
Output resistance to US, ground
Rhi
open 1)
1) valid only for measuring voltage < 0.5V
3.4
5.3
8.2
kΩ
Output resistance to ground, US
open 1)
Rev. 1.3
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as copying and passing on to third parties. BOSCH and the symbol are registered trademarks of Robert Bosch GmbH, Germany.
Specification is subject to change without notice. Document contains proprietary information and is not intended for publication.
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Data sheet
BMD040
1.3
Bosch Sensortec
Signal evaluation
The pressure sensor supplies an analogue output signal, which is ratiometric to the supply
voltage. An RC low-pass filter with for instance τ = 2ms is recommended as an input circuitry for
the following electronics in order to suppress possibly disturbing harmonic vibrations.
The output voltage of the CLK PIN (to be measured using a high input impedance > 2MΩ, e.g.
buffer with subsequent filtering) is decreasing with increasing temperature.
Proper signal evaluation is performed by applying 10nF capacitors between VDD and GND and
between OUT and GND. Maximum total capacitive load on the OUT-pin must be below 25nF
(including the 10nF mentioned before).
1.4
Signal range check
The electric output of the sensor is designed in such a way, that failures in function by cable
breaks or short circuits can be detected by a suitable input circuitry of the following electronics.
For the signal range check the diagnosis ranges beyond the characteristic limits are provided.
Example of circuitry for detection of several kinds of failures by signal out of characteristic limits:
CLK
Buffer & filter
Figure 1. Application note (example)
Rev. 1.3
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as copying and passing on to third parties. BOSCH and the symbol are registered trademarks of Robert Bosch GmbH, Germany.
Specification is subject to change without notice. Document contains proprietary information and is not intended for publication.
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Data sheet
BMD040
1.5
Bosch Sensortec
Transfer function of pressure sensor
Uout = (c1* pabs + c0) * US
where
Uout
US
pabs
c0
c1
=
=
=
=
=
signal output voltage in V
supply voltage in V
absolute pressure in kPa
0.0864407
0.0002712
3000
Figure 2. Characteristics at US = 5.000 V (schematic view)
Rev. 1.3
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23 October 2008
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as copying and passing on to third parties. BOSCH and the symbol are registered trademarks of Robert Bosch GmbH, Germany.
Specification is subject to change without notice. Document contains proprietary information and is not intended for publication.
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Data sheet
Bosch Sensortec
BMD040
1.6
Accuracy of pressure sensor
120
90
Tolerance
[kPa]
-90
-120
Absolute pressure [kPa]
50
3000
2000
Figure 3. Characteristic tolerance (2s values)
1,38
Factor
1,0
-30
0
Temperature [°C]
100
70
Figure 4. Tolerance broadening as a function of temperature (schematic view)
Rev. 1.3
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23 October 2008
© Bosch Sensortec GmbH reserves all rights even in the event of industrial property rights. We reserve all rights of disposal such
as copying and passing on to third parties. BOSCH and the symbol are registered trademarks of Robert Bosch GmbH, Germany.
Specification is subject to change without notice. Document contains proprietary information and is not intended for publication.
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Data sheet
BMD040
Bosch Sensortec
Including all temperature and pressure tolerances a total tolerance over the whole
temperature and pressure range of in total ±4,75% as 2s-value has to be taken into
account.
1.7
Data of CLK PIN
•
•
•
UCLK is 4 times threshold voltage of one diode without additional measures for
temperature compensation, linearization, etc.
UCLK gives an indication about temperature dependence
Measurement of UCLK should be using a high ohmic impedance (e. g. buffer),
subsequent filtering is recommended
Typical temperature dependence of CLK-PIN (schematic)
1.8
UCLK
temperature
Figure 5. Characteristic UCLK = f(t), typical behaviour
•
•
Typical dependence of output voltage is approximately -8mV/K
Typical output voltage range of CLK pin at room temperature is 2.6V to 3.0V
Rev. 1.3
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© Bosch Sensortec GmbH reserves all rights even in the event of industrial property rights. We reserve all rights of disposal such
as copying and passing on to third parties. BOSCH and the symbol are registered trademarks of Robert Bosch GmbH, Germany.
Specification is subject to change without notice. Document contains proprietary information and is not intended for publication.
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Data sheet
BMD040
2
Bosch Sensortec
Installation instructions
The sensor is designed for attachment to a plane surface. The pressure nozzle might be sealed
in some applications by an O-ring and might be fixed to a PCB or something similar. The hole in
the fixture on customer side and the fastening must be designed in accordance to the offer
drawing so that a long-term, leak proof seal at the port to the measured medium are guaranteed
(if leakage is required).
The recommended installation position is pressure port inclined downwards, installation only on
clean side. Potentially freezing media and condensate are not allowed to accumulate at the
pressure port and may not be introduced on transport and assembly either.
In the interest of good continuity on the connectors, it is essential that not only the connector on
the component side is according to specification, but that the material quality and exact fit of a
cable harness connector (if such one is used) or another connector are also guaranteed. Any
connector should therefore be according to the Bosch Sensortec offer drawing specification.
When mounting the BMD040 to a printed circuit board (PCB) special care has to be taken in
order to stay below a certain temperature budget during the soldering process. For further
details on the recommended soldering conditions for the BMD040, please contact Bosch
Sensortec.
Rev. 1.3
Page 9 - proprietary information
23 October 2008
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as copying and passing on to third parties. BOSCH and the symbol are registered trademarks of Robert Bosch GmbH, Germany.
Specification is subject to change without notice. Document contains proprietary information and is not intended for publication.
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Data sheet
BMD040
3
Bosch Sensortec
Assembly installation
In order to avoid deterioration or pre-damage of the sensor at the user following points have to
be absolutely noticed:
a) It has to be ensured that the O-ring (if an O-ring is used) will not be damaged at assembly.
Only a thin film of ‘Shell Ondina Oil 68’ or light engine oil (5W20) may be applied as
lubricant. Don't use silicone based lubricants.
b) The sensor must not be mounted with striking tools (e.g. hammer). The maximum allowed
force at the pins is 10N. In order to avoid leakage through the glass isolation around the
pins, use as low as possible forces.
c) When the assembly unit is exposed to a leakage test, don't exceed maximum overpressure.
d) At immersion test plug connector and pressure port for protection against water ingress.
e) Avoid reverse voltage and over-voltage when electrical tests are applied to the sensor.
f) It is recommended to keep the distance between the TO-8-bottom plate and the PCB at
approximately 1.8 … 2.0mm (see figure 7 and figure 8), which is the thickness of the square
metal part at the bottom plate. This part is holding the pressure pipe. This mounting
condition prevents possible shortcuts between the electrical connections (TO-8 housing is
connected to GND).
g) It has to be ensured, that pressure is only applied via the pressure pipe, since above a
certain pressure, the metal cap will start to bend. This critical pressure level is slightly above
the full scale pressure range.
h) The sensor is sensitive to temperatures above 170°C, thus temperatures above this value
at the TO8-cell (not at the pins) must be avoided.
As a consequence:
(1) Reflow soldering of the sensor is forbidden, since too high temperatures may
occur. By using hand or dip soldering of the pins the temperature at the pins
may exceed 170°C, but not in the inner part of the sensor. For checking the
temperature of the housing, a thermo couple or temperature probe could be
used.
(2) The pressure of the measured media has to be applied via the pressure pipe.
Thus this pressure pipe has to be connected to the device (e. g. an airconditioner) without leakage. This could be done by using an O-ring or laser
welding or soldering. Depending on the pressure range some methods are not
feasible (e. g. O-Ring for 30 bar applications). If laser welding or soldering is
used, the same temperature restriction is valid as described in (1), but in this
case the pressure pipe is introducing the temperature.
(3) A dedicated assessment of the influence of the implementation method (ORing, soldering, welding, etc.) could be done together with Bosch Sensortec in
order to ensure proper assembly and to avoid damage of the sensor.
If the installation of the sensor takes place at the supplier e.g. of an assembly unit, the supplier
has to be instructed accordingly.
If the pressure sensor is removed after field use from the interface of an assembly unit e.g. rail,
the sensor has to be replaced by a new sensor to guarantee tightness.
Rev. 1.3
Page 10 - proprietary information
23 October 2008
© Bosch Sensortec GmbH reserves all rights even in the event of industrial property rights. We reserve all rights of disposal such
as copying and passing on to third parties. BOSCH and the symbol are registered trademarks of Robert Bosch GmbH, Germany.
Specification is subject to change without notice. Document contains proprietary information and is not intended for publication.
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Data sheet
BMD040
4
Bosch Sensortec
Maximum storage time
Maximum storage time:
Storage temperature:
Relative humidity:
3 years
0 ... 40°C
40... 60%
Short-term exceeding of storage conditions is possible (see maximum ratings).
Protecting against external effect (i.e. precipitation, vapor)
Rev. 1.3
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23 October 2008
© Bosch Sensortec GmbH reserves all rights even in the event of industrial property rights. We reserve all rights of disposal such
as copying and passing on to third parties. BOSCH and the symbol are registered trademarks of Robert Bosch GmbH, Germany.
Specification is subject to change without notice. Document contains proprietary information and is not intended for publication.
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Data sheet
BMD040
5
Bosch Sensortec
Pin assignment
A
B
C
CLK
= supply (+5 V)
= ground (contacted to TO-8 can)
= pressure output
= temperature output, high impedance, can be connected to ground if not used
UP1 = programming pin, can be connected to ground
UP2 = programming pin, can be connected to ground
Figure 6: Pin assignment – view from above
Rev. 1.3
Page 12 - proprietary information
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as copying and passing on to third parties. BOSCH and the symbol are registered trademarks of Robert Bosch GmbH, Germany.
Specification is subject to change without notice. Document contains proprietary information and is not intended for publication.
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Data sheet
BMD040
6
Bosch Sensortec
Package
Figure 7: Package dimensions (all in mm), type writing is in the hatched area
Figure 8: Pressure supply pipe with tolerance data (all in mm)
Rev. 1.3
Page 13 - proprietary information
23 October 2008
© Bosch Sensortec GmbH reserves all rights even in the event of industrial property rights. We reserve all rights of disposal such
as copying and passing on to third parties. BOSCH and the symbol are registered trademarks of Robert Bosch GmbH, Germany.
Specification is subject to change without notice. Document contains proprietary information and is not intended for publication.
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Data sheet
BMD040
7
7.1
Bosch Sensortec
Legal disclaimer
Product use
Bosch Sensortec products are developed for the consumer goods industry. They may only be
used within the parameters of this product data sheet. Bosch Sensortec products are provided
with the express understanding that there is no warranty of fitness for a particular purpose. They
are not fit for use in life-sustaining, safety or security sensitive systems or any system or device
that may lead to bodily harm or property damage if the system or device malfunctions. In
addition, Bosch Sensortec products are not fit for use in products which interact with motor
vehicle systems.
The resale and/or use of products are at the purchaser’s own risk and his own responsibility.
The examination of fitness for the intended use is the sole responsibility of the Purchaser.
The purchaser shall indemnify Bosch Sensortec from all third party claims, including any claims
for incidental, or consequential damages, arising from any product use not covered by the
parameters of the respective valid product data sheet or not approved by Bosch Sensortec and
reimburse Bosch Sensortec for all costs in connection with such claims.
The purchaser must monitor the market for the purchased products, particularly with regard to
product safety and inform Bosch Sensortec without delay of all security relevant incidents.
7.2
Engineering samples
Engineering Samples are marked with an asterisk (*) or (e). Samples may vary from the valid
technical specifications of the product series contained in this data sheet. They are therefore not
intended or fit for resale to third parties or for use in end products. Their sole purpose is internal
client testing. The testing of an engineering sample may in no way replace the testing of a
product series. Bosch Sensortec assumes no liability for the use of engineering samples. By
accepting the engineering samples, the Purchaser agrees to indemnify Bosch Sensortec from
all claims arising from the use of engineering samples.
7.3
Application examples and hints
With respect to any examples or hints given herein, any typical values stated herein and/or any
information regarding the application of the device, Bosch Sensortec hereby disclaims any and
all warranties and liabilities of any kind, including without limitation warranties of noninfringement of intellectual property rights or copyrights of any third party. The information given
in this document shall in no event be regarded as a guarantee of conditions or characteristics.
They are provided for illustrative purposes only and no evaluation regarding infringement of
intellectual property rights or copyrights or regarding functionality, performance or error has
been made.
Rev. 1.3
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as copying and passing on to third parties. BOSCH and the symbol are registered trademarks of Robert Bosch GmbH, Germany.
Specification is subject to change without notice. Document contains proprietary information and is not intended for publication.
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Data sheet
Bosch Sensortec
BMD040
8
Document history and modification
Rev. No Chapter
1.0
1.1
Title
1.6
1.2
3
7
1
1.3
1.3
Description of modification/changes
Initial version
Introduced part number
Added some comments on tolerance values
Modified and added assembly recommendations
Update of legal disclaimer
Added storage temp, increase temp.-range
Added info on external 10nF capacitors
Date
05-June-07
26-Oct-2007
26-Oct-2007
03-Dec-2007
03-Dec-2007
16-Jan-2008
23-Oct-2008
Bosch Sensortec GmbH
Gerhard-Kindler-Strasse 8
72770 Reutlingen / Germany
contact@bosch-sensortec.com
www.bosch-sensortec.com
Modifications reserved | Printed in Germany
Specifications subject to change without notice
Document-number: BST-BMD040-DS000-03
Version_1.3_102008
Rev. 1.3
Page 15 - proprietary information
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as copying and passing on to third parties. BOSCH and the symbol are registered trademarks of Robert Bosch GmbH, Germany.
Specification is subject to change without notice. Document contains proprietary information and is not intended for publication.
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