APPROVAL SPECIFICATIONS
DC插座
Title.
Product Model.
DC-470 φ2.1/351
Customer’s Part NO.
Customer’s Model:
Customer’s Approval Requested.
Please return this copy as a certification of your approval.
Checked by:
Date:
Approved by:
Date:
APPROVE
REVIEW
POLT
Jack Wu
孙斌
徐明娥
Shenzhen Gangyuan Microkey Technology Co.,ltd
SPECIFICATION
RIPTION
名称:DC POWER JACK
MODEL NO. DC-470 φ2.1/351
RATING(额定值):
DC
PRACTICAL
TEMPERATURE
RANGE
使用温度范围
STANDARD
ATMOSPHEIC
CONDITIONS
测试标准状度
DATE
日期:2016 年 06 月 08 日
30V
0.5A
-40~55ºC
在-40ºC~+55ºC 温度内使用
UNLESS OTHERWISE SPECIFIED
THE STANDARD RANGE OF ATMOSPHERIC
CONDITIONS FOR MAKING MEASUREMENTS
AND TESTS ARE AS FOLLOWS:
(1) BETWEEN BODY AND CONDUCTOR: 5ºC TO 35℃
(2) BETWEEN CONDUCTORS NOT TO BE CONTACT:45% TO 85%
(3) PRESSURE:86Kpa TO 106Kpa
在没有指定的情况下测试温度、湿度、气压如下:
(1) 温度为 5℃~35℃
(2) 湿度为 45%~85%
(3) 气压为 86 Kpa~106Kpa
MECHANICAL(机械性能)
ITEM 项目
TEST CONDITIONS 测试条件
PERFORMANCE
规格
CONNECTION
FORCE
插入力度
MEASUREMENT SHALL BE MADE AFTER CONNECTING AND
DISCONNECTING USING STANDARD PLUG GAUGE 3 TIMES。
依据标准的 PLUG GAUGE 做第 3 次拔插后测定
3~20N
DISCONNECTI
ON
FORCE
拔出力度
MEASUREMENT SHALL BE MADE AFTER CONNECTING AND
DISCONNECTING USING STANDARD PLUG GAUGE 3 TIMES。
依据标准的 PLUG GAUGE 做第 3 次拔插后测定
3~20N
A STATIC LOAD OF 0.1N/m(1kgf/cm)SHALL BE APPLIED TO THE
TIP OF THE TERMINAL FOR 1 MIN
IN ANY DIRECTION
向排脚先端的任意一个方向加 1 分钟 0.1N/m(1kgf/cm)的力度.
THERE SHALL BE NO DAMAGE
TO THE TERMINAL SUCH
AS
CRACKS, LOOSENESS OR PLAY
ELECTRICAL ,AND MECHANICAL
CHARACTERISTICS
SHALL
BE
SATISFIED
在排脚中没有裂开、松动等异常,满足
于机械、电气性能
1
2
TERMINAL
STRENGTH
端子强度
ELECTRICAL(电气性能)
ITEM 项目
3.1
3.2
TEST CONDITIONS 测试条件
CONTACT
RESISTANCE
接触电阻
MEASURED AT SMALL CURRENT (100m A OR LESS)
1000Hz
在微小电流(100 m A)以下测试
INSULATION
RESISTANCE
绝缘电阻
APPLY A VOLTAGE OF 500V DC FOR 1 MIN
TO
FOLLOWING
PORTIONS
AFTER
WHICH
MEASUREMENT
SHALL BE MADE:
(1) BETWEEN BODY AND CONDUCTOR
(2) BETWEEN CONDUCTORS NOT TO BE CONTACT
(3) BETWEEN CONDUCTORS NOT TO BE WHEN PLUG IS
INSERTED DC 500V 1 MIN
输入 500V DC 电压 1 分钟,按以下接触方法测试:
(1) 插座体与排脚之间
(2) 不接触的排脚之间
(3) 插头插入时不接触排脚之间
PERFORMANCE 规格
≤0.03Ω
≥100MΩ
MODEL NO:DC-470φ2.1/351
AC 500V ims(50~60Hz)FOR 1 MIN TRIP CURRENT:0.5mA
(1) BETWEEN BODY AND CONDUCTOR
(2) BETWEEN CONDUCTORS NOT TO BE CONTACL
DIELECTRIC
3.3
STRENGTH
耐电压
(3) BETWEEN CONDUCTORS NOT TO BE WHEN PLUG
IS INSERTED DC 500V 1 MIN
输入 AC 500V (50Hz)/min 电压 1 分钟感度电流为 0.5mA,
按以下接触方法测试:
WITHOUT DAMAGE TO
PARTS ARCING OR BREAKDOWN ETC
没有绝缘破坏等异常
(1) 插座体与排脚之间
(2) 不接触的排脚之间
(3) 插头插入时不接触排脚之间
URABILITY(耐久性)
ITEM 项目
SOLDERA4.1
BILITY
TEST
可焊性试验
TEST CONDITIONS 测试条件
PERFORMANCE 规格
(1)SOLDER WETTING TIME SHALL
THE TOP OF THE TERMINALS SHALL BE
BE 3 SEC OR LESS
DIPPED 1mm IN THE SOLDER BATH OF
焊接时间应少于 3 秒
240±5℃ FOR 3±0.5 SECONDS
端子顶部被浸入锡池中 1mm 深,温度为 230±5℃,时间为 3
±0.5 秒
(2)THE AREA OF SOLDERING
SHOULD BE OVER 75%
焊接面积应有 75%以上
REFLOW SOLDERING CONDITIONS:
PREHEAT:TEMPERATURE
ON
THE
COPPER
FOIL
SURFACE SHOULD REACH 180 ℃ .120S AFTER THE
P.C.B ENTERED INTO THE SOLDERING EQUIPMENT.
TALLEST TEMPERATURE:TEMPERATURE ON THE COPPER
FOIL
SURFACE
SHOULD
REACH
THE
PEAK
TEMPERATURE OF 260±5℃WITH IN 20 SECONDS.
过回流焊条件:
预热:电镀层表面的温度应达到 180℃,120s 后电路板进入回
RESISTANCE
TO
4.2
SOLDERING
HEAT TEST
耐焊性试验
流焊设备。
最高温度:电镀层表面温度最高为 230±5℃且停留不超过 20
秒。
WITHOUT DEFOR MATION OF CASE OR
EXCESSIVE LOOSENESS OF TEMINALS
ELECTRICAL CHARACTERISTICS SHALL
BE SATISFIED
本体无变形,满足于机械、电气性能
MODEL NO: DC-470φ2.1/351
SOLDERING IRON METHOD:
BIT TEMPERATURE 330±5℃ APPLICATION
TIME OF SOLDERING IRON3±0.5 SEC
HOWEVER EXCESSIVE PRESSURE SHALL
RESISTANCE
TO
4.2
SOLDERING
HEAT TEST
耐焊性试验
NOT BE APPLIED TO THE TERMINAL
手焊接的时候温度需控制在 330±5℃ ,时间
为 3±0.5 秒,但不能在排脚上施加异常压力。
SOLDERING IRON METHOD:
BIT TEMPERATURE 330±5℃ APPLICATION
TIME OF SOLDERING IRON3±0.5 SEC
HOWEVER EXCESSIVE PRESSURE SHALL
NOT BE APPLIED TO THE TERMINAL
手焊接的时候温度需控制在 330±5℃ ,时间
为 3±0.5 秒,但不能在排脚上施加异常压力。
THE JACK SHALL BE STORED AT A TEMPERATURE
OF 40±2℃ AND A HUMIDITY OF 90%TO 96% FOR
HUMIDITY
4.3
TEST
潮湿试验
96 Hr,THEN THE JACK SHALL BE MAINTAINED
AT STANDARD ATMOSPHERIC CONDITION FOR 1 Hr
THERE SHALL BE NO DAMAGE ON
FOR OTHER PROCEDURES
APPEARANCE。
放置 40±2℃ 的相应湿度为 90~96% Hr 环境中 96 小时
MECHANICAL AND ELECTRICAL
后,再将样板放在正常环境中 1 小时后进行测试
CHARACTERISTICS SHALL BE
THE JACK SHALL BE STORED AT A TEMPERATURE
OF70±2℃ FOR 96 HOURS,AND THEN IT SHALL
4.4
HEAT TEST
耐热试验
BE SUBJECTED TO THE CONTROLLED RECOVERY
SATISFIED
外观无异常,满足于机械、电气性能。
MBASURBM
放置在温度 70±2℃中测试 96 小时后,再放置正常室温中
1 小时来测定
4.5
COLD TEST
耐寒试验
THE JACK SHALL BE STORED AT A TEMPERATURE
THERE SHALL BE NO DAMAGE ON
OF-25±3℃ FOR 96 HOURS AND THEN IT SHALL
APPEARANCE
BE SUBJECTED TO THE CONTROLLED RECOVERY
MECHANICAL AND ELECTRICAL
CONDITIONS FOR 1 HOUR AFTER WHICH
CHARACTERISTICS SHALL BE
放置在温度-25±3℃中 96 小时后,再放置常温常湿中 1
SATISFIED
小时来测定
外观无异常,满足于机械、电气性能
WITHOUT LOAD
CONNECTION AND DISCONNECTION SHALL
BE MADE WITH THE MATING PLUGS AND
JACKS FOR 5,000 CYCLES AT A SPEED
OF 10 TO 25 CYCLES/MIN
无负荷
将结合了的标准 Plug(尽量要近于中心的)在
4.6
LIFE TEST
寿命试验
1 分钟内以 10~25 的速度,进行 5,000 次
插入,拔出
LOAD:
AT RATING CONDITION (NON-INDUCTIVE LOAD)
CONNECTION AND DISCONNECTION SHALL
BE MADE 1,000 CYCLES AT A SPEED
10 TO 20 CYCLES / MIN
负荷
以定格状态(无诱导负荷)在 1 分钟内以 10~20 次的速度进
行 1,000 次插入、拔出
(1)
CONTACT RESISTANCE SHALL BE ≤
0.1Ω
(2)
DISCONNECTION FORCE SHALL BE
3 TO 20N
(3)
MECHANICAL
AND
CHARACTERISTICS
SATISFIED
(1) 接触电阻≤0.1Ω
(2) 拔出力是 3~20N
(3) 其它:满足于机械、电气性能
ELECTRICAL
SHALL
BE
MODEL NO: DC-470φ2.1/351
TEMPARATURE
4.7
CYCLINGTEST
THE JACK SHALL BE SUB JECTED TO 5 CYCLES OF
THERE SHALL BE NO DEFORMATION OR
THE FOLLOWING CONDITIONS SHOWED IN THE
CRACKS IN MOLDED PART.
FIGURE,AND THEN SHALL RETURNED ALLOWED
INSERTION & EXTRACTION FORCE:3 TO 20N
TO REMAIN IN ROOM AMBIENT CONDITION FOR
CONTACT RESISTANCE:MAX.30MΩ
30 MINUTES
INSULATION RESISTANCE: MIN.100 MΩ
将插座以下列条件作 5 个循环,然后放回室内环境 30 分
DIELECTRIC WITHSTANDING VOLTAGE:
钟
500VAC/MIN(BETWEEN TERMINALS)
温度循环测试
1 cycle 8 hours
(℃)
80
产品不能变形与破裂
插拔力:3N 至 20N
70℃
接触电阻:最大 30mΩ
40
绝缘电阻:最小 100 MΩ
绝缘耐压:最小 500VAC(端子之间)
0
-20℃
-40
(Hours)
THE JACK SHALL BE SUBJECTED TO 5 CYCLES OF
THERE SHALL BE NO DEFORMATION OR
THE FOLLOWING CONDITIONS SHOWED
CRACKS IN MOLDED PART.
FIGURE,AND
4.8
Cold&HEAT
THEN
SHALL
IN THE
RETURNED
AND
CONTACT RESISTANCE:MAX.30MΩ
TO REMAIN IN ROOM AMBIENT CONDITION FOR
INSULATION RESISTANCE: MIN.100 MΩ
30 MINUTES
DIELECTRIC WITHSTANDING VOLTAGE:
将插座以下列条件作 5 个循环,然后放回室内环境 30 分
500VAC/MIN(BETWEEN TERMINALS)
钟 TEMP (℃)
SHOCK TEST
冷热冲击测试
INSERTION & EXTRACTION FORCE:3 TO 20N
ALLOWED
产品不能变形与破裂
(℃)
插拔力:3N 至 20N
1 cycle 1 hour
接触电阻:最大 30mΩ
70
绝缘电阻:最小 100 MΩ
绝缘耐压:最小 500VAC(端子之间)
-20
0.5
0.5
0.5
0.5
(Hours)
材料
N0.
NAME
1
盖板
PA66(黑色)
2
基座
PA66(黑色)
3
插针
H59-1 黄铜φ2.0
4
静触片
铁皮
5
动触片
高精磷铜 t=0.25
6
插针脚
铁皮
制
表
徐明娥
校
对
孙斌
审
t= 0.3
t=0.35
核
吴观江
备注:
共四页
10.9
3.5
8.9
1
14.0
7.5
MODEL:DC-470φ2.1/351
铁皮
铁皮
20
25
7.5
铁皮
深圳市港源实业发展有限公司
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