DCS.91.F23.LA

PRE-TERMINATED F2 FIBRE OPTIC CONTACT Pre-terminated F2 fibre optic contacts offering a quick and easy field solution The pre-terminated contact provides the user with a contact that can be terminated without the use of epoxy, or polishing. The F2 pre-terminated fibre optic contact is designed as a repair solution. It is intended for use in situations where it is critical that a cable be repaired quickly. The pre-terminated contacts enable simple and rapid on-site-terminations for SMPTE-311M cables. The design eliminates the need of polishing fibre-optic elements as well as preparing and using special epoxies for the fibre assembly. The F2 pre-terminated contact is entirely compatible with, and is designed for use with, the LEMO 3K.93C Series. It also fits into any connector where the standard LEMO F2 contact is used. The F2 pre-terminated contact is designed for fitting into single 0K series, multifibre connectors or mixed optical /electrical connectors from 2B to 5B, 2K to 5K Series. Its main features are: – easy and fast assembly – no need for costly and bulky equipment – no polishing - no epoxy – simple cleaning process – easy identification with black PEEK Technical Characteristics Characteristics Optical Value Standard Mating durability 10000 cycles Damp heat steady state up to 95% at 60° C High temperature +60° C Low temperature -20° C Impact (Method A) 1 m onto concrete floor Shock (3 cycles in 2 directions) 100g, 10-50 ms; 20g 6-9 ms Characteristics IEC 61300-02-02 IEC 61300-02-19 IEC 61300-02-18 IEC 61300-02-17 IEC 61300-02-12 IEC 61300-02-09 Average insertion loss fibre 9/125 µm Return loss fibre 9/125 µm (UPC) Value Standard Method 0.50 dB IEC 61300-03-04 ≥ 45 dB IEC 61300-03-06 Insertion Method B Branching Device Met. Part Section Showing Internal Components Female contact 1 body with holder 4 5 3 1 2 2 6 1 3 5 Male contact 4 2 ferrule with holder 1 body with holder 3 spring 2 ferrule with holder 4 crimping tube 3 spring 5 retention clip 4 crimping tube 6 alignment tube 5 retention clip with support Models FFT.F2 Pre-terminated F2 male fibre optic contact ø2 ø 4.4 Part Number ~ 28.9 FFT.F2.BA2.LCE10 Fibre type Fibre coating structure Singlemode 9/125 Buffer coated ø 0.25 to 1.1 mm ~ 28.9 Note: all dimensions are in millimetre. ø2 ø 4.4 PST.F2 Pre-terminated F2 female fibre optic contact Part Number Fibre type Fibre coating structure PST.F2.BA2.LCE10 Singlemode 9/125 Buffer coated ø 0.25 to 1.1 mm 11.9 Tooling for field termination (3K.93C Series) Part Number DCE.91.093.BVC DCE.91.093.BVM DCE.91.133.BVCW DPC.91.701.V DPC.91.101.A Description Part Number Positioner for signal 1) (male), 0.9 mm Positioner for signal 1) (female), 0.9 mm Positioner for power 2) (male and female), 1.3 mm Manual crimping tool (signal contacts ø 0.9) Manual crimping tool (power contacts ø 1.3) DPD.99.010.5K DCP.91.023.TN WST.OU.110.20PN WST.PN.102.3CR DPW.99.PZ6.HEX Description Crimping tool for screen crimping on FUW and PUW Spanner for tightening collet nut Fibre cleaver for pre-terminated contact 3) Primary coat stripper for pre-terminated contact 3) Manual crimping tool for pre-terminated contact 3) Note: 1) These positioners are suitable for use with both manual and pneumatic crimping tools according to the MIL-C-22520/7-01 standard. 2) These turrets can be used with manual crimping tool according to MIL-C-22520/1-01 standard. Power contacts are special with an oversized crimp barrel. 3) For specific use with the pre-terminated contacts FFT.F2.BA2.LCE10 or PST.F2.BA2.LCE10. Positioner for signal contacts Positioner for power contacts Manual crimping tool Fibre cleaver Manual crimping tool Crimping tool for screen Primary coat stripper Maintenance tools DCS.91.F23.LA Cleaning tool F2 contact WST.KI.125.34 Cleaning kit F2 contact Used for maintenance cleaning. The tool is made with a sponge alcohol reservoir (supplied empty). 16 dry cotton buds are included. The threaded end allows extraction/reinstallation of the F2 contact alignment device. Fibre optic cleaning kit of 2 cotton buds, 1 dry and 1 being soaked in IPA (Isopropyl Alcohol) used for cleaning the fibre optic contacts. DCS.F2.035.PN Alignment device tool DCT.F2.125.PA Fibre Optic ferrule cleaner Simple tool with two threaded end for installation/extraction of the F2 contact alignment device. For use with WST.KI.125.34 kit above. This cleaning tool comes with a bush for different cleaning configurations. More than 500 cleaning per cleaner. This cleaner is for on-site purposes only and should not replace regular maintenance cleaning with cotton buds and alcohol. WST.FB.CI1.10US2 Video inspection viewer WST.LA.JDS.UF2 A portable fibre optic viewer for F2 contact consisting of handset probe, LCD display, ferrule tips for LEMO contacts & software & United States - AC power supply all in a rugged case. European power supply version (WST.FB.CI1.10EU2). An optional USB capture device is also available (WST.FB.CI1.00USB2) Provides easy checking of fibre position within the fibre contact during assembly Visible laser source Accessories PSS ø 4.4 11.9 Alignment device for F2 fibre optic contact Part Number PSS.F2.290.NZZ Note: Alignment device should be ordered as replacement item. Part Number (Repair kit for FUW plug) Content part number Description EGW.3K.444.EL Insulator for plug EGG.3B.660.ZZM Contact for signal FGW.3K.565.ZZC Contact for power PST.F2.BA2.LCE10 Pre-terminated F2 contact FUW.3K.93C.ZLMC96W FGW.3K.146.ZZA Anchor with screws FFS.3K.130.LNV Earthing body with o-ring FFS.3K.160.DN Crimp ring GDA.99.140.100VK O-ring for backshell GMA.30.025.CN Protection sleeve Part Number (Repair kit for PUW socket/receptacle) Content part number Description FGW.3K.344.EL Insulator for socket (recep.) FGG.3B.560.ZZC Contact for signal EGW.3K.666.ZZM Contact for power FFT.F2.BA2.LCE10 Pre-terminated F2 contact PUW.3K.93C.ZLCC96W FGW.3K.146.ZZA Anchor with screws FFS.3K.130.LNV Earthing body with o-ring FFS.3K.160.DN Crimp ring GDA.99.140.100VK O-ring for backshell GMA.30.025.CN Protection sleeve Quantity Parts for field repair with pre-terminated F2 contact 1 2 2 2 1 1 1 1 2 Quantity lUW 1 2 2 2 1 1 1 1 2 Overview of pre-terminated F2 assembly instructions The pre-terminated F2 contact is designed for termination on ø 9.2 mm or ø 16 mm cable containing 900 μm buffered fibres. 1) Remove the cable outer jacket, fold back the earthing braid along the cable, ensure that the electrical conductors are folded back along the cable. Do not to fold back the blue and yellow optical fibres. 2) Remove the fibre strain jacket. Remove the remaining buffer coating and finally remove the primary coating using the primary coat stripper (WST.PN.102.3CR). Clean the fibre using the cotton buds provided in the cleaning kit F2 contact (WDT.KI.125.34) 1) 3) Carefully cleave the fibre using the fibre cleaver (WST.OU.110.20PN). Patch the pre-terminated contact onto the ferrule making sure that the visible laser source can be seen from the end of the ferrule using the visible laser source (WST. LA.JDS.UF2). 4) Crimp the pre-terminated contact using the manual crimping tool (DPW.99.PZ6.HEX). Remove the retention clips (back clips) of the pre-terminated contact. Assemble the electrical contacts using the manual crimping tool (DPC.91.701.A or DPC.91.101.A) and the electrical contact positionners (DCE.91.093.BVC, DCE.91.093.BVM or DCE.91.133.BVCW). Further assembly instruction is similar to the standard F2 fibre optic contact. Please consult the detailed pre-terminated F2 assembly instruction that can be obtained at LEMO subsidiaries. 2) 3) LEMO HEADQUARTERS SWITZERLAND LEMO SA Chemin des Champs-Courbes 28 - P.O. Box 194 - CH-1024 Ecublens Tel. (+41 21) 695 16 00 - Fax (+41 21) 695 16 02 - e-mail: info@lemo.com www.lemo.com CAT.F2.LEN.P0907 © LEMO / Data subject to change, printed in Switzerland, September 2007 Updated, July 2014