Instruction Sheet
STS-M-310-1012-14
Straight Action Hand Tool
CAT-HT-310-1012-14
Rev A
21 OCT 14
PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low
volume applications. A wide selection of powered application equipment for extended use production operations may be available.
crimping of the contact. Once engaged, the ratchet will not
release until the dies have been fully closed.
3. CRIMPING PROCEDURE
Do NOT cut or nick the wire strands during wire stripping.
1. Select the desired terminal listed in the Figure 3.
2. Push the wire stop lever on the side of the hand tool to
raise the wire stop up before inserting the terminal in the
hand tool. See Figure 2.
3. With the wire stop lever pushed in, load the terminal into
the proper nest opening marked with the wire gauge on the
hand tool. See Figure 2.
4. Next release the wire stop lever, allowing the wire stop to
return to the crimping position.
1. INTRODUCTION
Figure 1
5. Close the tool handle until the first ratchet position engages.
Straight Action Hand Tool CAT-HT-310-1012-14 (Figure 1)
was designed to crimp CC10L, CC10R and CC10M Series
contacts for the PESS series.
6. Insert the properly stripped wire through the terminal and
against the wire stop. See Figure 2.
The wire crimper bottoms against the anvil before the ratchet
releases. This is a design feature that assures maximum
electrical and tensile performance of the crimp. Do NOT readjust the ratchet.
Dimensions in these instructions are in metric units [with
inches in brackets]. Figures are for reference only and are
not drawn to scale.
For recalibrations, or locator replacements please contact Samtec Application Tooling Group.
2. DESCRIPTION
The front of the tool is marked with the tool part number.
The tool features a fixed die (crimper), a movable die (anvil), a locator wire stop, and a ratchet. The locator positions
the contact and the wire stop limits the insertion distance of
the stripped wire into the contact. The ratchet assures full
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Figure 2
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Straight Action Hand Tool CAT-HT-310-1012-14
Contact
Number
CC10L
CC10R
CC10M
Wire Size
mm2 [AWG]
Insulation
Diameter
5.26 [10]
4.50 - 4.65
[.177 - .183]
3.31 [12]
3.94 - 4.09
[.155 - .161]
STS-M-310-1012-14
Strip
Length
Crimp
Height
See Application
Tooling
Section of
Samtec
Website
See Application
Tooling
Section of
Samtec
Website
Figure 3
7. Crimp the terminal by squeezing the tool handles until
the ratchet mechanism cycle has been completed. Release
the handles to open the jaws.
8. Push the wire stop lever in to raise the wire stop up and
remove the crimped terminal from the locator by lifting up
and then pulling the wire out.
9. Visually inspect the crimped terminal for proper
crimp location.
Damaged contacts should not be used. If a damaged contact
is evident, it should be cut from the wire and replaced with a
new one.
3. Make certain all pins; pivot points and bearing surfaces
are protected with a thin coat of high quality machine oil.
Do not oil excessively. The tool was engineered for durability but like any other equipment it needs cleaning and
lubrication for a maximum service life of trouble free crimping. Light oil (such as 30 weight automotive oil) used at the
oil points, every 1,000 crimps or 3 months, will significantly
enhance the tool life. See Figure 4.
4. Wipe excess oil from hand tool, particularly from crimping area. Oil transferred from the crimping area onto
certain terminations may affect the electrical characteristics
of an application.
5. When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping dies,
and store the tool in a clean, dry area.
4. MAINTENANCE AND INSPECTION PROCEDURE
It is recommended that a maintenance and inspection program be performed periodically to ensure dependable and
uniform terminations. Frequency of inspection depends on:
• The care, amount of use, and handling of the hand tool,
• The presence of abnormal amounts of dust and dirt,
• Your own established standards.
The hand tool is inspected before being shipped; however,
it is recommended that the tool be inspected immediately
upon its arrival at your facility to ensure that the tool has not
been damaged during shipment.
Figure 4
4.1 DAILY MAINTENANCE
1. Remove dust, moisture, and other contaminants with a
clean brush, or soft, lint free cloth.
2. Do not use any abrasive materials that could damage the
tool.
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Straight Action Hand Tool CAT-HT-310-1012-14
STS-M-310-1012-14
4.2. CRIMP HEIGHT INSPECTION
4.3 MISCRIMPS OR JAMS
This inspection requires the use of micrometer with a modified anvil as shown in Figure 5.
Should this tool ever become stuck or jammed in a partially
closed position, do Not force the handles open or closed.
The tool will open easily by pressing up on the ratchet release lever in the movable handle. See Figure 6.
Proceed as follows:
1. Select a contact and wire (maximum size) for each crimp
section.
2. Refer to Section 3 and crimp the contact(s).
3. Using a crimp height comparator, measure wire barrel
crimp as shown in Figure 5. If the crimp height conforms to
applicable specifications, the tool is considered dimensionally correct.
Figure 6
Figure 5
5. TOOL DIMENSIONS
Refer to Figure 7 for tool dimensions
Figure 7
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