HC-2510-6A

深圳市华灿天禄电子有限公司 物料承认书 SPECIFICATION FOR APPROVAL 客户名称: Customer: 产品名称: Description: 规格型号: Modelno: 2510系列规格书 物料编号: Cust P/N: 出厂签章 校 对Issuer 审 核Engineer 李攀进 批 准Approver 罗观彬 承认签章 CUSTOMER 校 对Issuer 审 核Engineer 地址：深圳市宝安区40区安乐科技创新园B栋726 Http://www.hctldz.com 批 准Approver 产 品 承 认 书 目 录 1、封面---------------------------------1-1 2、目录---------------------------------2-2 3、技术规范-----------------------------3-9 4、产品图纸-----------------------------10-15 1、 SCOPE 适用范围 The contentsof specifications for 2510 series connector strip, including product performance, test methods and inspection requirements 本规格书内容适用于 2510 系列条形连接器，包含了产品的性能、试验方法和检验要求 2、 APPLICABLE STANDARDS 适用的标准 2.1 GB/T2421 Testing method for Environmental of Electrical Connectors Class 1： General Principles 2.2 2.3 2.4 GB/T2421 电工电子产品环境试验 第一部分 总则 GB/T2423 Testing method for Environmental of Electrical Connectors GB/T2423 电工电子产品环境试验方法 GB/T2424 Testing method for Environmental of Electrical Connectors GB/T2424 电工电子产品环境试验导则 GB/T5095 Testing Procedure/method for components of electric equipment 电子设备用机电元件基本试验规程及测量方法 3、 USE CONDITION 使用条件 3.1 Ambient temperature Range:-25℃～+85℃ 环境温度：-25℃～+85℃ 3.2 Applicable Wire Sizes:AWG#24～#30 适用线规：AWG#24～#30 3.3 Applicable PC board thickness:1.6mm 适用 PC 板厚度：1.6mm 4、 Appearance and Dimension 外观及尺寸 4.1 Appearance:Product surface without defect、dirt、crack、and mechanical damang, Contact without rust,plating not oxided and not peeled. 产品表面不应有对制品有害的缺陷、污垢、裂痕及机械损伤；接触件无锈蚀、镀层 氧化、脱落等现象. 4.2 Dimension:According to drawings 外形尺寸：依照附图 4.3 Exchangable:Exchangable with same specification products. 互换性：相同规格应能互换 5、Material 材 料 P/N 零件名称 Type 类 型 Material 材 料 Finish 表面处理 Terminal 端 子 Contact 插 簧 Phosphor bronze 锡青磷铜 厚 0.20mm Tin Plating:3~5μm 镀锡：3~5μm Housing 孔 座 Plastic 塑 壳 Nylon66 UL94V-0 Color: White 颜色：白色 Plastic 塑 壳 Nylon66 UL94V-0 Color: Beige 颜色：米色 Wafer 针 座 Contact 插 针 6、Electrical Performance 电 气 性 能 N0. Ltem 序号 项 目 Brass 黄铜 厚□0.64mm Expiain 说 明 RoHS Tin Plating:2.5~5μm 镀锡：2.5~5μm Test mode 试验方法 Requirement 技术要求 6.1 Current Rated 额定电流 4A 6.2 Voltage Rated 额定电压 250V AC 6.3 ContactResistance 接触电阻 A maximum voltage of 20mV and a maximum current of 100mA are applied to the Mate connector 组合状态下的连接器，两端施以最大测试电压 20 mV 以及最大测试电流 100 mA Does not include wire resistance 不包含电线阻抗 6.4 withstandvoltage 耐电压 Apply 1000V AC(rms)for 1 minute and the leakage current shall not exceed 0.5mA to the adjacent terminal and ground of the Mate connectors 组合状态下的连接器，相邻两导体末端各施以电 压 1000V AC(有效值)时间 1 分钟，且漏电流必须 小于 0.5mA(毫安培) Apply 500V DC(rms)for 1 minute between adjacent contacts to measure the insulation resistance 6.5 InsulationResistance 绝缘电阻 相邻两接触导体，1 分钟时间内施予 500V DC 电 压，测量期间的绝缘阻抗值 AC DC DC Initial value Less than 20mΩ 初始值≤20 mΩ No breakdownor flashover 无击穿或者产生火花 More than 1000 MΩ ≥1000MΩ 7、Mechanical Performance: 机 械 性 能 N0. Ltem 序号 项 目 7.1 Terminal crimping wire strength 端子压接导线强度 Test mode 试验方法 Terminal crimping wires, axial per minute to 25 ± 3mm rate of the pullout force 端子所压接电线，以每分钟 25±3mm 速率之轴向拔出力 7.2 7.3 7.4 7.5 Fixed terminals and hole seat 端子与孔座固定力 Singlecontact insertion force 单接触插入力 Single contact withdrawal force 单接触拔出力 Pin Retention force PIN 针固定力 Requirement 技术要求 AWG#24 wire AWG#24 导线 More than 30N ≥30N AWG#26 wire AWG#26 导线 More than 20N ≥20N AWG#28 wire AWG#28 导线 More than 13N ≥13N AWG#30 wire AWG#30 导线 More than 8N ≥8N The terminal and the hole seat, at a rate per minute to 25 ± 3mm along the wire direction are pulled out from the hole in the seat capacity 端子与孔座配合，以每分钟 25±3mm 的速率沿导 线方向将端子从孔座中拔出的力 The Housing together with the terminal ends with Wafer matched, at a rate per minute to 25 ± 3mm, inserting force test 孔座连同端子与针座两端互配，以每分钟 25±3mm 的速率，作插入力测试 The Housing together with the terminal ends with Wafer matched, at a rate per minute to 25 ± 3mm, as the pull-out test 孔座连同端子与针座两端互配，以每分钟 25±3mm 的速率，作拔出力测试 Exerts a force on the pin end, at a rate per minute 25 ± 3mm, until the needle exit seat pull-out force Durability 耐久性 More than 15N ≥15N Less than 6N ≤6N More than 0.6N ≥0.6N Per contact 单一接触点 More than 15N 在针脚前端施加力，以每分钟 25±3mm 的速率， ≥15N 直到针退出针座的拔出力 Mate connectors up 30 cycles at a Maximun rate of 10cycles per minute prior toenvironmental test 7.6 Per contact 单一接触点 组合状态下的连接器且未经环境测试，每分钟内 进行 10 次嵌入与拔出，连续 30 次嵌入与拔出往 返测试 Contact Resistance ≤30 mΩ 接触电阻≤30 mΩ N0. 序号 Ltem 项 目 Test mode 试验方法 Connector combination state of the welding circuit board as test samples, the request in accordance with the following specifications, resistance to vibration test, whether to produce discontinuous current determined during the experiment (off) phenomenon, after the experiment measuring contact resistance 7.7 Vibration 振动 组合状态下的连接器焊接电路板上作为试验样 品，依照如下规格要求，进行耐振动试验，试验 过程中确定是否产生不连续电流（断电）现象， 试验过后测量接触电阻值 Frequency(频率):10-55-10 Hz/minute Amplitude(振幅):1.5mm p-p Direction(方向): 1、Axis of up and down 上下轴向(Y 轴) 2、Axis of right the left 左右轴向(X 轴) 3、Axis of front and back 前后轴向(Z 轴) Period(周期):2 hous for each direction 每一个轴向持续 2 小时 8、Endurance Characteristics: 环 境 性 能 N0. Ltem 序号 项 目 Test mode 试验方法 Connector combination condition is placed in the oven, the request in accordance with the following specifications, high temperature aging test, after the test and measurement of contact resistance 8.1 Thermal Aging 高温老化试验 组合状态下的连接器放置于加热烤箱中，依照如 下规格要求，进行高温老化试验，试验后并测量 接触电阻值 Temperature:85± 2 ℃ Period:96 hours continuously 温度：85± 2 ℃ 周期：持续 96 小时 Requirement 技术要求 Appearance：No damage 外观：无损伤 Contact Resistance ≤30 mΩ 接触电阻≤30 mΩ current Discontinuity： 1 micro second Max 电流中断：1μsec Max Requirement 技术要求 Appearance：No damage 外观：无损伤 Contact Resistance ≤30 mΩ 接触电阻≤30 mΩ N0. 序号 8.2 Ltem 项 目 Temperature 温升 Test mode 试验方法 Mate connector measure the temperature rise of contact when the maximum rated current is passed 30℃ Max 组合状态下的连接器，通过最大容许电流测量导 体温度上升值 Connector combination under the condition of constant temperature and humidity place space, in accordance with the requirements of the following specifications, constant temperature and humidity test, after the experiment measuring contact resistance, insulation resistance and withstand voltage test 8.3 Humidity 恒定潮湿 Requirement 技术要求 组合状态下的连接器放置恒定温度的湿气空间， 依照如下规格要求，进行恒温恒湿试验，试验过 后测量接触电阻、绝缘电阻以及耐电压测试 Temperature: 40 ± 2 ℃ Relative humidity:90-95%RH Period:96 hours continuously Appearance：No damage 外观：无损伤 Contact Resistance： ≤30mΩ 接触电阻：≤30 mΩ Insulation Resistance： ≥500MΩ 绝缘电阻：≥500MΩ No breakdown or flashover 无击穿或者产生火花 温度:40±2℃ 相对湿度:90-95% 周期：持续 96 小时 The combined state of connectors as test samples, in accordance with the requirements of the following specifications, thermal shock test, after the test measuring contact resistance, insulation resistance, and resistance to voltage 8.4 Temperature cycling 温度循环 组合状态下的连接器作为试验样品，依照如下规 格要求，进行冷热冲击试验，试验后测量接触电 阻、绝缘电阻、以及耐电压测试 One cycle consists of: -55±3℃,30min,Room temp.10-15 min 85±3℃,30min,Room temp.10-15 min Total cycle：5 cycle -55±3℃,30 分钟，放置转换时间 10-15 分钟 85±3℃,30 分钟，放置转换时间 10-15 分钟 循环次数：5 次 Same as paragraph 8.3 同 8.3 章节 N0. 序号 Ltem 项 目 Test mode 试验方法 The combined state of connector as test samples, salt spray test according to the following specifications, test samples will be clean again with the water to dry naturally, measurement of contact resistance 组合状态下的连接器作为试验样品，依照如下规 格要求进行盐水喷雾试验，试验后将样品用清水 冲干净自然凉干，测量接触电阻值 8.5 Salt spray 盐雾 Temperature：35±3℃ Solution：5±1% Period： Stamping after tin plated for 8 hours Stamping before tin plated for 48 hours 温度：35±3℃ 浓度：5±1% 周期： 先电镀后冲压 8 小时 先冲压后电镀 48 小时 In accordance with the following specifications were placed tin soldering test 放置锡炉中依照如下规格进行焊锡试验 8.6 Solder ability 可焊性 Solder Temperature:245±5℃ Immersion period:3±0.5S 焊锡温度：245±5℃ 沉浸周期：3±0.5S Requirement 技术要求 Appearance：No damage 外观：无损伤 Contact Resistance： ≤30mΩ 接触电阻：≤30 mΩ Area of Soldering：≥90% 焊锡面积：≥90% anual soldering tin process Soldering time：3±0.5S Soldering pot：305±5℃ 手工烙铁焊锡工艺 焊接时间：3±0.5S 焊接温度：305±5℃ 8.7 Resistance to soldering heat 耐焊接热 Mode of operation: 操作方式： Position DIP type needle solder, conductor or a fixed piece at the end of the 1.5mm distance DIP 型针座焊锡位置，距离导体或固定片末端 1.5mm Wave soldering tin soldering process Soldering time：5±0.5S Soldering pot：230±5℃ 波峰焊焊锡工艺 焊接时间：5±0.5S 焊接温度：230±5℃ Appearance：No damage 外观：无损伤 9、Packaging Transportation Storage 包装、运输、贮存 9.1 Packaging 包装 (1) Terminal packaging for the dish material packaging, rubber shell packaging for plastic bags, packaging bags packed for needle, (paste) into the certificate, indicate the product name, specifications, quantity production date and other information 端子内包装为盘装带料包装、胶壳内包装为塑料袋，针座包装为袋装，装（贴）入合格 证，注明产品名称、规格型号、数量生产日期等信息 (2) Exterior package is carton, facing the packing list, the packing list marked with product name, specificcation model, quantity, date of dispatch. 外包装为纸箱，贴装箱单、装箱单上注明产品名称、规格型号、数量、出货日期 (3) The product in the box must not rock 产品在箱内不晃动 9.2 Transportation 运输 Any vehicle can be adopted for the transportation,but moisture-proof and no mechanical damage,transport temperature to.-20℃~+50℃ 允许用任何方式运输，但需避免雨雪直淋和阳光照射，不能有碰撞和挤压等机械损伤， 运输环境温度为-20℃~+50℃ 9.3 Storage 贮存 (1) The connector of packing finished should be in the ambient temperature between-10℃ to+40℃, Relative humidity≤80%. To store in storehouse does not have acidic, alkaline air and other corrosive gas in the ambient air. 包装完毕的连接器应在环境温度为-20℃~+40℃，相对湿度≤80%，周围空气中没有酸性， 碱性及其它腐蚀性气体的库房中贮存 (2) Re-qualification test shall be conducted immediately while the storing duration exceed 6 months 贮存期为 6 个月，超期 6 个月需从新检查