J205G-2S-C52TS-DIS

Pressure Switches J205G High Pressure Low Set Point Pressure Switch OVERVIEW The Whitman Controls J205G High Pressure Low Set Point Pressure Switches are among our most versatile offering, affording the end user an extensive operating environment and a wide range of set point optionality. These switches can be exposed to high pressure without compromising integrity or switch functionality. Uses include gas bottle change switches and oil or water supply control. They are frequently used in pump and reservoir applications. The internals are stainless steel with a diaphragm o-ring that is available in numerous compounds. KEY FEATURES • Overpressure feature, allowing the switch to be subject to high pressure without compromising integrity • Set point options: Factory set, field adjustable, or a combination • Extensive operating temperature range • Wide range of electrical interfaces available • SPDT or SPST availability • Wide range of set point optionality 2¼” Max. SPECIFICATIONS • Set Point Range: 0.80 to 800 PSIG • Max System Pressure: 5,000 PSIG • Temperature Range: -65oF to +225oF (-54oC to +107oC) • Amps: 5 Amps Max • Sensor Element: Diaphragm • Weight: 4.0 oz (varies slightly with electrical interface selection) • Cycling: Not to exceed 100 CPM • Wetted Parts: Diaphragm: 316 Stainless steel Seal: Loctite #271 Body / Fitting: 303 Stainless steel O-Ring: Buna N Standard (Special material available upon request) Standard Thread: 1/8-27 NPT male 1⅛” Dia. Nom. SENSOR CODE AND PERFORMANCE CHARACTERISTICS Table A SENSOR CODE MAXIMUM SET POINT MAXIMUM SYSTEM PRESSURE* 2S 5S 10S 25S 50S 80S PSIG 20 50 100 250 500 800 SET POINT REPEATABILITY PSIG 5000 5000 5000 5000 5000 5000 PSIG ± 0.8 ± 2.0 ± 4.0 ± 10.0 ± 20.0 ± 40.0 Table B SET POINT RANGE DECREASING PSIG 0.8 - 16.3 2.0 - 42.5 4.0 - 91.0 10.0 - 222.0 20.0 - 432.0 50.0 - 700.0 INCREASING PSIG 1.2 -20.0 2.0 - 50.0 4.0 - 100.0 10.0 - 250.0 20.0 - 500.0 100.0 - 800.0 *Exceeding sensor capacity may cause shift in set point CAUTION: Customer Media and environment must be compatible with construction materials as outlined above 2018 Product Catalog 16 800-233-4401 | www.whitmancontrols.com Part Number Construction All Pressure, Vacuum and Compound Switch Models Except P88, P90, P95 Model Number Examples: P100G, P119G, J205G J205G – 50S – C - 1 2 L 24 – X Additional Options See Page 66 or Consult Factory Sensor Code See Table A on Switch Model Page Special Wire Length 12” is Standard, 24 = 24” Total Set Point Options C = Customer Set, Field Adjustable K = Factory Set, Field Adjustable F = Factory Set, Non-Adjustable Electrical Interface Options See Page 67 Electrical Amperage See Page 66 Contact Selection 1 = SPST 2 = SPDT P88 Pressure, Vacuum, Compound Switches Model Number P88 P88 G – 4 – C 15 Electrical Interface Options See Page 67 TB Electrical Amperage See Page 66 Switch Type G = Guage V = Vacuum C = Compound Set Point Options C = Customer Set, Field Adjustable K = Factory Set, Field Adjustable F = Factory Set, Non-Adjustable Sensor Code See Table A on Switch Model Page P90 / P95 Pressure Switch Model Number P90 or P95 P90 – 2 – 5 2 L 24 – X Additional Options Consult Factory Sensor Code See Table A on Switch Model Page Special Wire Length 12” is Standard, 24 = 24” Total Amperage Rating 1 = 1.0 5 = 5.0 11 = 11.0 Electrical Interface Options See Page 67 Contact Selection 1 = SPST 2 = SPDT 2018 Product Catalog 6 800-233-4401 | www.whitmancontrols.com Electrical Switch Selection Electrical Switch Selection Tables ALL MODELS EXCEPT P88, P90 & P95 SWITCH CODE .1 1 3 5 VOLTS AC / DC 125 / 30 115 / 28 125 / 30 250 / 28 AMP RESISTIVE .1 1/1 3/2 5/5 AMP INDUCTIVE 1 / .5 5/3 CONTACT MATERIAL GOLD PLATE GOLD SILVER SILVER AMP RESISTIVE 1 5 10 HORSE POWER @ 250 VAC 1/4 CONTACT MATERIAL GOLD SILVER SILVER AMP RESISTIVE 1 5 10 15 25 HORSE POWER @ 250 VAC 0.1 1/3 1/2 2 CONTACT MATERIAL GOLD SILVER SILVER SILVER SILVER Above switches are SPDT, but may be used as SPST. MODELS P90 & P95 ONLY SWITCH CODE 1 5 11 VOLTS 30 VDC / 125 VAC 30 VDC / 250 VAC 30 VDC / 250 VAC Above switches are SPDT, but may be used as SPST. MODEL P88 ONLY SWITCH CODE 1 5 10 15 25 VOLTS 30 VDC / 125 VAC 250 VAC 250 VAC 250 VAC 250 VAC Above switches are SPDT but may be used as SPST. 25 Amp switch available on codes 4, 5, & 6 only. For dry circuitry, i.e. 5VDC·50 rnA or less, use gold contact switch (Code .1 or 1). If less than 20mA, performance of electrical swtich will be environmentally dependent. II there is some form of contamination (dust, dirt, oil, chemical residue, etc.) at point of contact, the electrical switch could perform intermittently, as there would be Insufficient current to burn off any possible contamination. 2018 Product Catalog 66 800-233-4401 | www.whitmancontrols.com Interface Options Optional Electrical Interfaces Available for Models P100, P117, P119, J205, P605, J705 and W117 T TS Standard solder type terminals also accept AMP 60789-2 and 60598-4 Pin Receptacles TB Three flat bar terminals with #6-32 pan head screws at right angle For L and U Electrical Interfaces 3 standard 1/4” terminals accept arc-less (or equal) female quick connect terminals L 2 or 3 wire pigtail furnished in 12” length Standard-supplied #20 AWG Insulated with polyvinyl chloride – 300 volts. DIN Male Plug “F” Set Only Except “C”, “K” & “F” Set on P605 Series Units DN Pin-out: 1 = Common 2 = N/C 3 = N/O Other Pin-outs on request U 9/ 32 DN ” MAX COLOR CODE: Black – Common White – N.O. Red – N.C. Interface Options “M” Interface Quick-Disconnect 3-Pin Connector Optional Electrical Interfaces Available for Model P88 This interface is rated as environmentally resisting. It is intended for use where the connector will be subjected to heavy condensation and rapid changes in environmental temperature or pressure. This connector is equivalent to MS3102E-10SL-3P. Applicable to models shown below only. 111/16” Aditional TB 1/4” (TB) Blade terminals UL Recognized CSA Listed “M” Interface P117, J705, J205, P605 “F” Set Only Except “C” “K” and “F” Set on P605 2018 Product Catalog TS Screw Terminal UL Listed (except 25 amp) CSA Listed MS3106E Connectors – All Models With “M” Interface 67 800-233-4401 | www.whitmancontrols.com Optional Parts Popular Options: Fittings: • SPECIFIC RESET POINT RANGE –(Calibrated Switch) Most models can be obtained with a variety of fittings. Some common fittings are shown below. Please specify when ordering. • PIGTAILS – Standard, Non-jacketed (“L” Interface) 12” long included in price, longer lengths available 18 AWG, 20 AWG Wire in various colors • PIGTAIL WITH PVC JACKET (“L” Interface) 12” length, longer lengths available • UL and/or CSA – Consult Factory Some product is covered by UL-CSA approval under the following file numbers: UL E 109178 – CSA LR62173 – P88, P117, W117, P119, J205. UL E 123402 – CSA LR87500 – Wiring harness • PIN RECEPTACLE – AMP 60598-4 or equal Three per set (“T’’ interface) • VOLTAGE SPIKE ARRESTOR – AC/DC Voltage, SPST/SPDT Switches • BAR CODING • R/C CIRCUITS FOR CURRENT BELOW 1OrnA • O-RINGS (J205, P605, J705 only} Special materials upon request • ROLL STAMPING/STENCILING • COMPUTER DIAGNOSIS CAPABILITY • SHRINK TUBING • CONVOLUTED CONDUIT • LABELING • TEFLON TAPE – Available on NPT Fittings • THREAD LOCKER – Available on all Fittingss 1/8 NPT Fitting (Optional for P605) 1/4 NPT Fitting (Optional for P117, P119 J205, W117) 7/16-20 Thread Fitting (Optional for P117, J205) 1/4” VCR Fitting (Optional for P117, W117, J205) Adapters: Models P100, P119 and J705 are available with optional port thread adapters. 1/8” NPT to 1/4” NPT 1/8” NPT to 7/16-20 SAE 1/2-20 SAE Fitting with Optional O-Ring (Optional zinc diecast for P90) (Optional stainless steel for P95) 1/8” NPT to 9/16-18 SAE 2018 Product Catalog 68 800-233-4401 | www.whitmancontrols.com Set Point Adjustments/Wiring Set Point Adjustments and Wiring Instructions SET POINT ADJUSTMENTS PRESSURE SET POINT ADJUSTMENT MODEL P88 K OR C SET The standard field adjustable versions of the Guardian P/V Model P88 are easily adjusted throughout the prescribed pressure range by aligning the top of the knurled adjusting nut with the desired pressure setting indicated on the adjacent range scale. PRESSURE SWITCHES PRESSURE SET POINT ADJUSTMENT-JAM NUT STYLE ADJUSTING RING MODELS P100, P117, W117, P119, J205, J705 -K OR C SET. The K & C designs are readily adjustable throughout their prescribed range by loosening the knurled locking ring. Turning the electrical switch clockwise will lower the set point, turning it counterclockwise will increase the set point. When desired set point is reached, the assembly is locked again by tightening the knurled locking ring. PRESSURE SET POINT FOR ADJUSTABLE SWITCHES All switches are easy to adjust. First, loosen the knurled locking ring. Now, set the sliding gauge pointer to the desired pressure point. Tighten the locking ring and the pressure (vacuum) switch is locked and ready to use. Entire adjustable range may be covered by rotating approximately 250o each side of the mean. The knurled locking ring requires very little effort to establish a reliable locked position. By placing a wrench on the fitting hex to hold switch body in position, grip the knurled locking ring with pliers and turn counterclockwise to loosen or clockwise to tighten. Only a slight snug is required to lock in position. NOTE: Little effort is required to establish a reliable locked position. If tools are used, place a wrench on the hex nut under the switch to hold the switch body in place; then grip the knurled locking ring with pliers to tighten or loosen as desired. VACUUM SET POINT ADJUSTMENT – VACUUM MODELS To lower set point turn electrical switch counterclockwise. To raise set point turn electrical switch clockwise. Loosen knurled ring, set pointer to desired pressure and tighten ring to hold in position. PRESSURE SET POINT ADJUSTMENT – MODEL P605 Slide spring clip cover down past adjusting ring window. Insert .093 inch dia. pin into adjusting ring radial hole. Pushing the pin to the right (counterclockwise) will lower the set point: to the left (clockwise) will raise the set point. Align center of pin holes to the desired pressure. When desired set point is reached, remove pin and slide up the cover to close the adjusting ring window. On P605 Models, insert the pin (provided) into the adjusting ring and align center of pin holes to the desired pressure. Knurled Locking Ring WIRING INSTRUCTIONS MODELS P90, P95, P100, P117, P119. J205, J705, P605, W117 2018 Product Catalog MODEL P88 69 800-233-4401 | www.whitmancontrols.com Whitman Value WHITMAN VALUE High Quality Switches, Fully Customizable, with an Unrelenting Focus on Superior Service Whitman Controls has been a leader in the pressure, vacuum, and liquid level switch industry for over 40 years. The Whitman Value is built on our differentiated offering of high quality switches, and the ability to deliver product to EXACT customer specifications in two weeks or less. Off the shelf switches limit an application’s functionality and versatility - Why choose a competitor switch that results in inferior performance? We take into account your application and media environment, as well as all desired specifications to design a switch that will meet performance needs and exceed your expectations. Quality switches, designed to customer specifications in two weeks or less, with an unrelenting focus on superior service Together they add up to the Whitman Value. Diversified Product Offering – More Choices and More Savings. We offer the most extensive pressure, vacuum, and liquid level switch offering in the industry. What does this mean for you? The ability to identify a switch that is suited perfectly for your application at a price that doesn’t break your budget. At Whitman, we are constantly evaluating our input prices to identify savings we can pass along directly to the buyer. And we do all of this without sacrificing performance and quality. Numerous Choices and Additional Options – Have it your Way. Need additional wire on top of the 12” standard offering? Looking for a 1/4” NPT fitting instead of 1/8” NPT? Need Teflon tape or Loctite Vibraseal on your fitting? These are just a few of the numerous additional options that are available to customers on all our switch offerings. You have a need and we have an answer. All our switches can be customized to meet any end-user requirements. ISO 9001 Certified – We Hold Ourselves, and Our Products, to the Highest Standards Whitman Controls is ISO 9001:2015 Certified, which gives our customers the confidence that we hold our internal processes, and products, to the highest standards of quality and rigorous testing requirements. You can be confident that the product you receive has met all necessary regulatory requirements and will outperform your desired expectations. At the Other End, Whitman Can Handle Wire Harness Assemblies Too. As a UL and CSA approved harness assembly house, Whitman can do your next level of assembly. With our capabilities we can provide “value-added” benefits top to bottom. Whitman can guarantee leak free subassemblies and can handle a wide variety of switch mounts in customer designed systems. From T’s to elbows, we will purchase and assemble parts and switches to your specifications. Experience and Knowledge, That’s Invaluable. Whitman Controls directs its years of design and manufacturing experience toward providing value-added services to our customers. These services can help you lower costs and increase efficiency. Our engineering team will work intimately with you and your team to design a switch that will maximize application performance no matter what the environment. In addition, our exceptional mechanical abilities allow us to perform additional assemblies and deliver more complete tested systems and subassemblies. Plus we can do it all at a price that will save you money. Call or email us today and we will give you a quotation on your assembly project. Quality products, fully customizable, with a commitment to superior service. Together they add up to the Whitman Value. TM 2018 Product Catalog 71 800-233-4401 | www.whitmancontrols.com