81526001

| | WWW.CROUZET-CONTROL.COM | | 40 | | PNEUMATICS PRODUCTS | | WWW.CROUZET-CONTROL.COM | | 41 | | PNEUMATICS PRODUCTS Vacuum handling components › Sur le principe du Venturi › Facilement raccordable Also available in ATEX version for use in potentially explosive atmospheres in accordance with 94/9/EC Directive PNEUMATIC LOGIC COMPONENTS Part numbers 81 535 301 Sub-base mounting Vacuum generators 81 545 001 Plug-in 81 545 005 Plug-in Characteristics Push-in connectors for Male/Female/Female (MFF) semi-rigid tubing Female/Female/ (NFE 49100) Female (FFF) Operating pressure bar Vacuum pad material Weight g - - 2→8 80 - Ø 4 mm 2→8 - 13 Ø 6 mm 2→8 - 25 - Detection of the pressure decrease can be achieved by the use of manostats (see pages 38/39) Vacuum (mb) Suction flow Vacuum (mb) Vacuum (mb) Suction flow Vacuum (mb) Suction flow Vacuum (mb) Vacuum (mb) Flow Flow Flow Supply pressure (bar) Dimensions 81 535 301 Supply pressure (bar) Supply pressure (bar) 81 545 001 Sub-base mounting 81 531… and 81 532… Plug-in ferrule for push-in connector Ø 4 mm 24 2 push-in connectors Ø 4 mm 29 11 40 81 545 005 30,7 Ø 4,5 15,5 40 29 ±0,1 11 10,7 3 push-in connectors Ø 6 mm 14,5 ±0,1 ATEX version products are available in the following catologues: Pneumatic products for explosive atmospheres or on our website www.crouzet.com | | WWW.CROUZET-CONTROL.COM | | 42 | | PNEUMATICS PRODUCTS | | WWW.CROUZET-CONTROL.COM | | 43 | | PNEUMATICS PRODUCTS Sequencer modules General characteristics › 100 % pneumatic › Ideal for a simple pneumatic sequence Also available in ATEX version for use in potentially explosive atmospheres in accordance with 94/9/EC Directive Operating fluid - Compressed air or inert gas. flow graphs Conditions of use - Operating pressure 2 at 8 bars (except for special conditions). - Fluid: Filtered air to 50 microns - non lubricated. - Operating temperature from - 5° C to + 50° C (under + 5° C the dew point must be below 10° C for the application). - For optimum performance, the elements should be inter-connected by air supply tubing with an internal diameter ≥ at 2.5 mm. sequencer Versions shift register Ø of passage (mm) 81 550 001 with 'maintain' - 81 550 201 Reset to zero - 81 550 401 with 'maintain' 81 550 601 Reset to zero 2➞8 2.7 150 -5 ➞ +50 2➞8 2.7 150 -5 ➞ +50 2➞8 2.7 150 -5 ➞ +50 2➞8 2.7 150 -5 ➞ +50 l l l l l l l Symbol P. supply pressure : 4 bars Characteristics Mounting recommendations - The elements should be mounted and piped in a clean atmosphere in order to prevent any form of pollution entering the system. - Minimum torque for element fixing screws: 5 cm/kg. - maximum torque for element fixing screws: 10 cm/kg. Operating pressure Orifice diameter Flow at 6 bars Operating temperature Mechanical life 5 x 106 at 6 bars Connection - Sub-base page 26 Weight Characteristics common to all elements in the modular system - The characteristics have been obtained with a supply pressure at 6 bars. - The flow in NI/min is the number of litres of air at normal atmospheric pressure obtained with the output open to atmophere and the supply pressure at 4 bars - The consumption in NI/min is the number of litres of free air necessary for the unit to function. - kV = the flow coefficient of the equipment. - Mechanical life > 107 operations. bar mm Nl/min °C g 70 l 70 70 70 Minimum pressure to be applied to port 1 - 4 - 7 to switch the valve P. supply pressure: 6 bars Flow (NL/mn) supply pressure (bar) Sequencer modules Module with auto reset Operation results from the combination of a sequential cycle. A system comprises individual modules which are joined together by means of a sub-base. Each module has a memory which delivers an output signal and receives an input signal. An indicator on each module allows the operator to monitor the progress of the cycle and identity quickly and easily any fault which may occur. Principle of operation (supplied without logic element. For choice of units see pages 46/47) Sequencer module with maintained reset Shif register with maintained reset Brake This returns the memory spool to the reset condition only when the supply is lost 1 2 3 4 5 6 7 Shift register Operation results from the combination of three functions (memory, AND and OR) which constitute each module. The memory activates the output and gives priority to the reset signal. The AND element ensures the transition to the next module but only if an input signal is present. The OR element ensures the resetting of all previously operated modules The general principle is to advance the sequencer step by command impulses to the inputs of the even steps, alternating with the command impulses to the inputs of the odd steps. Used for example on a transfer machine to shift the information "bad component" collected at a test-test "n" steps further along the machine to a reject station. Dimensions - 1 2 3 4 5 6 7 Input signal Supply Output signal Start signal In cycle signal End of cycle signal Reset to zero signal - Input signal Supply Output signal Start signal In cycle signal End of cycle signal Reset to zero signal Mounting plan for sequencer 2 holes M4 - minimum depth 7 mm Function diagram Function diagram Auto reset sequencer module ATEX version products are available in the following catologues: Pneumatic products for explosive atmospheres or on our website sequencer module with maintained reset Brake This maintains the memory spool in position only when the supply is lost. www.crouzet.com | | WWW.CROUZET-CONTROL.COM | | 44 | | PNEUMATICS PRODUCTS | | WWW.CROUZET-CONTROL.COM | | 45 | | PNEUMATICS PRODUCTS Sequencer sub-bases Also available in ATEX version for use in potentially explosive atmospheres in accordance with 94/9/EC Directive 81 551 101 Sub-base (DIN oméga) - Front connecting (DIN-omega) Versions Rear connecting (with clips) 81 552 101 End bases - one pair - 81 552 601 Diversion base - 81 551 001 Sub-base (with clips) 81 552 001 End bases - one pair Characteristics Sub-bases Rotatable connectors (fitted) Pressure indicators Operating temperature Weight °C g l l l l l l -5 ➞ +50 55 -5 ➞ +50 135 -5 ➞ +50 60 l -5 ➞ +50 120 Rear connecting Sequencer connections Front connecting -5 ➞ +50 40 - 1 - Input port (green port 1) Ø 4 2 - Output port (red port 1) Ø 4 3 - Input port, cycle start (green port 1) Ø 4 4 - Output port, in-cycle signal (red port 1) Ø 4 5 - Output port, cycle end (red port 6) Ø 4 6 - Output port, cycle end (red port 6) Ø 4 7 - Input port, reset to zero (green port 7) Ø 4 8 - Output indicator (red) 9 - Input indicator (green) 10 - Cycle start indicator at port 4 (green) 11 - In-cycle indicator at port 5 (red) 12 - Input indicator at port 7 (green) 13 - End of cycle indicator at port 6 (red) 14 - Supply indicator at port 2 (yellow) 15 - Interconnecting ports 16 - Fixing screws 17 - Engraved arrow to indicate direction of sequence 18 - Marking tag 19 - Marking tag position 20 - Marking tag position 21 - Mounting tongue 22 - Mounting groove 23 - Sub-base 24 - End bases Dimensions Front connecting 1 - Input port (marked port 1) 2 - Supply port (Port 2) 3 - Output port (Port 3) 4 - Cycle start signal port (Port 4) 5 - In-cycle signal port (Port 5) 6 - End of cycle signal port (Port 6) 7 - Reset to zero signal port (Port 7) 8 - Indicator at supply port 9 - Marking area Rear connecting Push-in connection for semi-rigid tubing Ø 4 mm (NFE 49100) 35 x N 81 551 001 Sub-base End bases - one pair 35 17,8 80 35 67 Mounted on Ω rail Mounted on steel rod Ø 8 mm Sub-base End bases - one pair Push-in connection for semi-rigid tube Ø 4 mm (NFE 49100) ATEX version products are available in the following catologues: Pneumatic products for explosive atmospheres or on our website www.crouzet.com | | WWW.CROUZET-CONTROL.COM | | 46 | | PNEUMATICS PRODUCTS | | WWW.CROUZET-CONTROL.COM | | 47 | | PNEUMATICS PRODUCTS Logic elements › Performs "combined" Pneumatic › Easy to use Also available in ATEX version for use in potentially explosive atmospheres in accordance with 94/9/EC Directive OR Functions AND YES NO Version 81 521 501 On Sub-base page 4/14-4/15 81 540 001 Plug-in Ø4 81 540 005 Plug-in Ø6 Ø 4 mm Blue 2➞8 2.7 170 -5 ➞ +50 >10 7 12 Ø 6 mm Blue 2➞8 4 200 -5 ➞ +50 >10 7 25 81 522 501 On Sub-base page 4/14-4/15­ 81 541 001 Plug-in Ø4 81 541 005 Plug-in Ø6 Ø 4 mm Green 2➞8 2.7 150 -5 ➞ +50 >10 7 13 Ø 6 mm Green 2➞8 4 200 81 503 025 Threshold On sub-base page 4/14-4/15 81 501 025 On sub-base page 36-37 81 504 025 Threshold On sub-base page 4/14-4/15 81 506 025 Threshold On sub-base page 4/14-4/15 Light grey 2➞8 2.7 170 Dark grey 2➞8 2.7 170 Symbol Characteristics Push-in connection for semi-rigid tubing (NFE 49100) Colour Operating pressure Orifice diameter Flow at 6 bars Pressure indicator Switching time Operating temperature Mechanical life Weight Pilot/pressure curves Male/Female/Female Female/Female/Female - bar mm Nl/min Blue 2➞8 2.7 170 ms °C operations g -5 ➞ +50 >10 7 25 l Green 2➞8 2.7 170 - l -5 ➞ +50 >10 7 25 l -5 ➞ +50 >10 7 25 Yellow 2➞8 2.7 170 - Orange 2➞8 2.7 170 l l l l 10 7 30 10 7 30 10 7 30 10 7 30 P.p (bars) P.p : Pilot pressure P.a : Supply pressure - P.p (bars) P.a (bars) P.p (bars) P.a (bars) P.p (bars) P.a (bars) P.a (bars) Principle of operation Cellule OR The output signal "S" is present when a signal at "a" OR "b" is present: S = a OR b S=a+b Cellule AND The output signal "S" is present only when signals "a" AND "b" are present simultaneously: S = a AND b S=a.b YES element NOT element The output signal "S" is only present when the pilot is present "a" is present: The output signal "s" is present only if the input signal "a" is NOT present. The output signal is therefore the inverse of the pilot signal: S = a YES b S=a S= NOT a S=a If the supply port is connected to a 2nd input "b", the function obtained is called inhibition: S = NOT a AND b Dimensions 81 521 501 - 81 522 501 81 540 005 - 81 541 005 81 540 001 - 81 541 001 S=a.b 81 501 025 - 81 503 025 81 504 025 - 81 506 025 Other information See pages 54/55 for mounting plan for logic elements. ATEX version products are available in the following catologues: Pneumatic products for explosive atmospheres or on our website www.crouzet.com | | WWW.CROUZET-CONTROL.COM | | 48 | | PNEUMATICS PRODUCTS | | WWW.CROUZET-CONTROL.COM Memory element Timers fixed timing › 100 % pneumatic › Bistable pneumatic › Fixed 0.4 s Also available in ATEX version for use in potentially explosive atmospheres in accordance with 94/9/EC Directive | | PNEUMATICS PRODUCTS Also available in ATEX version for use in potentially explosive atmospheres in accordance with 94/9/EC Directive 81 523 201 With pressure indicator Version | | 49 81 523 601 With pressure indicator and manual override 81 503 540 Positive output Version Symbol Symbol Characteristics Timing Operating pressure Flow at 6 bars Orifice diameter Accuracy Min. reset time Connection - On sub-base page 36-37 Operating temperature Mechanical life Weight Characteristics Colour Operating pressure Orifice diameter Minimum memory pilot pressure Operating temperature Flow at 6 bars Connection - On sub-base page 4/14-4/15 Weight bar mm bar °C Nl/min Black 2➞8 2.7 2.5 -5 ➞ +50 200 g 90 Black 2➞8 2.7 2.5 -5 ➞ +50 200 l l 90 s bar Nl/min mm % s 0.4 2➞8 170 2.7 ±5 10 7 106 l Principle of operation with positive output Principle of operation The function is that of a 4/2 valves. The appearence of signal "X1" causes the displacement of the slide valve. The output port "x" is then put under pressure. This state is remembered until the arrival of signal "X0". This signal reverses the slide valve, the output "x" is put under pressure. This state is likewise remembered. The output: - "x" under pressure indicates that the information in the MEMORY is "X1", - "x" under pressure indicates that the information in the MEMORY is "X0". Time Dimensions Dimensions of logic and memory elements Dimensions 81 503 540 81 523 201 - 81 523 601 2 holes Ø 3.2 depth minimum 2.5 (location) Viewed from above ATEX version products are available in the following catologues: Pneumatic products for explosive atmospheres or on our website www.crouzet.com ATEX version products are available in the following catologues: Pneumatic products for explosive atmospheres or on our website www.crouzet.com | | WWW.CROUZET-CONTROL.COM | | 50 | | PNEUMATICS PRODUCTS | | WWW.CROUZET-CONTROL.COM Timers (with adjustable timing) › Fixed and adjustable Also available in ATEX version for use in potentially explosive atmospheres in accordance with 94/9/EC Directive Also available in ATEX version for use in potentially explosive atmospheres in accordance with 94/9/EC Directive 81 503 710 81 506 710 - l - l 81 503 720 81 506 720 - l - l 81 503 725 l - 81 506 725 l Symbol Single impulse generator Fixed Adjustable Adjustable frequency generator 81 507 540 - 81 507 720 - s Hz bar Nl/min mm % s 0.4 0.1 ➞ 30 °C operations g -5 ➞ +50 >10 7 106 81 506 940 Symbol Characteristics Characteristics Timing s Operating pressure bar Flow at 6 bars Nl/min Orifice diameter mm Accuracy % Min. reset time s Connection - On sub-base page 4/14-4/15 Operating temperature °C Mechanical life operations Weight g Accessories Panel mounting adaptator Weight | | PNEUMATICS PRODUCTS Timers › 60 s adjustable (60 s max.) positive Function negative | | 51 g 0.1 ➞ 15 2➞8 170 2.7 ±5 10 7 90 0.1 ➞ 30 2➞8 170 2.7 ±5 10 7 120 - Timing Frequency Operating pressure Flow at 6 bars Orifice diameter Accuracy Min. reset time Connection - On sub-base page 4/14-4/15 Operating temperature Mechanical life Weight Accessories - 2➞8 170 2.7 ±5