HR30-TP

NEW Miniature Waterproof Plastic Connectors HR30 Series Mated dimensions 32.3 Ø12.6 3 and 6 pos. 42.1 Ø15.5 10 and 12 pos. ■Features 1. Small size Lock/release operation Short in length when fully terminated and mated. 2. Water and dust protected Push-pull- single action lock IP67 protection rating: Complete protection against dust penetration and against water penetration when submerged 1 meter deep for half hour. Mated with corresponding connector or protective cap. 3. Simple pull lock release Built-in lock/release mechanism securely locks mated connectors while allowing quick disconnection by simply pulling on the plug’s release collar. Molded-in grooves prevent hand slippage when pulled. The round configuration of the collar allows easy side-byside panel mounting and will not snag on objects when the cable is pulled-out. Alignment marks Push-pull locking collar 4. Light weight, corrosion resistant Glass reinforced thermoplastic compounds and noncorrosive components are used in all assemblies. 5. Contact protection and self- alignment Multiple polarizing keys protect the contacts from missalignment or attempted insertion of the wrong connector, while assuring correct mating between the corresponding connectors. 6. Visual alignment indicators Permanent alignment indicators in a contrasting color on all connectors aid in correct alignment and engagement. 7. Built-in cable strain relief Polarized interface ■Applications Test and measuring equipment, portable devices, instrumentation, industrial devices, recreational equipment, I/O applications and other applications requiring use of lightweight, corrosion resistant quick mate/ release cable connections. 2004.6 1 ■Product Specifications Current rating 5A (3 pos.) 2A (6,10,12 pos.) Operation Temperature Range -25ç to +85ç Voltage rating 100V AC,140V DC(3,6 pos.) 30V AC,42V DC(10,12 pos.) StorageTemperature Range -25ç to +85ç Ratings Characteristic Specification Conditions 1.Contact resistance 5m ohms max. (3 pos.) 15m ohms max. (Solder type: 6, 10, and 12 pos.) 30m ohms max. (Through hole type: 6 and 12 pos.) 2.Insulation resistance 3.Withstanding voltage 1000M ohms min. No flashover or insulation breakdown 4.Vibration No electrical discontinuity of 10 µs or more 5.Durability (mating/un-mating) Contact resistance 10m ohms min.(3 pos.) Contact resistance 30m ohms min. (Solder type: 6, 10, and 12 pos.) Contact resistance 100m ohms min. (Through hole type: 6 and 12 pos.) 1000 cycles 6.Temperature cycle Insulation resistance 100 M ohms min. (-55ç: 30 minutes → Room temperature: 10 to 15 minutes → +85ç: 30 minutes → Room temperature: 10 to 15 minutes) for 5 cycles 7.Humidity resistance Insulation resistance 10M ohms min. (when humidity high) 100M ohms min. (when dry) 96 hours at temperature of 40ohmsC and humidity of 90% to 95% No penetration inside. While mated with corresponding or protective cap submerged at depth of 1m for half hour. 8.Waterproof performance 1A DC 100 V DC 300 V AC / one minute Frequency: 10 to 55 Hz, single amplitude of 0.75 mm, 2 hours in each of the 3 directions 9.Dust protection ■Material Assembly Component Material Insulator Plug Receptacles Crimp contact (male/female) Finish Black UL94V-0 PBT Black UL94V-0 Polyacetal Natural ---------- Gasket Silicone rubber, chloroprene rubber Red/Black ---------- Contacts Brass, phosphor bronze Gold plated ---------- Spring Stainless steel Insulator PPS Black UL94V-0 Gasket Chloroprene rubber Black ---------- Contacts Brass, phosphor bronze Gold plated ---------- Hexagonal nut Zinc alloy Chromate ---------- Washer Phosphor bronze Nickel plated ---------- Contacts Phosphor bronze Selective gold plated ---------- ---------- ■Ordering information HR 3 0 - 6 P A - 6 S C 1 2 Remarks PPS 2 3 4 5 6 7 1 Series name : HR30 2 Shell size : Outside diameter/plug mating side Connector type : P : Plug 3 5 Number of Contacts 6 Contact type S Connector type Connector type 4 Variation Blank A 7 Contact wiring type : R : Receptacle : J : Jack : Standard : Fine wire P : 3, 6, 10 and 12 : Female contact : Male contact Blank : Solder C : Crimping D : Through hole ---------- ■Plugs ●Solder Type HR30-6P-6S (Shown) A(Fully tightened) Applicable cable diameter B 1 6 5 2 4 3 Part Number CL No. HR30-6P-3S 130-0004-1 HR30-6P-6S 130-0010-4 HR30-6P-6P 130-0009-5 HR30-6PA-3S 130-0021-0 HR30-6PA-6S 130-0019-9 HR30-6PA-6P 130-0020-8 HR30-7P-12S 130-0027-7 HR30-8P-12P 130-0026-4 A B Solder pot inner diameter Applicable cable diameter range Weight 1.1 mm 29.8 30.3 4.2 to 5 0.8 mm 4g 12.6 1.1 mm 29.8 3.5 to 4.3 0.8 mm 30.3 39.8 15.5 6.7g 6.2 to 7 0.6 mm ●Crimp Type HR30-7P-12SC (Shown) Applicable cable diameter Ø15.5 A(Fully tightened) Shown with terminated and installed contacts. Part Number CL No. HR30-7P-10SC 130-0013-2 HR30-7P-12SC 130-0014-5 HR30-8P-12PC 130-0015-8 A Crimp contact HR30-SC-211 39.8 Applicable cable diameter range Weight 6.2 to 7 6g HR30-PC-211 Note: Crimp contacts are not included. Please order applicable contacts separately. 3 ■Receptacles ●Solder Type HR30-6R-6P (Shown) A Gasket 1 6 3 4 C 2 5 D B E(Thread) F(Hex nut) Lock washer Part Number CL No. HR30-6R-3P 130-1003-4 HR30-6R-6P 130-1009-0 HR30-6R-6S 130-1008-8 HR30-7R-12P 130-1016-6 HR30-8R-12S 130-1018-1 A 16 B C D E F 8.3 12 8.9 M8∞0.75 10 Solder pot inner diameter Weight 1.1mm 2g 0.8mm 18.4 18.6 9.3 15 11.5 M11∞1 13 3.4g 0.6mm ●Crimp Type 15.5 HR30-7R-12PC (Shown) Gasket Ø11.5 Ø15 9.3 M11X1(Thread) Shown Shown with with terminated terminated and and installed installed contacts. contacts. Shown Shownwith withterminated terminatedand andinstalled installedcontacts. contacts. Shown Shown with with terminated terminated and and installed installed contacts. contacts. Part Number CL No. HR30-7R-10PC 130-1012-5 HR30-7R-12PC 130-1013-8 HR30-8R-12SC 130-1014-0 13(Hex nut) Crimp contact Lock washer Weight HR30-PC-211 3g HR30-SC-211 ●Through hole Type A HR30-8R-12SD (Shown) 2 D C B Through hole post (0.2∞0.5) E F(Hex nut) Lock washer Gasket 4 Part Number CL No. A HR30-6R-6PD 130-1020-3 14.9 HR30-6R-6SD 130-1021-6 15.2 HR30-7R-12PD 130-1017-9 HR30-8R-12SD 130-1019-4 16 B C D E F Weight 8.3 12 8.9 M8∞0.75 10 2g 9.3 15 11.5 M11∞1 13 3.4g ■Jacks ●Solder Type HR30-6J-6P (Shown) Applicable cable diameter A B(Fully tightened) 1 6 2 5 3 Part Number CL No. HR30-6J-6P 130-2009-6 HR30-6JA-6P 130-2018-7 HR30-7J-12P 130-2020-9 HR30-8J-12S 130-2019-0 A 12 B 28.9 4 Applicable cable diameter range Solder pot inner diameter Weight 0.8 mm 3g 4.2 to 5 3.5 to 4.3 15 37.3 0.6 mm 6.2 to 7 5.7g 5.9g ●Crimp Type HR30-7J-12PC (Shown) Applicable cable diameter Ø15 37.3 (Fully tightened) Shown with terminated and installed contacts. Part Number CL No. HR30-7J-10PC 130-2015-9 HR30-7J-12PC 130-2017-4 HR30-8J-12SC 130-2016-1 Crimp contact Applicable cable diameter range Weight 6.2 to 7 5g HR30-PC-211 HR30-SC-211 Note: Crimp contacts are not included. Please order applicable contacts separately. 5 ■Caps ●For Plugs ØA ØB 1.4 HR30-6P-C C 1 ØD ØE Part Number CL No. HR30-6P-C 130-3000-7 HR30-7P-C 130-3004-8 HR30-8P-C 130-3003-5 Applicable connector HR30-6P-3S HR30-6P-6S HR30-6P-6P HR30-6PA-3S HR30-6PA-6S HR30-6PA-6P HR30-7P-10SC HR30-7P-12S HR30-7P-12SC HR30-8P-12P HR30-8P-12PC A B C D E Weight 13 8.4 8.9 4 8.8 1g 16 10.4 10.5 6 11.4 2g ●For Receptacle C 0.9 ØB ØA 1.4 HR30-6R-C ØE ØD Part Number HR30-6R-C HR30-7R-C CL No. 130-3001-0 130-3002-2 Applicable connector HR30-6R-3P HR30-6R-6P HR30-6R-6PD HR30-6R-6S HR30-6R-6SD HR30-7R-10PC HR30-7R-12P HR30-7R-12PC HR30-7R-12PD HR30-8R-12S HR30-8R-12SC HR30-8R-12SD A B C D E 12.6 11.8 7.5 12.1 9.1 Weight 1g 15.5 14.8 8.5 15 12.1 Note : When using these caps, do not use the gasket that is normally supplied with the receptacle. The “B” diameter end of the receptacle cap will serve as the gasket. 6 ■Crimp Contacts Male contact Female contact 1.2 1.2 A 1.15 0.82 0.82 1.15 A A 11 A A-A cross-section 11 A-A cross-section Part Number CL No. Packaging type Weight Part Number CL No. Packaging type Weight HR30-PC-111 130-0022-3 100pcs/bag 0.03g/1per pin HR30-SC-111 130-0023-6 100pcs/bag 0.03g/1 pin HR30-PC-211 130-0016-0 10,000pcs/reel 0.03g/1per pin HR30-SC-211 130-0017-3 10,000pcs/reel 0.03g/1 pin Note : Use wire size AWG 26 to 30 with a jacket diameter of 1 mm max. BConnecting Combinations Plugs HR30-*P-** Receptacles HR30-*R-** Jacks HR30-*J-** Caps for Receptacle HR30-*R-C Caps for Plug HR30-*P-C Panel (Shown for reference only.) Cable (Shown for reference only.) Cap Cap Note 1 : When selecting connectors, take into account the shell size, contact count and gender of the contacts. Note 2 : When using the protective caps for the receptacles, do not use the gaskets normally supplied with the receptacle. Protective caps must be fully inserted to assure specified IP67 water and dust protection. 7 BApplicable Fixtures ●Solder termination fixture Part Number CL No. HR30-6P-3S-T01 150-0220-1 HR30-6P-6S-T01 150-0214-9 HR30-6P-6P-T01 150-0221-4 HR30-7P-10SC-T01 150-0228-3 HR30-7P-12SC-T01 150-0223-0 HR30-8P-12PC-T01 150-0227-0 HR30-6R-3P-T01 150-0225-5 Applicable Connectors HR30-6P-3S HR30-6PA-3S HR30-6P-6S HR30-6PA-6S HR30-6P-6P HR30-6PA-6P HR30-7P-10SC HR30-7P-12S HR30-7P-12SC HR30-8P-12P HR30-8P-12PC HR30-6R-3P HR30-6R-6P HR30-6R-6P-T01 150-0218-0 HR30-6J-6P HR30-6R-6S-T01 150-0222-7 HR30-6R-6S HR30-7J-10PC-T01 150-0231-8 HR30-7J-10PC HR30-7J-12PC-T01 150-0230-5 HR30-7J-12PC HR30-8J-12SC-T01 150-0226-8 HR30-8J-12SC HR30-6JA-6P Note : The back shell tightening collar is used to tighten the back shell to the specified torque. Refer to assembly procedures. ●Tightening collar for back shell Part Number CL No. Applicable Connectors HR30-6P-T02 150-0216-4 3 and 6 pos. HR30-8P-T02 150-0224-2 10 and 12 pos. Note: The back shell tightening collar is used to tighten the back shell to specified torque. Refer to assembly procedures. Solder termination fixture HR30-6P-6S-T01 8 HR30-6R-6P-T01 Back shell tightening collar HR30-6P-T02 ■Applicable Tools Type Description Part Number CL No. Manual Manual crimping tool HT-102/HR30-1 150-0229-6 Automatic crimping machine CM-105 901-0005-4 Applicator AP105-HR30-1 901-2015-9 Automatic Applicable contact Applicable wire HR30-SC-111 AWG#26~#30 HR30-PC-111 ---------- ---------- HR30-SC-211 AWG#26~#30 HR30-PC-211 HR30-SC-111 HR30-TP Extraction tool ---------- HR30-SC-211 150-0219-2 HR30-PC-111 ---------- HR30-PC-211 Manual contact crimping tool HT-102/HR30-1 Automatic contact crimping machine CM-105 Contact extraction tool HR30-TP BReceptacle, Board Mounting Through Hole Pattern 0.9 6 2 3 3 2.16 1.44 12-Ø0.65 1 7 1 4 10 12 2.16 1.44 12-Ø0.65 0.48 1.83 2.16 1.44 0.48 1.83 1 5 4 2.16 1.44 3 4 7 8 8 11 10 11 12 0.9 0.72 0.87 2.22 4 6-Ø0.65 0.87 2.22 5 0.9 1.6 1.35 6 2 3 0.9 6-Ø0.65 0.49 1 0.9 1.56 1.56 0.9 0.72 0.72 0.72 1.52 1.52 1.8 1.8 6R-6PD 6R-6SD 7R-12PD 8R-12SD Notes 1.The receptacle through hole configuration depicts a view from the mating side of the connector. 2.The recommended board maximum thickness :1.2 mm. 3.Tolerance of +0.03 mm is recommended for the plated through hole location. Tolerance of +0.02 mm is recommended for the plated through hole diameter. BContact Position Arrangement BPanel Cutout Alignment mark Alignment mark 2 5 5 3 2 2 3 4 HR30-6P-6S HR30-6P-6P B HR30-6P-3S 1 6 4 D +0.05 0 6 3 +0.05 0 1 1 A +0.05 0 ØC 3 7 2 6 10 1 5 9 3 4 8 HR30-7P-10SC 2 7 6 10 1 5 9 1 4 8 12 11 HR30-7P-12SC 4 5 8 6 9 +0 0 .05 3 2 7 A B C D Panel Thishness 3,6 pos 1.25 6.45 8.05 3.95 0.7~2 10,12 pos 1.35 9.25 11.05 5.45 0.7~3 10 11 12 HR30-8P-12PC Notes 1.The contact configuration depicts a view from the wiring side. 2. Mounting to the panel is accomplished by tightening the hexagonal nut from the rear side of the panel. 9 BAssembly Procedures Plug Assembly Sequence Push/pull locking collar Seal bushing Insulator/contact assembly Spring Back shell Strain relief 1 A B Cable A B Solder type : 3 and 6 pos. 2 mm 5.5 mm max. Solder type : 12 pos. 2 mm 10 mm max. 2 -0-0.5 mm 15 to 20 mm Crimp type : 10 and 12 pos. Thread the back shell, strain relief, seal bushing, spring and push/pull locking collar over the cable as shown above. Block end face Insulator/contact assembly Solder termination fixture 2 Solder type 1. Pre-solder the exposed cable conductors (dia. A). The diameter of the pre-soldered conductors should not exceed 0.7 mm for 6 contact plug and 1.0 mm for 3 contact plug. 2. Insert the insulator body over the applicable solder termination fixture. 3. Insert the pre-soldered conductors in the contact soldering pot and solder them in place. Soldering iron temperature should be 280 ±10ç applied for 3-4 second. Crimp type 1. Crimp the applicable contact to the stripped conductor. Use correct crimp tools. Verify the dimensions and crimp configuration. 2. Insert the contact into the appropriate opening in the insulator body. 3. Verify fully seated position by applying a slight pull force on the conductor. The contact should remain in place. Re-insert if not seated. 10 Cable Back shell Push/pull locking collar Cable Guide keys Tightening collar for back shell A Plug insulator body Solder termination fixture Cable View A (2:1) 3 Groove - sealing bushing Front edge of cable jacket Figure B Figure C 3 and 6 Pos. 16 mm Torque 0.5N.m 10 and 12 Pos. 18 mm 0.5N.m Connector Back shell tightening collar size 1. To prevent accidental loosening of the back shell it is recommended that a small amount of primer (Loctite® 7649) and adhesive (Loctite® 271) be applied to the threads of the insulator body before proceeding. 2. Keeping the terminated insulator body on the fixture, re-assembly the plug in order shown. 4. Using the correct back-tightening collar tighten the back shell to the specified torque. When tightening the collar make sure that the cable will NOT turn. 5. Remove the assembly from the fixture. Note: Loctite is a registered trademark of the Henkel Loctite Corporation. 11 BGeneral usage notes 1. Mating 2. Un-mating Mounting panel Receptacle D Cable Plug Push/pull locking collar C Cable A Alignment marks D B C When mounting, smooth mating will be achieved by holding plug in any are “A” and aligning the arrow of the plug with that of the receptacle ,then pushing the plug straight in. When removing the plug from its connected condition, hold the plug by push/pull locking collar (area “B”) and pull straight off. BPrecautions 1. Do NOT apply force in excess of 30N in the directions shown below. 30 N max. Panel 30 N max. 30 N max. 2. To maintain the water/dust protection performance and the cable clamp force, use a cable that is within the range of applicable cable diameter. 3. Consult HRS representative when using different cables. ® 12 5-23,OSAKI 5-CHOME,SHINAGAWA-KU,TOKYO 141-8587,JAPAN PHONE: 81-3-3491-9741, FAX: 81-3-3493-2933 http://www.hirose.com http://www.hirose-connectors.com The contents of this catalog are current as of date of publication. Contents are subject to change without notice for the purpose of improvements.