DF-G2IR-PS-Q5

DF-G2 High Speed Expert™ Dual Display Fiber Amplifier Instruction Manual Original Instructions 177899 Rev. F 9 September 2021 © Banner Engineering Corp. All rights reserved 177899 DF-G2 High Speed Expert™ Dual Display Fiber Amplifier Contents 1 Product Description ...................................................................................................................................................... 3 1.1 Models .............................................................................................................................................................................................3 1.2 Overview ......................................................................................................................................................................................... 4 1.3 Top Panel Interface ..........................................................................................................................................................................4 2 Installation Instructions ............................................................................................................................................... 6 2.1 Mounting Instructions ......................................................................................................................................................................6 2.2 Installing the Fibers in a DF-Gx Sensor ........................................................................................................................................... 6 2.3 Fiber Adapters .................................................................................................................................................................................7 2.4 Wiring Diagrams ..............................................................................................................................................................................7 3 Operating Instructions ................................................................................................................................................. 8 3.1 Run Mode ........................................................................................................................................................................................8 3.2 Program Mode ................................................................................................................................................................................ 8 3.2.1 TEACH Selection .....................................................................................................................................................................9 3.2.2 Response Speed ................................................................................................................................................................... 10 3.2.3 Offset Percent ........................................................................................................................................................................10 3.2.4 Auto Thresholds .................................................................................................................................................................... 10 3.2.5 Delays/Timers ........................................................................................................................................................................11 3.2.6 Gain Selection ....................................................................................................................................................................... 11 3.2.7 Factory Defaults .................................................................................................................................................................... 11 3.3 Remote Input ..................................................................................................................................................................................11 3.4 Adjust Mode .................................................................................................................................................................................. 13 3.4.1 Two-Point TEACH .................................................................................................................................................................. 13 3.4.2 Dynamic TEACH .................................................................................................................................................................... 14 3.4.3 Window SET ...........................................................................................................................................................................16 3.4.4 Light SET ................................................................................................................................................................................17 3.4.5 Dark SET ............................................................................................................................................................................... 19 3.4.6 Calibration SET ...................................................................................................................................................................... 21 3.4.7 Troubleshooting .....................................................................................................................................................................22 4 Specifications ............................................................................................................................................................. 23 4.1 Excess Gain Curves ......................................................................................................................................................................24 4.2 Beam Patterns ............................................................................................................................................................................... 26 4.3 Dimensions .................................................................................................................................................................................... 28 5 Accessories .................................................................................................................................................................29 5.1 Quick-Disconnect Cordsets ...........................................................................................................................................................29 6 Banner Engineering Corp. Limited Warranty ...........................................................................................................31 DF-G2 High Speed Expert™ Dual Display Fiber Amplifier 1 Product Description Advanced sensor with dual digital displays for use with plastic and glass fiber optic assemblies • • • • • • • • • • • • Best in class response speeds of: 10 µs, 15 µs, 50 µs, 250 µs, 500 µs, 1000 µs and 2000 µs allow the operator to optimize for fast response, long distance applications, or noisy environments. Outstanding color contrast sensitivity; detects 32 levels of gray scale from black to white Choose from IR or one of 4 visible beam colors: red, blue, green and white. Depending on the beam color and fiber, the sensor reliably detects the toughest color mark contrasts Easy to read dual digital displays show both signal level and threshold simultaneously Lever action fiber clamp provides stable, reliable, and trouble-free fiber clamping Simple user interface ensures easy sensor set-up and programming via displays and switches/buttons or remote input teach wire Expert TEACH and SET methods ensure optimal gain and threshold for all applications, especially for high speed or low contrast applications User has full control over all operating parameters: threshold, Light Operate or Dark Operate, output timing functions, gain level, and response speed Thermally stable electronics shorten start-up time and maintain signal stability during operation ECO (economy) display mode reduces amplifier power consumption by 25% Cross talk avoidance algorithm allows two sensors to operate in close proximity for many applications Sleek 10 mm wide housing mounts to 35 mm DIN rail WARNING: • Do not use this device for personnel protection • Using this device for personnel protection could result in serious injury or death. • This device does not include the self-checking redundant circuitry necessary to allow its use in personnel safety applications. A device failure or malfunction can cause either an energized (on) or de-energized (off) output condition. 1.1 Models Model Sensing Beam Color Reference Sensing Range 1 Visible Red 1100 mm DF-G2-NS-2M Outputs Connector 2 Single NPN DF-G2-PS-2M Single PNP DF-G2W-NS-2M Single NPN Broad Spectrum White 550 mm DF-G2W-PS-2M Single PNP DF-G2G-NS-2M Single NPN 2 m (6.5 ft) cable, 4-wire Visible Green 660 mm DF-G2G-PS-2M Single PNP DF-G2B-NS-2M Single NPN Visible Blue DF-G2B-PS-2M 770 mm Single PNP 1 Excess gain = 1, Long Range response speed, opposed mode sensing. PIT46U plastic fiber used for visible LED models, IT.83.3ST5M6 glass fiber used for IR model 2 Connector options: • Models with a quick disconnect require a mating cordset (see Quick-Disconnect Cordsets on p. 29) • For 9 m cable, change the suffix 2M to 9M in the 2 m model number (example, DF-G2-NS-9M) • For 150 mm (6 in) PVC cable with a 4-pin M8 quick disconnect, change the suffix 2M to Q3 in the 2 m model number (example, DF-G2NS-Q3) • For 150 mm (6 in) PVC cable with a 4-pin M12 quick disconnect, change the suffix 2M to Q5 in the 2 m model number (example, DF-G2NS-Q5) • For integral 4-pin M8 quick disconnect, change the suffix 2M to Q7 in the 2 m model number (example, DF-G2-NS-Q7) www.bannerengineering.com - Tel: + 1 888 373 6767 3 DF-G2 High Speed Expert™ Dual Display Fiber Amplifier Model Sensing Beam Color Reference Sensing Range 1 Infrared 2100 mm Outputs DF-G2IR-NS-2M Connector 2 Single NPN DF-G2IR-PS-2M Single PNP 1.2 Overview The DF-G2 is an easy-to-use, DIN-rail-mountable fiber optic sensor with best in class response speed and repeatability. It provides high-performance sensing in high speed or low contrast applications where fast response time is required. The sensor’s compact housing has dual digital displays (Red/Green) and a bright output LED for easy programming and status monitoring during operation. The sensor features a single discrete output, either NPN or PNP, by model. The DF-G2 features improved temperature compensation compared with previous fiber optic sensors. An accessory clamp is available to secure a bank of connected sensors together on a DIN rail (see Accessories on p. 29). Figure 1. DF-G2 Model Features 1 Output LED 2 LO/DO Switch 3 RUN/PRG/ADJ Mode Switch 4 Lever Action Fiber Clamp 5 Red Signal Level 6 Green Threshold 7 +/SET/- Rocker Button 1.3 Top Panel Interface Opening the dust cover provides access to the top panel interface. The top panel interface consists of the RUN/PRG/ADJ mode switch, LO/DO switch, +/SET/- rocker button, dual red/green digital displays, and output LED. RUN/PRG/ADJ Mode Switch The RUN/PRG/ADJ mode switch puts the sensor in RUN, PRG (Program), or ADJ (Adjust) mode. RUN mode allows the sensor to operate normally and prevents unintentional programming changes via the +/SET/button. PRG mode allows the sensor to be programmed through the display driven programming menu (see Program Mode on p. 8 ). ADJ mode allows the user to perform Expert TEACH/SET methods and Manual Adjust (see Adjust Mode on p. 13 ). LO/DO Switch The LO/DO switch is used to select Light Operate or Dark Operate mode. In Light Operate mode, the output is ON when the sensing condition is above the threshold (for Window SET, the output is ON when the sensing condition is inside the window). In Dark Operate mode, the output is ON when the sensing condition is below the threshold (for Window SET, the output is ON when the sensing condition is outside the window). 1 Excess gain = 1, Long Range response speed, opposed mode sensing. PIT46U plastic fiber used for visible LED models, IT.83.3ST5M6 glass fiber used for IR model 2 Connector options: • Models with a quick disconnect require a mating cordset (see Quick-Disconnect Cordsets on p. 29) • For 9 m cable, change the suffix 2M to 9M in the 2 m model number (example, DF-G2-NS-9M) • For 150 mm (6 in) PVC cable with a 4-pin M8 quick disconnect, change the suffix 2M to Q3 in the 2 m model number (example, DF-G2NS-Q3) • For 150 mm (6 in) PVC cable with a 4-pin M12 quick disconnect, change the suffix 2M to Q5 in the 2 m model number (example, DF-G2NS-Q5) • For integral 4-pin M8 quick disconnect, change the suffix 2M to Q7 in the 2 m model number (example, DF-G2-NS-Q7) 4 www.bannerengineering.com - Tel: + 1 888 373 6767 DF-G2 High Speed Expert™ Dual Display Fiber Amplifier +/SET/- Rocker Button The +/SET/- rocker button is a 3-way button. The +/- positions are engaged by rocking the button left/right. The SET position is engaged by clicking down the button while the rocker is in the middle position. All three button positions are used during PRG mode to navigate the display driven programming menu. During ADJ mode, SET is used to perform TEACH/SET methods and +/- are used to manually adjust the threshold(s). The rocker button is disabled during RUN mode, except when using Window SET, see Window SET on p. 16. Red/Green Digital Displays During RUN and ADJ mode, the Red display shows the signal level and the Green display shows the threshold. During PRG mode, both displays are used to navigate the display driven programming menu. Output LED The output LED provides a visible indication when the output is activated. www.bannerengineering.com - Tel: + 1 888 373 6767 5 DF-G2 High Speed Expert™ Dual Display Fiber Amplifier 2 Installation Instructions 2.1 Mounting Instructions Mount on a DIN Rail 1. Hook the DIN rail clip on the bottom of the DF-G2 over the edge of the DIN rail (1). 2. Push the DF-G2 up on the DIN rail (1). 3. Pivot the DF-G2 onto the DIN rail, pressing until it snaps into place (2). Mount to the Accessory Bracket (SA-DIN-BRACKET) 1. Position the DF-G2 in the SA-DIN-BRACKET. 2. Insert the supplied M3 screws. 3. Tighten the screws. Remove from a DIN rail 1. Push the DF-G2 up on the DIN rail (1). 2. Pivot the DF-G2 away from the DIN rail and remove it (2). 2.2 Installing the Fibers in a DF-Gx Sensor Follow these steps to install glass or plastic fibers. 1. 2. 3. 4. 5. Open the dust cover. Move the fiber clamp forward to unlock it. Insert the fiber(s) into the fiber port(s) until they stop. Move the fiber clamp backward to lock the fiber(s). Close the dust cover. Move forward to release the fibers Fiber Clamp Fiber Receiver Port Fiber Emitter Port Note: For optimum performance of IR models, if applicable, glass fibers must be used. 6 www.bannerengineering.com - Tel: + 1 888 373 6767 DF-G2 High Speed Expert™ Dual Display Fiber Amplifier 2.3 Fiber Adapters Note: If a thin fiber with less than 2.2 mm outer diameter is used, install the fiber adapter provided with the fiber assembly to ensure a reliable fit in the fiber holder. Align the fibers to the end of the adaptors. Banner includes the adapters with all fiber assemblies. TO FIBERS TO SENSOR Fiber Outer Diameter (mm) Adapter Color Ø 1.0 Black Ø 1.3 Red Ø 2.2 No adapter needed When connecting coaxial-type fiber assemblies to the amplifier, install the single-core (center) fiber to the Transmitter port, and the multi-core (outer) fiber to the Receiver port. This will result in the most reliable detection. RECEIVER Multi-core fiber Single-core fiber TRANSMITTER 2.4 Wiring Diagrams 1 1 10-30V dc 3 4 2 Key PNP Models NPN Models 4 Load Remote Programming (N.O.) 10-30V dc 3 2 1 = Brown 2 = White 3 = Blue 4 = Black Load Remote Programming (N.O.) Open lead wires must be connected to a terminal block. www.bannerengineering.com - Tel: + 1 888 373 6767 7 DF-G2 High Speed Expert™ Dual Display Fiber Amplifier 3 Operating Instructions 3.1 Run Mode Run mode allows the sensor to operate normally and prevents unintentional programming changes. The +/SET/- rocker button is disabled during RUN mode, except when using Window SET. 3.2 Program Mode Program (PRG) mode allows the following settings to be programmed in the DF-G2 (refer to Program Mode Flowchart and and Remote Input Flowchart for programming). See Factory Default Settings in Specifications. 8 www.bannerengineering.com - Tel: + 1 888 373 6767 Menu List Press and hold SET to exit choice list without saving DISPLAY LOOP DISPLAY LOOP Return to Menu List Click SET to enter choice list Click SET to enter choice list Mode Switch to “PRG” PROGRAM MODE Click SET to enter choice list Click SET to enter choice list Click SET to enter choice list Click SET to enter choice list on display represents a “w” Click SET to enter choice list DISPLAY LOOP Click SET to enter choice list on display represents a “m” Click SET to select and save a choice in any list DISPLAY LOOP Click SET to enter choice list rocker button DISPLAY LOOP Click SET to enter choice list DISPLAY LOOP Click SET to enter choice list To scroll through menu lists: Press “+” or “-” To enter a choice list or to select and save: Click SET To exit a choice list without saving: Press and hold SET for 2 seconds DF-G2 High Speed Expert™ Dual Display Fiber Amplifier Figure 2. 3.2.1 TEACH Selection The DF-G2 can be programmed for one of the following TEACH/SET methods: • Two-Point TEACH • Dynamic TEACH www.bannerengineering.com - Tel: + 1 888 373 6767 9 DF-G2 High Speed Expert™ Dual Display Fiber Amplifier • • • • Window SET Light SET Dark SET Calibration SET Note: A TEACH Selection must be selected by programming before TEACH/SET methods can be used. 3.2.2 Response Speed The DF-G2 can be programmed for one of the following Response Speeds: Response Speed Display Range Crosstalk Avoidance Algorithm 10 µs (Super High Speed) 0 – 4000 Disabled 15 µs (High Speed) 0 – 4000 Disabled 50 µs (Fast) 0 – 4000 Disabled 250 µs (Standard) 0 – 4000 Enabled 500 µs (Medium Range) 0 – 9999 Enabled 1000 µs (Long Range) 0 – 9999 Enabled 2000 µs (Long Range with immunity to Energy Efficient Lights) 0 – 9999 Enabled 3.2.3 Offset Percent The Offset Percent is used during the Window, Light, or Dark SET methods. The threshold(s) are positioned a programmable % offset from the taught condition. The allowable range depends upon the Response Speed Mode, as shown below: Response Speed MIN % MAX % 10 µs 5 999 15 µs 5 999 50 µs 2 999 250 µs 2 999 500 µs 1 999 1000 µs 1 999 2000 µs 1 999 The offset percent can also be programmed to Minimum Offset. This allows the DF-G2 to set the threshold(s) as close as possible to the presented condition, but still provide for reliable sensing. Note: Offset Percent MUST be programmed to Minimum Offset for Dark SET to accept conditions of no signal (0 counts). 3.2.4 Auto Thresholds Auto Thresholds can be programmed to be ON/OFF. The Auto Thresholds algorithm continuously tracks slow changes in the taught condition(s), and optimizes the threshold(s) to provide for reliable sensing. For Two-Point and Dynamic TEACH, the algorithm optimizes the threshold to be centered between the light and dark conditions. For Window, Light, and Dark SET, the algorithm optimizes the threshold(s) to maintain the programmed Offset Percent from the taught condition. • After programming Auto Thresholds to ON, it is highly recommended to re-perform the TEACH/SET method • Manual Adjustments are disabled when Auto Thresholds are ON • Auto Thresholds are automatically disabled in Calibration SET (see Calibration SET on p. 21) 10 www.bannerengineering.com - Tel: + 1 888 373 6767 DF-G2 High Speed Expert™ Dual Display Fiber Amplifier • Severe contamination/changes in the taught condition can prevent the Auto Thresholds algorithm from optimizing the threshold(s). If this occurs, the DF-G2 enters a Threshold Alert or Threshold Error state. See Troubleshooting on p. 22 for more explanation. 3.2.5 Delays/Timers ON/OFF Delays and ON/OFF One-Shot timers can be programmed between 1 9999 ms (a value of 0 disables the delay/ timer). Figure 3 on p. 11 defines how the delays/timers affect the output behavior. Some combinations of delays/timers are not allowed. The DF-G2 programming menu automatically disables invalid combinations of delays/timers. The following table shows the allowable combinations of delays/timers: Figure 3. DF-G2 Delays/Timers ON Output OFF OFF Delay OFF 1-Shot D D D D ON Delay D D ON 1-Shot D D Time (D = 1 - 9999 ms) OFF Delay OFF One-Shot Timer ON Delay ON One-Shot Timer - OK OK N/A OFF One-Shot Timer OK - N/A N/A ON Delay OK N/A - OK ON One-Shot Timer N/A N/A OK - OFF Delay 3.2.6 Gain Selection The DF-G2 can operate in Auto Gain mode or the Gain can be fixed to be in Gain 1...8. In Auto Gain, the DF-G2 optimizes the gain during a TEACH/SET method for the presented condition(s). While viewing the fixed gains in the Gain Selection choice list, the DF-G2 will automatically switch to the selected gain and display the measured signal on the Red display. This allows for easy and quick evaluation of the fixed gain mode. 3.2.7 Factory Defaults The Factory Defaults menu allows the DF-G2 to be easily restored back to original factory default settings (see Factory Default Settings in Specifications). Display Readout The readout of the digital displays can be programmed for the following options: • Signal/Threshold readout - Numeric (1234) or % (123P) • ECO mode - Enabled or Disabled (ECO mode dims the displays to reduce current consumption) ) or Flipped ( ) • Display Orientation - Normal ( 3.3 Remote Input The remote input may be used to perform TEACH/SET methods and to program the sensor remotely. Connect the white input wire of the sensor to ground (0 V DC), with a remote switch connected between them. Pulse the remote input according to the diagram shown in Figure 4 on p. 12. Follow the instructions in the TEACH/SET sections in Adjust Mode on p. 13 to perform a TEACH/SET method. www.bannerengineering.com - Tel: + 1 888 373 6767 11 DF-G2 High Speed Expert™ Dual Display Fiber Amplifier The sensor exits TEACH and remote programming modes after a 60 second timeout. Users may exit TEACH and remote programming modes by setting the remote input low for more than 2 seconds. In either case, the sensor returns to Run mode without saving any new settings. Figure 4. Remote Input Flowchart Remote Input NOTE: Follow procedure for the selected TEACH/SET method (highlighted in black box) chosen in the TEACH Selection menu Two Point TEACH 2Pt tch, then 1234 2nd PASS or FAIL (with % Minimum Diff.) Pulse Timing (T) 0.04 seconds < T < 0.8 seconds Timing between Pulse groups > 1 second 1x Dynamic TEACH dYn tch, then 1234 dYn PASS or FAIL (with % Minimum Diff.) 1x 1x or TEACH METHODS 1x Light SET Lt SEt then PASS or FAIL* Dark SET dr SEt then PASS or FAIL* Window SET wind SEt then PASS or FAIL* Calibration SET CAL SET then PASS or FAIL 1x 1x 1x 1x (continued from below) PRO Advanced 3x 1x * with % offset if not hard fail PRO Basic 1x TEACH Selection 1x 0 ms 3x Window SET Light SET 2x 2 ms 3x Dark SET CAL SET 4x 5 ms 10 ms 2x 5x 6x Response Speed 10 µs (High-Speed) 2x 15 µs (Standard) 1x 0 ms 3x 50 µs (Long Range) 250 µs (Standard Speed) 500 µs (Medium Range) 1000 µs (Long Range) 2000 µs (Long Range with immunity to energyefficient lights) 2x 2 ms 3x 5 ms 10 ms 5x 6x 7x Offset Percent Min. Offset 2% * 1x 2x 3x 4x 20% 50% 5x 6x Off One-Shot 4x 5x 6x 4x 1x 0 ms 2x 2 ms 3x 5 ms 10 ms 5x 6x 5x Button Lock 1x 0 ms 2 ms 5 ms 10 ms 20 ms 50 ms 1x Button Unlock (uloc) 2x Button Lock (loc) 3x 4x Numeric 2x Percent 3x ECO Numeric ECO Percent Numeric Flipped 4x 5x 8x PRO Advanced 6x 6x Percent Flipped ECO Numeric Flipped ECO Percent Flipped 6x 7x 3x 5x 1x (continued at top) 4x Button Lock (loc) or Unlock (uloc) 8x Factory Default Settings * In Super High-Speed and High-Speed Responses, 2% offset is forced to Min. Offset 12 www.bannerengineering.com - Tel: + 1 888 373 6767 20 ms 50 ms On One-Shot 2x Display Readout 20 ms 50 ms On Delay 4x 5% 10% 3x 5x 20 ms 50 ms 1x 4x PROGRAM (Basic) Off Delay Dynamic TEACH 6x 4x Auto Thresholds OFF 2 Pt. TEACH 5x 3x Auto Thresholds ON 2x 2x 4x 2x 1x 1x PROGRAM (Advanced) 2x Auto Thresholds Gain Select 1x Auto Gain 2x Gain 1 3x Gain 2 Gain 3 4x 5x 6x 7x 8x 9x Gain 4 Gain 5 Gain 6 Gain 7 Gain 8 DF-G2 High Speed Expert™ Dual Display Fiber Amplifier 3.4 Adjust Mode Sliding the RUN/PRG/ADJ mode switch to the ADJ position allows the user to perform Expert TEACH/SET methods and Manual Adjustment of the threshold(s). 3.4.1 Two-Point TEACH • Establishes a single switching threshold • Threshold can be adjusted by using the "+" and "-" rocker button (Manual Adjust) Two-Point TEACH is used when two conditions can be presented statically to the sensor. The sensor locates a single sensing threshold (the switch point) midway between the two taught conditions, with the Output ON condition on one side, and the Output OFF condition on the other. Figure 5. Two-Point TEACH (Light Operate shown) Darkest Taught Condition Lightest Taught Condition Sensor positions threshold midway between taught conditions Output OFF Darkest (no signal) Output ON Position adjusted by Manual Adjust Most Light (saturated signal) The Output ON and OFF conditions can be reversed by using the LO/DO (Light Operate/ Dark Operate) switch. Two-Point TEACH and Manual Adjust Moves switching threshold value up or down to make adjustments • • • Slide Mode switch to ADJ to enter Adjust mode Press "+" to increase; press "-" to decrease ◦ GREEN display shows the switching threshold value ◦ 2 seconds after adjustment, the GREEN display will flash 3 times to confirm Slide Mode switch to RUN to complete operation Follow these steps to perform a Two-Point TEACH: Note: TEACH Selection must be programmed to 2Pt tcH. 1. Enter Adjust mode. Method Action Result SET Button 3 Set the Mode switch to ADJ. Display: Red - Signal Level; Green Threshold Remote Input 4 No action is required; sensor is ready for the Two-Point TEACH method 2. Teach the first condition. 3 SET Button: 0.04 seconds ≤ "Click" ≤ 0.8 seconds 4 Remote Input: 0.04 seconds ≤ T ≤ 0.8 seconds www.bannerengineering.com - Tel: + 1 888 373 6767 13 DF-G2 High Speed Expert™ Dual Display Fiber Amplifier Method Action Result SET Button a. Present the first condition. Display: Flashes "2Pt tch" then holds on "1234 2nd" b. Click the SET rocker button. Remote Input a. Present the first condition. T b. Single-pulse the remote input. 3. Teach the second condition. Method Action Result SET Button a. Present the second condition. b. Click the SET rocker button. TEACH Accepted Remote Input Displays alternate "PASS" and % Minimum Difference 5; Sensor returns to Adjust mode a. Present the second condition. b. Single-pulse the remote input. T TEACH Not Accepted Displays alternate "FAIL" and % Minimum Difference 5; Sensor returns to Adjust mode 4. Return to Run mode. Method Action Result SET Button Move the Mode switch to RUN Display: Red - Signal Level; Green Threshold Remote Input No action is required; sensor returns to RUN mode automatically 3.4.2 Dynamic TEACH • • • Teaches on-the-fly Establishes a single switching threshold Threshold can be adjusted using "+" and "-" rocker button (Manual Adjust) Dynamic TEACH is best used when a machine or process may not be stopped for teaching. The sensor learns during actual sensing conditions, taking multiple samples of the light and dark conditions and automatically setting the threshold at the optimum level. Figure 6. Dynamic TEACH (Light Operate shown) Darkest Taught Condition Lightest Taught Condition Sensor positions threshold midway between taught conditions Output OFF Darkest (no signal) Output ON Position adjusted by Manual Adjust Most Light (saturated signal) The output ON and OFF conditions can be reversed using the LO/DO switch. 5 See Troubleshooting on p. 22 for more explanation of the % Minimum Difference displayed after the Two-Point TEACH method. 14 www.bannerengineering.com - Tel: + 1 888 373 6767 DF-G2 High Speed Expert™ Dual Display Fiber Amplifier Dynamic TEACH and Manual Adjust • • • Slide Mode switch to ADJ to enter Adjust mode Press "+" to increase; press "-" to decrease ◦ GREEN display shows the switching threshold value ◦ 2 seconds after adjustment, GREEN display will flash 3 times to confirm Slide Mode switch to RUN to complete operation Remember: Manual adjustments are disabled when Auto Thresholds are ON Follow these steps to perform Dynamic TEACH: Note: TEACH Selection must be programmed to dYn tcH. 1. Enter Adjust Mode. Method Action Result SET Button 6 Set Mode switch to ADJ Display: Red - Signal Level; Green Threshold Remote Input 7 No action required; sensor is ready for Dynamic TEACH method 2. Enter Dynamic TEACH. Method Action Result SET Button Click the SET rocker button Display: Flashes "dYn tch" then holds on "1234 dYn" Remote Input Single-pulse remote input T 3. Present ON and OFF Conditions. Method Action Result SET Button Present ON and OFF conditions Display: Red - Signal Level; Green Threshold Remote Input Present ON and OFF conditions 4. Exit Dynamic TEACH. Method Action Result SET Button Click the SET rocker button TEACH Accepted Displays alternate "PASS" with % Minimum Difference 8, Sensor returns to Adjust mode Remote Input Single-pulse remote input T TEACH Not Accepted Displays alternate "FAIL" with % Minimum Difference 8, Sensor returns to Adjust mode 6 SET Button: 0.04 seconds ≤ "Click" ≤ 0.8 seconds 7 Remote Input: 0.04 seconds ≤ T ≤ 0.8 seconds 8 See Troubleshooting on p. 22 for more explanation of the % Minimum Difference displayed after the Dynamic TEACH method. www.bannerengineering.com - Tel: + 1 888 373 6767 15 DF-G2 High Speed Expert™ Dual Display Fiber Amplifier 5. Return to RUN Mode. Method Action Result SET Button Move Mode switch to RUN Display: Red - Signal Level; Green Threshold Remote Input No action required; sensor returns to RUN mode automatically 3.4.3 Window SET • • • • Sets window thresholds that extend a programmable % offset above and below the presented condition All other conditions (lighter or darker) cause the output to change state Sensing window center can be adjusted using "+" and "-" rocker button (Manual Adjust) Recommended for applications where a product may not always appear in the same place, or when other signals may appear • See Program Mode for programming the Offset Percent setting A single sensing condition is presented, and the sensor positions window thresholds a programmable % offset above and below the presented condition. In LO mode, Window SET designates a sensing window with the Output ON condition inside the window, and the Output OFF conditions outside the window. Figure 7. Window SET (Light Operate shown) Sensing window center adjusted by Manual Adjust Output OFF Darkest (no signal) Output ON Sensor positions window thresholds a programmable % offset from the presented condition Output OFF Condition Presented Most Light (saturated signal) Output ON and OFF conditions can be reversed using the LO/DO switch. Moves sensing window center value up or down to make adjustments • • • Slide Mode switch to ADJ to enter Adjust mode Press "+" to increase; press "-" to decrease ◦ GREEN display shows the sensing window center value ◦ 2 seconds after adjustment, the GREEN display will flash 3 times to confirm Slide Mode switch to RUN to complete operation Remember: Manual adjustments are disabled when Auto Thresholds are ON Follow these steps to perform a Window SET: Note: TEACH Selection must be programmed to wind SEt. 1. Enter Adjust Mode 16 www.bannerengineering.com - Tel: + 1 888 373 6767 DF-G2 High Speed Expert™ Dual Display Fiber Amplifier Method Action Result SET Button 9 Set Mode switch to ADJ Display: Red - Signal Level; Green Threshold Remote Input 10 No action required; sensor is ready for Window SET method 2. SET Sensing Condition Method Action Result SET Button • • Present sensing condition Click the SET rocker button Remote Input • • Present sensing condition Single-pulse the remote input Threshold Condition Accepted Displays read "wInd SEt" then alternate "PASS" with % Offset 11; Sensor returns to Adjust mode T Threshold Condition Not Accepted Displays read "wInd SEt" then alternate "FAIL" with minimum % Offset 11 for sensing condition; Sensor returns to Adjust mode 3. Return to RUN Mode Method Action Result SET Button Move Mode switch to Run Remote Input No action required; sensor returns to Run mode automatically Display: Red - Signal Level; Green Window Center (see Figure 8 on p. 17 for instructions on how to display upper and lower thresholds) Figure 8. Upper and Lower Thresholds Window SET (during RUN mode) Upon sensor power-up, Window Center is displayed Upper Threshold Displayed Window Center Displayed Lower Threshold Displayed 3.4.4 Light SET • • • Sets a threshold a programmable % offset below the presented condition Changes output state on any condition darker than the threshold condition Threshold can be adjusted using "+" and "-" rocker button (Manual Adjust) 9 SET Button: 0.04 seconds ≤ "Click" ≤ 0.8 seconds 10 Remote Input: 0.04 seconds ≤ T ≤ 0.8 seconds 11 See Troubleshooting on p. 22 for more explanation of the % Offset displayed after the Window SET method www.bannerengineering.com - Tel: + 1 888 373 6767 17 DF-G2 High Speed Expert™ Dual Display Fiber Amplifier • Recommended for applications where only one condition is known, for example a stable light background with varying darker targets • See Program Mode for programming the Offset Percent setting A single sensing condition is presented, and the sensor positions a threshold a programmable % offset below the presented condition. When a condition darker than the threshold is sensed, the output either turns ON or OFF, depending on the LO/DO setting. Figure 9. Light SET (Light Operate shown) Threshold position adjusted by Manual Adjust Sensor positions threshold a programmable % offset below the presented condition Output OFF Darkest (no signal) Output ON Condition Presented Most Light (saturated signal) Light SET and Manual Adjust Moves switching threshold value up or down to make adjustments • • • Slide Mode switch to ADJ to enter Adjust mode Press "+" to increase; press "-" to decrease ◦ GREEN display shows the switching threshold value ◦ 2 seconds after adjustment, the GREEN display will flash 3 times to confirm Slide Mode switch to RUN to complete operation Remember: Manual adjustments are disabled when Auto Thresholds are ON Follow these steps to perform a Light SET: Note: TEACH Selection must be programmed to Lt SEt. 1. Enter Adjust Mode Method Action Result SET Button 12 Set Mode switch to ADJ Display: Red - Signal Level; Green Threshold Remote Input 13 No action is required; sensor is ready for Light SET method 2. SET Sensing Condition 12 SET Button: 0.04 seconds ≤ "Click" ≤ 0.8 seconds 13 Remote Input: 0.04 seconds ≤ T ≤ 0.8 seconds 18 www.bannerengineering.com - Tel: + 1 888 373 6767 DF-G2 High Speed Expert™ Dual Display Fiber Amplifier Method Action Result SET Button • • Present sensing condition Click the SET rocker button Remote Input • • Present sensing condition Single-pulse the remote input Threshold Condition Accepted Displays read "Lt SEt" then alternate "PASS" with % Offset 14; Sensor returns to Adjust mode T Threshold Condition Not Accepted Displays read "Lt SEt" then alternate "FAIL" with minimum % Offset 14 for sensing condition; Sensor returns to Adjust mode 3. Return to RUN Mode Method Action Result SET Button Move Mode switch to RUN Display: Red - Signal Level; Green Threshold Remote Input No action required; sensor returns to RUN mode automatically 3.4.5 Dark SET • • • • • Sets a threshold a programmable % offset above the presented condition Any condition lighter than the threshold condition causes the output to change state Threshold can be adjusted using "+" and "-" rocker button (Manual Adjust) Recommended for applications where only one condition is known, for example a stable dark background with varying lighter targets See Program Mode for programming the Offset Percent setting Note: Offset Percent MUST be programmed to Minimum Offset to accept conditions of no signal (0 counts). A single sensing condition is presented, and the sensor positions a threshold a programmable % offset above the presented condition. When a condition lighter than the threshold is sensed, the output either turns ON or OFF, depending on the LO/DO setting. Figure 10. Dark SET (Light Operate shown) Threshold position adjusted by Manual Adjust Sensor positions threshold a programmable % offset above the presented condition Output OFF Darkest (no signal) Condition Presented Output ON Most Light (saturated signal) 14 See Troubleshooting on p. 22 for more explanation of the % Offset displayed after the Light SET method www.bannerengineering.com - Tel: + 1 888 373 6767 19 DF-G2 High Speed Expert™ Dual Display Fiber Amplifier Dark SET and Manual Adjust Moves switching threshold value up or down to make adjustments • • • Slide Mode switch to ADJ to enter Adjust mode Press "+" to increase; press "-" to decrease ◦ GREEN display shows the switching threshold value ◦ 2 seconds after adjustment, the GREEN display will flash 3 times to confirm Slide Mode switch to RUN to complete operation Remember: Manual adjustments are disabled when Auto Thresholds are ON Follow these steps to perform a Dark SET: Note: TEACH Selection must be programmed to dr SEt. 1. Enter Adjust Mode. Method Action Result SET Button 15 Set Mode switch to ADJ Display: Red - Signal Level; Green Threshold Remote Input 16 No action required; sensor is ready for Dark SET method 2. SET Sensing Condition. Method Action Result SET Button • • Present sensing condition Click the SET rocker button Remote Input • • Present sensing condition Single-pulse the remote input Threshold Condition Accepted Displays read "dr SEt" then alternate "PASS" with % Offset 17; Sensor returns to Adjust mode T Threshold Condition Not Accepted Displays read "dr SEt" then alternate "FAIL" with minimum % Offset 17 for sensing condition; Sensor returns to Adjust mode 3. Return to RUN Mode. Method Action Result SET Button Move Mode switch to RUN Display: Red - Signal Level; Green Threshold Remote Input No action required; sensor returns to RUN mode automatically 15 SET Button: 0.04 seconds ≤ "Click" ≤ 0.8 seconds 16 Remote Input: 0.04 seconds ≤ T ≤ 0.8 seconds 17 See Troubleshooting on p. 22 for more explanation of the % Offset displayed after the Dark SET method 20 www.bannerengineering.com - Tel: + 1 888 373 6767 DF-G2 High Speed Expert™ Dual Display Fiber Amplifier 3.4.6 Calibration SET • Sets a threshold exactly at the presented condition • Threshold can be adjusted using "+" and "-" rocker button (Manual Adjust) A single sensing condition is presented, and the sensor positions a threshold exactly at the presented condition. When a condition lighter than the threshold is sensed, the output either turns ON or OFF, depending on the LO/DO setting. Figure 11. Calibration SET (Light Operate shown) Threshold position adjusted by Manual Adjust Sensor positions threshold exactly at the presented condition Output OFF Darkest (no signal) Output ON Condition Presented Most Light (saturated signal) Calibration SET and Manual Adjust Moves switching threshold value up or down to make adjustments • • • Slide Mode switch to ADJ to enter Adjust mode Press "+" to increase; press "-" to decrease ◦ GREEN display shows the switching threshold value ◦ 2 seconds after adjustment, the GREEN display will flash 3 times to confirm Slide Mode switch to RUN to complete operation Remember: Auto Thresholding is automatically disabled in Calibration SET Follow these steps to perform a Calibration SET: Note: TEACH Selection must be programmed to CAL SEt. 1. Enter Adjust Mode Method Action SET Button 18 Remote Input 19 • Result Set Mode switch to ADJ Display: Red - Signal Level; Green Threshold No action required; sensor is ready for Calibration SET method 2. SET Sensing Condition Method Action Result SET Button • • Present sensing condition Click the SET rocker button Remote Input • • Present sensing condition Single-pulse the remote input Threshold Condition Accepted Displays read "cAL SEt" then flashes "PASS"; Sensor returns to Adjust mode T Threshold Condition Unacceptable Displays read "cAL SEt" then flashes "FAIL"; Sensor returns to Adjust mode 18 SET Button: 0.04 seconds ≤ "Click" ≤ 0.8 seconds 19 Remote Input: 0.04 seconds ≤ T ≤ 0.8 seconds www.bannerengineering.com - Tel: + 1 888 373 6767 21 DF-G2 High Speed Expert™ Dual Display Fiber Amplifier 3. Return to RUN Mode Method Action Result SET Button Move Mode switch to RUN Display: Red - Signal Level; Green Threshold Remote Input No action required; sensor returns to RUN mode automatically 3.4.7 Troubleshooting Manual Adjustments Disabled Manual adjustments are disabled when Auto Thresholds are ON. If a manual adjustment is attempted while Auto Thresholds are ON, the Green display will flash . Percent Minimum Difference after TEACH The Two-Point and Dynamic TEACH methods will flash a % minimum difference on the displays after a PASS or FAIL. Value PASS/FAIL Description 0 to 99% FAIL The difference of the taught conditions does not meet the required minimum 100 to 300% PASS The difference of the taught conditions just meets/exceeds the required minimum, minor sensing variables may affect sensing reliability 300 to 600% PASS The difference of the taught conditions sufficiently exceeds the required minimum, minor sensing variables will not affect sensing reliability 600% + PASS The difference of the taught conditions greatly exceeds the required minimum, very stable operation Percent Offset after SET The Window, Dark, and Light SET methods will flash a % offset on the displays after a PASS or FAIL. SET Result % Offset Meaning PASS (with % Offset) Displays the % offset used for the SET method FAIL (with % Offset) Displays the minimum required % offset necessary to PASS the SET method FAIL (without % Offset) Presented condition cannot be used for the SET method Threshold Alert or Threshold Error Severe contamination/changes in the taught condition can prevent the Auto Thresholds algorithm from optimizing the threshold(s). State Display Description Corrective Action Threshold Alert Alternates The threshold(s) cannot be optimized, but the sensor's output will still continue to function Cleaning/correcting the sensing environment and/or a re-teach of the sensor is highly recommended The threshold(s) cannot be optimized, and the sensor's output will stop functioning Cleaning/correcting the sensing environment and/or a re-teach of the sensor is required and Threshold Error 22 www.bannerengineering.com - Tel: + 1 888 373 6767 DF-G2 High Speed Expert™ Dual Display Fiber Amplifier 4 Specifications Sensing Beam DF-G2: Visible red, 635 nm DF-G2W: Broad spectrum white, 450 nm to 650 nm DF-G2B: Visible blue, 470 nm DF-G2G: Visible green, 525 nm DF-G2IR: Infrared, 850 nm Supply Voltage 10 V DC to 30 V DC Class 2 (10% maximum ripple) Power and Current Consumption (exclusive of load) Standard display mode: 960 mW, Current consumption < 40 mA at 24 V DC ECO display mode: 720 mW, Current consumption < 30 mA at 24 V DC Supply Protection Circuitry Protected against reverse polarity and transient overvoltages Delay at Power-Up 500 milliseconds maximum; outputs do not conduct during this time Output Configuration 1 NPN or 1 PNP output, depending on model Output Rating 100 mA maximum load (derate 1 mA per °C above 30 °C) OFF-state leakage current: < 5 μA at 30 V DC; ON-state saturation voltage: NPN: < 1.5 V; PNP : < 2 V Output Protection Protected against output short-circuit, continuous overload, transient overvoltages, and false pulse on power-up Output Response Time Super High Speed: 10 µs High Speed: 15 µs Fast: 50 µs Standard: 250 µs Medium Range: 500 µs Long Range: 1000 µs Long Range with immunity to Energy Efficient Lights: 2000 µs Repeatability Super High Speed: 5 µs High Speed: 5 µs Fast: 12 µs Standard: 50 µs Medium Range: 80 µs Long Range: 165 µs Long Range with immunity to Energy Efficient Lights: 165 µs Required Overcurrent Protection WARNING: Electrical connections must be made by qualified personnel in accordance with local and national electrical codes and regulations. Overcurrent protection is required to be provided by end product application per the supplied table. Overcurrent protection may be provided with external fusing or via Current Limiting, Class 2 Power Supply. Supply wiring leads < 24 AWG shall not be spliced. For additional product support, go to www.bannerengineering.com. Supply Wiring (AWG) Required Overcurrent Protection (Amps) 20 5.0 22 3.0 24 2.0 26 1.0 28 0.8 30 0.5 Adjustments 3-way RUN/PRG/ADJ Mode Switch 2-way LO/DO Switch 3-way +/SET/- Rocker Button • Expert-style teaching (Two-Point and Dynamic TEACH, Light/Dark/Window/Calibration SET) • Manually adjust sensitivity (from "+" and "-" rocker button only) • Response Speed, TEACH Selection, Offset Percent, Auto Thresholds, Delays/Timers, Display Readout, Gain Selection, Factory Defaults (from top panel or remote input) • Top panel interface lockout (from remote input only) Factory Default Settings: Setting Factory Default Threshold 2011 TEACH Selection Two-Point TEACH Response Speed Standard: 250 µs Offset Percent 10% Auto Thresholds OFF OFF Delay 0 (Disabled) OFF One-Shot 0 (Disabled) ON Delay 0 (Disabled) ON One-Shot 0 (Disabled) Display Readout Numeric, ECO disabled, Normal Orientation Gain Selection Auto Gain Indicators Red 4-digit Display: Signal Level Green 4-digit Display: Threshold (In Program Mode, Red and Green displays are used for programming menus) Yellow LED: Output conducting Construction Black ABS/polycarbonate alloy (UL94 V-0 rated) housing, clear polycarbonate cover Connections PVC-jacketed 2 m or 9 m (6.5 ft. or 30 ft.) 4-wire integral cable; or integral 4-pin M8 quick disconnect; or 150 mm (6 in.) cable with a 4pin M12 quick disconnect; or 150 mm (6 in.) cable with a 4-pin M8 quick disconnect. Environmental Rating IP50, NEMA 1 Operating Conditions Temperature: –10 °C to +55 °C (+14 °F to +131 °F) Storage Temperature: –20 °C to +85 °C (–4 °F to +185 °F) Humidity: 90% at +60 °C maximum relative humidity (noncondensing) Certifications www.bannerengineering.com - Tel: + 1 888 373 6767 Industrial Control Equipment 3TJJ 23 DF-G2 High Speed Expert™ Dual Display Fiber Amplifier 4.1 Excess Gain Curves The excess gain curves shown are for the standard red LED emitter models. Multiplication factors for the other colored LEDs (with respect to the red LED values) are: • White 0.5 • Green 0.6 • Blue 0.7 • IR850—see IR850 excess gain curves The data in the charts that is labeled for the Long Range application apply to both the 1000 µs and 2000 µs response speeds. Figure 12. PIT16U-Opposed Mode Long Medium Standard Fast High Super High 1000 100 EXCESS GAIN 1000 10000 EXCESS GAIN Figure 13. PBT16U-Diffuse Mode Long Medium Standard Fast High Super High 100 10 10 1 1 0.1 1 10 0.1 100 1 100 Figure 15. PBT26U-Diffuse Mode Figure 14. PIT26U-Opposed Mode 10000 Long Medium Standard Fast High Super High 10000 1000 100 Long Medium Standard Fast High Super High 1000 EXCESS GAIN 100000 EXCESS GAIN 10 DISTANCE (mm) DISTANCE (mm) 100 10 10 1 0.1 1 1 10 100 1000 0.1 DISTANCE (mm) 24 www.bannerengineering.com - Tel: + 1 888 373 6767 1 10 DISTANCE (mm) 100 1000 DF-G2 High Speed Expert™ Dual Display Fiber Amplifier Figure 16. PIT46U-Opposed Mode Figure 17. PBT46U-Diffuse Mode 1000000 100000 EXCESS GAIN 100000 10000 1000 100 Long Medium Standard Fast High Super High 10000 EXCESS GAIN Long Medium Standard Fast High Super High 1000 100 10 10 1 0.1 1 1 10 100 1000 10000 1 Figure 18. PIT66U-Opposed Mode 100000 EXCESS GAIN 1000 10000 1000 100 Long Medium Standard Fast High Super High 10000 EXCESS GAIN Long Medium Standard Fast High Super High 100000 1000 100 10 10 1 0.1 1 1 10 100 1000 10000 1 10 100 1000 DISTANCE (mm) DISTANCE (mm) Figure 21. IR850-Diffuse Mode Figure 20. IR850-Opposed Mode 10000 Long Medium Standard Fast High Super High 1000 100 10 Long Medium Standard Fast High Super High 1000 EXCESS GAIN 10000 EXCESS GAIN 100 Figure 19. PBT66U-Diffuse Mode 1000000 1 10 DISTANCE (mm) DISTANCE (mm) 100 10 10 100 1000 10000 1 1 DISTANCE (mm) 10 100 1000 DISTANCE (mm) Note: IT.83.3ST5M6 glass fiber used for opposed mode Note: BTC1.13.4ST5M6 glass fiber used for diffuse mode www.bannerengineering.com - Tel: + 1 888 373 6767 25 DF-G2 High Speed Expert™ Dual Display Fiber Amplifier 4.2 Beam Patterns The beam patterns shown are for the standard red LED emitter models. Multiplication factors for the other colored LEDs (with respect to the red LED values) are: • White 0.5 • Green 0.6 • Blue 0.7 • IR850—see the IR850 beam patterns The data in the charts that is labeled for the Long Range application apply to both the 1000 µs and 2000 µs response speeds. Figure 22. PIT16U-Opposed Mode Figure 23. PBT16U-Diffuse Mode 4 60 BEAM WIDTH (mm) 40 20 0 -20 Long Medium Standard Fast High Super High 3 BEAM WIDTH (mm) Long Medium Standard Fast High Super High 2 1 0 -1 -2 -40 -3 -60 0 20 40 60 80 -4 100 0 5 10 DISTANCE (mm) Figure 24. PIT26U-Opposed Mode 20 25 Figure 25. PBT26U-Diffuse Mode 30 400 200 100 0 -100 Long Medium Standard Fast High Super High 20 BEAM WIDTH (mm) Long Medium Standard Fast High Super High 300 BEAM WIDTH (mm) 15 DISTANCE (mm) 10 0 -10 -200 -20 -300 -30 -400 0 50 100 150 200 DISTANCE (mm) 26 250 300 350 0 20 40 60 80 100 DISTANCE (mm) www.bannerengineering.com - Tel: + 1 888 373 6767 120 140 DF-G2 High Speed Expert™ Dual Display Fiber Amplifier Figure 27. PBT46U-Diffuse Mode Figure 26. PIT46U-Opposed Mode 100 1200 80 Long Medium Standard Fast High Super High 600 300 0 -300 Long Medium Standard Fast High Super High 60 BEAM WIDTH (mm) BEAM WIDTH (mm) 900 40 20 0 -20 -40 -600 -60 -900 -80 -1200 0 200 400 600 800 1000 -100 1200 0 100 DISTANCE (mm) Figure 28. PIT66U-Opposed Mode 300 400 500 Figure 29. PBT66U-Diffuse Mode 2000 200 1600 800 400 0 -400 -800 150 BEAM WIDTH (mm) Long Medium Standard Fast High Super High 1200 BEAM WIDTH (mm) 200 DISTANCE (mm) Long Medium Standard Fast High Super High 100 50 0 -50 -100 -1200 -150 -1600 -200 -2000 0 500 1000 1500 2000 0 100 200 300 400 500 600 DISTANCE (mm) DISTANCE (mm) www.bannerengineering.com - Tel: + 1 888 373 6767 27 DF-G2 High Speed Expert™ Dual Display Fiber Amplifier Figure 30. IR850-Opposed Mode Figure 31. IR850-Diffuse Mode 1000 150 BEAM WIDTH (mm) 600 400 200 0 -200 -400 -600 Long Medium Standard Fast High Super High 100 BEAM WIDTH (mm) Long Medium Standard Fast High Super High 800 50 0 -50 -100 -800 -150 -1000 0 500 1000 1500 2000 2500 0 100 200 DISTANCE (mm) Note: IT.83.3ST5M6 glass fiber used for opposed mode 400 500 600 700 Note: BTC1.13.4ST5M6 glass fiber used for diffuse mode 4.3 Dimensions 28 300 DISTANCE (mm) www.bannerengineering.com - Tel: + 1 888 373 6767 DF-G2 High Speed Expert™ Dual Display Fiber Amplifier 5 Accessories SA-DIN-CLAMP • Pair of metal DIN rail end stops; slide onto DIN rail at either side of the sensor stack • Combination (#2 Phillips, #8 standard slotted) set screw DIN-35-.. 35 mm DIN Rail Model Length DIN-35-70 70 DIN-35-105 105 DIN-35-140 140 DIN-35-180 180 DIN-35-220 220 L 35 L = 70, 105 or 140 mm 9.1 mm (0.63") Hole center spacing: 35.1 Hole size: 25.4 x 5.3 9.1 mm (0.36") 45.0 mm (1.77") SA-DIN-BRACKET • Plastic bracket with mounting screws 10 SA-DIN-BRACKET-10 • Package of 10 plastic brackets with mounting screws 10 35 35 Hole center spacing: A = 16, B = 25.4, C = 15.2 Hole center spacing: A = 16, B = 25.4, C = 15.2 Hole size: A = ø 3.2, B = ø 3.3, C = ø 4.4 Hole size: A = ø 3.2, B = ø 3.3, C = ø 4.4 5.1 Quick-Disconnect Cordsets All measurements are listed in millimeters, unless noted otherwise. 4-Pin Threaded M12 Cordsets—Single Ended Model Length MQDC-406 2 m (6.56 ft) MQDC-415 5 m (16.4 ft) MQDC-430 9 m (29.5 ft) MQDC-450 15 m (49.2 ft) MQDC-406RA 2 m (6.56 ft) MQDC-415RA 5 m (16.4 ft) MQDC-430RA 9 m (29.5 ft) MQDC-450RA 15 m (49.2 ft) Style Dimensions Pinout (Female) 44 Typ. 1 Straight M12 x 1 ø 14.5 2 3 4 1 = Brown 2 = White 32 Typ. [1.26"] 2 30 Typ. [1.18"] Right-Angle 1 3 = Blue 3 4 = Black 4 M12 x 1 ø 14.5 [0.57"] www.bannerengineering.com - Tel: + 1 888 373 6767 29 DF-G2 High Speed Expert™ Dual Display Fiber Amplifier 4-Pin Threaded M8 Cordsets—Single Ended Model Length PKG4M-2 2.04 m (6.68 ft) PKG4M-5 5 m (16.4 ft) PKG4M-9 9.04 m (29.6 ft) PKW4M-2 2 m (6.56 ft) PKW4M-5 5 m (16.4 ft) Style Dimensions 35 Typ. Straight 4 ø 9.5 2 1 3 M8 x 1 28 Typ. 20 Typ. Right Angle PKW4M-9 Pinout (Female) 9 m (29.5 ft) 4 2 3 1 1 = Brown 2 = White 3 = Blue 4 = Black M8 x 1 ø 9.5 4-Pin Snap-on M8 Cordsets—Single Ended Model Length PKG4-2 2.03 m (6.66 ft) PKG4-5 5.03 m (16.5 ft) PKG4-10 10 m (32.9 ft) PKW4Z-2 2 m (6.56 ft) Style Dimensions Pinout (Female) 32 Typ. 4 Straight ø 9.0 2 1 3 1 = Brown 4 29 Typ. 3 Right-Angle PKW4Z-5 15 Typ. 5 m (16.4 ft) ø 10.9 30 www.bannerengineering.com - Tel: + 1 888 373 6767 2 2 = White 1 4 = Black 3 = Blue DF-G2 High Speed Expert™ Dual Display Fiber Amplifier 6 Banner Engineering Corp. Limited Warranty Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability for misuse, abuse, or the improper application or installation of the Banner product. THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE. This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING CORP. BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR WARRANTY, STATUTE, TORT, STRICT LIABILITY, NEGLIGENCE, OR OTHERWISE. Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously manufactured by Banner Engineering Corp. Any misuse, abuse, or improper application or installation of this product or use of the product for personal protection applications when the product is identified as not intended for such purposes will void the product warranty. Any modifications to this product without prior express approval by Banner Engineering Corp will void the product warranties. All specifications published in this document are subject to change; Banner reserves the right to modify product specifications or update documentation at any time. Specifications and product information in English supersede that which is provided in any other language. For the most recent version of any documentation, refer to: www.bannerengineering.com. For patent information, see www.bannerengineering.com/patents. www.bannerengineering.com - Tel: + 1 888 373 6767 31