HIGH VOLTAGE CONNECTORS
FOR SPECIAL APPLICATIONS
®
®
05 Series
5G Series
®
REDEL
Kft
®
K and S Series
No reproduction or use without express permission of editorial or pictorial content, in any manner.
LEMO reserve the right at all times to modify and improve specifications without any notification.
®
®
05 Series Connectors
High voltage connectors of the new 05 miniature series
have been specifically developed to meet the requirements of experimental nuclear research programme.
The 05 series contains a miniature HV 12kV d.c. (test
voltage) contacts. This crimp contact is removable from
the shell and is inserted in a PEEK insulator.
The actual mating is provided by the LEMO Push-Pull
system, renowned for its reliability worldwide and a red
safety nut to secure the connection.
The compact design of these connectors makes them
ideal for applications where minimal mass and space
saving are critical factors.
Interconnections
Straight plug
FFR
Fixed socket
PES
LEMO’s Push-Pull Self-Latching Connecting System
This self-latching system is renowned worldwide for its easy and quick mating and unmating features. It provides absolute
security against vibration, shock or pull on the cable, and facilitates operation in a very limited space.
The LEMO self-latching system allows the connector
to be mated by simply pushing the plug axially into the
socket.
Once firmly latched, connection cannot be broken by
pulling on the cable or any other component part other
than the outer release sleeve.
When required, the connector is disengaged by a
single axial pull on the outer release sleeve. This first
disengages the latches and then withdraws the plug
from the socket.
For added security a safety nut (shown in red) can
prevent disengagement by blocking the motion of the
outer release sleeve.
1
®
®
Part Section Showing Internal Components
Connector
Straight plug
Fixed socket
7
1
2
3
4
5
6
7
1
2
3
6
5
4
8
6
3
1
5
4
2
7
1
shell
crimp back end
hexagonal nut
conical nut
insulator
HV female contact
crimp ferrule
2
3
4
5
6
7
8
outer shell
latch sleeve
safety nut
crimp back end
insulator
HV male contact
crimp ferrule
earthing crown
HV Contact
2
Male contact
3
1
1
4
3
2
Female contact
1 male contact
1 female contact
2 insulator
2 insulator
3 clips
3 clips
4 sealing gland
Technical characteristics
Mechanical and climatical
Characteristic
Electrical characteristics
Value
Contact retention force
Working temperature
Mechanical life
Climatic class
Radiation resistance
Standard
40 N
IEC 60512-8 test 15a
-20 °C to +125°C
> 200 cycles
IEC 60512-5 test 9a
20/125/21
IEC 60068-1
> 10 6 Gy
Characteristic
Test voltage d.c.1)
Rated current
Contact resistance
Screen resistance
Insulation resistance
Value
Standard
12 kV (1 min.)
4A
≤ 8 mΩ
≤150 mΩ
≥ 1012 Ω
IEC 60512-2 test 4a
IEC 60512-3 test 5a
IEC 60512-2 test 2a
IEC 60512-2 test 2f
IEC 60512-2 test 3a
Note:
1) specific assembly instructions shall be respected. (see page 6 and 7)
Materials and Treatment – Connector
Component
Material (standard)
Contact
Surface treatment
(µm)
Component
Material (standard)
Ni
Outershell + crimpend
Safety nut
Earthing crown
Latch sleeve
Hex and conical nut
Insulator
Crimp ferrule
2
Aluminium (AA 6012)
Aluminium (AA 6012)
Aluminium special
Aluminium special
Aluminium (AA 6012)
PEEK
Aluminium (AA 6012)
5
Anodized red
5
5
Anodized natural
–
5
Male contact
Female contact
Contact clips
Insulator
Sealing gland
Surface treatment
(µm)
Cu
Ni
Au
Brass (UNS C38500)
0.5
3
1.0
Bronze (UNS C54400)
Cu-Be (QQ-C-530)
PEEK
Silicone PVMQ
0.5
3
–
–
–
1.5
®
®
Models
FFR Straight plug for cable crimping,
with safety nut
42
Cable
group
FFR.05.403.LLAE141
FFR.05.403.LLAE142
1
2
ø6
29.8
Part Number
PES Fixed socket, with two nuts, for cable crimping
Part Number
Cable
group
PES.05.403.LLLE141
PES.05.403.LLLE142
1
2
42
8.5 max.
ø 9.2
2.5
ø 8.5
S8
M6.5x0.6
S 5.7
S7
Recommanded high voltage cables
Construction and dimensions
Dielectric
Screen
Mat.
ø
Mat.
Cable group
Manufacturer
Part Number
CERN Type
Conductor
Constr. Mat.
ø
1
ABBNK - 45/94
HTC 50-1-1
7x0.17 CuSn
0.51
PE solid
1.5
2
HABIA
31789-004-001
HFI 150 mini coax
Mono
0.16
HFI 150
0.5
Cu
CuSn
16x4x0.1
Sheath
Mat.
ø
Polyolefine
Corona
screen
3.3
yes
Drain 2x0.1
HFI 150 1.15
+
Alu polyester
no
3
®
®
Accessories
FFA-ERA High Voltage Contacts
Contact Part Number
Male contact
Female contact
FFA.05.403.ZLA1
FFA.05.403.ZLA2
male
L
Cable
group
L
(mm)
1
2
4
6
ERA.05.403.ZLL1
ERA.05.403.ZLL2
female
GMA Heatshrink tube
ø D min.
Shall be ordered separately
L
Part number
Cable
group
GMA.30.010.ST
GMA.15.010.ST
1+2
2
Name
Supplier
Product reference
RAYCHEM® RNF 3000
3/1
RAYCHEM® RNF 3000 1.5/0.5
øD
L
(mm) (mm)
3.0
1.5
Note: for cable group 2, the two heatshrink tubes are necessary
● Material: Polyolefin transparent
FFS Crimp ferrule
10
ø 4.1
Model 1
Part number
FFS.05.160.PM
FFS.05.161.PM
10
Cable
group
Model
1
2
1
2
ø 1.4
Model 2
● Material: Aluminium alloy (AA6012) nickel plated
GEC Conical nut
7
M 6.5 x 0.6
2.5
ø 8.5
Part number
GEC.05.241.PT
● Material: Aluminium alloy (AA 6012) natural anodized.
GEA Hexagonal nuts
8
M 6.5 x 0.6
2
9.2
Part number
GEA.05.241.PT
● Material: Aluminium alloy (AA 6012) natural anodized.
4
13
9
®
®
Tooling
DCH Spanner for conical nut
39.7
37
Part Number
DCH.91.113.9TN
ø 11
● Material: Blackened steel.
DCF Extraction tools for HV contacts
Part Number
DCF.91.133.5LT
Automatic model
DPH Crimping tool with die and positioner
Part Number
DPH.99.005.2K
DPH.99.060.11K
DPH.99.065.11K
Applications
Cable
group
Marking on die
1-2
1
2
DPH.91.005.2K
DPH.91.001.16K
DPK.91.001.16K
Cable
group
Marking on die
1-2
1
2
DPH.91.005.2K
DPH.91.001.16K
DPK.91.001.16K
shield
centre contact
centre contact
DPN Dies and positioner
Part Number
DPN.99.005.2K
DPN.99.060.11K
DPN.99.065.11K
Applications
shield
centre contact
centre contact
● Dies material: Blackened steel
Panel cut-out
ø 6.6
+ 0.1
0
10 min.
5.8
+ 0.1
0
Recommended mounting nut torque: 0.8 Nm.
5
®
®
Termination Instructions Cable Group 1
5
3
4
FFR
1
5
3
4
PES
1. Strip the cable according to the given dimensions,
remove carefully the cable corona screen, making sure
that the cable dielectric is not damaged. Remove also
the aluminium foil and the textile tape.
Clean the dielectric with isopropylic alcool.
±0.2
9
3
±0.2
3.5
±0.2
Dimensions in mm.
3
Apply laquer
4
1
Crimp
4
3
1
A
Apply laquer
4
3
2. Place the crimp ferrule ➀ on the cable. Widen completely the shield braid and fold it back over the jacket.
Introduce the cable center conductor into the HV
contact ➃ until the contact end rests against the dielectric and the conductor is visible through the contact inspection hole. Crimp with the LEMO crimping tool
DPH.99.060.11K. Cover the crimp section of the
contact and the Peek end of the HV contact with a layer
of insulating laquer. Let the laquer dry, approx.15 min.
Note: We recommand the laquer Urethan
ref: Cellpack n° 912110
3. Slide the heatshrink tube ➂ over the HV contact until it
rests against the contact insulator.
One end of the heatshrink tube shall be located at the
position A of the HV contact insulator. Shrink the tube.
Shrink
A
4
3
Shrink
5
1
5
1
5. Slide the crimp ferrule over the cable shield until it
rests against the connector shell. Crimp with the
LEMO crimping tool DPH.99.005.2K.
5
Crimp
5
Crimp
6
4. Fully introduce the HV contact into the connector shell
➄. Check that the contact is correctly located and
remains in position when given a gentle pull. Place the
cable shield braid strand over the shell crimp back end,
cut the length of braid in excess.
®
®
Termination Instructions Cable Group 2
5
3
4
2
FFR
1
5
3
4
2
PES
14 ±0.2
1. Strip the cable according to the given dimensions, cut
the aluminium foil making sure that the dielectric is not
damaged. Do not damage the 2 drain wires.
Fold the drain wires back over the outer jacket and
slide over the small heatshrink tube ➁.
Clean the dielectric with isopropylic alcool.
10 ±0.2
3
±0.2
2
Dimensions in mm.
3
Apply laquer
4
2
1
Crimp
B
A
3
2
4
Apply laquer
4
3
1
Shrink
Shrink
3. Slide the heatshrink tube ➂ over the HV contact until it
rests against the contact insulator.
One end of the heatshrink tube shall be located at the
position A of the HV contact insulator. Shrink the tube.
1
A
4
3
2. Place the crimp ferrule ➀ introducing first the small diameter on the cable. Introduce the cable center
conductor and a part of the dielectric into the HV
contact ➃ until the conductor is fully visible through the
contact inspection hole. Crimp with the LEMO crimping
tool DPH.99.065.11K. Cover the crimp section of the
contact and a short length of the dielectric with a layer
of insulating laquer. Let the laquer dry, approx. 15 min.
Note: We recommand the laquer Urethan
ref: Cellpack n° 912110
Slide the heatskrink tube ➁ over the HV contact until it
rests against the contact insulator at the position B.
Shrink the tube. Cover the Peek end of the HV contact
and the first heatshrink tube with a layer of the insulating laquer. Let the laquer dry, approx. 15 min.
1
Shrink
5
4
3
1
4. Fully introduce the HV contact into the connector shell
➄. Check that the contact is correctly located and
remains in position when given a gentle pull. Place the 2
drain wire around the shell crimp back end.
A
5
4
3
5. Slide the crimp ferrule over the cable shield until it
rests against the connector shell. Crimp with the
LEMO crimping tool DPH.99.005.2K.
5
5
1
Crimp
Crimp
7
®
®
5G Series Connectors
High voltage cylindrical connectors of the new 5G series
have been specifically developed to meet the requirements of the “ATLAS” experimental nuclear research programme at the CERN.
The 5G series contains 50 miniature HV 12kV d.c. (test
voltage) contacts. These crimp contacts are removable
from the shell and are inserted in a PEEK insulator. The
same HV contacts are used in the 05 series.
The actual mating is provided by the LEMO Push-Pull
system, renowned for its reliability worldwide and a red
safety nut to secure the connection.
Two keying alternative (code R or W) are available.
The compact design of these connectors makes them
ideal for applications where minimal mass and space
saving are critical factors.
Interconnections
Straight plug
Fixed socket
DANGER
DANGER
FG
PH
LEMO’s Push-Pull Self-Latching Connecting System
DANGER
DANGER
This self-latching system is renowned worldwide for its easy and quick mating and unmating features. It provides absolute
security against vibration, shock or pull on the cable, and facilitates operation in a very limited space.
The LEMO self-latching system allows the connector
to be mated by simply pushing the plug axially into the
socket.
Once firmly latched, connection cannot be broken by
pulling on the cable or any other component part other
than the outer release sleeve.
When required, the connector is disengaged by a
single axial pull on the outer release sleeve. This first
disengages the latches and then withdraws the plug
from the socket.
For added security a safety nut (shown in red) can
prevent disengagement by blocking the motion of the
outer release sleeve.
8
®
®
Part Section Showing Internal Components
Connector
8
7
2
1
4
5
3
6
10
9
8
2
7
4
3
1
2
3
4
5
5
DANGER
DANGER
Fixed socket
1
6
Straight plug
outer shell
earthing crown
retaining ring
clamp collet nut
round nut
conical nut
7 adapter w. cable collet
8 keyed mid-piece
9 insulator
10 HV male contact
6
1
2
3
4
5
outer shell
latch sleeve
safety nut
clamp collet nut
6
7
8
adapter w. cable collet
keyed mid-piece
insulator
HV female contact
HV Contact
2
Male contact
3
1
1
4
3
2
Female contact
1 male contact
1 female contact
2 insulator
3 clips
4 sealing gland
2 insulator
3 clips
Technical characteristics
Mechanical and climatical
Characteristic
Electrical characteristics
Value
Contact retention force
Working temperature
Mechanical life
Climatic class
Radiation resistance
Standard
40 N
IEC 60512-8 test 15a
-20 °C to +125°C
> 100 cycles
IEC 60512-5 test 9a
20/125/21
IEC 60068-1
>106 Gy
Characteristic
Test voltage d.c.1)
Rated current
Contact resistance
Screen resistance
Insulation resistance
Value
Standard
12 kV (1 min.)
4A
≤ 8 mΩ
≤150 mΩ
≥ 1012 Ω
IEC 60512-2 test 4a
IEC 60512-3 test 5a
IEC 60512-2 test 2a
IEC 60512-2 test 2f
IEC 60512-2 test 3a
Note: 1) specific assembly instructions shall be respected.
Materials and Treatment – Connector
Component
Material (standard)
Contact
Surface treatment
(µm)
Component
Material (standard)
Ni
Outershell + collet nut
Safety nut
Earthing crown
Latch sleeve
Round and conical nut
Insulator
Other metallic pieces
Aluminium (AA 6012)
Aluminium (AA 6012)
Aluminium special
Aluminium special
Aluminium (AA 6012)
PEEK
Aluminium
Anodized natural
Anodized red
5
5
Anodized natural
–
Anodized natural
Male contact
Female contact
Contact clips
Insulator
Sealing gland
Surface treatment
(µm)
Cu
Ni
Au
Brass (UNS C38500)
0.5
3
1.0
Bronze (UNS C54400)
Cu-Be (QQ-C-530)
PEEK
Silicone PVMQ
0.5
3
–
–
–
1.5
9
®
®
Alignment key and polarized keying system
β
α
Ref.
HV contact type
α
β
γ
δ
Plug
Socket
R
yellow
110°
105°
25°
35°
male
female
W
red
95°
115°
20°
30°
female
male
●●
δ
Angle
Dot
Colour
γ
●●
Front view of a socket
Models
FG● Straight plug with keys (code R or W),
cable clamp-collet and safety nut
Part Number
Cable Group
67
FGR.5G.450.LLAY5T1
FGR.5G.450.LLAY5T2
FGW.5G.450.LLLY5T1
FGW.5G.450.LLLY5T2
ø 35
DANGER
Cable ø
14.0 min.
16.5 max.
52
1
2
1
2
S 30 S 31
PH● Fixed socket with keys (code R or W),
cable clamp-collet, 2 nuts fixing
(back panel mounting)
S 37
~64.7
S 30
S 31
Part Number
Cable Group
PHR.5G.450.LLLY5T1
PHR.5G.450.LLLY5T2
PHW.5G.450.LLAY5T1
PHW.5G.450.LLAY5T2
1
2
1
2
5
ø 41
Cable ø
14.0 min.
16.5 max.
DANGER
ø 35
5 max.
S 33.5
Recommanded high voltage cables
Cable group
Manufacturer
Part Number
1
SILISOL
CEPMB 56x0.12 mm2
1
ABBNK - 45/94
2
HABIA
31789-004-001
10
CERN Type Type/Nb. of
conductor
Conductor
Constr. Mat.
ø
Construction and dimensions
Dielectric
Screen
Mat.
ø
Mat.
Sheath
Mat.
ø
Corona
screen
Multi/56
7x0.15 CuSn
0.45
PE
1.5
CuSn
+ Alu
Silic
14.5
no
HTC 50-1-1
Mono/1
7x0.17 CuSn
0.51
PE solid
1.5
CuSn
16x4x0.1
Polyolefine
3.3
yes
HFI 150 mini
coax
Mono/1
Mono
0.16
HFI 150
0.5
Cu
Drain 2x0.1
HFI 150 1.15
+
Alu polyester
no
®
®
Accessories
FFA-ERA HV Contacts
Contact Part Number
Male contact
Female contact
FFA.05.403.ZLA1
FFA.05.403.ZLA2
male
L
ERA.05.403.ZLL1
ERA.05.403.ZLL2
Cable
group
L
(mm)
1
2
4
6
female
GMA Heatshrink tube
ø D min.
Shall be ordered separately
L
Part number
Cable
group
GMA.30.010.ST
GMA.15.010.ST
1+2
2
Name
Supplier
Product reference
RAYCHEM® RNF 3000
3/1
RAYCHEM® RNF 3000 1.5/0.5
øD
L
(mm) (mm)
3.0
1.5
13
9
Note: for cable group 2, the two heatshrink tubes are necessary
● Material: Polyolefin transparent
GEC Conical nut
37
5
M 35 x 1
ø 41
Part number
GEC.5G.240.PT
● Material: Aluminium alloy (AA6012) natural anodized
GEB Round nut
ø 40
8
M 35 x 1
Part number
GEB.5G.240.PT
● Material: Aluminium alloy (AA6012) natural anodized
FGG Extension piece
36
ø 29
ø 27.9
Part Number
FGG.5G.815.PN
Note: allows an extension of the plug or the socket to make cable stripping and mounting easier when weight and size are not critical
● Material: Aluminium alloy (AA6012) natural anodized
11
®
®
Tooling
DCH Spanner for conical nut
81.5
90
Part Number
DCH.91.418.0TN
ø 45
● Material: Blackened steel.
DCP Set of flat spanners for collet nuts and round nuts
54
31.1
30.1
3.5
Part Number
160
DCP.91.005.TN
● Material: Blackened steel.
DCF Extraction tools for HV contacts
Part Number
DCF.91.133.5LT
Automatic model
DPH Crimping tool with die and positioner
Part Number
DPH.99.005.2K
DPH.99.060.11K
DPH.99.065.11K
Applications
shield
centre contact
centre contact
Cable
group
Marking on die
1-2
1
2
DPH.91.005.2K
DPH.91.001.16K
DPK.91.001.16K
Note: DPN Dies and positioner: See 05 series data sheet.
Panel cut-out
0
ø 35.2 + 0.1
42 min.
33.5
12
+ 0.1
0
Recommended mounting nut torque: 7 Nm.
®
®
Termination Instructions Cable Group 1 (multi HT cable)
5
7
3
4
6
FG•
7
5
PH•
4
2
1. Strip the cable according to the given dimensions.
A 500 mm length is necessary to give enough flexibility to the cable.
Remove first the outer jacket and the screen then the
dielectric of each individual high-voltage conductor,
making sure that the cable dielectric is not damaged.
500
24
3.5
3
1
±0.2
Dimensions in mm.
1
55
55
2. Slide 2 pieces of 55mm heat-shrink tubing, (not supplied) of the correct size, the clamp collet nut ➀ and
the adapter with cable collet ➁ on the cable.
2
Apply laquer
3
4
Crimp
A
3
3. For each individual high-voltage conductor install a
HV contact as follow:
4
Crimp
3.1 Introduce the cable center conductor into the HV
contact ➃ until the conductor end rests against the
dielectric and the conductor is visible through the
contact inspection hole. Crimp with the LEMO crimping tool DPH.99.060.11K. Cover the crimp section of
the contact and the Peek end of the HV contact with
a layer of insulating laquer. Let the laquer dry,
approx. 15 min.
Note: We recommand the laquer Urethan
ref: Cellpack n° 912110
Apply laquer
4
3
Shrink
3
Shrink
3.2 Slide the heatshrink tube ➂ over the HV contact until
it rests against the contact insulator.
One end of the heatshrink tube shall be located at the
position A of the HV contact insulator. Shrink the
tube.
A
4
13
®
®
4. Fully introduce the HV contacts into the insulator ➄.
– The short insulator shall be fitted with the female
HV contacts.
– The long insulator shall be fitted with the male
HV contacts.
Check that the contacts are correctly located and
remains in position when given a gentle pull.
5
5
solder
5. Install a ground wire (not supplied) as follow:
ground wire L = 130 mm
5.1 Wrap a tin copper wire 0.5 mm2 over a 6 mm length
of the cable screen and hold the ground wire as
shown. Then solder.
Solder an earthing washer with a 3.5 mm hole on the
other side.
6
solder
ground wire L = 130 mm
6
Shrink
Shrink
25
55
5.2 Cover the end of the cable screen with the first heatshrink tube and the end of the cable jacket with the
second heat-shrink tube, then shrink.
55
Shrink
Shrink
25
55
55
6
2
6. Push the adapter with cable collet ➁ forward over the
cable until the insulator locate into the groove on the
adapter.
Then fit the keyed mid-piece ➅ onto the insulator,
make sure that the key of the insulator is correctly
located into the key of the mid-piece.
6
2
14
7
1
7
1
7. Next slide the connector shell ➆ over the insulator
assembly making sure that the key on the keyed mid
piece goes into the key-way (under the color
point/inside the shell).
– Note that the HV contact type shall be respected
depending upon the keying code as indicated on
page 10.
Screw the collet nut ➀ and tighten to the maximum
torque value of 4 Nm.
Tight the two screws of the adapter and in between
on an appropriate manner the washer of the ground
wire.
REDEL
Elektronika
Kft
K and S Series Connectors
High voltage rectangular connectors of the new K and S
series have been specially developed to meet the
requirements of the “ATLAS” experimental nuclear
research programme at the CERN.
The K series contains 22 miniature HV contacts (12kV
d.c. test voltage).
The S series contains 51 miniature HV contacts (12kV
d.c. test voltage). These crimp contacts are removable
from the shell and are inserted in a PEEK insulator. The
mating is assured by guide pins and sleeves. Two red
sliding tabs secure the connection by locking a pair of
levers to a bracket mounted on the housing. The rectangular design of these connectors makes them ideal for
applications where space saving is critical; for example
on narrow panels.
INTERCONNECTION
KR/SR
REDEL
KL/SL
KA/SA
REDEL
KAG.H22
REDEL
3
KLG.H22
REDEL
3
KAG.H22
KLG.H22
REDEL
SELF-LATCHING
CONNECTING SYSTEM
1
1
Straight plug
KAG.H22
REDEL
KRG.H22
REDEL
Fixed socket
KLG.H22
Straight socket
1
The REDEL Self-Latching connecting system allows the connectors
to be mated by simply pushing the plug axially into the socket
The connectors are disengaged by pressing down on the latch
levers and then withdrawing the plug from the socket
Once latched, connection cannot be broken by pulling on the
cable or
2 any other component part
REDEL
KAG.H22
REDEL
4
KLG.H22
REDEL
KAG.H22
REDEL
2
KLG.H22
1
For added security two red tabs can be slid forward, locking the
latch levers
4 in place.
2
ALIGNMENT KEY
Code G
Code A
KRA/SRA
KLA/SLA
REDEL
KAA.H22
REDEL
KLA.H22
REDEL
KLG.H22
KAG.H22
KAG/SAG
REDEL
Modification 08.05
KLG/SLG
KRA.H22
REDEL
KRG.H22
KRG/SRG
REDEL
2
KAA/SAA
15
REDEL
Kft
PART SECTION SHOWING INTERNAL COMPONENTS
Connector
Rectangular plug
7
6
1
8
5
2
3
4
7
6
5
3
2
4
8
9
1
11
10
Rectangular socket
1
2
5
6
7
8
3
4
.H22
3
4
outer shell
insulator
HV male contact
male guide pin
threaded insert
cable clamp
earthing insert
earthing tag
5
KAG
1
2
6
7
8
9
10
11
outer shell
latch lever
locking clip
security tab
insulator
HV female contact
female guide pin
threaded insert
cable clamp
earthing insert
earthing tag
HV Contact
2
Male contact
3
1
1
4
3
2
Female contact
1 male contact
1 female contact
2 insulator
3 clips
4 sealing gland
2 insulator
3 clips
TECHNICAL CHARACTERISTICS
Mechanical and climatical
Characteristic
Value
Contact retention force
Working temperature
Mechanical life
Climatic class
Radiation resistance
Electrical characteristics
Standard
40 N
IEC 60512-8 test 15a
-20 °C to +125°C
> 100 cycles
IEC 60512-5 test 9a
20/125/21
IEC 60068-1
> 106 Gy
Characteristic
Test voltage d.c.1)
Rated current
Contact resistance
Screen resistance
Insulation resistance
Value
9/12 kV (1 min.)
4A
≤ 8 mΩ
≤150 mΩ
≥ 1012 Ω
Standard
IEC 60512-2 test 4a
IEC 60512-3 test 5a
IEC 60512-2 test 2a
IEC 60512-2 test 2f
IEC 60512-2 test 3a
Note: 1) specific assembly instructions shall be respected.
9 kV dc apply to the pair KA●/KL● and SA●/SL●.
12 kV dc apply to the pair KA●/KR● and SA●/SR●.
Contact
Materials and Treatment – Connector
Component
Material (standard)
Surface treatment
(µm)
Component
Material (standard)
Cu
Ni
Au
Brass (UNS C38500)
0.5
3
1.0
Bronze (UNS C54400)
Cu-Be (QQ-C-530)
PEEK
Silicone PVMQ
0.5
3
–
–
–
1.5
Ni
Outershell
Latching mechanism
Insulator
cable clamp
Other met. pieces
Other plastic pieces
16
Aluminium
Bronze
PEEK
PSU
Stainless Steel
PSU
5
5
–
–
–
–
Male contact
Female contact
Contact clips
Insulator
Sealing gland
Surface treatment
(µm)
Modification 08.05
REDEL
MODELS
Kft
K series (22 contacts)
Straight plug with key (code G or A)
and cable collet
16
KA●
Part Number
Cable Group
43.4
REDEL
KAG.H22
Cable ø
6 mm min.
9.5 mm max.
68.5
KAG.H22.LLZBG
KAA.H22.LLZBG
KAG.H22.LLLB1G
KAA.H22.LLAB1G
KAG.H22.LLLB2G
KAA.H22.LLAB2G
no contact
1
2
Contact
Type
Marking
female
male
female
male
female
male
black
red
black
red
black
red
6
22
16 11
17
12
7
1
46.6
Fixed socket with key (code G or A),
two screw fixing
16
KL●
Part Number
KLG.H22.LLZG
KLA.H22.LLZG
KLG.H22.LLA1G
KLA.H22.LLL1G
KLG.H22.LLA2G
KLA.H22.LLL2G
37.4
17
7 12
33.4
REDEL
1
KLG.H22
23
Cable Group
no contact
1
2
Contact
Type
Marking
male
female
male
female
male
female
black
red
black
red
black
red
11 16
6
22
36
Straight socket with key (code G or A)
and cable collet
16
KR●
7 12
REDEL
Modification 08.05
22
KRG.H22
11 16
6
37.4
17
Part Number
33.4
1
Cable ø
6 mm min.
9.5 mm max.
69.6
KRG.H22.LLZBG
KRA.H22.LLZBG
KRG.H22.LLAB1G
KRA.H22.LLLB1G
KRG.H22.LLAB2G
KRA.H22.LLLB2G
Cable Group
no contact
1
2
Contact
Type
Marking
male
female
male
female
male
female
black
red
black
red
black
red
17
REDEL
Kft
MODELS
S series (51 contacts)
Straight plug with key (code G or A)
and cable collet
19.6
SA●
Part Number
Cable Group
75.5
53
Cable ø
7.5 mm min.
12.5 mm max.
51
REDEL
SAG.H51
SAG.H51.LLZBG
SAA.H51.LLZBG
SAG.H51.LLLB1G
SAA.H51.LLAB1G
SAG.H51.LLLB2G
SAA.H51.LLAB2G
no contact
1
2
Contact
Type
Marking
female
male
female
male
female
male
black
red
black
red
black
red
41
40
31
30
22
21
12
11
1
53.6
Fixed socket with key (code G or A),
two screw fixing
19.6
SL●
Part Number
Cable Group
Contact
Type
Marking
male
female
male
female
male
female
black
red
black
red
black
red
23
1
SLG.H51.LLZG
SLA.H51.LLZG
SLG.H51.LLA1G
SLA.H51.LLL1G
SLG.H51.LLA2G
SLA.H51.LLL2G
41
21
30
47
43
31
REDEL
22
SLG.H51
12
no contact
1
2
40
11
51
36
Straight socket with key (code G or A)
and cable collet
19.6
SR●
Part Number
76.6
1
47
Cable ø
7.5 mm min.
12.5 mm max.
REDEL
18
30
31
SRG.H51
21
11
22
43
41
12
SRG.H51.LLZBG
SRA.H51.LLZBG
SRG.H51.LLAB1G
SRA.H51.LLLB1G
SRG.H51.LLAB2G
SRA.H51.LLLB2G
Cable Group
no contact
1
2
Contact
Type
Marking
male
female
male
female
male
female
black
red
black
red
black
red
40
51
Modification 08.05
REDEL
Kft
ACCESSORIES
FFA-ERA High Voltage Contacts
Contact Part Number
Male contact
Female contact
male
L
FFA.05.403.ZLA1
FFA.05.403.ZLA2
Cable
group
L
(mm)
1
2
4
6
ERA.05.403.ZLL1
ERA.05.403.ZLL2
female
GMA Heatshrink tube
ø D min.
Shall be ordered separately
L
Part number
Cable
group
GMA.30.010.ST
GMA.15.010.ST
1
2
Name
Supplier
øD
Product reference
L
3.0
1.5
13
9
RAYCHEM® RNF 3000
3/1
RAYCHEM® RNF 3000 1.5/0.5
Note: for cable group 2, the two heatshrink tubes are necessary
● Material: Polyolefine transparent
DCT Assembly tool for guide pins
ø 5.5
ø 5.5
ø 16
TOOLING
Part Number
120
DCT.91.551.0LA
DCF Extraction tools for HV contacts
Part Number
Automatic model
DCF.91.133.5LT
DPH Crimping tool with die and positioner
Part Number
DPH.99.005.2K
DPH.99.060.11K
DPH.99.065.11K
Applications
Cable
group
Marking
on die
shield
centre contact
centre contact
1-2
1
2
DPH.91.005.2K
DPH.91.001.16K
DPK.91.001.16K
Applications
Cable
group
Marking
on die
shield
centre contact
centre contact
1-2
1
2
DPH.91.005.2K
DPH.91.001.16K
DPK.91.001.16K
DPN Dies and positionner
Part Number
DPN.99.005.2K
DPN.99.060.11K
DPN.99.065.11K
● Dies material: Blackened steel
Modification 08.05
19
REDEL
Kft
PANEL CUT-OUT
K series
S series
ø 3.2
R
2.9
R
ø 3.2
33.4
31.3
23.8
21.8
2.9
11.8
15
RECOMMANDED CABLES
Cable
group
Manufacturer
Part Number
1
SILISOL
CEPMB 56x0.12 mm2
1
ABBNK - 45/94
2
HABIA
31789-004-001
CERN Type Type/Nb. of
conductor
Conductor
Constr. Mat.
ø
Construction and dimensions
Dielectric
Screen
Sheath
Mat.
ø
Mat.
Mat.
ø
Corona
screen
Multi/56
7x0.15 CuSn
0.45
PE
1.5
CuSn
+ Alu
Silic
14.5
no
HTC 50-1-1
Mono/1
7x0.17 CuSn
0.51
PE solid
1.5
CuSn
16x4x0.1
Polyolefine
3.3
yes
HFI 150 mini
coax
Mono/1
Mono
0.16
HFI 150
0.5
Drain 2x0.1
HFI 150
+
Alu polyester
1.15
no
Cu
EARTHING CONTACT
Usually, some H.V. contacts are used to connect earthing from the cable shield to the instrument panel.
For such earthing connection it is also possible to use L.V. crimp contacts. With a crimp barrel of 1,4 mm,
these contacts can be used with wires AWG 18-20.
Connector models
Contact
type
Contact
part number
KAG-KLA-KRA-SAG-SLA-SRA
KAA-KLG-KRG-SAA-SLG-SRG
KAG-KLA-KRA-SAG-SLA-SRA
KAA-KLG-KRG-SAA-SLG-SRG
male
female
male
female
KAG.565.ZZC
EGG.3B.665.ZZM
KAG.567.ZZC
EGG.3B.667.ZZM
Crimp
hole Ø
AWG
range
Positioner
part number
DCE.91.132.BVC
1.4 mm
18-20
DCE.91.133.BVM
1.4 mm
18-20
0.8 mm 22-24-26 DCE.91.132.BVC
0.8 mm 22-24-26 DCE.91.133.BVM
Selector
position
Crimp tool
part number
8-7
8-7
6-5-5
6-5-5
DPC.91.701.V1)
Note: 1) according to specification MIL-C-22520/7-01
Termination instructions
Refer to 05 series (page 6 & 7) for each individual H.V. contacts
20
Modification 08.05
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Pdf updated, april 2012
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