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WWW.CROUZET . COM PNEUMATICS PRODUCTS › Logic elements › Position / Detectors › Electro-pneumatic valves | WWW.CROUZET.COM || 2 | | PNEUMATICS PRODUCTS For over 50 years, Crouzet, has established a reputation for providing micro-control products, micro-motors and position sensors. Read on to discover Crouzet Control's complete offer of Pneumatic products for industrial and explosive atmospheres. Always one step ahead of market trends and customer requirements, Crouzet is continually developing its range of both standard and customised automation components and solutions to cover all the latest commercial and industrial applications and meet the needs expressed by manufacturers of automated equipment and machinery. Throughout the world, Crouzet the adaptation specialist provides you with technical and industrial expertise to ensure seamless integration, whatever the equipment environment or operating requirements of the machine. InnoVista Sensors™: your trusted partner of choice to face industrial challenges of today and tomorrow. InnoVista Sensors™ is a worldwide industrial specialist of sensors, controllers and actuators for automated systems. Crouzet offers a wide range of reliable, efficient and customizable components dedicated to the Aerospace & Defence, Transportation and Industrial market and segments. Thanks to the recognized expertise of its teams and a strong innovation policy, InnoVista Sensors™ brings performance enhancing solutions to its customers worldwide. Eco-design is central to the company's "Offer Creation Process", the aim of which is to design products and services that correspond as closely as possible to customers' requirements and reduce their environmental impact throughout their life cycle. Customer satisfaction will always be our prime objective. To this end, we rely on standards ISO 9001 and ISO14001 to ensure that our design, industrialisation, manufacturing and commercialisation processes correspond to our customers' requirements. All Crouzet products are fully compliant with the RoHS directive | WWW.CROUZET.COM || 3 | | PNEUMATICS PRODUCTS Expertise - for all your applications Crouzet's Pneumatic expertise provides you with an offer to meet all your automation system requirements, including systems for explosive atmospheres. The quality of the Pneumatic components is based on a rigorous organisation which meets all current European and international directives, standards and approvals. All our products are fully compliant with the RoHS directive and embody an eco-design concept. The Pneumatic offer is the result of the implementation of Crouzet applications and expertise: v Listening to and analysing your requirements v Expertise in the associated applications: mechanical, electronic, sensors, etc. v Prototyping and industrialisation v Tests v Standardisation and certification (IEC, EN, UL-CSA, ATEX, etc.) v Equipment which is responsive and effective v International logistics and after sales support. Crouzet has developed broad expertise in ensuring that your specific needs are taken into account. Thanks to this expertise, we are continuously developing our standard products to create solutions tailored to your requirements. Some relevant areas Water treatment, chemical factories, silos, gas storage, ports, refineries, paper industry, paint factories, vehicles (if used in ATEX conditions), etc. | WWW.CROUZET.COM || 4 | | PNEUMATICS PRODUCTS Pneumatic offer for use in industrial and explosive atmospheres  his guide has been designed to help you quickly identify the appropriate products for your T requirements.Most of our pneumatic components are available in a standard range and a range for use in explosive atmospheres (ATEX): this information is given in the right-hand column on each page. Industrial range The standard range of pneumatic components is designed to meet requirements for industrial applications. The operating characteristics (pressure, flow rate, service life, etc.) have been optimised to best meet these needs. Range for use in explosive atmospheres The range for use in explosive atmospheres has been developed specifically for applications requiring compliance with European Directive 94/9/EC, the full details of which can be found on pages 30 and 31 of this guide. The user is responsible for ensuring the compliance of his installations. All new installations must be compliant, and replacements in the event of breakdown or maintenance must comply with this directive. Characteristics of our ATEX components v ATEX products are specifically marked in accordance with the latest versions of harmonised standards v Every product is supplied with a guide specifying the usage restrictions in explosive atmospheres v A copy of the approval certificate can be provided if requested at the time of order v The order entry must state the usage conditions Crouzet states the usage restrictions on acknowledgements of receipt of order, delivery notes and invoices Crouzet has produced a separate catalogue for Pneumatic products for use in explosive atmospheres. This catalogue gives details of the entire Crouzet range of ATEX pneumatic products along with associated standards, certifications, directives, markings and order conditions. || 5 | WWW.CROUZET.COM | | PNEUMATICS PRODUCTS ATEX Directive 94/9/EC: general information Principles of Directive 94/9/EC: Application since 30 June 2003: The directive aims to harmonise the legislation of European Union member states in order to ensure free circulation of equipment intended for use in explosive atmospheres (gas and dust). Manufacturers must offer products, which comply with Directive 94/9/EC and must have a Quality Control System that has been approved by a notified body. Since 1 July 2003, this directive has applied to electrical, mechanical, hydraulic and pneumatic products. It concerns the assessment of protective devices and systems (manufacturers) as well as the design (design office), installation (installers, panel-builders) and maintenance (maintenance depts) of installations. Definition of an explosive atmosphere: An explosive atmosphere is defined as a mixture of flammable substances (in the form of gas, vapour, mist or dust) with air under atmospheric conditions in which, after ignition, combustion spreads throughout the entire unburned mixture. Sparks Heat source Users are responsible for using equipment correctly according to the zones they have defined within their installations based on the potential risks. Existing installations must be brought into conformity with the ATEX Directive before 30 June 2006. All new products commissioned must comply with Directive 94/9/ EC. In the event of breakdown, installed equipment that cannot be repaired must be replaced with equipment complying with Directive 94/9/EC Classification: Potentially explosive environments are classified by zone in compliance with Directive 1999/92/EC. This directive is aimed at users. It details the minimum requirements for increasing protection of the health and safety of workers exposed to explosive atmospheres. ATEX Directive 94/9/EC defines categories of equipment and protection systems, which can be used in the corresponding zones. Categories M1 and M2 relate to mines (group I) Categories 1, 2 and 3 relate to other locations (group II) often referred to as "Surface industries" Documents and recommendations/products: ATEX-certified products must be supplied with an EC declaration of conformity and a user manual. Oxidiser Oxygen (air contains 21% oxygen) Fuel Flammable substances in the form of gas, vapour, mist, dust At the time of sale, the sales representatives must check the zone in which the product is to be used. On the order, the customer must inform the manufacturer of the conditions of use. Manufacturers and distributors must ensure that their sales of ATEX products are traceable (so that customers who have been sold an ATEX product can be located in relation to the product's date of manufacture). In the case of an assembly, the product with the lowest certification level determines the level of the whole assembly. Some relevant areas: Silos Ports Water treatment Refineries Paper industry Gas storage Paint factories Vehicles (if used in ATEX conditions) Chemical factories || 6 | WWW.CROUZET.COM | | PNEUMATICS PRODUCTS Equipment definition: Equipment for surface industry - Group II Zone 0 20 1 21 2 22 Type of atmosphere G = Gas, D = Dust G D G D G D Presence of Explosive atmosphere Continuous presence (or for long periods, i.e. more than 1000 hours per year) Intermittent presence (or occasional, i.e. 10 to 1000 hours per year) Fleeting presence (or rare, i.e. 1 to 10 hours per year) 1 2 3 Category of equipment that can be used as per 94/9/EC dated 23/03/94 Marking example: Certified products must incorporate marking specific to Directive 94/9/EC, such as: Crouzet Automatismes SAS 2 rue du Docteur Abel, 26902 Valence, FRANCE Type: 81513530 Serial no: Year of construction CE 0081 II 1 G Ex ia II C T6 LCIE 02 ATEX 6121 X Max. amb. T: +50°C Explanation of the marking example: The CE marking along with the identification number of the notified body responsible for monitoring the QCS (0081 = LCIE). CE 0081 II 1 G symbol indicating that this product can be used The in an explosive atmosphere followed by the equipment group (II = Surface Industries), the category (1 = continuous presence; 2 = intermittent presence; 3 = fleeting presence), and the type of explosive atmosphere G = Gas, D = Dust. The CE-Type Examination Certificate reference (if appropriate). LCIE 02 ATEX 6121 X Max. amb. T: +50°C The ambient operating temperature range. In the event of use in an explosive atmosphere caused by dust, the following items are added to the marking: In affixing this CE marking, the manufacturer declares that the product has been manufactured in complete conformity with the requirements of all the relevant directives. The surface limit temperature T° C for use in an explosive atmosphere caused by dust. The IP rating (only for dust) Next line of the marking specified by the harmonised standards: Ex ia II C T6 X Reference to the operating instructions for the product Temperature Class corresponding to a max. surface temperature of 85°C Subdivision IIC: including hydrogen acetylene in particular, carbon bisulfur Protection method used: intrinsic safety Symbol indicating that the equipment complies with one or more protection methods || 7 | WWW.CROUZET.COM | | PNEUMATICS PRODUCTS Examples of applications: Medical mattress Microporous textile Pressure zones Electrical control Solenoid valves Air supply Control console Textile machine Worked yarn Weaving unit Process control Yarn processing modules To yarn processing module Pneumatic solenoid valves Unprocessed yarn Industrial valve Electronic valve Air supply Exhaust Open/close flow control Pneumatic actuators for quarter-turn or proportional taps and valves allow open/close commands and flow rate changes to be automated. The pneumatic actuating cylinder is operated by means of an air distributor valve built into the valve body and controlled by a solenoid valve. | WWW.CROUZET.COM || 8 | | PNEUMATICS PRODUCTS Marking control system  emi-automatic resin filling system, with anti-drip control S Automatic assembly system | WWW.CROUZET.COM || 9 | | PNEUMATICS PRODUCTS Particular realizations Component on manifold mastered Solenoid valves on manifold Valves modules on manifold For others configurations, consult us System for inflating | WWW.CROUZET.COM | | 10 | | PNEUMATICS PRODUCTS General summary Pages Manual actuated valves 11 Position detectors 21 Pressure switches - Vacuum 35 Pneumatic logic components 41 Electro-pneumatic control valves 57 Multi-fluid solenoid valves 69 Teaching materials 72 | | WWW.CROUZET-CONTROL.COM | | 11 | | PNEUMATICS PRODUCTS MANUAL ACTUATED VALVES | WWW.CROUZET.COM | | 12 | | PNEUMATICS PRODUCTS Push buttons diameter 12 and actuators Features Version Actuator color black NC red black/red black N0 red black/red Valve color black black black grey grey grey Push button round 81 735 511 81 735 512 81 735 011 - Push button double round 81 733 511 - 2➞8 2.7 200 2➞8 2.7 200 Symbol NC NO Characteristics Operating pressure bar Orifice diameter mm Flow at 6 bars Nl/mn. NC : black Valves NO : grey Operating forces (depending on actuator) N Effective travel mm Fluid: dry or lubricated air Push-in connectors for semi-rigid tubing mm (NFE 49100) Operating temperature °C Mechanical life operations Weight g l l l 8 ➞ 18 1 8 ➞ 18 1 l l Ø4 Ø4 -5 ➞ +50 1.5 x 106 35 -5 ➞ +50 1.5 x 106 40 Dimensions 81 735 Threaded barrel 81 733 2 threaded barrels | WWW.CROUZET.COM | | 13 | | PNEUMATICS PRODUCTS 3-position lever manual return 81 716 511 81 716 512 - 3-position lever spring return 81 715 511 81 715 512 - Horizontal outputs Vertical outputs 81 280 510 81 280 010 - 81 281 510 81 281 010 - 2➞8 2.7 200 2➞8 2.7 200 2➞8 2.7 200 2➞8 2.7 200 l l l l 8 ➞ 18 1 8 ➞ 18 1 l 1 1 - l - Ø4 Ø4 Ø4 Ø4 -5 ➞ +50 1.5 x 106 65 -5 ➞ +50 1.5 x 106 65 -5 ➞ +50 1.5 x 106 14 -5 ➞ +50 1.5 x 106 14 81 715 - 81 716 81 280 010 - 81 280 510 Square lever 81 281 010 - 81 281 510 28,5 M3 | | 14 | WWW.CROUZET.COM | | PNEUMATICS PRODUCTS 3/2 valves for manual actuators Ø 22 mm Connection Ø4 3/2 valve supplied with screws Gas 1/8 for fixing the adaptator Connection Ø4 Valve(s) 3/2 fixed on adaptator (supplied with adaptator not assembled) Adaptator for 3/2 valve on actuators Ø 22 Version 89 543 501 89 543 701 89 543 101 89 543 201 - - - - - - 89 543 105 89 543 005 89 543 305 89 543 205 - - - - NC + NC 0➞8 2 112 12.6 -5 ➞ +60 1.5 x 106 NC NO NC NO NC + NO bar mm NI/min N °C operations 0➞8 2 112 12.6 -5 ➞ +60 1.5 x 106 0➞8 2 112 12.6 -5 ➞ +60 1.5 x 106 0➞8 2 112 12.6 -5 ➞ +60 1.5 x 106 0➞8 2 112 12.6 -5 ➞ +60 1.5 x 106 0➞8 2 112 12.6 -5 ➞ +60 1.5 x 106 g 50 24 679 702 Symbol Characteristics Operating pressure Orifice diameter Flow at 6 bars Control force Operating temperature in dry air Life Non-connectable exhaust Weight l l 50 l 60 Principle of operation Dimensions NC version 89 543 001 - 89 543 201 l l 60 110 l 110 40 Ø 22 series 89 543 501 - 89 543 701 60 40,2 Exhaust 1 2 Supply Output Holes drilled in panel for actuators Ø 22 46,5 EN 50007 32 Holes drilled for the (optional) use of a round lug. * > 40 Ø 40 push-buttons * > 45 for lever type rotary switches Installation - | | 15 | WWW.CROUZET.COM | | PNEUMATICS PRODUCTS Actuators Ø 22 mm for manually operated valves Push buttons Red Green Black 2-positions rotary switches 3-positions rotary switches Function 24 678 129 24 678 128 24 678 127 Flush push contact 24 678 173 24 678 172 Emergency stop plastic Ø 40 24 678 171 Emergency stop Ø 40 mm pushturn 24 678 174 -­ Black symmetrical actuator 24 678 175 -­ Long lever Black Symbol Position 45° Weight g 30 45 45 24 678 127 - 24 678 128 Dimensions 45 24 678 171 - 24 678 172 Ø 29 Ø 40 24 678 173 2-positions rotary switches 3-positions rotary switches Function 24 678 180 RONIS key 455 removable in position 0 24 678 176 Black symmetrical actuator 24 678 178 Black symmetrical actuator with return 34,5 13,5 24 678 129 45° 45 24 678 177 Long lever Black 24 678 179 Black Long lever, spring to center 24 678 182 RONIS key 455 remov. in pos. 0 3 positions with spring to center 24 678 181 RONIS key 455 removable in position 0 3 fixed positions Symbol Position 2 x 45° 2 x 45° 2 x 90° 45 45 16 45 70 70 24 678 174 - 24 678 176 24 678 178 24 678 175 - 24 678 177 Ø 30 24 678 179 24 678 180 - 24 678 181 38,3 24 678 182 Ø 29 27,3 23 70 2 x 45° 29 Dimensions 2 x 45° 27 Weight 2 x 45° 27 45° | | 16 | WWW.CROUZET.COM | | PNEUMATICS PRODUCTS e s to th e m r o f n Co irectiv D y r e n Machi Definition (conforming to EN 574 +A1) A pneumatic 2-hand control device is used with dangerous machinery and requires the simultaneous use of both hands to trigger and maintain machine operation. Such a device must be located outside the dangerous zone, so that the operator cannot enter this zone before the machine has come to a complete standstill. A pneumatic 2-hand control device is composed of 2 parts : ■ 2 manual pushbuttons which require the simultaneous use of both hands. ■ A pneumatic relay. Pneumatische Zweihandsteuerung Types of 2-hand control devices Type Requirements I III II A B C Use of both hands (simultaneous actuation) ● ● ● ● ● Relationship between input signals and output signal ● ● ● ● ● Cessation of the output signal ● ● ● ● ● Prevention of accidental operation ● ● ● ● ● Prevention of defeat ● ● ● ● ● ● ● ● ● ● ● ● Reinitiation of the output signal Synchronous actuation ● ● Use of category 1 (EN 954-1) ● Use of category 3 (EN 954-1) ● ● Use of category 4 (EN 954-1) Category 1 (EN ISO 13849) : the system should use well tried components and principles. Category 3 (EN ISO 13849) : the system must be designed so that a single fault will not cause the loss of the safety function. Category 4 (EN ISO 13849): the system must be designed so that an accumulation of faults must not lead to a loss of the safety function. Synchronous action An output signal is only generated if both control actuating devices are actuated within 500 ms. Resetting the output signal The release of a single control device interrupts the output signal, but a reset is only possible once both control devices have been released. | | 17 | WWW.CROUZET.COM | | PNEUMATICS PRODUCTS Pneumatic relay for two-hand control › 100% pneumatic › Complies with Machinery Directive and the standard EN 574 +A1 › CE Certification type-IIIA and IIIB Pneumatic relay for two-hand control EN 574 +A1 classification 81 580 101 III A 81 580 202 III B Symbol 1 1 3 2 Characteristics Operating pressure Orifice diameter Max. delay between input signals Connection Operating temperature Mechanical life Weight Principle of operation 2➞8 2.5 0.2 max. Sub-base 81 532 001 -5 ➞ +50 °C 107 operations 90 g Connections (Typical application with double-acting cylinder) 81 580 101 81 580 101 2➞8 2.5 0.2 max. Semi-rigid tubing Ø 4 (NFE 49100) -5 ➞ +50 107 320 bar mm s 81 580 202 1 81 580 101 81 580 202 76 Components follow current standards To obtain an output signal it is necessary to give simultaneous input signals 'a' and 'b' with a max. delay of 0.45. The output signal 's' is lost if one or both of the inputs are removed. Dimensions 81 580 202 34,5 64 10,5 15 25 125,7 76 23 32 M4 101 81 580 Sa 23 32 32 21,25 24 15 25 2 x M4 Depth 10 Sb Mounted on sub-base 81 532 001 (See page 55 of Pneumatic catalogue) Pb Pa M4 Sb Sb Pb Pb | | 18 | WWW.CROUZET.COM | | PNEUMATICS PRODUCTS Two-hand pneumatic safety start module › Conforms to the Machinery Directive and standard EN 574 › Including pneumatic relay to classification IIIA or IIIB depending on version Two-hand pneumatic safety start module Pneumatic relay (to EN 574) 81 580 504 Type III A 81 580 503 Type III B S S P P Symbol Characteristics Operating pressure bar Orifice diameter mm Max. delay between input signals s Connection °C Operating temperature Mechanical life operations g Weight Connections (Typical application with double-acting cylinder) 81 580 504 P 2➞8 2.5 0.2 max. Semi-rigid tubing Ø 4 (NFE 49100) -5 ➞ +50 1.5 x 106 1000 S Dimensions 81 580 503 - 81 580 504 Output via 4 mm push-in fitting Fixing viewed from below 1 S 81 580 503 Components follow current standards Supply via 4 mm push-in fitting 81 580 503 P 81 580 504 2➞8 2.5 0.2 max. Semi-rigid tubing Ø 4 (NFE 49100) -5 ➞ +50 1.5 x 106 1410 | | 19 | WWW.CROUZET.COM | | PNEUMATICS PRODUCTS Pneumatic impulse counters › 4, 5, 6 digits with or without reset › With or without pre-selection Totalizer Preselection counter Version 99 766 001 6 digits no reset to zero 99 766 002 4 digits with manual zero reset 89 538 201 5 digits with manual or pneumatic zero reset 2➞8 > 0.3 > 1.4 2➞8 > 0.3 > 1.4 0 ➞ +60 150 0 ➞ +60 150 2➞8 > 0.15 > 0.8 2 150 2➞8 Symbol Characteristics Supply pressure Pressure to break Pressure to make Reset : Minimum pressure Reset time Circuit pressure bar Signal emitted when preset is reached Operating temperature Weight ‑ bar bar bar bar ms °C g ● 0 ➞ +60 136 A - Output signal P - Supply Y - 'Reset to zero' signal Z - Input signal Connection Note : the count pulse must be removed before the reset pulse is applied. The preset value can be changed during operation without the counter resetting to zero. Dimensions Connectors for semi-rigid tubing Ø 4 (NFE 49100) 99 766 002 14,5 22 x 33,3 48 5,3 14,5 22 x 33,3 Ø 3.2 f/90° 5,3 2 holes for M3 screws = Ø4 Ø 3,2 F/90 41,5 = 0000 = = Ø4 0000 24 24 = 48 89 538 201 2 = = 99 766 001 2 = = 23 Ø4 M3 = = 2 Ø 3,241,5 F/90 41,5 = = 23 = = 37 = 37 41,5 = 23 == 24 = 0 0 0000 = = M3 37 41,5 60,6 = 3 60,6 = 22 x 33,3 14,5 48 3 Ø 3,2 F/90 60,6 41,5 M3 3 | WWW.CROUZET.COM | | 20 | | PNEUMATICS PRODUCTS Indicators and pedal valves › Ergonomics Also available in ATEX version for use in potentially explosive atmospheres in accordance with 94/9/EC Directive 84 84 84 84 Pneumatic indicators Ø 22 Red Green Yellow Blue Pedal valve - Version NC 150 150 150 150 201 202 203 204 - 81 999 501 Symbol Characteristics Operating pressure Push-in connection for semi-rigid tubing (NFE 49100) Operating temperature Mechanical life Weight Dimensions bar 2➞8 mm Ø4 Ø4 °C operations g -5 ➞ +50 107 34 -5 ➞ +50 1.5 x 106 290 84 150 201 - 84 150 202 84 150 203 - 84 150 204 81 999 501 - White tube Input Output Red tube Holes drilled for indicators ATEX version products are available in the following catologues: Pneumatic products for explosive atmospheres or on our website www.crouzet-control.com | | WWW.CROUZET-CONTROL.COM | | 21 | | PNEUMATICS PRODUCTS POSITION DETECTORS | WWW.CROUZET.COM | | 22 | | PNEUMATICS PRODUCTS Pressure decay sensor › 100 % pneumatic Also available in ATEX version for use in potentially explosive atmospheres in accordance with 94/9/EC Directive Pressure decay sensor 81 504 025 Symbol Characteristics Operating pressure bar 2➞8 Flow at 6 bars NI/min 200 Tripping point 0.3 b with 6 bar supply Connection Sub-base page 54-55 Operating temperature °C -5 ➞ +50 ≥107 Mechanical life operations 25 Weight g Without flow restrictor Connections Signal when cylinder is in Principle of operation Fitted in-line between the cylinder and the control valve, the sensor will give an output when the pressure in this line is exhausted and the cylinder is at end of stroke. With flow restrictor Signal when cylinder is out Evolution of pressure within a double-acting cylinder Pressure in the cylinder Circuit pressure For the correct usage of sensors on a falling pressure, it is recommended that the practical cylinder load is limited to 60% of the theoretical force. Working pressure Operation of the sensor on a fall in pressure Pressure difference Exhaust pressure Cylinder response time Cylinder travel time Control valve Starting point changeover of cylinder Time End of stroke Dimensions 81 504 025 ATEX version products are available in the following catologues: Pneumatic products for explosive atmospheres or on our website www.crouzet-control.com | | 23 | WWW.CROUZET.COM | | PNEUMATICS PRODUCTS Low force position detector › › › › 100 % pneumatic Conforme à la nore DIN 41365 Forme A Faible effort d'actionnement < 50 g à 6 bars Pas de consommation permanente d'air comprimé Also available in ATEX version for use in potentially explosive atmospheres in accordance with 94/9/EC Directive NO Function NC 81 290 501 - 81 290 001 2 3➞8 100 < 0,5 2 3➞8 100 < 0,5 Symbol Characteristics Orifice diameter mm Operating pressure Flow at 4 bars Activation force at 6 bars Permissible fluids (air / inert gas) Max/min of fluid temperatures operating storage Mechanical life at 6 bars Response on activation time on release Barb connection for semi-rigid tubing Weight Principle of operation NC bar NI/min N l l -10 ➞ +50 -10 ➞ +60 -40 ➞ +70 107 ≤ 15 ≤ 15 2.7 x 4 8.5 °C °C °C operation ms ms g -10 ➞ +50 -10 ➞ +60 -40 ➞ +70 107 ≤ 15 ≤ 15 2.7 x 4 8.5 Desactivated Activated S (2) (1) Operation accessories 161 E with roller R 24.1 70 507 529 Dimensions 161 A R 25.4 161 E R 24.1 12.95 22.2 16 16 R ±0.2 6.3 R 8 8 3.9 +0.15 10.710.7 22.2 3.9 ATEX version products are available in the following catologues: Pneumatic products for explosive atmospheres or on our website www.crouzet-control.com Ø4.8 R 16.516.5 0.5 5.8 2.4 +0.15 3.4 12.95 R 3+0.053+0.05 3.4 5.8 2.4 4.3 4.3 ±0.2 6.3 0.5 14.714.7 3.2 3.2 10.310.3 5 11.811.8 30 3.8 5 20 20 30 3.8 ±0,2 3.4 Ø4.8 +0.15 Ø3+0.05 ±0,2 3.4 +0.15 Ø3+0.05 2.5 Course totale travel 2.5 Total Course totale DIN 41635 Form A Position repos Position repos Rest point 161 A flat R 25.4 70 507 524 Tripping point Position d'action Position d'action Unless otherwise requested, flat and roller-ended levers are supplied loose. | | 24 | WWW.CROUZET.COM | | PNEUMATICS PRODUCTS “Microvalve” series position detectors › 100 % pneumatic 81 280 NO Version NC Features 81 281 81 280 010 81 280 510 Horizontal output 81 281 010 81 281 510 Vertical output 81 283 510 Rear connection by screw 2→8 2.7 200 15 1 2→8 2.7 200 15 1 2→8 138 15 1 Ø4 Ø4 Ø4 -5 ➞ +50 5 x 106 14 -5 ➞ +50 5 x 106 14 -5 ➞ +50 5 x 106 20 Symbol NO NC Characteristics Operating pressure bar Orifice diameter mm Flow at 6 bars NI/min Operating force at 6 bars N Effective travel mm Push-in connection for mm semi-rigid tubing (NFE 49100) Operating temperature °C Mechanical life operat. Weight g NO PR NC PRT PA PFC Principle of operation Actuation positions : PFC : PA : PRT : PR : End of travel position Operating position (max output kV) Release position (max. exhaust kV) Rest position Dimensions 81 280 010 - 81 280 510 81 283 510 o 5,2 81 281 010 - 81 281 510 11,5 11,5 002645P2 | | 25 | WWW.CROUZET.COM | | PNEUMATICS PRODUCTS “Microvalve” series position detectors › 100 % pneumatic Features Version NC Vertical output Short lever With ball Roller trip With roller 81 281 502 81 281 504 81 281 508 81 281 509 Threaded barrel Ø 16 Plunger 81 737 501 2→8 2.7 200 15 1 2→8 2.7 200 15 1 2→8 2.7 200 15 1 2→8 2.7 200 15 1 2→8 2.7 200 25 1 Ø4 Ø4 Ø4 Ø4 Ø4 -5 ➞ +50 5 x 106 16 -5 ➞ +50 5 x 106 18 -5 ➞ +50 5 x 106 18 -5 ➞ +50 5 x 106 18 -5 ➞ +50 5 x 106 90 Symbol Characteristics Operating pressure bar Orifice diameter mm Flow at 6 bars NI/min Operating force at 6 bars N Effective travel mm Push-in connection for mm semi-rigid tubing (NFE 49100) Operating temperature °C Mechanical life operat. Weight g Dimensions 81 281 502 81 281 504 81 281 508 PR PR Actuation positions : PR 2 nuts 21 mm across flat Max. fixing capacity 18 mm 81 737 501 PR 81 281 509 PR PR Ball Ø 9 PR : Rest position | WWW.CROUZET.COM | | 26 | | PNEUMATICS PRODUCTS "Miniature" series position detectors › 100 % pneumatic › All metal Part numbers Version Push-in connection for semi-rigid tubing (NFE 49100) Ø 4 silenced exhaust M5 connectable exhaust NC Ø 4 connectable exhaust * Ø 6 connectable exhaust * Ø 4 silenced exhaust NO Ø 6 silenced exhaust Control 81 921 701 Lever with plastic roller 81 921 501 Simple plunger 81 921 702 Lever with roller bearing 81 921 707 Lever with one-way trip plastic roller Symbol NC NC NC Characteristics Operating pressure bar Orifice diameter mm Flow at 6 bars NI/min Actuation force at 6 bars N Circuit function : NC Circuit function: NO Connectable exhaust °C Operating temperature Mechanical life operations Weight g 0.1 → 8 2.7 200 18 0.1 → 8 2.7 200 18 0.1 → 8 2.7 200 18 ● ● ● ● - - - - -5 ➞ +50 -5 ➞ +50 ≥107 75 ≥107 62 Principle of operation NC 0.1 → 8 2.7 200 18 -5 ➞ +50 -5 ➞ +50 ≥107 ≥107 80 77 Actuation travel NO Vertical attack Simple plunger Exhaust Actuation positions : PRT = PA = PO = PR = PFC = Poppet Dimensions 81 921 501 * with barb for tube Ø 2.7 x 4 Material: body zamak 81 921 701 - 81 921 702 81 921 707 PA : Operating position (max output kV) PFC : End of travel position PO : Mid-position closed (no exhaust, no outlet) PRT : Release position (max exhaust kV) PR : Rest position | | 27 | WWW.CROUZET.COM | | PNEUMATICS PRODUCTS 81 921 806 Lever with plastic roller 81 921 714 Lever with roller bearing NC 0.1 → 8 2.7 200 18 81 921 719 81 921 911 81 921 901 Lever with plastic roller 81 921 717 81 921 912 81 921 902 Lever with roller bearing NC NO 0.1 → 8 2.7 200 18 0.1 → 8 2.7 200 18 0.1 → 8 2.7 200 18 ● ● ● ● - - ● ● -5 ➞ +50 ≥107 75 -5 ➞ +50 ≥107 80 With lever ● ● -5 ➞ +50 ≥107 100 -5 ➞ +50 ≥107 100 Horizontal actuating 30° cam (other angles of attack are also possible, 45° even 90°). With lever With lever One-way trip lever PA = PRT = PO = PRT = PA = Horizontal actuating 30° cam (other angles of attack are also possible, 45° even 90°). PRT = PR = PA = PO = PR = PRT = PA = PO = PR = PFC = PO = 81 921 717 - 81 921 719 81 921 901 - 81 921 902 81 921 911 - 81 921 912 6 25,5 44,5 26 81 921 806 81 921 714 36 Material: body zamak Other configuration on demand 13 | | 28 | WWW.CROUZET.COM | | PNEUMATICS PRODUCTS "Compact” series position detectors › 100 % pneumatic › All metal Part numbers Features Rotary actuator 81 922 205 Right-hand rotary head with roller lever (CNOMO) Direct acting 81 922 401 Roller plunger with unthreaded barrel Version Rotary actuator 81 922 010 Programmable rotary head without lever Rotary actuator 81 922 210 Programmable rotary head without lever Symbol Characteristics BSP Connection push-in for semi-rigid tubing mm (NFE 49100) Operating pressure bar Bore diameter mm Flow at 6 bars Nm3/h Activation force at 6 bars daN Circuit function: NC Mechanical life operations Silenced or connectable (1/8) exhaust Operating temperature °C Weight g - - 1/8 Ø4 - ● > 107 > 107 ● ● > 107 ● ● -5 ➞ +50 150 0.1 → 8 3 200 2.5 ● ● > 107 - 0.1 → 8 3 200 2.5 0.1 → 8 3 200 2.5 0.1 → 8 3 200 2.5 1/8 Ø4 ● -5 ➞ +50 193 -5 ➞ +50 175 -5 ➞ +50 175 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● Accessories 79 79 79 79 79 plastic Lever with roller bearing Lever with adjustable plastic roller bearing Adjustable steel rod lever 452 452 452 452 452 103 104 123 124 133 - Principle of operation Exhaust 2 S Poppet 1 Vertical attack Horizontal attack Detectors with roller plunger with unthreaded barrel. Detectors with roller plunger with unthreaded barrel. PRT PO PA Line of attack PFC PA PO PRT PR Actuation positions : PA : Operating position (max output kV) PFC : End of travel position PO : Mid-position closed (no exhaust, no outlet) PRT : Release position (max exhaust kV) PR : Rest position The detectors 81 922 010 and 81 922 210 can operate to both left and right. Material: body zamak Other configuration on demand | | 29 | WWW.CROUZET.COM | | PNEUMATICS PRODUCTS Rotary actuator Detectors with levers 81 922 - 81 922 0 - 81 922 2 Dimensions 81 922 401 22 79 452 123 - 79 452 124 + 0,1 - 37 42,5* 32,5* 3,4 Ø 11 79 452 133 19 = = + 20 - 0,1 16 31 81 922 205 - 81 922 0 - 81 922 2 79 452 103 - 79 452 104 36* 18 49 Ø 18 21,5 25* R 120 max. 96 R = 47 28,5 12,5 23,5 29,7 3 Ø 11,6 | | 30 | WWW.CROUZET.COM | | PNEUMATICS PRODUCTS "Adjustable stop" series position detectors › 100 % pneumatic › All metal Part numbers Push-in connection for semi-rigid tubing (NFE 49100) 81 923 001 Barb for tube 2.7 x 4 81 921 505 Push-in connector for tube Ø 4 0,1 → 8 2 130 16 0,1 → 8 2,7 200 21 Symbol Characteristics Operating pressure bar mm Orifice diameter Flow at 6 bars NI/min Actuation force at 6 bars N Circuit function: NC Max. load: without shock daN Will stop a 63 mm Ø cylinder : 6 bar supply Operating temperature °C Mechanical life operations Weight g Actuation positions PA : Operating position (max output kV) mm PFC : End of travel position mm PO : Mid-point closed mm (no exhaust, no outlet) PRT : Release position mm (max. exhaust kV) PR : Rest position mm ● 1000 ● 1000 ● ● -5 ➞ +50 ≥107 27 -5 ➞ +50 ≥107 90 0,4 0 0,7 0 0,9 1 1,5 1,5 3 3 Principle of operation Black barb Exhaust Poppet PO PA PFC PRT PR Versions With barb 0.9 0.4 0 1.5 3 Ø 4 1 0.7 0 1.5 3 Values in mm Actuation positions : PA : Operating position (max output kV) PFC : End of travel position PO : Mid-position closed (no exhaust, no outlet) PRT : Release position (max exhaust kV) PR : Rest position Dimensions 81 923 001 81 921 505 Fixing This should be as close as possible to the plunger 17 Across flat 17 Across flat Ø12,5 M12x1 Material: body zamak | WWW.CROUZET.COM | | 31 | | PNEUMATICS PRODUCTS Position detectors use with relay › › › › 100 % pneumatic All metal Low force operation 107 operations. Sequencer modules P. supply pressure: 6 bars Flow (NL/mn) Module with auto reset Operation results from the combination of a sequential cycle. A system comprises individual modules which are joined together by means of a sub-base. Each module has a memory which delivers an output signal and receives an input signal. An indicator on each module allows the operator to monitor the progress of the cycle and identity quickly and easily any fault which may occur. Brake This returns the memory spool to the reset condition only when the supply is lost Shift register Operation results from the combination of three functions (memory, AND and OR) which constitute each module. The memory activates the output and gives priority to the reset signal. The AND element ensures the transition to the next module but only if an input signal is present. The OR element ensures the resetting of all previously operated modules The general principle is to advance the sequencer step by command impulses to the inputs of the even steps, alternating with the command impulses to the inputs of the odd steps. Used for example on a transfer machine to shift the information "bad component" collected at a test-test "n" steps further along the machine to a reject station. Function diagram Function diagram Auto reset sequencer module sequencer module with maintained reset Brake This maintains the memory spool in position only when the supply is lost. | | 43 | WWW.CROUZET.COM | | PNEUMATICS PRODUCTS Sequencer modules › 100 % pneumatic › Ideal for a simple pneumatic sequence Also available in ATEX version for use in potentially explosive atmospheres in accordance with 94/9/EC Directive sequencer Versions shift register 81 550 001 with 'maintain' - 81 550 201 Reset to zero - 81 550 401 with 'maintain' 81 550 601 Reset to zero 2➞8 2.7 150 -5 ➞ +50 2➞8 2.7 150 -5 ➞ +50 2➞8 2.7 150 -5 ➞ +50 2➞8 2.7 150 -5 ➞ +50 l l l l l l l Symbol Characteristics Operating pressure Orifice diameter Flow at 6 bars Operating temperature Mechanical life 5 x 106 at 6 bars Connection - Sub-base page 26 Weight bar mm Nl/min °C g 70 l 70 70 70 Minimum pressure to be applied to port 1 - 4 - 7 to switch the valve supply pressure (bar) Principle of operation (supplied without logic element. For choice of units see pages 46/47) Sequencer module with maintained reset 1 2 3 4 5 6 7 - Shif register with maintained reset 1 2 3 4 5 6 7 Input signal Supply Output signal Start signal In cycle signal End of cycle signal Reset to zero signal Dimensions - Input signal Supply Output signal Start signal In cycle signal End of cycle signal Reset to zero signal Mounting plan for sequencer 2 holes M4 - minimum depth 7 mm ATEX version products are available in the following catologues: Pneumatic products for explosive atmospheres or on our website www.crouzet-crouzet.com | WWW.CROUZET.COM | | 44 | | PNEUMATICS PRODUCTS Sequencer sub-bases Also available in ATEX version for use in potentially explosive atmospheres in accordance with 94/9/EC Directive 81 551 101 Sub-base (DIN oméga) - Front connecting (DIN-omega) Versions Rear connecting (with clips) 81 552 101 End bases - one pair - 81 552 601 Diversion base - Characteristics Sub-bases Rotatable connectors (fitted) Pressure indicators Operating temperature Weight °C g l l l l -5 ➞ +50 55 -5 ➞ +50 135 l l -5 ➞ +50 60 Sequencer connections Front connecting 1 - Input port (green port 1) Ø 4 2 - Output port (red port 1) Ø 4 3 - Input port, cycle start (green port 1) Ø 4 4 - Output port, in-cycle signal (red port 1) Ø 4 5 - Output port, cycle end (red port 6) Ø 4 6 - Output port, cycle end (red port 6) Ø 4 7 - Input port, reset to zero (green port 7) Ø 4 8 - Output indicator (red) 9 - Input indicator (green) 10 - Cycle start indicator at port 4 (green) 11 - In-cycle indicator at port 5 (red) 12 - Input indicator at port 7 (green) 13 - End of cycle indicator at port 6 (red) 14 - Supply indicator at port 2 (yellow) 15 - Interconnecting ports 16 - Fixing screws 17 - Engraved arrow to indicate direction of sequence 18 - Marking tag 19 - Marking tag position 20 - Marking tag position 21 - Mounting tongue 22 - Mounting groove 23 - Sub-base 24 - End bases Dimensions Front connecting Mounted on Ω rail Sub-base End bases - one pair Push-in connection for semi-rigid tube Ø 4 mm (NFE 49100) | | 45 | WWW.CROUZET.COM 81 551 001 Sub-base (with clips) | | PNEUMATICS PRODUCTS 81 552 001 End bases - one pair - l -5 ➞ +50 40 -5 ➞ +50 120 Rear connecting 1 - Input port (marked port 1) 2 - Supply port (Port 2) 3 - Output port (Port 3) 4 - Cycle start signal port (Port 4) 5 - In-cycle signal port (Port 5) 6 - End of cycle signal port (Port 6) 7 - Reset to zero signal port (Port 7) 8 - Indicator at supply port 9 - Marking area Rear connecting Push-in connection for semi-rigid tubing Ø 4 mm (NFE 49100) 35 81 551 001 Sub-base End bases - one pair 17,8 80 35 x N 67 35 Mounted on steel rod Ø 8 mm ATEX version products are available in the following catologues: Pneumatic products for explosive atmospheres or on our website www.crouzet-crouzet.com | | 46 | WWW.CROUZET.COM | | PNEUMATICS PRODUCTS Logic elements › Performs "combined" Pneumatic › Easy to use Also available in ATEX version for use in potentially explosive atmospheres in accordance with 94/9/EC Directive OR Functions AND YES NO Version 81 521 501 On Sub-base page 4/14-4/15 81 540 001 Plug-in Ø4 81 540 005 Plug-in Ø6 Ø 4 mm Blue 2➞8 2.7 170 -5 ➞ +50 >10 7 12 Ø 6 mm Blue 2➞8 4 200 -5 ➞ +50 >10 7 25 81 522 501 On Sub-base page 4/14-4/15­ Symbol Characteristics Push-in connection for semi-rigid tubing (NFE 49100) Colour Operating pressure Orifice diameter Flow at 6 bars Pressure indicator Switching time Operating temperature Mechanical life Weight Pilot/pressure curves - Male/Female/Female Female/Female/Female bar mm Nl/min Blue 2➞8 2.7 170 ms °C operations g -5 ➞ +50 >10 7 25 l Green 2➞8 2.7 170 l -5 ➞ +50 >10 7 25 P.p : Pilot pressure P.a : Supply pressure Principle of operation Cellule OR The output signal "S" is present when a signal at "a" OR "b" is present: S = a OR b S=a+b Dimensions 81 521 501 - 81 522 501 81 540 005 - 81 541 005 Other information See pages 54/55 for mounting plan for logic elements. Cellule AND The output signal "S" is present only when signals "a" AND "b" are present simultaneously: S = a AND b S=a.b 81 540 001 - 81 541 001 | | 47 | WWW.CROUZET.COM 81 541 001 Plug-in Ø4 81 541 005 Plug-in Ø6 Ø 4 mm Green 2➞8 2.7 150 -5 ➞ +50 >10 7 13 Ø 6 mm Green 2➞8 4 200 l -5 ➞ +50 >10 7 25 | | PNEUMATICS PRODUCTS 81 503 025 Threshold On sub-base page 4/14-4/15 81 501 025 On sub-base page 36-37 - Orange 2➞8 2.7 170 Yellow 2➞8 2.7 170 81 504 025 Threshold On sub-base page 4/14-4/15 81 506 025 Threshold On sub-base page 4/14-4/15 Light grey 2➞8 2.7 170 Dark grey 2➞8 2.7 170 l l l l 10 7 30 10 7 30 10 7 30 10 7 30 P.p (bars) P.p (bars) P.a (bars) P.p (bars) P.a (bars) P.p (bars) P.a (bars) P.a (bars) YES element NOT element The output signal "S" is only present when the pilot is present "a" is present: The output signal "s" is present only if the input signal "a" is NOT present. The output signal is therefore the inverse of the pilot signal: S = a YES b S=a S= NOT a S=a If the supply port is connected to a 2nd input "b", the function obtained is called inhibition: S = NOT a AND b S=a.b 81 501 025 - 81 503 025 81 504 025 - 81 506 025 ATEX version products are available in the following catologues: Pneumatic products for explosive atmospheres or on our website www.crouzet-crouzet.com | WWW.CROUZET.COM | | 48 | | PNEUMATICS PRODUCTS Memory element › 100 % pneumatic › Bistable pneumatic Also available in ATEX version for use in potentially explosive atmospheres in accordance with 94/9/EC Directive 81 523 201 With pressure indicator 81 523 601 With pressure indicator and manual override bar mm bar °C Nl/min Black 2➞8 2.7 2.5 -5 ➞ +50 200 Black 2➞8 2.7 2.5 -5 ➞ +50 200 g 90 Version Symbol Characteristics Colour Operating pressure Orifice diameter Minimum memory pilot pressure Operating temperature Flow at 6 bars Connection - On sub-base page 4/14-4/15 Weight l l 90 Principle of operation The function is that of a 4/2 valves. The appearence of signal "X1" causes the displacement of the slide valve. The output port "x" is then put under pressure. This state is remembered until the arrival of signal "X0". This signal reverses the slide valve, the output "x" is put under pressure. This state is likewise remembered. The output: - "x" under pressure indicates that the information in the MEMORY is "X1", - "x" under pressure indicates that the information in the MEMORY is "X0". Dimensions Dimensions of logic and memory elements 81 523 201 - 81 523 601 2 holes Ø 3.2 depth minimum 2.5 (location) Viewed from above ATEX version products are available in the following catologues: Pneumatic products for explosive atmospheres or on our website www.crouzet-control.com | | 49 | WWW.CROUZET.COM | | PNEUMATICS PRODUCTS Timers fixed timing › Fixed 0.4 s Also available in ATEX version for use in potentially explosive atmospheres in accordance with 94/9/EC Directive 81 503 540 Positive output Version Symbol Characteristics Timing Operating pressure Flow at 6 bars Orifice diameter Accuracy Min. reset time Connection - On sub-base page 36-37 Operating temperature Mechanical life Weight s bar Nl/min mm % s 0.4 2➞8 170 2.7 ±5 10 7 106 l Principle of operation with positive output Time Dimensions 81 503 540 ATEX version products are available in the following catologues: Pneumatic products for explosive atmospheres or on our website www.crouzet-crouzet.com | | 50 | WWW.CROUZET.COM | | PNEUMATICS PRODUCTS Timers (with adjustable timing) › 60 s adjustable (60 s max.) Also available in ATEX version for use in potentially explosive atmospheres in accordance with 94/9/EC Directive 81 503 710 positive Function negative 81 506 710 - l - l 81 503 720 81 506 720 - l - 81 503 725 l 81 506 725 - - l l Symbol Characteristics Timing s Operating pressure bar Flow at 6 bars Nl/min mm Orifice diameter Accuracy % Min. reset time s Connection - On sub-base page 4/14-4/15 Operating temperature °C Mechanical life operations g Weight 0.1 ➞ 15 2➞8 170 2.7 ±5 10 7 90 0.1 ➞ 30 2➞8 170 2.7 ±5 10 7 120 Accessories Panel mounting adaptator Weight g 79 451 698 53 Principle The operation of these pneumatic timers is similar to that of electronic timers (circuit with capacitor/resistor) 79 451 698 79 451 903 53 53 Principle of operation 79 451 903 53 with positive output - - with negative output Timing by charging of reservoir Time Time The reservoir fills via the flow restrictor until the switching point of the timer output is reached (positive or negative). The non-return valve allows the reservoir to be emptied rapidly for the next timing. Dimensions 81 503 710 - 81 506 710 81 503 720 - 81 506 720 81 503 725 - 81 506 725 L (mm) 78 92 125 Adaptator 79 451 . . . For panel mounting, a pre-drilled hole Ø 10.5 mm si required ATEX version products are available in the following catologues: Pneumatic products for explosive atmospheres or on our website www.crouzet-control.com | | 51 | WWW.CROUZET.COM | | PNEUMATICS PRODUCTS Timers › Fixed and adjustable Also available in ATEX version for use in potentially explosive atmospheres in accordance with 94/9/EC Directive Single impulse generator Fixed Adjustable Adjustable frequency generator 81 507 540 - 81 507 720 - 0.4 0.1 ➞ 30 81 506 940 Symbol Characteristics Timing Frequency Operating pressure Flow at 6 bars Orifice diameter Accuracy Min. reset time Connection - On sub-base page 4/14-4/15 Operating temperature Mechanical life Weight Accessories s Hz bar Nl/min mm % s 2➞8 170 2.7 ±5 10 7 106 - 2➞8 170 2.7 ±5 10 7 85 79 451 904 53 79 451 905 53 Principle of operation Single impulse generator Frequency generator Adjustable impulse generator Time Time Operating time Periode time Dimensions 79 451 Part numbers 81 507 540 81 507 720 81 506 940 L (mm) 73 99 72 For panel mounting, a pre-drilled hole Ø 10.5 mm si required ATEX version products are available in the following catologues: Pneumatic products for explosive atmospheres or on our website www.crouzet-crouzet.com | | 52 | WWW.CROUZET.COM | | PNEUMATICS PRODUCTS Timing Accessories Also available in ATEX version for use in potentially explosive atmospheres in accordance with 94/9/EC Directive One-way in-line fixed flow restritors Flow at 4 bars Ø orifice (mm) Nm3/h 0.3 white 0.18 ➞ 0.30 0.4 yellow 0.35 ➞ 0.50 0.5 red 0.58 ➞ 0.77 0.6 green 0.80 ➞ 1.06 0.7 blue 1.10 ➞ 1.39 0.8 grey 1.45 ➞ 1.65 1 black 2.30 ➞ 2.80 0.25 white 0.08 ➞ 0.12 003 004 005 006 007 008 010 025 - 81 525 101 - 81 526 001 - 79 458 808 Nl/min mm bars s cm3 Depending on orifice Depending on orifice 1➞8 - 30 0 ➞ 0.5 1➞8 - 200 0 ➞ 1.7 2➞8 - 10 ➞ 60 30 - mm Ø4 °C g -5 ➞ +50 8 81 81 81 81 81 81 81 81 529 529 529 529 529 529 529 529 One-way adjustable flow restritor Capacity for timing 10 • 60 s Symbol Characteristics Free flow Orifice diameter Operating pressure Timing Capacity Sub-base page 4/14-4/15 Connection Push-in connection for semi rigid tubing (NFE 49100) Operating temperature Weight l l - - -5 ➞ +50 60 Connections For timing circuit - One-way flow restrictor 81 525 1 - 81 529 0 (1) - Reservoir 79 458 018 (2) - Relay element 81 503 0 - 81 506 0 (3) page 4/6-4/7 Sub-base page 4/14-4/15 Ø4 -5 ➞ +50 40 -5 ➞ +50 70 (2) (1) (3) Principle of operation One-way One-way with adjustable flow with fixed flow 45 79 452 808 Ø4 81 526 001 Ø 25 81 525 101 Ø 11 Dimensions 81 529 115 ATEX version products are available in the following catologues: Pneumatic products for explosive atmospheres or on our website www.crouzet-control.com | WWW.CROUZET.COM | | 53 | | PNEUMATICS PRODUCTS Regulator accessories Also available in ATEX version for use in potentially explosive atmospheres in accordance with 94/9/EC Directive Part numbers 81 527 001 Mini-détenteur Plug element In-line non-return - - 81 520 601 - - 81 529 901 Symbol Characteristics Operating pressure Flow at 6 bars Adjustable output pressure Sub-base Connection Push-in connection for semi rigid tubing (NFE 49100) Weight 2→8 200 0,1 → 8 ● - ● Ø4 mm g 2→8 200 150 70 70 81 520 601 Ø 11,5 Dimensions 81 529 901 bars Nl/min bar 38,5 ATEX version products are available in the following catologues: Pneumatic products for explosive atmospheres or on our website www.crouzet-crouzet.com | | 54 | WWW.CROUZET.COM | | PNEUMATICS PRODUCTS Sub-bases for logic elements Also available in ATEX version for use in potentially explosive atmospheres in accordance with 94/9/EC Directive 81 532 102 81 532 104 1 l 1 l 1 l 1 l 1 - Two-hand start module Manostats - vacuostats Leak sensor and amplifier relays Logic elements AND Timers Regulator accessories Memory element Operating temperature °C Electro-pneumatic miniature solenoid 1 1 l 1 l 1 l 1 - l l l -5 ➞ +50 -5 ➞ +50 1 NB: The number indicates the number of components mounted on the sub-base l 1 ➞ l Characteristics Push-in connection for semi-rigid tubing Ø 4 mm (NFE 49100) Fixation g Weight Connections elements and relays Front connecting A rotatable rotatable DIN rail 35 mm DIN rail 35 mm 56 52 B Selector Dimensions 81 532 104 A - Single sub-base or end base B - Associable sub-base 1 - Input port (green port 1) 2 - Output port (red port 3) 3 - Input/supply port (yellow port 2) Ø 4 4 - Input port integral to sub-base 5 - Input indicator (green) 6 - Output indicator (red) 7 - 1/4 turn screws 8 - Marking tag 9 - Arrow indicating flow direction 10 - Mounting tongue 11 - Mounting groove 12 - Selector 3 x 81532102 A = 27 x N Associable sub-bases Sub-base supply with inlet connection 81532104 90 57 33,5 13 Mounted on Ω 19 Push-in connection for semi-rigid tubing Ø 4 mm (NFE 49100) ATEX version products are available in the following catologues: Pneumatic products for explosive atmospheres or on our website www.crouzet-control.com | | 55 | WWW.CROUZET.COM | | PNEUMATICS PRODUCTS 81 542 002 l 1 -5 ➞ +50 - Two-hand start module Manostats - vacuostats Leak sensor and amplifier relays Logic elements AND Timers Regulator accessories Memory element Operating temperature °C Electro-pneumatic miniature solenoid 81 532 001 81 531 001 1 l 1 l 1 l 1 l 1 l l 2 2 2 2 2 1 l 2 l l l l l -5 ➞ +50 -5 ➞ +50 l 1 Caractéristiques Push-in connection for semi-rigid tubing Ø 4 mm (NFE 49100) Fixation Weight rear rotatable DIN rail 35 mm g rear Clips for rails Ø 8 mm 35 2 M4 screws 10 95 Memory element sub-base, front and rear connecting Rear connection 1 - Input port X1 (green port 1) 2 - Input port X0 (green port 1) 3 - Output port X (red port 3) 4 - Output port X (red port 3) 5 - Supply port (brass port 2) 7 - 1/4 turn screws 8 - Input indicator 9 - Output indicator 10 - Marking tag 11 - Arrow indicating the flow direction The modular system elements are fixed with two screws on the sub-base. A locating device on each logic element prevents incorrect assembly. The logic element is connected via the sub-base. This sub-base has 3 instant connections for connecting semi-rigid tubes with outer Ø 4. 1 - Input signal 2 - Signal port for passive logic elements, air supply for active logic elements. 3 - Output signal 81 532 001 Push-in connection for semi-rigid tubing Ø 4 mm (NFE 49100) 19 80 67 15 38 = = 2 Ø 4,5 19 35 27 18 Mounted on steel rod Ø 8 mm DIN rail 35 mm ATEX version products are available in the following catologues: Pneumatic products for explosive atmospheres or on our website www.crouzet-crouzet.com 46 Push-in connection for semi-rigid tubing Ø 4 mm (NFE 49100) 4 Push-in connector Ø 4 2 Ø 4,5 81 531 001 11,5 11,5 11,5 81 542 002 (for memory 81523201/601) | | 56 | WWW.CROUZET.COM | | PNEUMATICS PRODUCTS Mounting accessories Also available in ATEX version for use in potentially explosive atmospheres in accordance with 94/9/EC Directive 81 533 501 Hole domino Mounting equipment Supply manifold 13 outputs 81 533 001 Clip domino - - 8 For mounting on the end of a zinc-coated mild steel rod Ø 8 mm on an asymmetrical DIN rail -5 ➞ +50 4 For adjustable mounting on a zinc-coated mild steel rod Ø 8 mm on an asymmetrical DIN rail -5 ➞ +50 79 450 609 Bar clips Ø8 - 81 536 801 Characteristics Weight (g) °C Operating temperature 80 Packet of 100 pieces 80 -5 ➞ +50 -5 ➞ +50 Dimensions 81 536 804 Mounted on steel rod Ø 8 mm 35 8Ø Input port 8Ø mm push-in fitting 35 25 67 Ø8 Ø4 13 outputs push-in fittings 4 mm Ø 67 80 80 Ø4 25 Push-in connection for semi-rigid tubing Ø 4 mm (NFE 49100) Other information Use Weidmuller plastic labels for marking components part number FW 4734-6. ATEX version products are available in the following catologues: Pneumatic products for explosive atmospheres or on our website www.crouzet-control.com | | WWW.CROUZET-CONTROL.COM | | 57 | | PNEUMATICS PRODUCTS ELECTRO-PNEUMATIC CONTROL VALVES | | 58 | WWW.CROUZET.COM | | PNEUMATICS PRODUCTS Miniature solenoid valves for alternating current › Conform to the Low Voltage Directive › For mounting on sub-base or footprint in accordance with CNOMO recommendation E‑06-36-120N Part numbers (and voltages) Voltage 24 V a 50-60 Hz 48 V a 50-60 Hz* 110 V a 50-60 Hz 220 V- 230 V a 50-60 Hz Consumption 2.5 VA 2.5 VA 2.5 VA 2.5 VA Function Version 81 519 080 - 81 81 81 81 519 519 519 519 380 381 378 379 81 81 81 81 519 519 519 519 680 681 678 679 3/2 NC Without manual override 3/2 NC With manual override by impulse 3/2 NC With manual override by latching (1/4 turn) 1➞ 8 0.5 12 0.12 5 ➞ 15 5 107 -10 ➞ +50 1➞8 0.5 12 0.12 5 ➞ 15 5 107 -10 ➞ +50 Characteristics bar Operating pressure 1➞ 8 mm Orifice diameter 0.5 Nl/min Flow at 6 bars 12 kV 0.12 ms 5 ➞ 15 Switching time 5 107 Mechanical life (operations) °C -10 ➞ +50 Operating temperature Compressed air or inert gas - oil-free ● air filtered to 50 µ 100 % ED Duty factor F Insulation class IEC 85 35 Weight ● Rotatable connector 4 positions in 90° steps IP 20 Degree of with sub-base (page 62) IEC 529 IP 65 protection with connector 81 516 082 (page 65) IEC 529 MH 15085 UL and cUL approval 15x15 mm footprint Dimensions 81 519 0 according to CNOMO E 06-36-120N 6 min. 26 2 1 7,5 min. 3,8 Adjacent side of footprint when valves mounted in bank 1 - Supply 2 - Output 3 - Exhaust 9,4±0,1 42 max. 9,7 17 min. 3 2 or 3 Ø 1.6 min 2 max 16 ● 100 % ED F 35 ● IP 20 IP 65 MH 15085 81 519 3 81 519 6 7,5 min. 1,4 3,8 ● IP 20 IP 65 MH 15085 9 min. 2 x M3 - 6 H depth 6 Solenoid valve projecting on this side ● 100 % ED F 35 15 Manual override | | 59 | WWW.CROUZET.COM | | PNEUMATICS PRODUCTS Miniature solenoid valves for direct current › Conform to the Low Voltage Directive › For mounting on sub-base or footprint in accordance with CNOMO recommendation E‑06-36-120N Also available in ATEX version for use in potentially explosive atmospheres in accordance with 94/9/EC Directive Part numbers (and voltages) Consumption 1W Voltage 24 V c 81 519 032 3/2 NC Without manual override Function Version 81 519 332 3/2 NC With manual override by impulse 81 519 632 3/2 NC With maintained manual override 81 519 340 3/2 NF With maintained manual override 1➞ 8 0.8 25 0.3 5 ➞ 15 5 107 -10 ➞ +50 1➞ 8 0.8 25 0.3 5 ➞ 15 5 107 -10 ➞ +50 1➞ 8 0,8 25 0,3 5 ➞ 15 5 107 -10 ➞ +50 Characteristics bar Operating pressure 1➞ 8 mm Orifice diameter 0.8 Nl/min Flow at 6 bars 25 kV 0.3 ms Switching time 5 ➞ 15 Mechanical life (operations) 5 107 °C -10 ➞ +50 Operating temperature Compressed air or inert gas - oil-free ● air filtered to 50 µ 100 % ED Duty factor F Insulation class IEC 85 35 Weight ● Rotatable connector 4 positions in 90° steps – with M12 5-pin connector Degree of IEC 529 IP 65 protection with connector 81 516 082 IEC 529 MH 15085 UL and cUL approval 15x15 mm footprint ● 100 % ED F 35 ● 100 % ED F 35 ● 100 % ED F 35 ● ● ● – – – IP 65 MH 15085 IP 65 MH 15085 IP 65 MH 15085 according to CNOMO E 06-36-120N 6 min. 2 x M3 - 6 H depth 6 7,5 min. 3 2 1 17 min. 9,7 Solenoid valve projecting on this side 1 - Supply 2 - Output 3 - Exhaust 9 min. 1,4 3,8 7,5 min. 3,8 2 or 3 Ø 1.6 min 2 max Adjacent side of footprint when valves mounted in bank Encombrement 81 519 0 Manual override 42 max. 16 15 Manual override 9,4±0,1 42 max. 26 9,4±0,1 42 max. 26 81 519 3 81 519 3 81 519 6 21 15 21 ATEX version products are available in the following catologues: Pneumatic products for explosive atmospheres or on our website www.crouzet-control.com | WWW.CROUZET.COM | | 60 | | PNEUMATICS PRODUCTS | | 61 | WWW.CROUZET.COM | | PNEUMATICS PRODUCTS Electro-pneumatic miniature control valves Mounting Miniature solenoid valves Indicators - LED seals - LED 003229P51 Valve modules - Poppet 3/2 monostable (17.5 mm) 4/2 monostable (17.5 mm) - Slide valve 4/2 bistable (35 mm) 4/2 monostable spring-return (35 mm) 003241 P51 Sub-bases For miniature solenoid valves For valve modules Double Single 003234P5 Complete product 003233P5 | WWW.CROUZET.COM | | 62 | | PNEUMATICS PRODUCTS Valve modules › Monostable, bistable › 3/2, 4/2 Also available in ATEX version for use in potentially explosive atmospheres in accordance with 94/9/EC Directive 81 513 100 Function 81 513 600 81 513 200 3/2 NC monostable 3/2 NO monostable 4/2 monostable 81 516 200 4/2 bistable 81 516 100 4/2 monostable Symbol 14 3 1 2 Characteristics Width mm bars Working pressure Orifice diameter mm Flow at 6 bars with Ø 4 mm sub-base (page 63) with Ø 6 mm sub-base (page 63) Nl/min Flow Rate with Ø 4 mm sub-base (page 63) kV with Ø 6 mm sub-base (page 63) Operating temperature ° C Switching time for the valve only ms Mechanical life operations Weight g 17.5 3➞8 3 200 300 2.2 2.5 -10 ➞ +50 15 1.5 x 107 38 17.5 3➞8 3 200 300 2.2 2.5 -10 ➞ +50 15 1.5 x 107 38 17.5 3➞8 3 200 300 2.2 4 -10 ➞ +50 15 1.5 x 107 38 35 2➞8 4 300 400 4 5 -10 ➞ +50 50 107 106 35 3.5➞8 4 300 400 4 5 -10 ➞ +50 50 107 106 Dimensions 81 513 81 516 ATEX version products are available in the following catologues: Pneumatic products for explosive atmospheres or on our website www.crouzet-control.com | | 63 | WWW.CROUZET.COM | | PNEUMATICS PRODUCTS Sub-bases and end bases for miniature control valves Also available in ATEX version for use in potentially explosive atmospheres in accordance with 94/9/EC Directive Part numbers Mounting Version Push-in connection for semirigid tubing (NFE 49100) Sub-bases Ø 4 mm Ø 6 mm Ø 6 mm End bases (pair) Intermediate supply module Cabinet 17.5 mm 81 513 060 81 513 065 - Cabinet 35 mm 81 517 101 81 517 201 - Cabinet 81 513 011 Cabinet - - - - mm2 3 MM15085 DIN rail 35 mm 3 MM15085 DIN rail 35 mm DIN rail 35 mm DIN rail 35 mm g 55 110 86 44 Ø 6 mm 81 513 001 Characteristics Torque capacity UL and cUL approval Mounting Weight Connections Pneumatic 81 513 011 - 81 513 001 2 - Pneumatic output 4/2 (NO) 4 - Pneumatic output 3/2 or 4/2 (NC) 2 2 4 4 Output at rest (NO) Output at rest * Output at rest * Output operating (NC) Note : Each sub-base can accept - sub-base 81 513 060-065 : 1 relay 3/2 or 4/2, width 17.5 mm - sub-base 81 517 101-201 : 1 bistable relay 4/2 (width 35 mm) or 2 relays 3/2 or 4/2 (width 17.5 mm) Electrical 02 2 Supply ports 03 2 Exhaust ports Integral push-in connections Ø 6 mm Degree of protection : IP20 when assembled. A1 - Pilot signal A2 - Common t Earth A1 - Operating control signal (14) A2 - Common A1 - Rest control signal (12) A2 - Common t Earth Dimensions with miniature control valves (page 62) + miniature solenoid valves (page 58) + indicators (page 65) End bases Intermediate base LED indicator 80 Module 3 1 2 1 17,5 3 1 4 3 17,5 3 6 5 35 x (n module 17,5 + 1) 35 Ø4 17,5 12,5 1 77 max. Ø6 ATEX version products are available in the following catologues: Pneumatic products for explosive atmospheres or on our website www.crouzet-control.com | | 64 | WWW.CROUZET.COM | | PNEUMATICS PRODUCTS Valves and solenoids valves assembled Contact us for Other versions Part numbers Function Sub-base with push-in connection for semi-rigid tubing (NFE 49100) Version Voltage 24 VDC (+10% -15%) 3/2 NC 4/2 monostable Ø 4 ext. Ø 4 ext. Solenoid valve with manual override by impulse 81 513 103 Solenoid valve with manual override by impulse 81 513 203 3➞8 3 200 3➞8 3 200 Symbol Characteristics Operating pressure bar Orifice diameter mm Flow at sub-base 81 513 060 NL/min 6 bars sub-base 81 517 101 NL/min with sub-base 81 513 060 KV with sub-base 81 517 101 Operating temperature °C Switching time of the assembly ms Mechanical life (operations) at 4 bars Valve position will be maintained in the event of pressure loss and/or electrical current loss Mounting g Weight UL and cUL approval Principle of operation - - 2.2 2.2 -10 ➞ +50 20 -10 ➞ +50 20 1.5 x 107 1.5 x 107 - - DIN rail 35 mm DIN rail 35 mm 130 MH15085 130 MH15085 Dimensions 3/2 monostable module (NC) Anti-return valve to prevent back pressures Electrical signal - Common A2 - Pilot signal A1 - Earth End bases - one pair LED indicator Module Intermediate module LED indicator Plug-in solenoid valve Common exhaust 80 Manual override Common air supply Poppet valve 1 3 1 Marking tag 2 1 1 3 3 6 5 17,5 4/2 bistable module 17,5 Ø4 17,5 + 1) 3535 x (n module 17,5 Ø6 End bases not supplied (page 63) Intermediate bases not supplied (page 63) Indicators not supplied (page 65) 12,5 Pneumatic indicator Pneumatic output 4/2 monostable module 3 4 77 max. | | 65 | WWW.CROUZET.COM | | PNEUMATICS PRODUCTS Accessories Also available in ATEX version for use in potentially explosive atmospheres in accordance with 94/9/EC Directive Part numbers 24 V - 50-60 Hz c 48 V - 50-60 Hz c 110 V - 50-60 Hz c 230 V - 50-60 Hz (-10% +6 %) Visual indicators with anti- surge 81 513 052 81 513 055 81 513 058 - - - - - 81 513 059 - - - - - - - - - 81 513 064 (by 10) LED seal 12 to 24 V - DC - AC Packaging (by 5) Exhaust Plug-in Ø 6 silencer Plug-in Ø 8 Connector for solenoid valve Without manual override Pneumatic With manual override pilots by impulse Push-in connection for semi-rigid tubing Ø 4 mm (NFE 49100) Blanking plate - - - - - - - - - - ● - - - - - - - Instantané Ø 4 ext. - 81 537 001 81 537 201 - 81 516 082 - 81 516 081 - 81 516 091 81 516 085 Symbol 81 513 052 81 513 055 81 513 058 81 513 059 Characteristics Consumption W Temperature °C Connection mm Mounted between the pilot solenoid valve and the body of the module Supplied in multiples of 5 Supplied in multiples of 10 Packet of 10 pieces g Weight 6 - 0.24 - 10 ➞ +50 - ● ● - - - ● - - ● - ● ● - - - - 30 2 10 ● 5 1 2 Connection ● t 3 Pilot signal Earth (4) Dimensions 81 513 052 - 81 513 055 Mounted by plugging into push-in connector for semirigid tubing (NFE 49100) 81 513 058 - 81 513 059 81 516 082 15,5 - 0 15,5 - 0 + 0,1 M3 15 29 Ø 15 + 0,1 26 35 81 537 001 - 81 537 201 50 28 15 Pg 7 Ø 14 ATEX version products are available in the following catologues: Pneumatic products for explosive atmospheres or on our website www.crouzet-control.com | | 66 | WWW.CROUZET.COM | | PNEUMATICS PRODUCTS Solenoid valves › Reduced "dimensions" › Mounted on sub-base Part numbers and voltages Function Mounting Solenoid valves with manual override by impulse 24 V (+10% -15%) 24 V - 50/60 Hz (+10% -15%) 48V - 50/60 Hz (+10% -15%) 110 V - 50/60 Hz (+10% -15%) 220 - 230 V - 50/60 Hz (+10% -15%) 3/2 NC On sub-base (54) 81 519 732 81 519 774 81 519 775 81 519 776 81 519 777 Symbol Characteristics Operating pressure bar Orifice diameter mm Flow at 6 bars Nl/min Rotatable coil 4 positions in 90° steps Degree of protection (with connector 81 516 082 not supplied) (see page 65) IEC 529 Mechanical life operations c W Consumption ~ VA Operating temperature °C Weight g UL and cUL approval Principle of operation Connections 1-2 2→8 2.7 170 ● IP 65 1.5 x 107 1 2.5 -5 ➞ +50 70 MH15085 Pneumatic { 1 - Supply Electrical { t Earth 2 - Output 1 - 2 - Pilot signal Electrical connection by connector 81 516 062 (see page 65) Dimensions 81 519 On separate sub-base | | 67 | WWW.CROUZET.COM | | PNEUMATICS PRODUCTS Miniature control valves, 17.5 mm ➜ Electro-pneumatic interface block Complete block, ready to install, consisting of: ■ Preconfigured 8-position sub-base ■ 6 4/2 monostable valve modules with 24 Vc pilot holes ■ 2 blanking plates (for extension if necessary) ■ 1 connection cable Part numbers Part numbers Electrical characteristics Supply voltage Courant max. absorbé sur le 24 V de SUBD (mA) Courant absorbé par chaque électrovanne Response time (ms) LED display Protection against voltage surges Electrical connections Type of cable Cable length Pneumatic characteristics Function Operating pressure bars Flow at 6 bars NL/mim Mechanical life (operations) Working medium Pneumatic connections Power supply connection Output connections Connection of common exhaust General characteristics Operating temperature range IEC 68214 (oC) Storage temperature IEC 68-2-14 (°C) Protection (IEC/EN 60529) Mounting Weight (g) Comments Other configurations on request Dimensions (mm) 16 outputs 16 outputs 81513241 81513238 24 Vc ± -10% 500 60 15 Yes (integrated in the sub-base) Yes 24 Vc ± -10% 500 60 15 Yes (integrated in the sub-base) Yes Sub D9 AWG 24 wires 2m Sub D9 AWG 24 wires 2m 6 4/2 monostable valve modules (81513200) + 2 free positions 3 ➞8 b 300 1.5 x 107 Compressed air or inert gas, 50 µm filtered non-lubricated air Whitout Push-in connection Ø 8 mm Push-in connection Ø 6 mm Push-in connection Ø 8 mm Push-in connection Ø 8 mm Push-in connection Ø 6 mm Push-in connection Ø 8 mm -5 ➞ +50 -15 ➞ +50 IP 20 On DIN rail or via two M5 screws (according to mounting plan) 1350 -5 ➞ +50 -15 ➞ +50 IP20 On DIN rail or via two M5 screws (according to mounting plan) Connections 81513241 Connector wiring 1 2 3 4 2 3 4 5 5 88,5 88,5 1 A 2 A 4 2 2 2 2 2 4 4 2 2 2 2 2 2 2 2 4 4 2 4 4 213213 EV1 EV1 ...... … 2 E E 6 7 8 6 9 4 93 EV6 EV6 1 1 EV EV 1 Commun 0 V 2 Clips femelle Cl 1 2 1 Gemeinsam 0 V 2 Clips für Schienen Cl 7 8 9 1 1 93 2 3 ➞8 b 300 1.5 x 107 Compressed aire or inet gaés, 50 µm filtered non-lubricated air 960 | WWW.CROUZET.COM | | 68 | | PNEUMATICS PRODUCTS Specific islands "for integrators" (supplied in packs of 20) Versions with interfaces 300 NL / mm Configuration 1 - Specify the number and type of interfaces (3 / 2 mono 4 / 2 mono - 4 / 2 bistable) see page 62. 2 - Specify the voltage, the type and method of the control valve connections, see page: 58-59 (Example: 24 V DC with manual switch maintained, exit leads). 3 - Please send us your application specifying your requirements and quantities per year, and we will respond as soon as possible. Versions with interfaces 30 NL / mm Configuration 1 - Specify the voltage, the type and method of the control valve connections, see page: 58-59 (Example: 24 V DC with manual switch maintained, exit leads). 2 - Please send us your application specifying your requirements and quantities per year, and we will respond as soon as possible. Develop customised versions to specifications Crouzet analyses your needs and offers a customised solution. | | WWW.CROUZET-CONTROL.COM | | 69 | | PNEUMATICS PRODUCTS MULTI-FLUID SOLENOID VALVES | | 70 | WWW.CROUZET.COM | | PNEUMATICS PRODUCTS Standard 2/2 miniature solenoid valves for fluids and inert gases › Autonomous › Mounted individually or in a bat› › › › tery Variable orientation coil Low power consumption : 1 W Quick to fit together, no tools needed M5 fittings or possibility of barb Mounting Individual Bank end valves (1 pair) Intermediate valve Part numbers Orifice diameter KV 0.8 mm 0.3 Adjustment range Power 1 • 8 b 1W NC NC NC 81 546 001 81 547 001 81 547 501 Standard features 24V c 2.8 x 0.5 blade terminals (W7D5) at 9.4 mm centres tapped holes M5 without Voltage Electrical connections Fluid connection Manual override + pressure indicator General characteristics 5 ➞ 15 ms - 5 °C ➞ +50 °C up to 30 cst up to 5 g 15 ➞ 40 Nl/mn 30 Hz 32.5 g 35 g Glass-reinforced polyamide 6.6 1.5 x 107 MH 15085 Response time Operating temperature Viscosity range Vibration resistance Air flow rate (at 2 bars) Maximum switching rate Individual mounting Weight Bank end/inner valves Body material Mechanical life (operations) UL and cUL approval Accessories for 2/2 miniature solenoid valves Connector for solenoid valve (see page 65) Visual indicators 24 V-50/60 Hz CC (see page 65) 48 V-50/60 Hz AC 110 V-50/60 Hz AC 220 V-50/60 Hz AC LED seal 12-24 V a c (see page 65) 81 516 082 81 513 052 81 513 055 81 513 058 81 513 059 81 513 064 Dimensions Individual Bank end valves (1 pair) 81 546 0 81 547 0 Intermediate valve 81 547 5 3 blade terminals 2.8 x 0.5 W7D5 3 blade terminals 2.8 x 0.5 W7D5 2 x 3.2 mm Ø ( M3 x 18 screw) 18 11.25 30.2 max 24.75 7.5/8 18 1 x 3.2 mm Ø ( M3 x 20 screw) = = = = 15 M3 4.75±0.05 = = 9.4±0.1 50.5 max 50.5 max 9.7±0.1 = 20 = = 15 = = = 4.75±0.05 11.25 9.75 45 max 30.2 max 24.75 7.5/8 8 2 tapped holes 9.4±0.1 15.5 = = 2.7 7.5/8 26.9 max 3 blade terminals 2.8 x 0.5 W7D5 M3 4.85 13 | | 71 | WWW.CROUZET.COM | | PNEUMATICS PRODUCTS Standard 3/2 miniature solenoid valves for fluids and inert gases › Autonomous › Mounted individually or in a battery › All connections on one face › Small size Mounting Individual Bank end valves (1 pair) Intermediate valve Part numbers Orifice diameter KV Débit 0.8 mm 0.3 25 0.8 mm 0.3 1.2 mm 0.6 40 1.5 mm 0.8 60 Adjustment range Power 1 • 8 b 1W 1 • 8 b 2W - 0.9 • 3 b 2W 0 • 2 b 2W NC NC NC 81 548 010 81 549 010 81 549 510 81 548 011 81 549 011 81 549 511 81 548 012 81 549 012 81 549 512 Standard features 24V c 2.8 x 0.5 blade terminals (W7D5) at 9.4 mm centres tapped holes M5 by impulse without Voltage Electrical connections Fluid connection Manual override Pressure indicator General characteristics 5 ➞ 15 ms - 5 °C ➞ +50 °C up to 30 cst up to 5 g 15 ➞ 40 Nl/min 30 Hz 32.5 g 35 g Glass-reinforced polyamide 6.6 1.5 x 107 MH 15085 Response time Operating temperature Viscosity range Vibration resistance Air flow rate (at 2 bars) Maximum switching rate Individual mounting Weight Bank end/inner valves Body material Mechanical life (operations) UL and cUL approval Accessories for 3/2 miniature solenoid valves Connector for solenoid valve (see page 5/11) Visual indicators 24 V-50/60 Hz DC (see page 65) 48 V-50/60 Hz AC 110 V-50/60 Hz AC 220 V-50/60 Hz AC LED seal 12-24 V a c (see page 65) 81 516 082 81 513 052 81 513 055 81 513 058 81 513 059 81 513 064 Dimensions Individual Bank end valves (1 pair) Intermediate valve 81 548 0 81 549 0 81 549 5 3 blade terminals 2.8 x 0.5 W7D5 2 x 3.2 mm Ø ( M3 x 18 screw) 30.2 max 24.75 7.5/8 50.5 max 1 x 3.2 mm Ø ( M3 x 20 screw) 4.75±0.05 18 2 4.85 15.5 = = 15 = = = = 18 50.5 max 9.5 = 15 = = = 10.5 4.75±0.05 11.25 6.25 10.25 51.2 max Manual override 11.25 8 2 tapped holes 3 blade terminals 2.8 x 0.5 W7D5 Manual override 30.2 max 24.75 7.5/8 26.9 max 21.5 7.5/8 3 blade terminals 2.8 x 0.5 W7D5 Manual override 9.4±0.1 M3 6 3 9.4±0.1 M3 4.85 13 | | WWW.CROUZET-CONTROL.COM | | 72 | | PNEUMATICS PRODUCTS TEACHING MATERIALS | | WWW.CROUZET-CONTROL.COM | | 73 | | PNEUMATICS PRODUCTS Teaching materials › Ideal for learning pneumatics › For high schools, colleges and training centres Part numbers Training console PUMA 2000 Add-on unit Weight (kg) 81 598 940 30 81 598 941 4 Characteristics Maintained sequencer sub-base assembly 1 relay sub-base 1 peripheral sub-base 1 plate with 8 push-buttons 1 plate with 8 indicators 1 basic console 1 cylinder mounting plate (3 cylinders + control valves + position detectors) 2 electro-pneumatic interface units 1 pneumo-electrical interface unit Dimensions 81 598 940 ● - ● - ● ● ● ● ● - ● ● | | 74 | WWW.CROUZET.COM | | PNEUMATICS PRODUCTS List of part numbers Industrial part no. 24 000 000 24 678 127 24 678 128 24 678 129 24 678 171 24 678 172 24 678 173 24 678 174 24 678 175 24 678 176 24 678 177 24 678 178 24 678 179 24 678 180 24 678 181 24 678 182 24 679 702 79 000 000 79 451 698 79 451 903 79 451 904 79 451 905 79 452 103 79 452 104 79 452 123 79 452 124 79 452 133 79 452 808 81 000 000 81 280 010 81 280 510 81 281 010 81 281 502 81 281 504 81 281 508 81 281 509 81 281 510 81 283 510 81 290 001 81 290 501 81 371 401 81 372 201 81 372 401 81 372 901 81 501 025 81 502 110 81 502 140 81 502 150 81 502 160 81 502 230 81 502 320 81 502 435 81 503 025 81 503 540 81 503 710 81 503 720 81 503 725 81 504 025 81 505 110 81 505 140 81 505 150 81 505 160 81 505 230 81 505 320 81 505 435 81 506 025 81 506 710 81 506 720 81 506 725 81 506 940 81 507 540 ATEX part no. 79 451 698 79 451 903 79 451 904 79 451 905 79 458 018 81 290 006 81 290 506 81 501 031 81 502 111 81 502 141 81 502 151 81 502162 81 502 238 81 502 322 81 502 438 81 503 028 81 503 543 81 503 728 81 503 729 81 503 731 81 504 035 81 505 111 81 505 141 81 505 151 81 505 164 81 505 231 81 505 321 81 505 437 81 506 027 81 506 714 81 506 721 81 506 727 81 506 945 81 507 543 Type Pages Pushbutton Pushbutton Pushbutton Mushroom button Mushroom button Mushroom button Symmetrical toggle Lever toggle Symmetrical toggle Lever toggle Symmetrical toggle Lever toggle Key toggle Key toggle Key toggle Adaptor 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 14 Adaptor Adaptor Adaptor Adaptor Lever Lever Lever Lever Lever Capacity 50 50 51 51 28 28 28 28 28 52 NO Microvalve NF Microvalve NO Microvalve Limit switch Limit switch Limit switch Limit switch NF Microvalve NF Microvalve Low-force detector Low-force detector Special detector Special detector Special detector Special detector YES element Vacuum switch Pressure switch Pressure switch Pressure switch Amplifier Amplifier Relay for leak detector YES element Timer Timer Timer Timer NO element Vacuum switch Pressure switch Pressure switch Pressure switch Amplifier Amplifier Relay for leak detector NO element Timer Timer Timer Frequency generator Frequency generator 13-24 13-24 13-24 25 25 25 25 13-24 24 23 23 32 32 32 32 47 39 38 38 38 33 33 31 47 49 50 50 50 22-47 39 38 38 38 33 33 31 47 50 50 50 51 51 Industrial part no. 81 507 720 81 508 110 81 509 080 81 509 085 81 510 001 81 512 201 81 512 401 81 513 001 81 513 011 81 513 052 81 513 055 81 513 058 81 513 059 81 513 060 81 513 064 81 513 065 81 513 100 81 513 103 81 513 200 81 513 203 81 513 501 81 513 502 81 513 509 81 513 510 81 513 516 81 513 522 81 513 523 81 513 527 81 513 533 81 513 552 81 513 600 81 516 081 81 516 082 81 516 085 81 516 091 81 516 100 81 516 200 81 517 101 81 517 201 81 519 032 81 519 080 81 519 332 81 519 340 81 519 378 81 519 379 81 519 380 81 519 381 81 519 632 81 519 678 81 519 679 81 519 680 81 519 732 81 519 774 81 519 775 81 519 776 81 519 777 81 520 601 81 521 501 81 522 501 81 523 201 81 523 601 81 525 101 81 526 001 81 527 001 81 529 003 81 529 004 ATEX part no. 81 507 724 81 513 039 81 513 040 81 513 075 81 513 076 81 513 196 81 513 234 81 513 612 81 516 093 81 516 085 81 516 107 81 516 208 81 517106 81 517 206 81 519 035 81519 335 81 519 635 81 520 602 81 521 508 81 522 505 81 523 205 81 523 608 81 525 106 81 526 006 81 529 013 81 529 014 Type Frequency generator Vacuum switch Pressure switch Pressure switch Amplifier relay Special detector Special detector Supply module End base LED LED LED LED Sub-base Indicator seal Sub-base Valve module Valve module Valve module Valve module Pressure switch Pressure switch Pressure switch Pressure switch Pressure switch Vacuum switch Vacuum switch Vacuum switch Pressure switch Pressure switch Valve module Pneumatic pilot Connector Blanking plate Accessories Valve module Valve module Sub-base Sub-base Miniature solenoid valve Miniature solenoid valve Miniature solenoid valve Miniature solenoid valve Miniature solenoid valve Miniature solenoid valve Miniature solenoid valve Miniature solenoid valve Miniature solenoid valve Miniature solenoid valve Miniature solenoid valve Miniature solenoid valve Valve module Valve module Valve module Valve module Valve module Plug-element OR element AND element Memory Memory Flow restrictor Flow restrictor Mini-regulator Flow restrictor Flow restrictor Pages 51 39 37 37 34 31 31 63 63 65 65 65 65 63 65 63 62 64 62 64 36 36 37 37 37 36 37 37 37 36 62 65 65 65 65 62 62 63 63 59 58 59 59 58 58 58 58 59 58 58 58 66 66 66 66 66 53 46 46 48 48 52 52 53 52 52 | WWW.CROUZET.COM | | 75 | | PNEUMATICS PRODUCTS List of part numbers Industrial part no. 81 529 005 81 529 006 81 529 007 81 529 008 81 529 010 81 529 025 81 529 901 81 531 001 81 532 001 81 532 102 81 532 104 81 533 001 81 533 501 81 535 301 81 536 801 81 540 001 81 540 005 81 541 001 81 541 005 81 542 002 81 545 001 81 545 005 81 546 001 81 547 001 81 547 501 81 548 010 81 548 011 81 548 012 81 549 010 81 549 011 81 549 012 81 549 510 81 549 511 81 549 512 81 550 001 81 550 201 81 550 401 81 550 601 81 551 001 81 551 101 81 552 001 81 552 101 81 552 601 81 580 101 81 580 202 81 580 503 81 580 504 81 598 940 81 598 941 81 715 511 81 715 512 81 716 511 81 716 512 81 733 511 81 735 011 81 735 511 81 735 512 81 737 501 81 921 501 81 921 505 81 921 701 81 921 702 81 921 707 81 921 714 81 921 717 81 921 719 81 921 806 81 921 901 81 921 902 ATEX part no. 81 529 015 81 529 016 81 529 017 81 529 018 81 529 020 81 529 026 81 529 907 81 531 008 81 532 009 81 532 109 81 532 111 81 533 001 81 533 501 81 535 303 81 536 804 81 540 015 81 540 017 81 541 015 81 541 017 81 542 004 81 545 012 81 545 013 81 550 013 81 550 213 81 550 403 81 550 603 81 551 004 81 551 104 81 552 005 81 552 105 81 552 605 Type Flow restrictor Flow restrictor Flow restrictor Flow restrictor Flow restrictor Flow restrictor Non-return Sub-base Sub-base Sub-base Sub-base Clip domino Hole domino Vacuum generator Supply base OR element OR element AND element AND element Sub-base Vacuum generator Vacuum generator Miniature solenoid valve Miniature solenoid valve Miniature solenoid valve Miniature solenoid valve Miniature solenoid valve Miniature solenoid valve Miniature solenoid valve Miniature solenoid valve Miniature solenoid valve Miniature solenoid valve Miniature solenoid valve Miniature solenoid valve Register module Register module Register module Register module Sub-base Sub-base Sub-base Sub-base Diversion base Pneumatic relay Pneumatic relay Two-hand control module Two-hand control module Teaching materials Teaching materials Push buttons and actuators Push buttons and actuators Push buttons and actuators Push buttons and actuators Push buttons and actuators Push buttons and actuators Push buttons and actuators Push buttons and actuators Limit switch Miniature detector Miniature detector Miniature detector Miniature detector Miniature detector Miniature detector Miniature detector Miniature detector Miniature detector Miniature detector Miniature detector Pages 52 52 52 52 52 52 53 55 55 54 54 56 56 40 56 46 46 47 47 55 40 40-70 40-70 70 70 71 71 71 71 71 71 71 71 70 43 43 43 43 45 44 45 44 44 17 17 18 18 73 73 12 12 12 12 12 12 12 12 25 26 30 26 26 26 27 27 27 27 27 27 Industrial part no. 81 921 911 81 921 912 81 922 010 81 922 205 81 922 210 81 922 401 81 923 001 81 999 501 84 000 000 84 150 201 84 150 202 84 150 203 84 150 204 89 000 000 89 538 201 89 543 101 89 543 201 89 543 501 89 543 701 89 543 005 89 543 105 89 543 205 89 543 305 99 000 000 99 766 001 99 766 002 ATEX part no. Type Miniature detector Miniature detector Compact detector Compact detector Compact detector Compact detector Special detector Control pedal Pages 27 27 28 28 28 28 30 20 84 150 214 84 150 215 84 150 216 84 150 217 Indicator Indicator Indicator Indicator 20 20 20 20 Counter 3/2 NO valve 3/2 NO valve 3/2 NF valve 3/2 NF valve 3/2 NO valve + adaptor 3/2 NF valve + adaptor 3/2 NF valve+3/2 NO valve+adaptor 3/2 NF valve+3/2 NF valve+adaptor 19 14 14 14 14 14 14 14 14 Counter Counter 19 19 EUROPE / MIDDLE EAST / AFRICA ASIA / PACIFIC CANADA BELGIUM SPAIN / PORTUGAL CHINA InnoVista Sensors™ 1461 Lawrence Drive Thousand Oaks, CA 91320 USA Tel.: +1 (800) 677 5311 Fax: +1 (800) 677 3865 customer.service@us.crouzet.com InnoVista Sensors™ Dieweg 3 B 1180 Uccle - BELGIQUE Tel.: +32 (0) 2 462 07 30 Fax: +32 (0) 2 461 00 23 klantenservice@crouzet.com InnoVista Sensors™ C/Lleó, 11-13 2º4ª 08911 Badalona - Barcelona ESPAÑA Tel.: +34 (93) 484 39 70 Fax: +34 (93) 484 39 73 atencionalcliente@crouzet.com InnoVista Sensors™ 11th floor, Chang Feng International Tower, 89 Yunling Road (East), Putuo District, Shanghai 200 062 - CHINA Tel.: +86 (21) 8025 7166 Fax: +86 (21) 6107 1771 china@crouzet.com MEXICO FRANCE SWITZERLAND INDIA InnoVista Sensors™ Calzada Zavaleta 2505-C Santa Cruz Buenavista Puebla, 72150 - MEXICO Tel.: +52 (222) 409 7000 mexico@crouzet.com InnoVista Sensors™ 2 rue du Docteur Henri Abel, CS 60059 26902 Valence Cedex 9 FRANCE Tel.: +33 (0) 475 802 101 Fax: +33 (0) 475 828 900 relationclient@crouzet.com InnoVista Sensors™ Gewerbepark - Postfach 56 5506 Mägenwil - SCHWEIZ Tel.: +49 (0) 2103/980-0 Fax: +49 (0) 2103/980-222 kundenservice@crouzet.com InnoVista Sensors™ 4th floor, Trident Towers, #23 100 Feet Ashoka Pillar Road, 2nd Block, Jaynagar Bangalore 560 011 - INDIA Tel.: +91 (80) 4113 2204/05 Fax: +91 (80) 4113 2206 india@crouzet.com USA GERMANY / AUSTRIA THE NETHERLANDS SOUTH KOREA InnoVista Sensors™ 1461 Lawrence Drive Thousand Oaks, CA 91320 USA Tel.: +1 (800) 677 5311 Fax: +1 (800) 677 3865 customer.service@us.crouzet.com InnoVista Sensors™ Otto-Hahn-Str. 3 40721 Hilden DEUTSCHLAND Tel.: +49 (0) 2103/980-0 Fax: +49 (0) 2103/980-222 kundenservice@crouzet.com InnoVista Sensors™ Industrieweg 17 2382 NR Zoeterwoude NEDERLAND Tel.: +31 (0) 71-581 20 30 Fax: +31 (0) 71-541 35 74 klantenservice@crouzet.com InnoVista Sensors™ 14F, Kbiz DMC Tower, 189, Seongam-Ro, Mapo-Gu, Seoul 121-904 SOUTH KOREA Tel.: +82 (2) 2629 8312 Fax: +82 (2) 2630 9800 korea@crouzet.com COUNTRIES NOT LISTED ITALY COUNTRIES NOT LISTED EAST ASIA PACIFIC InnoVista Sensors™ 1461 Lawrence Drive Thousand Oaks, CA 91320 USA Tel.: +1 (800) 677 5311 Fax: +1 (800) 677 3865 customer.service@us.crouzet.com InnoVista Sensors™ Via Viganò De Vizzi, 93/95 20092 Cinisello Balsamo (Mi) ITALIA Tel.: +39 (02) 66 599 211 Fax: +39 (02) 66 599 218 assistenzaclienti@crouzet.com www.crouzet.it InnoVista Sensors™ 2 rue du Docteur Henri Abel, CS 60059 26902 Valence Cedex 9 FRANCE Tel.: +33 (0) 475 802 102 Fax: +33 (0) 475 828 900 customer.relation@crouzet.com InnoVista Sensors™ 10/F, Wharf T&T Centre, Harbour City, 7 Canton Road, Tsim Sha Tsui, Kowloon, HONG KONG Tel.: +86 (21) 8025 7177 Fax: +86 (21) 6107 1771 eap@crouzet.com WWW.CROUZET-CONTROL.COM WWW.INNOVISTASENSORS.COM Warning: The product information contained in this catalogue is given purely as information and does not constitute a representation, warrantly or any form of contractual commitment. Crouzet Automatismes SAS and its subsidiaries reserve the right to modify their products without notice. It is imperative that we should be consulted over any particular use or application of our products and it is the responsability of the buyer to establish, particularly through all the appropriate tests, that the product is suitable for the use or application. Under no circumstances will our warranty apply, nor shall we be held responsible for any application (such as any modification, addition, deletion, use in conjunction with other electrical or electronic components, circuits or assemblies, or any other unsuitable material or substance) which has not been expressly agreed by us prior to the sale of our products. Ref.: 6760011A EN | 02/2016 - Photos: Daniel Lattard AMERICAS