LZ4-00NW00-U040

High Luminous Efficacy Neutral White LED Emitter LZ4-00NW00 Key Features  High Luminous Efficacy 10W Neutral White LED  Ultra-small foot print – 7.0mm x 7.0mm  Single 4000K ANSI bin distribution  Surface mount ceramic package with integrated glass lens  Very low Thermal Resistance (1.1°C/W)  Individually addressable die  Very high Luminous Flux density  Spatial color uniformity across radiation pattern  JEDEC Level 1 for Moisture Sensitivity Level  Autoclave complaint (JEDEC JESD22-A102-C)  Lead (Pb) free and RoHS compliant  Reflow solderable (up to 6 cycles)  Emitter available on Standard or Serially Connected MCPCB (optional) Typical Applications  General Lighting  Museum Lighting  Retail & Display Lighting  Hospitality Lighting  Accent & Task Lighting  Architectural Detail Lighting Description The LZ4-00NW00 Neutral White LED emitter provides 10W power in an extremely small package. With a 7.0mm x 7.0mm ultra-small footprint, this package provides exceptional luminous flux density. LED Engin’s patent-pending thermally insulated phosphor layers provide spatial color uniformity across the radiation pattern and a consistent CCT over time and temperature. LED Engin’s LZ4-00NW00 LED offers ultimate design flexibility with individually addressable die. The high quality materials used in the package are chosen to optimize light output and minimize stresses which results in monumental reliability and lumen maintenance. The robust product design thrives in outdoor applications with high ambient temperatures and high humidity. COPYRIGHT © 2013 LED ENGIN. ALL RIGHTS RESERVED. LZ4-00NW00 (5.5-07/01/13) LED Engin | 651 River Oaks Parkway | San Jose, CA 95134 USA | ph +1 408 922 7200 | fax +1 408 922 0158 | em sales@ledengin.com | www.ledengin.com Product Nomenclature Base part number Part number Description LZ4-00NW00-xxxx LZ4 emitter LZ4-40NW00-xxxx LZ4 emitter on Standard Star 1 channel MCPCB Bin kit option codes: NW, Neutral White (4000K – 4500K) Kit number suffix Min flux Bin Chromaticity bins Description 0040 T 5B2, 5C2, 5B1, 5C1, 5A2, 5D2, 5A1, 5D1 full distribution flux; 4000K ANSI CCT bin U040 U 5B2, 5C2, 5B1, 5C1, 5A2, 5D2, 5A1, 5D1 U=minimum flux bin; 4000K ANSI CCT bin COPYRIGHT © 2013 LED ENGIN. ALL RIGHTS RESERVED. 2 LZ4-00NW00 (5.5-07/01/13) LED Engin | 651 River Oaks Parkway | San Jose, CA 95134 USA | ph +1 408 922 7200 | fax +1 408 922 0158 | em sales@ledengin.com | www.ledengin.com Neutral White Chromaticity Groups 0.44 0.42 0.40 5C2 CIEy 5B2 0.38 5C1 Planckian Locus 5D2 5B1 5A2 5D1 5A1 0.36 4000K ANSI C78.377A bin 0.34 0.32 0.34 0.36 0.38 0.40 0.42 CIEx Standard Chromaticity Groups plotted on excerpt from the CIE 1931 (2°) x-y Chromaticity Diagram. Coordinates are listed below in the table. Neutral White Bin Coordinates Bin code 5B2 5B1 5A2 5A1 CIEx 0.3719 0.3736 0.3869 0.3847 0.3719 0.3702 0.3719 0.3847 0.3825 0.3702 0.3686 0.3702 0.3825 0.3804 0.3686 0.367 0.3686 0.3804 0.3783 0.367 CIEy 0.3797 0.3874 0.3958 0.3877 0.3797 0.3722 0.3797 0.3877 0.3798 0.3722 0.3649 0.3722 0.3798 0.3721 0.3649 0.3578 0.3649 0.3721 0.3646 0.3578 Bin code 5C2 5C1 5D2 5D1 COPYRIGHT © 2013 LED ENGIN. ALL RIGHTS RESERVED. CIEx 0.3847 0.3869 0.4006 0.3978 0.3847 0.3825 0.3847 0.3978 0.395 0.3825 0.3804 0.3825 0.395 0.3924 0.3804 0.3783 0.3804 0.3924 0.3898 0.3783 CIEy 0.3877 0.3958 0.4044 0.3958 0.3877 0.3798 0.3877 0.3958 0.3875 0.3798 0.3721 0.3798 0.3875 0.3794 0.3721 0.3646 0.3721 0.3794 0.3716 0.3646 3 LZ4-00NW00 (5.5-07/01/13) LED Engin | 651 River Oaks Parkway | San Jose, CA 95134 USA | ph +1 408 922 7200 | fax +1 408 922 0158 | em sales@ledengin.com | www.ledengin.com Luminous Flux Bins Table 1: Bin Code Minimum Luminous Flux (ΦV) @ IF = 700mA [1,2] (lm) Maximum Luminous Flux (ΦV) @ IF = 700mA [1,2] (lm) Typical Luminous Flux (ΦV) @ IF = 1000mA [2] (lm) T U V 445 556 695 556 695 868 580 810 1010 Notes for Table 1: 1. Luminous flux performance guaranteed within published operating conditions. LED Engin maintains a tolerance of ± 10% on flux measurements. 2. Future products will have even higher levels of luminous flux performance. Contact LED Engin Sales for updated information. Forward Voltage Bins Table 2: Bin Code Minimum Forward Voltage (VF) @ IF = 700mA [1,2] (V) Maximum Forward Voltage (VF) @ IF = 700mA [1,2] (V) 0 12.80 16.64 Notes for Table 2: 1. Forward Voltage is binned with all four LED dice connected in series. 2. LED Engin maintains a tolerance of ± 0.16V for forward voltage measurements for the four LEDs. COPYRIGHT © 2013 LED ENGIN. ALL RIGHTS RESERVED. 4 LZ4-00NW00 (5.5-07/01/13) LED Engin | 651 River Oaks Parkway | San Jose, CA 95134 USA | ph +1 408 922 7200 | fax +1 408 922 0158 | em sales@ledengin.com | www.ledengin.com Absolute Maximum Ratings Table 3: Parameter Symbol Value Unit DC Forward Current at Tjmax=135°C [1] DC Forward Current at Tjmax=150°C [1] Peak Pulsed Forward Current [2] Reverse Voltage Storage Temperature Junction Temperature Soldering Temperature [4] Allowable Reflow Cycles IF IF IFP VR Tstg TJ Tsol 1200 1000 1500 See Note 3 -40 ~ +150 150 260 6 mA mA mA V °C °C °C Autoclave Conditions [5] 121°C at 2 ATM, 100% RH for 168 hours ESD Sensitivity [6] > 8,000 V HBM Class 3B JESD22-A114-D Notes for Table 3: 1. Maximum DC forward current (per die) is determined by the overall thermal resistance and ambient temperature. Follow the curves in Figure 10 for current derating. 2: Pulse forward current conditions: Pulse Width ≤ 10msec and Duty Cycle ≤ 10%. 3. LEDs are not designed to be reverse biased. 4. Solder conditions per JEDEC 020D. See Reflow Soldering Profile Figure 5. 5. Autoclave Conditions per JEDEC JESD22-A102-C. 6. LED Engin recommends taking reasonable precautions towards possible ESD damages and handling the LZ4-00NW00 in an electrostatic protected area (EPA). An EPA may be adequately protected by ESD controls as outlined in ANSI/ESD S6.1. Optical Characteristics @ TC = 25°C Table 4: Parameter Symbol Typical Unit ΦV ΦV CCT Ra 2Θ1/2 Θ0.9V 610 760 4000 82 95 125 lm lm K [1] Luminous Flux (@ IF = 700mA) Luminous Flux (@ IF = 1000mA) [1] Correlated Color Temperature Color Rendering Index (CRI) [2] Viewing Angle [3] Total Included Angle [4] Degrees Degrees Notes for Table 4: 1. Luminous flux typical value is for all four LED dice operating concurrently at rated current. 2. Minimum Color Rendering Index (CRI) is 80. 3. Viewing Angle is the off axis angle from emitter centerline where the luminous intensity is ½ of the peak value. 4. Total Included Angle is the total angle that includes 90% of the total luminous flux. Electrical Characteristics @ TC = 25°C Table 5: Parameter Symbol Typical Unit Forward Voltage (@ IF = 700mA) Forward Voltage (@ IF = 1000mA) [1] VF VF 14.0 14.6 V V Temperature Coefficient of Forward Voltage [1] ΔVF/ΔTJ -11.9 mV/°C Thermal Resistance (Junction to Case) RΘJ-C 1.1 °C/W [1] Notes for Table 5: 1. Forward Voltage typical value is for all four LED dice connected in series. COPYRIGHT © 2013 LED ENGIN. ALL RIGHTS RESERVED. 5 LZ4-00NW00 (5.5-07/01/13) LED Engin | 651 River Oaks Parkway | San Jose, CA 95134 USA | ph +1 408 922 7200 | fax +1 408 922 0158 | em sales@ledengin.com | www.ledengin.com IPC/JEDEC Moisture Sensitivity Level Table 6 - IPC/JEDEC J-STD-20 MSL Classification: Soak Requirements Floor Life Standard Accelerated Level Time Conditions Time (hrs) Conditions Time (hrs) Conditions 1 Unlimited ≤ 30°C/ 60% RH 168 +5/-0 85°C/ 60% RH n/a n/a Notes for Table 6: 1. The standard soak time is the sum of the default value of 24 hours for the semiconductor manufacturer’s exposure time (MET) between bake and bag and the floor life of maximum time allowed out of the bag at the end user of distributor’s facility. Average Lumen Maintenance Projections Lumen maintenance generally describes the ability of a lamp to retain its output over time. The useful lifetime for solid state lighting devices (Power LEDs) is also defined as Lumen Maintenance, with the percentage of the original light output remaining at a defined time period. Based on long-term WHTOL testing, LED Engin projects that the LZ Series will deliver, on average, 90% Lumen Maintenance at 65,000 hours of operation at a forward current of 700 mA per die. This projection is based on constant current operation with junction temperature maintained at or below 125°C. COPYRIGHT © 2013 LED ENGIN. ALL RIGHTS RESERVED. 6 LZ4-00NW00 (5.5-07/01/13) LED Engin | 651 River Oaks Parkway | San Jose, CA 95134 USA | ph +1 408 922 7200 | fax +1 408 922 0158 | em sales@ledengin.com | www.ledengin.com Mechanical Dimensions (mm) Pin Out Pad Die 1 A Anode 2 A Cathode 3 B Anode 4 B Cathode 5 C Anode 6 C Cathode 7 D Anode 8 D Cathode 9 [2] n/a Thermal 1 2 Function 3 8 4 Figure 1: Package outline drawing. 7 6 5 Notes for Figure 1: 1. Unless otherwise noted, the tolerance = ± 0.20 mm. 2. Thermal contact, Pad 9, is electrically neutral. Recommended Solder Pad Layout (mm) Figure 2a: Recommended solder pad layout for anode, cathode, and thermal pad. Note for Figure 2a: 1. Unless otherwise noted, the tolerance = ± 0.20 mm. 2. This pad layout is “patent pending”. COPYRIGHT © 2013 LED ENGIN. ALL RIGHTS RESERVED. 7 LZ4-00NW00 (5.5-07/01/13) LED Engin | 651 River Oaks Parkway | San Jose, CA 95134 USA | ph +1 408 922 7200 | fax +1 408 922 0158 | em sales@ledengin.com | www.ledengin.com Recommended Solder Mask Layout (mm) Figure 2b: Recommended solder mask opening (hatched area) for anode, cathode, and thermal pad. Note for Figure 2b: 1. Unless otherwise noted, the tolerance = ± 0.20 mm. Reflow Soldering Profile Figure 3: Reflow soldering profile for lead free soldering. COPYRIGHT © 2013 LED ENGIN. ALL RIGHTS RESERVED. 8 LZ4-00NW00 (5.5-07/01/13) LED Engin | 651 River Oaks Parkway | San Jose, CA 95134 USA | ph +1 408 922 7200 | fax +1 408 922 0158 | em sales@ledengin.com | www.ledengin.com Typical Radiation Pattern 100 90 Relative Intensity (%) 80 70 60 50 40 30 20 10 0 -90 -80 -70 -60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 Angular Displacement (Degrees) Figure 4: Typical representative spatial radiation pattern. Typical Relative Spectral Power Distribution 1 Relative Spectral Power 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 380 430 480 530 580 630 680 730 780 830 880 Wavelength (nm) Figure 5: Typical relative spectral power vs. wavelength @ TC = 25°C. COPYRIGHT © 2013 LED ENGIN. ALL RIGHTS RESERVED. 9 LZ4-00NW00 (5.5-07/01/13) LED Engin | 651 River Oaks Parkway | San Jose, CA 95134 USA | ph +1 408 922 7200 | fax +1 408 922 0158 | em sales@ledengin.com | www.ledengin.com Typical Relative Light Output 140 Relative Light Output (%) 120 100 80 60 40 20 0 0 200 400 600 800 1000 IF - Forward Current (mA) Figure 6: Typical relative light output vs. forward current @ TC = 25°C. Typical Relative Light Output over Temperature 120 Relative Light Output (%) 100 80 60 40 20 0 0 20 40 60 80 100 120 Case Temperature (ºC) Figure 7: Typical relative light output vs. case temperature. COPYRIGHT © 2013 LED ENGIN. ALL RIGHTS RESERVED. 10 LZ4-00NW00 (5.5-07/01/13) LED Engin | 651 River Oaks Parkway | San Jose, CA 95134 USA | ph +1 408 922 7200 | fax +1 408 922 0158 | em sales@ledengin.com | www.ledengin.com Typical Forward Current Characteristics 1200 IF - Forward Current (mA) 1000 800 600 400 200 0 12 12.5 13 13.5 14 14.5 15 125 150 VF - Forward Voltage (V) Figure 8: Typical forward current vs. forward voltage @ T C = at 25°C. Note for Figure 8: 1. Forward Voltage curve assumes that all four LED dice are connected in series. Current De-rating IF - Maximum Current (mA) 1200 1000 800 700 (Rated) 600 RΘJ-A = 4.0°C/W RΘJ-A = 5.0°C/W RΘJ-A = 6.0°C/W 400 200 0 0 25 50 75 100 Maximum Ambient Temperature (°C) Figure 9: Maximum forward current vs. ambient temperature based on T J(MAX) = 150°C. Notes for Figure 9: 1. Maximum current assumes that all four LED dice are operating concurrently at the same current. 2. RΘJ-C [Junction to Case Thermal Resistance] for the LZ4-00NW00 is typically 1.1°C/W. 3. RΘJ-A [Junction to Ambient Thermal Resistance] = RΘJ-C + RΘC-A [Case to Ambient Thermal Resistance]. COPYRIGHT © 2013 LED ENGIN. ALL RIGHTS RESERVED. 11 LZ4-00NW00 (5.5-07/01/13) LED Engin | 651 River Oaks Parkway | San Jose, CA 95134 USA | ph +1 408 922 7200 | fax +1 408 922 0158 | em sales@ledengin.com | www.ledengin.com Emitter Tape and Reel Specifications (mm) Figure 10: Emitter carrier tape specifications (mm). Figure 11: Emitter Reel specifications (mm). COPYRIGHT © 2013 LED ENGIN. ALL RIGHTS RESERVED. 12 LZ4-00NW00 (5.5-07/01/13) LED Engin | 651 River Oaks Parkway | San Jose, CA 95134 USA | ph +1 408 922 7200 | fax +1 408 922 0158 | em sales@ledengin.com | www.ledengin.com LZ4 MCPCB Family Part number Type of MCPCB Diameter (mm) LZ4-4xxxxx 1-channel 19.9 Emitter + MCPCB Typical Vf Typical If Thermal Resistance (V) (mA) (oC/W) 1.1 + 1.1 = 2.2 14.0 700 Mechanical Mounting of MCPCB   MCPCB bending should be avoided as it will cause mechanical stress on the emitter, which could lead to substrate cracking and subsequently LED dies cracking. To avoid MCPCB bending: o Special attention needs to be paid to the flatness of the heat sink surface and the torque on the screws. o Care must be taken when securing the board to the heat sink. This can be done by tightening three M3 screws (or #4-40) in steps and not all the way through at once. Using fewer than three screws will increase the likelihood of board bending. o It is recommended to always use plastics washers in combinations with the three screws. o If non-taped holes are used with self-tapping screws, it is advised to back out the screws slightly after tightening (with controlled torque) and then re-tighten the screws again. Thermal interface material    To properly transfer heat from LED emitter to heat sink, a thermally conductive material is required when mounting the MCPCB on to the heat sink. There are several varieties of such material: thermal paste, thermal pads, phase change materials and thermal epoxies. An example of such material is Electrolube EHTC. It is critical to verify the material’s thermal resistance to be sufficient for the selected emitter and its operating conditions. Wire soldering   To ease soldering wire to MCPCB process, it is advised to preheat the MCPCB on a hot plate of 125-150oC. Subsequently, apply the solder and additional heat from the solder iron will initiate a good solder reflow. It is recommended to use a solder iron of more than 60W. It is advised to use lead-free, no-clean solder. For example: SN-96.5 AG-3.0 CU 0.5 #58/275 from Kester (pn: 24-7068-7601) COPYRIGHT © 2013 LED ENGIN. ALL RIGHTS RESERVED. 13 LZ4-00NW00 (5.5-07/01/13) LED Engin | 651 River Oaks Parkway | San Jose, CA 95134 USA | ph +1 408 922 7200 | fax +1 408 922 0158 | em sales@ledengin.com | www.ledengin.com LZ4-4xxxxx 1 channel, Standard Star MCPCB (1x4) Dimensions (mm) Notes:  Unless otherwise noted, the tolerance = ± 0.2 mm.  Slots in MCPCB are for M3 or #4-40 mounting screws.  LED Engin recommends plastic washers to electrically insulate screws from solder pads and electrical traces.  Electrical connection pads on MCPCB are labeled “+” for Anode and “-” for Cathode  LED Engin recommends thermal interface material when attaching the MCPCB to a heatsink  The thermal resistance of the MCPCB is: RΘC-B 1.1°C/W Components used MCPCB: ESD chips: HT04503 BZX585-C30 (Bergquist) (NXP, for 4 LED dies in series) Pad layout Ch. 1 MCPCB Pad + String/die Function 1/ABCD Cathode Anode + COPYRIGHT © 2013 LED ENGIN. ALL RIGHTS RESERVED. 14 LZ4-00NW00 (5.5-07/01/13) LED Engin | 651 River Oaks Parkway | San Jose, CA 95134 USA | ph +1 408 922 7200 | fax +1 408 922 0158 | em sales@ledengin.com | www.ledengin.com Company Information LED Engin, based in California’s Silicon Valley, develops, manufactures, and sells advanced LED emitters, optics and light engines to create uncompromised lighting experiences for a wide range of entertainment, architectural, general lighting and specialty applications. LuxiGen™ multi-die emitter and secondary lens combinations reliably deliver industry-leading flux density, upwards of 5000 quality lumens to a target, in a wide spectrum of colors including whites, tunable whites, multi-color and UV LEDs in a unique patented compact ceramic package. Our LuxiTuneTM series of tunable white lighting modules leverage our LuxiGen emitters and lenses to deliver quality, control, freedom and high density tunable white light solutions for a broad range of new recessed and downlighting applications. The small size, yet remarkably powerful beam output and superior in-source color mixing, allows for a previously unobtainable freedom of design wherever high-flux density, directional light is required. LED Engin is committed to providing products that conserve natural resources and reduce greenhouse emissions. LED Engin reserves the right to make changes to improve performance without notice. Please contact sales@ledengin.com or (408) 922-7200 for more information. COPYRIGHT © 2013 LED ENGIN. ALL RIGHTS RESERVED. 15 LZ4-00NW00 (5.5-07/01/13) LED Engin | 651 River Oaks Parkway | San Jose, CA 95134 USA | ph +1 408 922 7200 | fax +1 408 922 0158 | em sales@ledengin.com | www.ledengin.com