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DCF.93.090.4LT

DCF.93.090.4LT

  • 厂商:

    LEMO(雷莫)

  • 封装:

    -

  • 描述:

    TOOL EXTRACT CRIMP CONTACTS

  • 数据手册
  • 价格&库存
DCF.93.090.4LT 数据手册
M series Connectors ratchet coupling ® ® ® ® Precision modular connectors to suit your application Since its creation in Switzerland in 1946 the LEMO Group has been recognized as a global leader of circular Push-Pull connectors and interconnect solutions. Today LEMO and its affiliated companies, REDEL and COELVER, are active in more than 80 countries with the help of over 40 subsidiaries and distributors. Over 90000 connectors The modular design of the LEMO range provides over 90000 connectors from miniature ø 3 mm to ø 50 mm, capable of handling cable diameters up to 30 mm and for up to 114 contacts. This vast portfolio enables you to select the ideal connector configuration to suit almost any specific requirement in most markets, including medical devices, test and measurement instruments, machinery, audio video broadcast, telecommunications and military. LEMO’s ratchet 3/4 turn connection system This highly robust 3/4 turn screw locking system is recognized worldwide for the most demanding applications as a safe, secure and quick screw mating system. Its special ratchet mechanisms provides ultra high reliability in the most severe vibrations environments, shocks or pull on the cables. Triple start thread Triple start thread l 3/4 turn locking l l Very fast coupling nut engagement in the socket Stable thread engagement making tilted nut engagement impossible 3/4 turn locking Spring loaded ratchet system Quick and fast connection requiring less than a full turn for complete mating l Full mating possible with a single hand movement Spring loaded ratchet on locking nut Secure mating in high vibration environments No specific mating torque required to secure l No tools required; hand torquing force is sufficient to secure l l UL Recognition LEMO connectors are components recognized by the Underwriters Laboratories (UL), facilitating the UL approval of the complete system (including LEMO connector, cable and your equipment). CE marking CE marking means that the appliance or equipment complies with the protection requirements of one or several European safety directives. CE marking applies to complete products or equipment, but not to electromechanical components, such as connectors. REACH and RoHS LEMO connector specifications comply with the requirements of the RoHS directive (2011/65/EU) and REACH regulation (1907/2006/EU) of the European Parliament and latest amendments. These REACH and ROHS regulations specify the restrictions of the use of hazardous substances in LEMO products marketed in Europe. Product safety notice & disclaimers Please read and follow all instructions specified on the last page or on our website carefully and consult all relevent national and international safety regulations for your application. Improper handling, cable assembly, or wrong use of connectors can result in hazardous situations. LEMO products and services are provided “as is.” LEMO makes no warranties or representations with regard to LEMO product & services or use of them, express, implied or statutory, including for accuracy, completeness, or security. In no event shall LEMO be liable for any direct, indirect, punitive, incidental, special consequential damages, to property or life, whatsoever arising out of or connected with the use or misuse of LEMO’s products. www.lemo.com ® ® Introduction This catalogue provides a complete description of the LEMO M series portfolio. M series connectors are lightweight triplestart ratchet coupling type connectors designed for avionics, aerospace, military, security, motorsport and heavy duty applications. The M series is a COTS (Commercial Off-The-Shelf) product, that fulfills the harshest MIL-DTL-38999 requirements in a more compact and lightweight package. It features a very wide range of configurable options to fulfill every applications. The LEMO engagement for supplying innovative solutions which meets users highest expectations translates thought the M series in a highly reliable interconnect solution that helps our customers reduce their maintenance and downtime in critical applications. The LEMO quality arises from years of expertise in design, manufacturing and quality system where all single M series connectors get identified with a laser engraved part number and production batch number for full traceability from raw materials to fully assembled product. Table of contents Technical characteristics.................................................................................................................................................................................................... 2 M Series Interconnections....................................................................................................................................................................................................... 4 Standard models part numbering system, Others part numbering system, Part section showing internal components.......................................... 5 Locking nuts options, Backshell options................................................................................................................................................................... 6 Standard models....................................................................................................................................................................................................... 7 Watertight model (unmated)................................................................................................................................................................................... 14 Vacuumtight model (unmated)................................................................................................................................................................................ 15 High Speed models................................................................................................................................................................................................ 16 USB 2.0 models...................................................................................................................................................................................................... 18 Fibre Optic models.................................................................................................................................................................................................. 19 High Power models................................................................................................................................................................................................. 21 Alignment key and Polarized keying system.................................................................................................................................................................. 23 Insert configuration Multipole................................................................................................................................................................................................................. 24 Mixed multipole, Multipole high speed ethernet cat6.............................................................................................................................................. 26 USB 2.0, Multi fibre and Mixed fibre optic + low voltage, Mixed high speed coax.................................................................................................. 27 High Power............................................................................................................................................................................................................. 28 Contacts Crimp, High speed ethernet cat6............................................................................................................................................................................ 30 Coaxial, High Voltage, High Power, F7 Fibre Optic................................................................................................................................................ 31 Accessories....................................................................................................................................................................................................................... 32 Tooling................................................................................................................................................................................................................................ 38 Panel cut-outs and PCB drilling pattern.......................................................................................................................................................................... 41 Assembly instructions...................................................................................................................................................................................................... 46 Product safety notice........................................................................................................................................................................................................ 49 MM 0M 1M 2M 3M TM 4M LM 5M www.lemo.com 1 ® ® Technical characteristics Materials and treatments Shell material code 1) Component X C l 2) Outer shell, conical nut, coupling nut l L I l Earthing crown Material (Standard) l 2) l Hexagonal nut l l l l Surface treatment (µm) chrome nickel gold Aluminium alloy (AA 6262A or AA 6023) – 5 – Brass (UNS C 38500) 0.3 – – Aluminium alloy (AA 6262A or AA 6023) anodized Aluminium alloy (AA 6262A or AA 6023) – 14 – Bronze (UNS C 54400) or special brass – – 1.5 Brass (UNS C 38500) – 3 – Aluminium alloy (AA 6262A or AA 6023) – 5 – l Brass (UNS C 34500) – – 1.0 Female crimp contact l Bronze (UNS C 54400) – – 1.5 Clips l Cu-Be or special steel Insulator l PEEK Ratchet l Special PEEK Male crimp contact O-ring Sealing resin l l EPDM (HYl) l Silicone l l l l l FPM/FKM (Viton®) l l without treatment Epoxy (Araldite®) (HEl) l Silicone (Elastosil®) (HYl) Cable rear seal l Fluorosilicone Spring l Stainless steel Note: standards for surface treatment are as follows: chrome-plated SAE AMS 2460; nickel-plated SAE AMS QQ N 290 or MIL DTL 32119; gold-plated ISO 27874. 1) X = Nickel-plated aluminium alloy (standard). C = Chrome-plated brass. L = Anodized aluminium. I = NiCorAITM Nickel fluorocarbon polymer aluminium alloy. 2) anthracite colour. l First choice alternative   l Special order alternative Electrical performance Characteristics Value IEC international MIL-spec tests Insulation resist. (at ambient temp.) 1) > 1012 Ω, > 1010 Ω (after humidity) IEC 60512-2 test 3a EIA-364-21 Dielectric withstanding volt. (sea level) See table pages 24 to 28 IEC 60512-2 test 4a EIA-364-20 Contact resistance 3) See table below IEC 60512-2 test 2a EIA-364-06 Current rating See insulator configuration pages 24 to 28 IEC 60512-3 test 5a < 1.5m Ω IEC 60512-2-6 Shell to shell conductivity 2) Shielding effectiveness, low frequency 2) Shielding effectiveness, high frequency 2) EIA-364-83 ≥ 80 dB up to 1GHz EIA-364-66 ≥ 70 dB (3GHz), ≥ 58 dB (6GHz), ≥ 40 dB (10GHz) EIA-364-66 Contact resistance 3) IEC 60512-2 test 2a Value 0.5 0.7 0.9 1.3 4.0 5.0 6.0 8.0 ø A (mm) ≤ 8.3 ≤ 5.7 ≤ 4.2 ≤ 2.9 ≤ 0.3 ≤ 0.25 ≤ 0.2 ≤ 0.2 mΩ Note: 1) after humidity test: 21 days at 95% RH according to IEC 60068-2. Insulation resistance measured between the 2) no shell to shell conductivity for anodized aluminium versions (shielding and conductivity values do not apply). 3) after 3000 mating cycles and the salt spray test according to IEC 60512-6 test 11 f. contacts and contact/shell. 2 www.lemo.com ® ® Mechanical performance Characteristics Value IEC international 3000 cycles Endurance Gunfire vibration Vibration-Sine 1) 2) Vibration-Random 2) IEC 60512-5 test 9a MIL-spec tests EIA-364-09 25 to 2000 Hz, 3 axis (Apache helicopter) MIL-STD-810F method 519.5 30 g, 3 axis, 12 hr MIL-STD-202 method 204-G 50-2000 Hz, 37.8 g rms-3 axes; 4h amb IEC 60512-6-4 EIA-364-28 test cond. V letter I Shock 2) 300 g - 3 msec IEC 60512-6-3 EIA-364-27 condition D Acceleration 50 g acceleration Torque See table below MIL-STD-1344 - 2011-1, A Note: 1) amplitude: 30g. Frequency: 10 to 2000 Hz. Time per axis: 4 hours (X, Y, Z). 2) no signal discontinuity above 1 µs. Plug mating / unmating torque Series Coupling torque tightning (N.cm) Coupling torque untightning (N.cm) Series Coupling torque tightning (N.cm) Coupling torque untightning (N.cm) MM 8 4 TM 26 30 0M 4 5 4M 26 25 1M 10 11 LM 48 43 2M 20 14 5M 91 54 3M 34 29 Note: indicative values, tightening torque may vary depending on insert configuration. Environmental performance Characteristics Value IEC international MIL-spec tests Standard models operating temperature (mated) -55°C/+200°C (shell material code C + Silicone O-ring) Ingress protection index (mated) IP68 (at 2 m, 15Hr) Fungus Satisfied - by material analysis MIL-STD 810F-508.5 Flammability 60 sec. front and back face EIA-364-104A Fluid contamination 1) Fuels, gasoline, hydraulic oils, solvents, de-icing MIL-STD-810F method 504 Sand and dust 2) 6 hr, 55°C, blowing < 150 µm dust MIL-STD 810F-510.4 Lightning strike 10 K amps - 6 times EIA-364-75 Altitude-low temp 3) -65°C; 40’000 feet and 400 VAC EIA-364-105A 48 hours (shell material code X/L) IEC 60512-6 test 11f EIA-364-26 500 hours (shell material code I) IEC 60512-6 test 11f EIA-364-26 > 1000 hours (shell material code C) IEC 60512-6 test 11f EIA-364-26 Thermal shock (standard models) 5 cycles: -65°C to +150°C IEC 60512-11-4 EIA-364-32 test condition IV Altitude immersion No moisture on contacts EIA-364-03 Humidity 21 days at 95% IEC 60068-2 EIA-364-31 method IV Safety IP2X finger protection for high power connectors IEC 60529 Salt fog 4) -20°C/+200°C (shell material code I/X + FPM O-ring) IEC 60529 Note: 1) connectors immersed at both 70°C and 25°C according to specification. Connectors are then inspected, no visual signs of damage seen. Fuels: Kerosene, JP4, (Nato F40) at 70°C +/- 2°C. Gasoline: ASTM 4814. Hydraulic oils: Mineral oil based MIL-H-5606. Solvents: Isopropanol. De-icing fluids: 25% ethylene glycol. 2) no signs of damage, connectors opened and closed without difficulty. Dust or sand was not inside connector. 3) wired mated connectors = no voltage breakdown, shell to all contacts (connected together) w/400 VAC after 1 hour at -65° C at 40’000 feet altitude. 4) corrosion resistance. Inspection: salt deposits shall be removed by gentle wash in running water with light brushing using soft brush. www.lemo.com 3 ® ® M series The M Series connector offers a new innovative design for avionics, aerospace, military, security, motorsport and heavy duty applications. When selected in one of the high-strength aluminium options, this connector is one of the lightest and most compact of the LEMO product line. A one-grip ratchet locking system enables quick and secure coupling of the connectors. The arctic grip makes it easy to manipulate the connector while wearing gloves or when the connector is located in a difficult to access area. Features: – Ratchet-coupling mechanism (less than 3/4 turn to seat) – Compact design for space savings – Oil and fuel resistant – 360° screening for full EMC shielding – Colour coding / keying – Scoop proof – Threaded for MIL-DTL-38999M (series III) backshell – Lightweight – High vibration and shock resistance – Sealed to IP68 when mated – Standard or reverse gender configuration available – Pin configuration from 2 to 114 contacts Standard models (page 7) Straight plugs FM• Free and fixed sockets Fixed sockets EG• PM• EG• Backshell variant Backshell variant Watertight model (page 14) FG• EC• EC• PH• FX• ED• ED• PB• FW• PE• FA• PF• Fixed socket PT• Vacuumtight model (page 15) HE• High Speed models (page 16) 7 1 8 6 5 PV• Backshell variant Fixed socket HY• USB 2.0 models (page 18) Fibre Optic models (page 19) High Power models (page 21) 2 4 3 4 www.lemo.com ® ® Standard models part numbering system Plug Free socket Fixed socket 3 0 5 . X L C F M N . 1 M . 3 0 5 . X L M T P M N . 1 M . 3 0 5 . X L M E G N . 1 M . Model: (page 7) Alignment key: (page 23) Series: (page 7) Backshell options: (page 6) Blank = standard B = Ruggedized for heatshrink molded shapes T = Mold stop M = MIL-DTL-38999L shell thread Insert configuration: (page 24) Housing: X = Nickel-plated aluminium alloy (standard) 1) C = Chrome-plated brass L = Anodized aluminium 3) I = NiCorAITM Nickel fluorocarbon polymer aluminium alloy 2) Contact: (page 30) Insulator: L = PEEK (multipole page 24) R = PEEK (mixed multipole p. 26) FMN.1M.305.XLC = straight plug with key (N), knurled grip, 1M series, multipole type with 5 contacts, outer shell in anthracite nickelplated aluminium alloy, PEEK insulator, male crimp contacts. PMN.1M.305.XLMT = free socket with key (N), knurled grip, 1M series, multipole type with 5 contacts, outer shell in anthracite nickel-plated aluminium alloy, PEEK insulator, female crimp contacts and mold stop. EGN.1M.305.XLM = fixed socket with key (N), 1M series, multipole type with 5 contacts, outer shell in anthracite nickel-plated aluminium alloy, PEEK insulator, female crimp contact. Note: 1) anthracite colour / 48 hours salt fog resistance. 2) anthracite colour / 500 hours salt fog resistance RoHS 2/REACH. 3) these connectors are designed for use with non-shielded cables as anodization is non conductive. Others models part numbering system Watertight (page 14) Vacuumtight (page 15) l High Speed (page 16) USB 2.0 (page 18) Fibre Optic (page 19) l High Power (page 21) l l l l Part section showing internal components Fixed socket 1 2 3 4 5 6 outer shell o-ring hexagonal nut insulator female contact earthing crown 5 4 6 3 2 1 1 3 2 7 5 6 Straight plug 4 1 2 3 4 5 6 7 outer shell insulator male contact rear seal tightening screw ratchet locking nut spring www.lemo.com 5 ® ® Locking nuts options M Series connectors offers 2 different options for coupling nut allowing to adapt ergonomics according to use cases. The Knurled grip is the default choice for most applications as it offers a good level of grip whilst keeping a very compact overall plug diameter. l The Artic grip offers maximum ergonomics enabling easy manipulation even with gloves. l Knurled grip (standard) Arctic grip (variant) Backshell options M Series connectors offers 4 different backshell options allowing for various cable assembly attachments. The standard backshell offers a simple design allowing to either use a crimp ring or a spring for shielding attachment. This is the default option if no specific termination is specified. l The Mold stop offers a special geometry enabling over molding termination for a clean and rugged cable assembly finish. l The Heat shrink molded shape offers the matching geometry to guarantee a perfect fit with heat shrink molded boots (see page 35). l The MIL-DTL-38999M (series III) offers the matching screw geometry allowing the use of standard D38999 compatible backshells. l Mold stop M J øF T øB øB J Inner ø Y øD Inner ø Y X øF øG B M Inner ø Y M 9 K See page 35 for heatshrink boot Series P 1.5 MIL-DTL-38999M (series III) N øD 2 Inner ø Y X e Heatshrink molded shapes øD Standard N Backshell variant dimensions (mm) B D e F G J K M N P X Y Code 1) MM 6.4 5.6 – 7.8 6.0 4.2 0.7 8.8 0.55 5.0 5.8 4.7 – 0M 8.8 8.0 – 10.7 8.4 5.1 0.7 9.7 0.60 5.8 6.7 6.6 – 1M 10.5 9.7 M12x1.0 12.4 10.1 5.1 0.7 8.3 A 2M 14.0 13.0 M15x1.0 15.5 13.4 5.1 0.7 10.1 0.80 5.8 7.1 11.6 B 3M 16.0 15.0 M18x1.0 17.5 15.4 5.1 0.7 10.1 0.80 5.8 7.1 13.6 C TM 17.9 16.7 M18x1.0 19.8 17.1 5.2 0.8 10.6 1.00 5.8 7.6 14.6 C 4M 20.7 19.5 M22x1.0 22.6 19.9 5.2 0.8 10.6 1.00 5.8 7.6 17.6 D LM 23.9 22.7 M25x1.0 25.8 23.1 5.2 0.8 10.6 1.00 5.8 7.6 20.6 E 5M 29.7 28.5 M31x1.0 31.4 28.9 5.2 0.8 10.6 1.00 5.8 7.6 26.6 G 9.7 0.60 5.8 6.7 Note: 1) MIL-DTL-38999M (series III) backshell connector size code (backshell not supplied) (not available in MM and 0M size). 6 www.lemo.com ® ® Standard models Fll Straight plug FMl P øC øA øD L øB Backshell option X FGl P øC ø A1 øD L øB Backshell option X Reference Dimensions (mm) Model Series A A1 B C D L P X Fll MM 11.1 12.0 6.4 10.7 5.6 15.5 5.5 5.8 Fll 0M 13.1 14.4 8.8 12.7 8.0 17.4 3.9 6.7 Fll 1M 14.6 15.9 10.5 14.2 9.7 17.4 3.9 6.7 Fll 2M 17.6 18.9 14.0 17.2 13.0 17.4 3.9 7.1 Fll 3M 19.6 20.9 16.0 19.2 15.0 17.4 3.9 7.1 Fll TM 22.5 23.4 17.9 22.0 16.7 21.0 3.4 7.6 Fll 4M 25.0 25.9 20.7 24.5 19.5 21.0 3.4 7.6 Fll LM 28.5 29.4 23.9 28.0 22.7 21.0 3.4 7.6 Fll 5M 34.0 34.9 29.7 33.5 28.5 21.0 3.4 7.6 Note: B, D and X dimensions are for standard backshell. For different backshell option see page 6. www.lemo.com 7 ® ® Fll Straight plug with square flange (these models are not IP68 due to the absence of panel sealing) FXl L H øD P øC ø A1 øE Backshell option øB N 1.5 øA X øV G K FWl L H P øC ø A2 øE Backshell option øD øA øB N 1.5 X øV K G FAl Non-locking straight plug L H øV Note: for integration in a rackable application please contact us for detailed informations linked to coupling constrains. Reference P øC øD Backshell option øE N øB øA X K G Dimensions (mm) Model Series A A1 A2 B C D E G H K L N P V X Fll MM 21.5 11.1 12.0 6.4 10.7 5.6 9.5 17.0 12.0 1.5 20.3 17.0 5.5 2.7 5.8 Fll 0M 26.9 13.1 14.4 8.8 12.7 8.0 12.2 18.9 15.1 1.5 22.4 20.6 3.9 2.7 6.7 Fll 1M 31.4 14.6 15.9 10.5 14.2 9.7 13.7 18.9 18.3 1.5 22.4 23.8 3.9 3.3 6.7 Fll 2M 34.6 17.6 18.9 14.0 17.2 13.0 16.7 18.9 20.6 1.5 22.4 26.1 3.9 3.3 7.1 Fll 3M 34.6 19.6 20.9 16.0 19.2 15.0 18.7 18.9 20.6 1.5 22.4 26.1 3.9 3.3 7.1 Fll TM 38.0 22.5 23.4 17.9 22.0 16.7 21.5 22.5 23.0 2.0 27.2 28.5 3.4 3.3 7.6 Fll 4M 40.3 25.0 25.9 20.7 24.5 19.5 24.0 22.5 24.6 2.0 27.2 30.1 3.4 3.3 7.6 Fll LM 43.7 28.5 29.4 23.9 28.0 22.7 27.5 22.5 27.0 2.0 27.2 32.5 3.4 3.3 7.6 Fll 5M 47.0 34.0 34.9 29.7 33.5 28.5 33.0 22.5 29.4 2.0 27.2 37.0 3.4 3.3 7.6 Note: B, D and X dimensions are for standard backshell. For different backshell option see page 6. 8 www.lemo.com ® ® EGl Fixed socket, nut fixing Ls/Lr G S1 P e øC 5.4 4.5 S2 D E maxi Ts/Tr Crimp contacts Reference Print contacts Dimensions (mm) Model Series C D e E G Ls Lr P S1 S2 Ts Tr EGl MM 10.7 5.2 M7x0.5 4.5 13.8 15.0 15.0 3.7 6.3 9.0 10.7 – EGl 0M 12.7 6.8 M9x0.6 5.0 16.8 18.3 18.3 5.3 8.2 11.0 12.4 – 9.5 13.0 12.4 EGl 1M 14.2 6.8 M11x1.0 4.5 16.8 18.3 18.3 5.3 EGl 2M 17.2 6.8 M14x1.0 4.5 16.8 18.3 18.3 5.3 12.5 17.0 12.4 – EGl 3M 19.2 6.8 M16x1.0 4.0 16.8 18.3 18.3 5.3 14.5 19.0 12.4 – EGl TM 22.0 9.4 M18x1.0 4.0 18.9 20.0 21.9 7.9 16.5 22.0 11.5 13.4 EGl 4M 24.5 9.4 M21x1.0 4.0 18.9 20.0 21.9 7.9 19.5 25.0 11.5 13.4 Panel cut-out (page 41). EGl LM 28.0 9.4 M24x1.0 4.0 18.9 20.0 21.9 7.9 22.5 30.0 11.5 13.4 PCB drilling pattern (page 42). EGl 5M 33.5 9.4 M30x1.0 4.0 18.9 20.0 21.9 7.9 28.5 36.0 11.5 13.4 Note: Ls = standard gender, Lr = reverse gender (see page 23 for standard/reverse gender options). – ECl Fixed socket with two nuts (these models are not IP68 due to the absence of panel sealing) Ls/Lr S1 5.4 e E maxi S2 øA P øB øC S3 4.5 G Crimp contacts Reference Print contacts Dimensions (mm) Model Series A B C E e G Ls Lr P S1 S2 S3 ECl MM 14.0 2.85 13.5 5.0 M10x0.50 13.8 15.0 15.0 3.7 9.0 11.0 12.0 ECl 0M 17.0 4.72 18.2 5.0 M13x0.75 16.8 18.3 18.3 5.3 11.5 14.0 16.0 ECl 1M 18.0 5.95 19.2 5.0 M14x1.00 16.8 18.3 18.3 5.3 12.5 16.0 17.0 ECl 2M 21.0 8.95 21.5 4.0 M17x1.00 16.8 18.3 18.3 5.3 15.5 18.0 19.0 ECl 3M 23.0 10.95 25.0 4.0 M19x1.00 16.8 18.3 18.3 5.3 17.5 20.0 22.0 ECl TM 27.0 12.30 28.0 2.5 M22x1.00 18.9 20.0 21.9 7.9 20.5 23.0 25.0 ECl 4M 29.0 13.95 34.0 2.5 M24x1.00 18.9 20.0 21.9 7.9 22.5 25.0 30.0 Panel cut-out (page 41). ECl LM 33.0 17.95 36.0 2.5 M28x1.00 18.9 20.0 21.9 7.9 26.5 29.0 32.0 PCB drilling pattern (page 42). ECl 5M 38.0 22.90 41.0 2.5 M33x1.00 18.9 20.0 21.9 7.9 31.5 34.0 37.0 Note: Ls = standard gender, Lr = reverse gender (see page 23 for standard/reverse gender options). www.lemo.com 9 ® ® EDl Fixed socket with square flange Ls/Lr K P H 5.4 øC øA øB N 4.5 øV Ts/Tr G Crimp contacts Print contacts Dimensions (mm) Reference Model Series A B C G H K Ls Lr N P Ts Tr V EDl MM 18.6 4.70 10.7 13.8 9.5 1.5 17.0 17.0 14.5 3.7 4.1 – 2.7 EDl 0M 20.6 4.72 12.7 14.3 11.0 1.5 18.3 18.3 16.0 5.3 4.9 – 2.7 EDl 1M 23.8 5.95 14.2 14.3 12.9 1.5 18.3 18.3 18.4 5.3 4.9 – 3.3 EDl 2M 26.9 8.95 17.2 14.3 15.1 1.5 18.3 18.3 20.6 5.3 4.9 – 3.3 EDl 3M 29.0 10.95 19.2 14.3 16.6 1.5 18.3 18.3 22.1 5.3 4.9 – 3.3 EDl TM 31.4 12.30 22.0 16.5 18.3 2.0 20.0 21.9 23.8 7.9 4.4 6.3 3.3 EDl 4M 34.6 13.95 24.5 16.5 20.6 2.0 20.0 21.9 26.1 7.9 4.4 6.3 3.3 Panel cut-out (page 41). EDl LM 38.0 17.95 28.0 16.5 23.0 2.0 20.0 21.9 28.5 7.9 4.4 6.3 3.3 PCB drilling pattern (page 42). EDl 5M 43.7 22.90 33.5 16.5 27.0 2.0 20.0 21.9 32.5 7.9 4.4 6.3 3.3 Note: Ls = standard gender, Lr = reverse gender (see page 23 for standard/reverse gender options). PEl Fixed socket, nut fixing (back panel mounting) Ls/Lr S1 e øA øB P øF øC øD M Backshell option X 1.5 S2 E maxi R Reference Dimensions (mm) Model Series A B C D E F e Ls Lr Ls1) Lr1) M P R S1 S2 X PEl MM 14.0 6.4 13.8 5.6 4.0 7.8 M10x0.50 12.6 12.6 – – 8.8 3.7 10.5 9.0 11.0 5.8 PEl 0M 17.0 8.8 16.8 8.0 5.0 10.7 M13x0.75 15.9 15.9 – – 9.7 5.3 13.8 11.5 14.0 6.7 PEl 1M 18.0 10.5 17.8 9.7 5.0 12.4 M14x1.00 15.9 15.9 17.4 17.4 9.7 5.3 13.8 12.5 16.0 6.7 PEl 2M 21.0 14.0 20.8 13.0 5.0 15.5 M17x1.00 15.9 15.9 17.4 17.4 10.1 5.3 13.8 15.5 18.0 7.1 PEl 3M 23.0 16.0 22.8 15.0 5.0 17.5 M19x1.00 15.9 15.9 17.4 17.4 10.1 5.3 13.8 17.5 20.0 7.1 PEl TM 27.0 17.9 25.8 16.7 4.0 19.8 M22x1.00 18.9 19.5 19.2 21.1 10.6 7.9 16.9 20.5 23.0 7.6 PEl 4M 29.0 20.7 27.8 19.5 4.0 22.6 M24x1.00 18.9 19.5 19.2 21.1 10.6 7.9 16.9 22.5 25.0 7.6 PEl LM 33.0 23.9 31.8 22.7 4.0 25.8 M28x1.00 18.9 19.5 19.2 21.1 10.6 7.9 16.9 26.5 29.0 7.6 PEl 5M 38.0 29.7 36.8 28.5 4.0 31.4 M33x1.00 18.9 19.5 19.2 21.1 10.6 7.9 16.9 31.5 34.0 7.6 Panel cut-out (page 41). Note: Ls = standard gender, Lr = reverse gender (see page 23 for standard/reverse gender options). This model is not available with standard backshell option (backshell not supplied). For different backshell option see page 6. 1) Dimensions for MIL-DTL-38999M (series III) backshell connector size code (backshell not supplied) (not available in MM and 0M size). 10 www.lemo.com ® ® Fixed socket with square flange (these models are not IP68 due to the absence of panel sealing) M G 1.5 P øC Backshell option øD øA øF øE N øB PFl H øV X K Ls/Lr Reference Dimensions (mm) Model Series A B C D E F G H K Ls Lr Ls1) Lr1) M N P V X PFl MM 18.6 6.4 10.7 5.6 7.8 7.8 12.3 9.5 1.5 15.6 15.6 – – 8.8 14.5 3.7 2.7 5.8 PFl 0M 20.6 8.8 12.7 8.0 10.7 10.7 12.8 11.0 1.5 15.9 15.9 – 9.7 16.0 5.3 2.7 6.7 PFl 1M 23.8 10.5 14.2 9.7 12.4 12.4 12.8 12.9 1.5 15.9 15.9 17.5 17.5 9.7 18.4 5.3 3.3 6.7 PFl 2M 26.9 14.0 17.2 13.0 15.5 15.5 12.8 15.1 1.5 15.9 15.9 17.5 17.5 10.1 20.6 5.3 3.3 7.1 PFl 3M 29.0 16.0 19.2 15.0 17.5 17.5 12.8 16.6 1.5 15.9 15.9 17.5 17.5 10.1 22.1 5.3 3.3 7.1 PFl TM 31.4 17.9 22.0 16.7 19.8 19.8 14.5 18.3 2.0 18.9 19.5 19.2 21.1 10.6 23.8 7.9 3.3 7.6 PFl 4M 34.6 20.7 24.5 19.5 22.6 22.6 14.5 20.6 2.0 18.9 19.5 19.2 21.1 10.6 26.1 7.9 3.3 7.6 PFl LM 38.0 23.9 28.0 22.7 25.8 25.8 14.5 23.0 2.0 18.9 19.5 19.2 21.1 10.6 28.5 7.9 3.3 7.6 PFl 5M 47.0 29.7 33.5 28.5 33.0 31.4 14.5 29.4 2.0 18.9 19.5 19.2 21.1 10.6 37.0 7.9 3.3 7.6 – Panel cut-out (page 41). Note: Ls = standard gender, Lr = reverse gender (see page 23 for standard/reverse gender options). This model is not available with standard backshell variant (backshell not supplied). For different backshell option see page 6. 1) Dimensions for MIL-DTL-38999M (series III) backshell connector size code (backshell not supplied) (not available in MM and 0M size). www.lemo.com 11 ® ® Free socket PMl PHl Ls/Lr øD øC øA øC P øB Backshell option øD X Reference Ls/Lr P øB Backshell option ø A1 Pll X Dimensions (mm) Model Series A A1 B C D Ls Lr Ls1) Lr1) Ls2) Lr2) P X Pll MM 11.1 12.0 6.4 10.7 5.6 15.6 15.6 15.6 15.6 – – 3.7 5.8 Pll 0M 13.1 14.4 8.8 12.7 8.0 18.9 18.9 18.9 18.9 – – 5.3 6.7 Pll 1M 14.6 15.9 10.5 14.2 9.7 18.9 18.9 18.9 18.9 18.9 18.9 5.3 6.7 Pll 2M 17.6 18.9 14.0 17.2 13.0 18.9 18.9 18.9 18.9 18.9 18.9 5.3 7.1 Pll 3M 19.6 20.9 16.0 19.2 15.0 18.9 18.9 18.9 18.9 18.9 18.9 5.3 7.1 Pll TM 22.5 23.4 17.9 22.0 16.7 20.6 22.5 20.6 20.6 20.6 21.1 7.9 7.6 Pll 4M 25.0 25.9 20.7 24.5 19.5 20.6 22.5 20.6 20.6 20.6 21.1 7.9 7.6 Pll LM 28.5 29.4 23.9 28.0 22.7 20.6 22.5 20.6 20.6 20.6 21.1 7.9 7.6 Pll 5M 34.0 34.9 29.7 33.5 28.5 20.6 22.5 20.6 20.6 20.6 21.1 7.9 7.6 Note: Ls = standard gender, Lr = reverse gender (see page 23 for standard/reverse gender options). B, D and X dimensions are for standard backshell. For different backshell option see page 6. 1) Dimensions for mold stop and heatshrink molded shapes backshell option. 2) Dimensions for MIL-DTL-38999M (series III) backshell connector size code (backshell not supplied) (not available in MM and 0M size). 12 www.lemo.com ® ® Pll Fixed socket with antivibration flange (these models are not IP68 due to the absence of panel sealing) PBl Ls/Lr P K øC B1 øB H Backshell option øD N X 2.7 (MM) 3.3 (0M-5M) G PVl Ls/Lr øA P øC Backshell option øD K øB øC N1 X H1 ø 2.7 (MM-0M) ø 3.3 (1M-5M) G PTl Ls/Lr øA Backshell option P øD K1 øB øC øC N1 X H1 Reference M2.5 (MM-0M) M3.0 (1M-5M) G1 Dimensions (mm) Model Series A B B1 C D G G1 H H1 K K1 N N1 P Ls Lr Ls1) Lr1) Ls2) Lr2) X Pll MM 21.5 6.4 21.0 11.3 5.6 6.7 6.0 16.2 12.0 1.5 3.0 12.5 17.0 3.7 15.6 15.6 15.6 15.6 – – 5.8 Pll 0M 26.9 8.8 27.0 14.5 8.0 8.3 7.3 21.4 15.1 2.0 4.0 16.0 20.6 5.3 18.9 18.9 18.9 18.9 – – 6.7 Pll 1M 31.4 10.5 29.0 16.5 9.7 8.3 7.3 23.4 18.3 2.0 4.0 18.0 23.8 5.3 18.9 18.9 18.9 18.9 18.5 18.5 6.7 Pll 2M 34.6 14.0 32.0 19.5 13.0 8.3 7.3 26.4 20.6 2.0 4.0 21.0 26.1 5.3 18.9 18.9 18.9 18.9 18.5 18.5 7.1 Pll 3M 38.0 16.0 35.0 21.5 15.0 8.3 7.3 29.0 23.0 2.0 4.0 23.0 28.5 5.3 18.9 18.9 18.9 18.9 18.5 18.5 7.1 Pll TM 40.3 17.9 38.5 24.5 16.7 11.0 10.0 32.5 24.6 2.0 4.0 26.0 30.1 7.9 20.6 22.5 20.6 20.6 20.2 21.1 7.6 Pll 4M 43.7 20.7 41.0 27.5 19.5 11.0 10.0 35.0 27.0 2.0 4.0 29.0 32.5 7.9 20.6 22.5 20.6 20.6 20.2 21.1 7.6 Pll LM 47.1 23.9 44.0 30.5 22.7 11.0 10.0 38.0 29.4 2.0 4.0 32.0 34.9 7.9 20.6 22.5 20.6 20.6 20.2 21.1 7.6 Pll 5M 54.9 29.7 51.0 37.5 28.5 11.0 10.0 45.0 34.9 2.0 4.0 39.0 40.4 7.9 20.6 22.5 20.6 20.6 20.2 21.1 7.6 Note: Ls = standard gender, Lr = reverse gender (see page 23 for standard/reverse gender options). B, D and X dimensions are for standard backshell. For different backshell option see page 6. 1) Dimensions for mold stop and heatshrink molded shapes backshell option. 2) Dimensions for MIL-DTL-38999M (series III) backshell connector size code (backshell not supplied) (not available in MM and 0M size). Panel cut-out (page 41). www.lemo.com 13 ® ® Watertight model (unmated) H E Part numbering system Fixed socket 3 0 5 . X L N P H E N . 1 M . Model: HE Alignment key: (page 23) Series: (see below) Potting: P = Epoxy Insert configuration: (page 24) Contact: (page 30) Housing: C = Chrome-plated brass X = Nickel-plated aluminium alloy 1) Insulator: L = PEEK (multipole page 24) R = PEEK (mixed multipole p. 26) HEN.1M.305.XLNP = fixed socket, nut fixing, with key (N), 1M series, multipole type with 5 contacts, outer shell in anthracite nickel-plated aluminium alloy, PEEK insulator, female print contacts, watertight. Note: 1) anthracite colour / 48 hours salt fog resistance. Environmental performance Characteristics Operating temperature Value Standard -20°C/+80°C – Value Characteristics Unmated ingress protection IP68 (at 2 m, 15 Hr) Standard IEC 60529 HEl Fixed socket, nut fixing, key (N) or keys (H, P, R, S, T, U, V, W and X), for printed circuit, watertight (back panel mounting) Ls/Lr P e H øA S1 øC 0.8 E maxi S2 R N Reference Dimensions (mm) Model Series A C e E H Ls Lr N P R S1 S2 HEl MM 14.0 13.8 M10x0.50 4.0 5.08 20.4 20.4 15.3 3.7 10.5 9.0 11.0 HEl 0M 17.0 16.8 M13x0.75 5.0 5.08 20.8 21.0 16.8 5.3 13.8 11.5 14.0 HEl 1M 18.0 17.8 M14x1.00 5.0 7.62 20.8 21.0 16.8 5.3 13.8 12.5 16.0 HEl 2M 21.0 20.8 M17x1.00 5.0 8.89 20.8 21.0 16.8 5.3 13.8 15.5 18.0 HEl 3M 23.0 22.8 M19x1.00 5.0 10.16 20.8 21.0 16.8 5.3 13.8 17.5 20.0 HEl TM 27.0 25.8 M22x1.00 4.0 12.70 24.6 24.6 19.9 7.9 16.9 20.5 23.0 Panel cut-out (page 41). HEl 4M 29.0 27.8 M24x1.00 4.0 13.97 24.6 24.6 19.9 7.9 16.9 22.5 25.0 PCB drilling pattern (page 42). HEl LM 33.0 31.8 M28x1.00 4.0 16.51 24.6 24.6 19.9 7.9 16.9 26.5 29.0 HEl 5M 38.0 36.8 M33x1.00 4.0 20.32 24.6 24.6 19.9 7.9 16.9 31.5 34.0 Note: in MM series, the four external earth contacts are shorter. Ls = standard gender, Lr = reverse gender (see page 23 for standard/reverse gender options). 14 www.lemo.com ® ® Vacuumtight model (unmated) H Y Part numbering system Fixed socket 3 0 5 . X L H W G E H Y N . 1 M . O-ring material: E = EPDM PCB fixation: G = 4 ground pins Z = 4 threaded holes Model: HY Series: (see below) Potting: R = Silicone W = Silicone 100% vacuum tested Insert configuration: (page 24) Contact: H = female/male print (page 30) Housing: C = Chrome-plated brass X = Nickel-plated aluminium alloy 1) Insulator: L = PEEK (multipole page 24) R = PEEK (mixed multipole p. 26) Alignment key: (page 23) HYN.1M.305.XLHWGE = fixed socket, nut fixing, with key (N), 1M series, multipole type with 5 contacts, outer shell in anthracite nickel-plated aluminium alloy, PEEK insulator, female print contacts, vacuumtight, with 4 ground pins and a EPDM o-ring. Note: 1) anthracite colour / 48 hours salt fog resistance. Environmental performance Characteristics Operating temperature Value Value Characteristics Standard -55°C/+150°C – < 10-7 mbar.l.s-1 Leakage rate Standard IEC 60512-7 test 14 b HYl Fixed socket, nut fixing, key (N) or keys (H, P, R, S, T, U, V, W and X), for printed circuit, vacuumtight (back panel mounting) L H Detail A J e E maxi øF S1 øA 1 øC 3 øV S2 R N Reference PCB fixation (Detail A) Dimensions (mm) Model Series A C e E F H J L N R S1 S2 V 14.0 13.8 M10x0.50 4.0 5.7 6.35 3.0 19.1 16.1 10.5 9.0 11.0 M2x0.4 HYl 0M 17.0 16.8 M13x0.75 5.3 7.8 8.89 5.0 22.4 19.4 13.8 11.5 14.0 M2x0.4 HYl 1M 18.0 17.8 M14x1.00 5.3 8.8 10.16 5.5 22.4 19.4 13.8 12.5 16.0 M2x0.4 HYl 2M 21.0 20.8 M17x1.00 5.3 11.8 11.43 7.0 22.4 19.4 13.8 15.5 18.0 M2x0.4 HYl 3M 23.0 22.8 M19x1.00 5.3 13.8 12.70 8.0 22.4 19.4 13.8 17.5 20.0 M2x0.4 HYl TM 27.0 25.8 M22x1.00 4.5 15.2 13.97 8.7 26.0 23.0 17.4 20.5 23.0 M3x0.5 HYl 4M 29.0 27.8 M24x1.00 4.5 16.8 15.24 9.5 26.0 23.0 17.4 22.5 25.0 M3x0.5 HYl LM 33.0 31.8 M28x1.00 4.5 20.8 17.78 11.5 26.0 23.0 17.4 26.5 29.0 M3x0.5 HYl 5M 38.0 36.8 M33x1.00 4.5 25.9 21.59 14.0 26.0 23.0 17.4 31.5 34.0 M3x0.5 Z 3.5 3.8 0.9 V HYl MM G Panel cut-out (page 41). PCB drilling pattern (page 44). Note: special anti-vibration thread to be used with standard metric screws (not supplied). www.lemo.com 15 ® ® 2 M 5 1 4 High Speed models Those configurations meet the Ethernet 10Gb/s data transfer requirements (CAT6, up to 250 MHz). Part numbering system Plug 5 1 4 . X L C T 6 F M N . 2 M . Free socket 5 1 4 . X L M T 6 P M N . 2 M . Fixed socket 5 1 4 . X L N P H E N . 2 M . Model: (page 16) Alignment key: (page 23) Series: 2M Maximum cable outer ø: 6, 7 and 8 (mm) Insert configuration: 514 (page 26) T = Mold stop P = Potted (HEl model only) Housing: X = Nickel-plated aluminium alloy 1) I = NiCorAITM Nickel fluorocarbon polymer aluminium alloy 2) Contact: crimp or print (page 30) Insulator: L = PEEK FMN.2M.514.XLCT6 = straight plug with key (N), knurled grip, 2M series, multipole type with 8 contacts, outer shell in anthracite nickel-plated aluminium alloy, PEEK insulator, male crimp contacts. PMN.2M.514.XLMT6 = free socket with key (N), knurled grip, 2M series, multipole type with 8 contacts, outer shell in anthracite nickel-plated aluminium alloy, PEEK insulator, female crimp contacts and mold stop. HEN.2M.514.XLNP = fixed socket, nut fixing, with key (N), 2M series, multipole type with 8 contacts, outer shell in anthracite nickel-plated aluminium alloy, PEEK insulator, female print contacts, watertight. Note: 1) anthracite colour / 48 hours salt fog resistance. 2) anthracite colour / 500 hours salt fog resistance RoHS 2/REACH. FMl.2M.514 Straight plug, key (N) or keys (P and U) with knurled grip and mold stop 30 ø 17.2 ø 17.6 ø 13 0.5 ø 18.9 3.9 ø 17.2 12.6 ø 14 ø 15.5 Inner ø 11.6 1.5 9.6 FGl.2M.514 Straight plug, key (N) or keys (P and U) with arctic grip and mold stop 30 12.6 3.9 0.5 ø 13 ø 14 ø 15.5 Inner ø 11.6 1.5 9.6 16 www.lemo.com 2 M 5 1 4 ® ® PEl.2M.514 Fixed socket, key (N) or keys (P and U) with mold stop (back panel mounting) 31.5 5.3 12.6 S 18 5 maxi ø 13 0.5 Inner ø 11.6 ø 21 M17x1 15.6 ø 14 ø 15.5 ø 20.8 S 15.5 13.8 1.5 PFl.2M.514 Fixed socket with square flange, key (N) or keys (P and U) with mold stop Note: (this model is not IP68 due to the absence of panel sealing) 12.8 1.5 5.3 Inner ø 11.6 0.5 15.1 ø 13 ø 14 ø 17.2 15.6 ø 15.5 ø 3.3 17.2 ø 26.9 20.6 1.5 12.6 PMl.2M.514 Free socket, key (N) or keys (P and U) with knurled grip and mold stop 31.5 ø 13 0.5 ø 17.6 ø 14 ø 15.5 5.3 ø 17.2 12.6 Inner ø 11.6 1.5 9.6 PHl.2M.514 Free socket, key (N) or keys (P and U) with arctic grip and mold stop ø 13 0.5 ø 18.9 ø 17.2 5.3 ø 14 ø 15.5 31.5 12.6 Inner ø 11.6 1.5 9.6 HEl.2M.514 Fixed socket, nut fixing, key (N) or keys (P and U), printed circuit, watertight, (back panel mounting) 21 5.3 8.89 ø 20.8 ø 21 S 15.5 M17x1 0.8 5 maxi S 18 13.8 16.8 Note: see page 41 for panel cut-out and page 42 for PCB drilling pattern. For HEl environmental performance see page 14. www.lemo.com 17 ® ® L M U 2 A USB 2.0 models Those configurations meet the USB 2.0 (480 Mb/s) data transfer requirements using USB Type A inserts. FMl.LM.U2A.XPAT Straight plug, key (W) or keys (R and H) with knurled grip and mold stop 31.6 ø 28 ø 28.5 ø 28 ø 29.4 ø 22.7 ø 25.8 3.4 ø 23.9 10.6 1.5 7.6 FGl.LM.U2A.XPAT Straight plug, key (W) or keys (R and H) with arctic grip and mold stop 31.6 ø 22.7 ø 25.8 3.4 ø 23.9 10.6 1.5 7.6 EGl.LM.U2A.XPP Fixed socket, female to female, nut fixing, key (W) or keys (R and H) 40.5 7.9 ø 28 M 24 x 1 S 22.5 S 30 4 maxi 9.4 31 EGl.LM.U2A.XPL Fixed socket, nut fixing, key (W) or keys (R and H) 18.9 7.9 S 30 ø 28 M 24 x 1 S 22.5 4 maxi 9.4 Note: see page 41 for panel cut-out. 18 www.lemo.com ® ® Fibre Optic models Fll Straight plug (contact to be ordered separately, see page 31) FMl L øA øC P S2 FGl S1 L S2 Part number S1 Dimensions (mm) A A1 C L P S1 S2 FlS.2M.03A.XLZTllZ 17.6 18.9 17.2 100.6 3.9 14.0 14.0 FlN.3M.95B.XLCTllZ 19.6 20.9 19.2 103.3 3.9 16.0 16.0 FlW.5M.03W.XLZTllZ 34.0 34.9 33.5 148.4 3.4 29.0 29.0 Pll øC ø A1 P Note: ll cable adaptor diameter defined upon request. The bend relief must be ordered separately (see page 37). Free socket (contact to be ordered separately, see page 31) PMl L øA øC P S2 PHl S1 L øA øC P S2 Part number S1 Dimensions (mm) A A1 C L P S1 S2 PlS.2M.03A.XLZTllZ 17.6 18.9 17.2 105.8 5.3 16.0 14.0 PlN.3M.95B.XLMTllZ 19.6 20.9 19.2 113.3 5.3 18.0 16.0 PlW.5M.03W.XLZTllZ 34.0 34.9 33.5 155.2 7.9 32.0 29.0 Note: ll cable adaptor diameter defined upon request. The bend relief must be ordered separately (see page 37). www.lemo.com 19 ® ® EGl Fixed socket, nut fixing (contact to be ordered separately, see page 31) Part number L S1 e øC P S2 D E maxi Dimensions (mm) C D e E L P S1 S2 EGS.2M.03A.XLZ 17.2 6.8 M14x1.0 4.5 28.9 5.3 12.5 17.0 EGN.3M.95B.XLM 19.2 6.8 M16x1.0 4.0 32.2 5.3 14.5 19.0 EGW.5M.03W.XLZ 33.5 9.4 M30x1.0 4.0 30.8 7.9 28.5 36.0 Panel cut-out (page 41). EDl Fixed socket with square flange (contact to be ordered separately, see page 31) Part number L P øC K øA øB N Dimensions (mm) A B C G H K L N P EDS.2M.03A.XLZ 26.9 8.95 17.2 12.8 15.1 1.5 28.9 20.6 5.3 EDN.3M.95B.XLM 29.0 10.95 19.2 12.8 16.6 1.5 32.2 22.1 5.3 EDW.5M.03W.XLZ 43.7 22.90 33.5 14.5 27.0 2.0 30.8 32.5 7.9 Panel cut-out (page 41). H ø 3.3 G 20 www.lemo.com ® ® High Power models Part numbering system Plug Free socket Fixed socket F G S . 3 M . H 1 4 . X L M P H S . 3 M . H 1 4 . X L C M P E S . 3 M . H 1 4 . X L C T H Model: (page 21) Variant: H = Watertight (PEl model only) Alignment key: (page 23) S, T, X or V (reverse gender only) Backshell options: (page 6) Blank = standard B = Ruggedized for heatshrink molded shapes T = Mold stop M = MIL-DTL-38999L shell thread Series: (page 21) Insert configuration: (page 28) Housing: C = Chrome-plated brass X = Nickel-plated aluminium alloy 1) I = NiCorAITM Nickel fluorocarbon polymer aluminium alloy 2) Contact: (reverse gender only) C = Male to crimp M = Female to crimp Insulator: L = PEEK FGS.3M.H14.XLM = straight plug with key (S), knurled grip, 3M series, high power contacts, outer shell in anthracite nickel-plated aluminium alloy, PEEK insulator, female crimp contacts. PHS.3M.H14.XLCM = free socket with key (S), knurled grip, 3M series, high power contacts, outer shell in anthracite nickel-plated aluminium alloy, PEEK insulator, male crimp contacts, MIL-DTL-38999L shell thread. PES.3M.H14.XLCTH = fixed socket with key (S), 3M series, high power contacts, outer shell in anthracite nickel-plated aluminium alloy, PEEK insulator, male crimp contacts, mold stop, watertight. Note: 1) anthracite colour / 48 hours salt fog resistance. 2) anthracite colour / 500 hours salt fog resistance RoHS 2/REACH. FMl / FGl Straight plug FXl / FWl / FAl Straight plug with square flange U øB øB U Reference øB (mm) Dimensions U (mm) Backshell options Standard Code B / T Code M Reference øB (mm) Dimensions U (mm) Backshell options Standard Code B / T Code M 3M.H14 11.0 5.5 2.5 3.6 3M.H14 11.0 0.5 – – TM.H15 12.3 5.5 2.5 4.1 TM.H15 12.3 – – – 4M.H16 14.0 5.5 2.5 4.1 4M.H16 14.0 – – – LM.H18 18.0 10.0 7.0 8.6 LM.H18 18.0 3.8 0.8 2.4 5M.H18 22.9 10.0 7.0 8.6 5M.H18 22.9 3.8 0.8 2.4 – – – – – – 5M.H34 / G33 22.9 Note: all others dimensions can be found on standard models (page 7). 5M.H34 / G33 22.9 Note: all others dimensions can be found on standard models (page 8). www.lemo.com 21 ® EGl / ECl Fixed socket EDl Fixed socket Reference øB U Dim. (mm) ø B Reference U 3M.H14 11.0 11.7 TM.H15 12.3 13.1 4M.H16 14.0 13.1 LM.H18 5M.H18 U Dim. (mm) ø B U 3M.H14 11.0 14.2 TM.H15 12.3 15.5 4M.H16 14.0 15.5 18.0 17.6 LM.H18 18.0 20.0 22.9 17.6 5M.H18 22.9 20.0 øB ® 5M.H34 / G33 22.9 10.6 5M.H34 / G33 22.9 13.0 Note: all others dimensions can be found on standard models (page 9). Note: all others dimensions can be found on standard models (page 10). PEl / PFl Fixed socket PMl / PHl Free socket U Reference øB (mm) øB øB U Dimensions U (mm) Backshell options Code B / T Code M Reference øB (mm) Dimensions U (mm) Backshell options Standard Code B / T Code M 3M.H14 11.0 2.5 2.1 3M.H14 11.0 2.5 – 0.6 TM.H15 12.3 1.9 1.9 TM.H15 12.3 1.9 0.8 1.9 4M.H16 14.0 1.9 1.9 4M.H16 14.0 1.9 0.8 1.9 LM.H18 18.0 6.4 6.4 LM.H18 18.0 6.4 5.3 6.4 5M.H18 22.9 6.4 6.4 5M.H18 22.9 6.4 5.3 6.4 – – – – – 5M.H34 / G33 22.9 5M.H34 / G33 22.9 Note: all others dimensions can be found on standard models (p. 10, 11). Note: all others dimensions can be found on standard models (p. 12). PBl / PVl / PTl Fixed socket with antivibration flange øB U Reference øB (mm) Dimensions U (mm) Backshell options Standard Code B / T Code M 3M.H14 11.0 2.5 – 1.0 TM.H15 12.3 1.9 0.8 1.9 4M.H16 14.0 1.9 0.8 1.9 LM.H18 18.0 6.4 5.3 6.4 5M.H18 22.9 6.4 5.3 6.4 – – – 5M.H34 / G33 22.9 Note: all others dimensions can be found on standard models (p. 13). 22 www.lemo.com ® ® Alignment key Alignment key and Polarized keying system MM to 3M Front view of a socket Model M series connector model part numbers are composed of three letters. The LAST LETTER indicates the keys corresponding to a particular contact type. For example, straight plugs with H, N, P, R, U or W keys, are fitted with male contacts; whereas with S, T, V or X keys, plugs are fitted with female contacts. Sockets with H, N, P, R, U or W keys, are fitted with female contacts; whereas with S, T, V or X keys, sockets are fitted with male contacts. ll β N blue P yellow U green ll S red T orange Model ll Colour code ll γ ll α β W blue ll R yellow ll H green ll δ γ TM to 5M Front view of a socket Colour code ll X red ll V orange Contact type Gender Plug Socket standard male female reverse female male Contact type Gender Plug standard male Socket female Angles Nb of keys 3 3 β γ 165° 30° 150° 60° 130° 100° 155° 50° 135° 90° Nb of keys 5 Angles α β γ δ 95° 115° 35° 25° 105° 115° 30° 20° 120° 95° 25° 45° reverse female male 5 100° 125° 40° 20° 110° 120° 35° 25° Colour coding M Series connector attributes a colour code for each alignment key thus allowing for easy identification of matching plugs and sockets within the system. l l Standard plated versions only have a light colour ring on the plug nut and socket for identification. Anodized aluminum version are proposed with the complete body matching the corresponding colour code / key. Colour code Standard nickel-plated aluminium version Anodized aluminium version www.lemo.com 23 ® ® Insert configuration Contact type 1M 2M 3M 2 303 3 0.5 l l 28-30-32 1.15 0.95 3.0 304 4 0.5 l l 28-30-32 0.95 0.90 2.0 302 303 3 0.9 l l 20-22-24 1.70 1.40 8.0 304 4 0.7 l l 22-24-26 1.35 0.90 7.0 305 5 0.7 l l 22-24-26 1.25 1.00 6.5 302 2 1.3 l l 16-18-20 1.55 1.10 19.0 303 3 1.3 l l 16-18-20 1.05 0.95 15.5 305 5 0.9 l l 20-22-24 1.30 1.30 9.0 307 7 0.7 l l 22-24-26 1.45 1.20 7.0 308 8 0.7 l l 22-24-26 1.30 1.10 5.0 304 4 1.3 l l 16-18-20 1.55 1.35 15.5 308 8 0.9 l l 20-22-24 1.95 1.10 10.0 310 10 0.9 l l 20-22-24 1.80 1.20 8.0 312 12 0.7 l l 22-24-26 1.65 1.15 7.0 316 16 0.7 l l 22-24-26 1.20 1.00 4.5 319 19 0.7 l l 22-24-26 1.20 1.00 4.0 312 12 0.9 l l 20-22-24 1.40 1.25 6.0 322 22 0.7 l l 22-24-26 1.25 1.15 4.0 330 30 0.7 l l 22-24-26 1.10 1.00 3.5 2 0.9 l Rated current (A)2) 3 AWG 3 Print (straight)3) 2 Crimp 1 ø A (mm) 4 Number of contacts 0M 4 Reference MM 1 Test voltage (kV rms)1) Contact-shell Female insert øA Male insert Test voltage (kV rms)1) Contact-contact Multipole l 20-22-24 1.45 1.00 10.0 24 www.lemo.com ® ® Contact type 25 0.9 l l 20-22-24 1.10 1.25 5.0 332 32 0.7 l l 22-24-26 1.25 1.20 3.5 340 40 0.7 l l 22-24-26 1.05 1.20 3.0 340 40 0.7 l l 22-24-26 1.20 1.35 3.5 348 48 l l 22-24-26 1.10 1.35 3.0 355 55 0.9 l l 20-22-24 1.65 1.95 3.5 368 68 l l 22-24-26 1.40 1.65 2.5 366 66 0.9 l l 20-22-24 1.60 1.70 3.0 114 114 l 22-24-26 1.37 1.34 2.0 0.7 0.7 0.7 l Rated current (A)2) 325 AWG Print (straight)3) 2 Crimp 5M 1 3 ø A (mm) LM 4 3 Number of contacts 4M 4 2 Reference TM 1 Test voltage (kV rms)1) Contact-shell Female insert øA Male insert Test voltage (kV rms)1) Contact-contact Multipole Note: 1) test voltage according to IEC 60512-2 test 4a. Altitude correction factor is given in IEC 60664-1 table A.2. 2) the specified rated current can be applied simultaneously to all the contacts. It corresponds to an average temperature rise of 40°C of the connector (measured according to IEC 60512-3 test 5a). 3) for EG•, EC•, ED•, HE•, HY• socket. www.lemo.com 25 ® ® Rated current (A)2) AWG 2 Crimp 1 3 ø A (mm) 4 3 Number of contacts 4 2 Reference 1 Print (straight)3) Contact type Test voltage (kV rms)1) Contact-shell Female insert øA Male insert Test voltage (kV rms)1) Contact-contact Mixed multipole 1M 304 2 0.7 22-24-26 1.20 1.30 11.0 l l 2 1.3 16-18-20 1.45 2.00 18.5 2M 306 3 0.7 22-24-26 1.55 1.40 10.5 l l 3 1.3 16-18-20 2.05 1.35 18.0 308 6 0.7 22-24-26 1.95 1.40 7.0 l l 2 1.3 16-18-20 1.75 1.60 23.0 310 8 0.7 22-24-26 1.35 1.35 6.0 l l 2 1.3 16-18-20 1.90 1.15 23.0 316 10 0.7 22-24-26 0.90 0.95 2.0 l l 6 1.3 16-18-20 1.35 1.15 11.0 366 44 0.7 l l 22-24-26 22 1.3 4) 3M 5M 1.65 2.70 3.0 1.95 1.80 6.0 Note: 1) test voltage according to IEC 60512-2 test 4a. Altitude correction factor is given in IEC 60664-1 table A.2. 2) the specified rated current can be applied simultaneously to all the contacts. It corresponds to an average temperature rise of 40°C of the connector (measured according to IEC 60512-3 test 5a). 3) for EG•, EC•, ED•, HE•, HY• socket. 4) reduced crimp barrel. Multipole high speed ethernet cat6 2M 2 3 4 1 8 5 7 6 7 1 8 6 5 2 4 3 514 8 0.7 l Rated current (A)2) rms)1) Test voltage (kV Contact-shell 2 Crimp contact 1 3 ø A (mm) 4 3 Number of contacts 4 2 Reference 1 Test voltage (kV rms)1) Contact-contact Female insert øA Male insert 1.5 1.5 8 Note: 1) test voltage according to IEC 60512-2 test 2) the specified rated current can be applied 4a. Altitude correction factor is given in IEC 60664-1 table A.2. simultaneously to all the contacts. It corresponds to an average temperature rise of 40°C of the connector (measured according to IEC 60512-3 test 5a). 26 www.lemo.com ® ® 4 l 1.20 0.95 n.a. Rated current (A)2) Test voltage (kV rms)1) Contact-contact Test voltage (kV rms)1) Contact-shell Solder contact Female insert front view Reference Male insert front view Number of contacts USB 2.0 LM U2A Note: 1) and 2) see page 26. See models on page 18. Multi fibre and Mixed fibre optic + low voltage Low voltage contact 2 – – 3M 95B 4 4 0.9 03W ø A (mm) Crimp – – – Rated current (A)2) 03A Crimp contact Test voltage (kV rms)1) Contact-contact 2M Number of contacts Number of F7 FO contacts Contact type Test voltage (kV rms)1) Contact-shell Female insert Reference Male insert – l 1.00 0.80 8.0 5M 21 – – – – – – Note: 1) and 2) see page 26. Contacts must be ordered separately (see page 31). Mixed high speed coax 2M X04 2 0.9 1 l 2 1.3 Rated current (A)2) Test voltage (kV rms)1) Contact-shell Test voltage (kV rms)1) Contact-contact Crimp contact Contact type C Reference øA Coax ø A (mm) Coax AWG Low voltage contact Female insert Number of contacts Male insert 22-24-26 0.75 1.05 10 16-18-20 7 Note: 1) and 2) see page 26. Contacts must be ordered separately (see pages 30 and 31). www.lemo.com 27 ® ® 3M TM Rated current (A)3) Test voltage (kV rms)1) Contact-shell Test voltage (kV rms)1) Contact-contact Crimp (max.) (AWG) Wire section (mm2) Crimp contact Contact ø (mm) Number of contacts Female insert Reference Male insert Max. rated current (A) at 25°C ambient temperature 2) High Power H14 1 4.0 l 10 8 – 4.7 160 78 H15 1 5.0 l 16 6 – 4.5 205 106 H16 1 6.0 l 25 4 – 4.4 270 138 H18 1 8.0 l 35 2 – 4.7 340 183 H18 1 8.0 l 50 1 – 4.0 430 228 H34 3 4.0 l 10 8 4) 52 9.0 4.7 140  3 (HP) 4) 9.0 4.7 140  4M LM 5M 1 1 3 3 2 2 1 1 B C C B 3 3 A 2 2 A G33 4.0 5) 3 (LV) 0.9  l 10 8 l 6) 20-24 1.5 1.5 – 52 3 Warning: According to application safety standard, the maximum operating voltage must be determined considering both connector and cable electrical characteristics. Note: 1) test voltage according to IEC 60512-2 test 4a; test voltage for connector only. Altitude correction factor is given in IEC 60664-1 table A.2. 2) see derating curves for more information. 3) the specified rated current can be applied simultaneously to all the contacts. It corresponds to an average temperature rise of 40°C of the connector (measured according to IEC 60512-3 test 5a). 4) rated current per contact (on all contact) simultaneously. 5) sequential connection: first mate/last break High Power contacts. 6) see LV contacts dimensions on page 30. Both plugs and sockets provide IP2X finger protection to comply with the IEC61032 standard. 28 www.lemo.com ® ® Derating curves The derating curve is a current-carrying capacity curve showing which currents may flow continuously via the connector subject to various ambient temperatures. It includes a safety factor (0.8) to protect from spikes and factor uncertainties in temperature measurement. LEMO Derating curves (10 mm2 cable) 140 120 Current (A) For example, ambient temperature for connectors on e-Formula 1 batteries is around 50°C. At that temperature, the current that can go through a 10 mm2 cable is 120A; it is 130A at 25°C and goes down to 95A at 100°C (see chart on the side). 100 80 60 40 20 It’s therefore important to always clarify the ambient operating temperature & required current to select the right high-power connector. Note that the limiting factor is often the cable and not the connector, so special attention is required in selecting the cable too. 0 25 50 75 100 125 150 180 Ambient temperature (°C) The chart below was built based on the maximum derated current until a temperature rise of 180°C was reached. It is intended as a guide only, when used with the stated cable sizes on the plug and socket. It’s the designer’s responsibility to consider all physical and environmental factors which may affect de-rating. Please feel free to contact your LEMO representative to assist in selecting appropriate connector solutions. LEMO M Power Derating curves 400 350 Derated current (A) 1) 300 250 200 150 100 50 0 25 50 75 100 125 150 180 2) Ambient temperature (°C) 3M.H14 (10 mm2) Note: 1) 2) TM.H15 (16 mm2) 4M.H16 (25 mm2) LM.H18 (35 mm2) 5M.H18 (50 mm2) 5M.H34 & 5M.G33 (10 mm2) derated current = max rated current x 0.8 (safety factor). maximum cable temperature specification. Recommended cables Brand Wire section Reference mm2 AWG Max temp. Outer ø Colour (mm) Shielded Operating voltage COROPLAST 9-2611/10 10 8 180°C RAL 2003 8.8 Yes 600 VAC / 1000 VDC COROPLAST 9-2611/16 16 6 180°C RAL 2003 10.2 Yes 600 VAC / 1000 VDC COROPLAST 9-2611/25 25 4 180°C RAL 2003 12.2 Yes 600 VAC / 1000 VDC COROPLAST 9-2611/35 35 2 180°C RAL 2003 14.4 Yes 600 VAC / 1000 VDC COROPLAST 9-2611/50 50 1 180°C RAL 2003 15.8 Yes 600 VAC / 1000 VDC www.lemo.com 29 ® ® Contacts Spare parts contacts can be ordered separately using references listed in this chapter. All connectors are delivered with their contacts except for coaxial, high voltage, fibre optic contacts. Reference Contact type Reference Contact type C Male crimp with standard crimp barrel (fig. 1) M Female crimp with standard crimp barrel (fig. 1) B Male crimp with reduced crimp barrel (fig. 2) P Female crimp with reduced crimp barrel (fig. 2) D Male straight print N Female straight print H Male / Female straight print (for HY model only) Crimp contacts for plugs, free or fixed sockets Fig. 1 øA øC øA øC Fig. 2 øA øC øA øC Note: in order to satisfy crimp pull-test requirements to the IEC 60352-2 standard, the use of single strand cables should be avoided. Dimension of crimp barrels Contact 0M to 3M MM ø A ø C Form (mm) (mm) per fig. TM to 5M Conductor AWG Section (mm2) Female min. max. min. max. Ref. contact type Male Part number For male contacts For female contacts 0.5 0.42 1 C M 32 28 0.035 0.090 FGG.00.554.ZZC EGG.00.654.ZZM 1.3 1.60 1 C M 20 16 0.616 1.433 FGN.0M.565.ZZC EGN.0M.665.ZZM 0.9 1.10 1 C M 24 20 0.204 0.616 FGN.0M.560.ZZC EGN.0M.660.ZZM 0.9 0.87 2 B P 26 22 0.128 0.382 FGN.0M.561.ZZC EGN.0M.661.ZZM 0.7 0.87 1 C M 26 22 0.128 0.382 FGN.0M.555.ZZC EGN.0M.655.ZZM 0.7 0.44 2 B P 32 28 0.032 0.092 FGN.0M.556.ZZC EGN.0M.656.ZZM 1.3 1.60 1 C M 20 16 0.616 1.433 FGN.0M.565.ZZC EGN.0M.665.ZZM 0.9 1.10 1 C M 24 20 0.204 0.616 FGN.0M.560.ZZC1) EGW.TM.660.ZZM 0.9 0.87 2 B P 26 22 0.128 0.382 FGN.0M.561.ZZC EGW.TM.661.ZZM 0.7 0.87 1 C M 26 22 0.128 0.382 FGN.0M.555.ZZC EGW.TM.655.ZZM 0.7 0.44 2 B P 32 28 0.032 0.092 FGN.0M.556.ZZC EGW.TM.656.ZZM Note: 1) the low voltage male contact part number for the High Power configuration 5M.G33 is FGN.0M.560.ZZCY. For female contact the part number is EGW.TM.660.ZZM. Dimension of crimp barrels High Speed ethernet cat6 Contact 2M ø A ø C Form (mm) (mm) per fig. 0.7 0.87 1 Conductor AWG Section (mm2) Female min. max. min. max. Ref. contact type Male C M 26 22 0.128 0.382 Part number For male contacts For female contacts FGN.2M.558.ZZC EGN.2M.658.ZZM 30 www.lemo.com ® ® Coaxial and High Voltage contacts (must be ordered separately) Part number Contact Coaxial (75 Ohms, 3 GHz) 1) Coaxial (50 Ohms) 2) High Voltage For male contacts For female contacts FFS.2B.275.ZTCE31 PSS.2B.275.ZTME31 FFS.2B.250.ZTCE30 PSS.2B.250.ZTME30 FFS.2B.401.ZLCE_ PSS.2B.401.ZLME_ Note: 1) recommended cable Belden 179DT to reach 6GHz. For more information, please consult: https://www.lemo.com/catalog/ROW/UK_English/3GHz_75_ohms_connector_for_4k_8k_HDTV.pdf 2) cable group 1, or other… see more details in coax-triax-mixed catalogue. Dimension of crimp barrels High Power Wire section Ref. contact type Part number Series Contact ø (mm) 3M/5M 1) 4.0 C M TM 5.0 C M 16 6 FGG.TM.P05.ZZC EGG.TM.P05.ZZM 4M 6.0 C M 25 4 FGG.4M.P06.ZZC EGG.4M.P06.ZZM LM 8.0 C M 35 2 FGG.LM.P08.ZZC EGG.LM.P08.ZZM 5M 8.0 C M 50 1 FGG.5M.P08.ZZC EGG.5M.P08.ZZM Male Female mm2 AWG 10 8 For male contacts For female contacts FGG.3M.P04.ZZC EGG.3M.P04.ZZM Note: 1) for 5M.H34 and 5M.G33 configurations. F7 Fibre Optic contacts F 7 The choice of the ferrule hole diameter is dependent upon the fibre cladding size. LEMO offers a range of ferrule hole diameters to suit the users’ specific requirements. Series Contact part number For straight plug For free or fixed socket Reference 2M PSS.F7.lll.LCE23 FFS.F7.lll.LCE23 125 3M FFS.F7.lll.LCE23 PSS.F7.lll.LCL23 126 5M FFS.F7.lll.LCE23 PSS.F7.lll.LCE23 128 ø Core/Cladding (µm) Ferrule hole diameter (µm) Note 9/125 (singlemode) 125 l 50/125 62.5/125 (multimode) 126 l 128 l Note: the «lll»indicates the reference of the ferrule hole diameter. l First choice alternative   l Special order alternative FFS.F7 Male F7 Fibre Optic contact PSS.F7 Female F7 Fibre Optic contact www.lemo.com 31 ® ® Accessories Bll Blanking caps IP68 ratchet secured (watertight) Model B M Variant For plugs 1 0 0 L X F P N øA øC Variant B G 1 0 L 0 X Sliding loop to be tighten around the plug or free socket body P øC ø A1 Variant 0 0 For free or fixed sockets X N 2 N B M E L1 Eyelet for fixing on the panel P1 ø 3.5 Variant øA øC Sliding loop to be tighten around the plug or free socket body K (for ECl/PEl/HEl/HYl fixed sockets) B G 2 0 0 L1 X P1 øC ø A1 N Variant Large eyelet for fixing on the fixed sockets øB Bll.MM.200.lAZ Bll.0M.100.lAV 13.1 14.4 12.7 18.6 17.4 5.3 3.9 6.0 13.1 85 Bll.0M.200.lAZ Bll.1M.100.lAV 14.6 15.9 14.2 18.6 17.4 5.3 3.9 6.0 14.1 85 Bll.1M.200.lAZ Bll.2M.100.lAV 17.6 18.9 17.2 18.6 17.4 5.3 3.9 6.0 17.2 85 Bll.2M.200.lAZ Bll.3M.100.lAV 19.6 20.9 19.2 18.6 17.4 5.3 3.9 6.0 19.2 120 Bll.3M.200.lAZ Bll.TM.100.lAV 22.5 23.4 22.0 21.1 21.0 7.9 3.4 10.0 22.2 120 Bll.TM.200.lAZ Bll.4M.100.lAV 25.0 25.9 24.5 21.1 21.0 7.9 3.4 10.0 24.2 120 Bll.4M.200.lAZ Bll.LM.100.lAV 28.5 29.4 28.0 21.1 21.0 7.9 3.4 10.0 28.2 150 Bll.LM.200.lAZ Bll.5M.100.lAV 34.0 34.9 33.5 21.1 21.0 7.9 3.4 10.0 33.2 150 Bll.5M.200.lAZ B M F M M 1 0 0 X A V Housing material (see page 5) 11.1 12.0 10.7 13.8 15.5 3.7 5.5 4.0 10.1 60 For plugs: 100 For sockets: 200 Bll.MM.100.lAV Size B N1) A A1 C L L1 P P1 X Part Numbering Example Variant Dim. (mm) Model Dimensions (mm) Part number for free or fixed sockets Part number for plugs Note: Lanyard material: Stainless steel Eyelet material: Nickel-plated brass Note: 1) the tolerance on this dimension is ± 5 mm. 32 www.lemo.com ® Bll ® Blanking caps IP66 (water-resistant) Model 1 0 0 2.2 L F P øA øC B K Variant For plugs Variant Sliding loop to be tighten around the plug or free socket body N B A 1 0 0 L P øC ø A1 2.2 E Variant 2 0 0 For free or fixed sockets N Eyelet for fixing on the panel øA øC 2.2 ø 3.5 L1 N B K Sliding loop to be tighten around the plug or free socket body Variant K (for ECl/PEl/HEl/HYl fixed sockets) B A 2 0 0 L1 øB øC ø A1 2.2 Variant Bll.MM.200.lNV Bll.0M.100.lNV 13.1 14.4 12.7 17.3 12.0 5.3 13.1 90 Bll.0M.200.lNV Bll.1M.100.lNV 14.6 15.9 14.2 17.3 12.0 5.3 14.1 90 Bll.1M.200.lNV Bll.2M.100.lNV 17.6 18.9 17.2 17.3 12.0 5.3 17.2 90 Bll.2M.200.lNV Bll.3M.100.lNV 19.6 20.9 19.2 17.3 12.0 5.3 19.2 110 Bll.3M.200.lNV Bll.TM.100.lNV 22.5 23.4 22.0 21.1 15.5 7.9 22.2 110 Bll.TM.200.lNV Bll.4M.100.lNV 25.0 25.9 24.5 21.1 15.5 7.9 24.2 110 Bll.4M.200.lNV Bll.LM.100.lNV 28.5 29.4 28.0 21.1 15.5 7.9 28.2 130 Bll.LM.200.lNV Bll.5M.100.lNV 34.0 34.9 33.5 21.1 15.5 7.9 33.2 130 Bll.5M.200.lNV B K F M M 1 0 0 X N V Housing material (see page 5) 11.1 12.0 10.7 14.8 9.9 3.7 10.1 70 For plugs: 100 For sockets: 200 Bll.MM.100.lNV Size B N1) A A1 C L L1 P Large eyelet for fixing on the fixed sockets Part Numbering Example Model Dim. (mm) Part number for free or fixed sockets Part number for plugs Variant Dimensions (mm) N Note: Lanyard material: Polyamide 6, black Eyelet material: Nickel-plated brass Note: 1) the tolerance on this dimension is ± 5 mm. www.lemo.com 33 ® ® GEA Hexagonal nuts for EC l model Part number A L øB e Note: see page 41 for torque values. Series Dimensions (mm) A B e L GEA.MM.241.RL MM 12.0 13.5 M10x0.50 2.5 GEA.0M.241.RL 0M 16.0 18.2 M13x0.75 2.5 GEA.0E.240.RL 1M 17.0 19.2 M14x1.00 2.5 GEA.2M.241.RL 2M 19.0 21.5 M17x1.00 3.0 GEA.3M.241.RL 3M 25.0 22.0 M19x1.00 3.0 GEA.TM.241.RL TM 25.0 28.0 M22x1.00 3.0 GEA.4M.241.RL 4M 30.0 34.0 M24x1.00 3.0 GEA.LM.241.RL LM 32.0 36.0 M28x1.00 3.0 GEA.5M.241.RL 5M 37.0 41.0 M33x1.00 3.0 l Material: Nickel-plated aluminium alloy GEA Hexagonal nuts for EG l model Part number A L øB e Note: see page 41 for torque values. Series Dimensions (mm) A B e L GEA.00.240.RL MM 9.0 10.2 M7x0.50 2.0 GEA.0S.240.RL 0M 11.0 12.4 M9x0.60 2.0 GEA.1M.240.RL 1M 13.0 14.5 M11x1.00 2.5 GEA.0E.240.RL 2M 17.0 19.2 M14x1.00 2.5 GEA.1E.240.RL 3M 19.0 21.5 M16x1.00 3.0 GEA.3S.240.RL TM 22.0 25.0 M18x1.00 3.0 GEA.4M.240.RL 4M 25.0 28.0 M21x1.00 4.0 GEA.3E.240.RL LM 30.0 34.0 M24x1.00 5.0 GEA.5M.240.RL 5M 36.0 40.5 M30x1.00 5.0 l Material: Nickel-plated aluminium alloy GEC Conical nut for models HE l, HYl, EC l, PE l Part number A L øB e Series Dimensions (mm) A B e L GEC.MM.240.RN MM 11.0 14.0 M10x0.50 2.5 GEC.0M.240.RN 0M 14.0 17.0 M13x0.75 3.2 GEC.0E.240.RN 1M 16.0 18.0 M14x1.00 3.0 GEC.2M.240.RN 2M 18.0 21.0 M17x1.00 3.2 GEC.3M.240.RN 3M 20.0 23.0 M19x1.00 3.2 GEC.TM.240.RN TM 23.0 27.0 M22x1.00 5.0 GEC.4M.240.RN 4M 25.0 29.0 M24x1.00 5.0 GEC.LM.240.RN LM 29.0 33.0 M28x1.00 5.0 GEC.5M.240.RN 5M 34.0 38.0 M33x1.00 5.0 l Material: Nickel-plated aluminium alloy (anthracite colour) Note: see page 39 for insert conical nut tightening tools and page 41 for torque values. 34 www.lemo.com ® ® Standard heatshrink boot Straight boot Elbow boot Straight Part number Raychem® Elbow 90° Part number LEMO Part number Raychem® Cable ø min. (mm) Note Series AFTER HEATING BEFORE HEATING AFTER HEATING BEFORE HEATING Part number LEMO – GMA.10.290.DN – GHA.10.210.DN 2) 2.2 0M-2M 202 A 111-25/86 GMA.16.254.DN 222 A 111-25/86 GHA.18.170.DN 1) 3.8 2M-4M 202 A 121-25/86 GMA.24.380.DN 222 A 121-25/86 GHA.25.200.DN 1) 5.3 4M-5M 202 A 142-25/86 GMA.31.670.DN 222 A 142-25/86 GHA.32.360.DN 1) 7.4 MM Note: 1) modified elastomer resistant to fluids with hot melt sealant. 2) elastomer resistant to fluids. We recommend a thermosetting sealant with this type of boot. Lipped heatshrink boot (for use with molded shapes, see page 6) Lipped straight boot Lipped elbow boot AFTER HEATING BEFORE HEATING Straight Part number Raychem ® MM 204 W 201-25/225 GMP.10.020.DN 0M 204 W 221-25/225 1M-2M 3M-4M LM 5M Series AFTER HEATING BEFORE HEATING Elbow 90° Part number LEMO Cable ø min. (mm) 224 W 201-25/225 GHP.11.013.DN 1.5 GMP.11.019.DN 224 W 221-25/225 GHP.11.012.DN 2.1 202 F 211-50-22 GMP.24.076.DN 222 F 211-50 GHP.24.105.DN 6.6 202 F 221-50-22 GMP.27.083.DN 222 F 221-50 GHP.27.124.DN 7.6 202 F 232-50-22 GMP.31.089.DN 222 F 232-50 GHP.31.146.DN 8.9 202 F 242-50-22 GMP.36.102.DN 222 F 242-50 GHP.35.172.DN 10.2 Part number LEMO ® Part number Raychem www.lemo.com 35 ® ® FGN M series constant force spring clips A range of constant force spring clips are available for use with M Series connectors, which permits repair of cable terminations without having to discard any of the existing braid shield system. When used in conjunction with LEMO heatshrink boots, a fully sealed termination is achieved. An additional benefit of the constant force spring is that it provides excellent resistance to shock or vibration due to its self-tensioning properties. Number of wraps Series Part number Width (mm) FGN.0M.185.AZ 0M / 1M / 2M 4.3 / 3.5 / 2.6 4.0 FGN.3M.185.AZ 4.0 FGN.5M.185.AZ 4M / LM / 5M 3M / TM 2.5 / 2.3 1.8 / 1.5 / 1.2 4.0 Tie-wrap Part number TIE-DEX® AXON® Tie wrap A31089 AXCL 02 Note: tie wrap are used to ensure the best possible ground contact and fixture between the cable screen and the connector backshell. The tie wrap are delivered by set of 100 pieces. 36 www.lemo.com ® ® Accessories for Fibre Optique GMA Bend relief (for M series fibre optic model only) A bend relief can be fitted over LEMO plugs and sockets supplied with a specific collet nut. These bend relieves are available in different colours and two different materials. TPU (Thermoplastic Polyurethane) is the standard choice for most apllications. Silicone elastomer VMQ option can be selected where the applications required a wide temperature range (silicone material keeps a good flexibility over the full temperature range). Main characteristics l Material: TPU (Thermoplastic Polyurethane) l Temperature range in dry atmosphere: -40°C Part number (Polyurethane) Series Part number (Silicone) GMA.2B.0••.DG 2M GMA.2B.0••.RG GMA.3B.0••.DG 3M GMA.3B.0••.RG GMA.4B.0••.DG 5M GMA.4B.0••.RG l Material: Silicone elastomer VMQ l Temperature range in dry atmosphere: -60°C l Temperature range in water steam: +140°C Ref. Note: please see unipole/multipole catalogue for bend relief dimensions. The last letter «G» of the part number indicates the grey colour of the bend relief. For ordering a bend relief with another colour, see table on the right and replace the letter «G» by the letter of the required colour. PSS.F7.290.NZZ Colour Ref. Colour Ref. +80°C +200°C Colour A blue J yellow R red B white M brown S orange G grey N black V green Alignment device for F7 Fibre Optic contact Alignment device are supplied as default with all female fibre optic contacts, this item is a spare accessory for maintenance purposes. ø 3.2 8.2 Note: alignment device should be ordered as replacement item. www.lemo.com 37 ® ® Tooling DPC Manual crimping tool Part number DPC.91.701.V According to specification MIL-C-22520/7-01. For LEMO contacts ø 0.5-0.7-0.9-1.3 mm DCE Positioners for crimp contacts Male Contact Female For male contacts For female contacts Contact ø Size 1.3 0M-5M DCE.91.130.5MVC DCE.91.130.5MVM 0M-3M DCE.91.090.5MVC DCE.91.090.3MVM TM-5M DCE.91.090.5MVC1) DCE.91.09T.5MVM 0.9 0.7 0.5 These positioners are suitable for use with both manual and pneumatic crimping tools according to the MIL-C-22520/7-01 standard. Positioners part number 0M-3M DCE.91.070.5MVC DCE.91.070.3MVM 2M.514 DCE.91.072.MVCM DCE.91.072.MVCM TM-5M DCE.91.070.5MVC DCE.91.07T.5MVM MM DCE.91.050.0VC DCE.91.050.0VM Note: 1) the positioner part number for male contact for the serie 5M.G33 is DCE.91.90.5MVCY. DCC Manual extractors for crimp contacts Contact ø Part number 1.3 DCC.13.15B.LAG 0.9 DCC.09.05B.LAG 0.7 DCC.07.04B.LAG 0.5 DCC.05.02B.LAG Note: this model is used for male and female contacts. DCV Female contact insertion tool Contact ø Part number 1.3 DCV.13.05M.LA 0.9 DCV.09.05M.LA 0.7 DCV.07.05M.LA 0.5 DCV.05.05M.LA 38 www.lemo.com ® ® Banding tool Part number TIE-DEX® AXON® Banding tool A30199 ACDBS100 DCM Insert conical nut tightening tools Series Torque (Nm) DCM.65.110.AZ MM 1.0 ECl , HEl , PEl DCM.65.140.AZ 0M 1.0 ECl , HEl , PEl DCM.65.160.AZ 1M 1.5 ECl , HEl , PEl DCM.65.180.AZ 2M 2.0 ECl , HEl , PEl DCM.65.200.AZ 3M 2.5 ECl , HEl , PEl DCM.65.230.AZ TM 4.0 ECl , HEl , PEl DCM.65.250.AZ 4M 5.0 ECl , HEl , PEl DCM.65.290.AZ LM 6.5 ECl , HEl , PEl DCM.65.340.AZ 5M 8.0 ECl , HEl , PEl Part number 1/4 inch For models Note: for standard 1/4 inch tools adaptor. See conical nut on page 34. Tooling for Fibre Optique DCP Set of flat spanners for collet nuts Part number Series DCP.2M.110.TN 2M DCP.3M.110.TN 3M DCP.5M.110.TN 5M Note: for width across flats, see page 19. DCS.F7.035.PN F7 contact alignment device tool Simple tool with two threaded end for installation/extraction of the F7 contact alignment device. WST.KI.125.34 Cleaning kit Fibre optic cleaning kit of 2 cotton buds, 1 dry and 1 being soaked in Isopropyl Alcohol used for cleaning the fibre optic contacts. See also F7 tooling in the F7 Fibre Optic catalog. www.lemo.com 39 ® ® Tooling for High Power Standard crimping tool for High Power contacts Series Wire section Contact ø (mm) mm2 AWG 3M 4.0 10 8 TM 5.0 16 4M 6.0 LM 5M Crimping tool Klauke 1) K05 K06 K35/4 l l l 6 l l l 25 4 l l l 8.0 35 2 l l 8.0 50 1 l l Note: 1) for cable lugs and connector standard type. Chamber hexagonal crimp dimensions for High Power contacts C Series Wire section Contact ø (mm) mm2 AWG Chamber crimp Dimension C (mm) 3M 4.0 10 8 5.6 TM 5.0 16 6 6.6 4M 6.0 25 4 7.8 LM 8.0 35 2 10.0 5M 8.0 50 1 11.0 DCC Extraction tools for High Power contacts Extractors part number for male and female contacts Series Contact ø (mm) DCC.91.43H.PLC 3M.H14, 5M.H34, 5M.G33 4.0 DCC.91.5TH.PLC TM.H15 5.0 DCC.91.64H.PLC 4M.H16 6.0 DCC.91.8LH.PLC LM.H18 8.0 DCC.91.85H.PLC 5M.H18 8.0 (*) Push firmly to remove contact * * ( ) Orientate contact flats with insulator flats Large diameter for female contact ) ( Small diameter for male contact Orientate contact flats with insulator flats 40 www.lemo.com ® ® Panel cut-outs Cut-outs Mounting nut torque (on panel) EGl -ECl -HEl -HYl -PEl Series ø A+ 0.1 0 L mini 0.1 B +0 EDl -FAl -FWl -FXl -PVl -PTl -PFl + 0.1 0 H øA + 0.1 0 + 0.1 0 H B PBl + 0.1 0 øA + 0.1 0 H L ECl /HEl /HYl /PEl ø A B L Series Torque (Nm) MM 7.1 6.4 12.5 10.1 9.1 16.0 MM 1.0 0M 9.1 8.3 14.5 13.1 11.6 20.0 0M 1.0 1M 11.1 9.6 17.2 14.1 12.6 21.0 1M 1.5 2M 14.1 12.6 20.5 17.1 15.6 24.0 2M 2.0 3M 16.1 14.6 23.0 19.1 17.6 27.0 3M 2.5 TM 18.1 16.6 27.0 22.1 20.6 31.5 TM 4.0 4M 21.1 19.6 30.0 24.1 22.6 35.5 4M 5.0 LM 24.1 22.6 32.0 28.1 26.6 36.5 LM 6.5 5M 30.1 28.6 41.0 33.1 31.6 41.0 5M 8.0 Series EDl ø A B H FAl /FWl /FXl ø A B H ø A PVl /PTl B H ø A PFl B H MM 5.0 M2.5 9.5 9.6 M2.5 12.0 11.8 M2.5 12.0 7.9 M2.5 9.5 0M 5.1 M2.5 11.0 12.3 M2.5 15.1 15.0 M2.5 15.1 10.8 M2.5 11.0 1M 6.1 M3.0 12.9 13.8 M3.0 18.3 17.0 M3.0 18.3 12.5 M3.0 12.9 2M 9.1 M3.0 15.1 16.8 M3.0 20.6 20.0 M3.0 20.6 15.6 M3.0 15.1 3M 11.1 M3.0 16.6 18.8 M3.0 20.6 22.0 M3.0 23.0 18.1 M3.0 16.6 TM 12.5 M3.0 18.3 21.6 M3.0 23.0 25.0 M3.0 24.6 19.9 M3.0 18.3 4M 14.1 M3.0 20.6 24.1 M3.0 24.6 28.0 M3.0 27.0 22.7 M3.0 20.6 LM 18.1 M3.0 23.0 27.6 M3.0 27.0 31.0 M3.0 29.4 25.9 M3.0 23.0 5M 23.2 M3.0 27.0 33.1 M3.0 29.4 38.0 M3.0 34.9 33.1 M3.0 29.4 Series B EGl ø A B PBl ø A B H MM 11.8 M2.5 16.2 0M 15.0 M3.0 21.4 1M 17.0 M3.0 23.4 2M 20.0 M3.0 26.4 3M 22.0 M3.0 29.0 TM 25.0 M3.0 32.5 4M 28.0 M3.0 35.0 LM 31.0 M3.0 38.0 5M 38.0 M3.0 45.0 www.lemo.com 41 ® ® HEl , EGl , ECl and EDl models PCB drilling pattern Fixed socket with straight print contact For HEl models For EGl , ECl and EDl models 4xø1 MM.304 +0.1 0 4xø1 ø 2.8 4 x ø 1.1 +0.1 0 8 x ø 0.8 16 x ø 0.8 19 x ø 0.8 +0.1 0 5.08 8.89 2 x ø 1.1 +0.1 0 4xø1 +0.1 0 40° (4x) +0.1 0 8 x ø 0.8 +0.1 0 8.89 15° x) ° 60 ° 30 +0.1 0 +0.1 0 +0.1 0 (4 4xø1 ø 6.7 ° 32 16°22’ 4xø1 2M.514 8.89 ’ 44 ø 6.6 ° 72 ø 2.5 ø 6.2 +0.1 0 2M.319 ø 3.1 8.89 90° 12 x ø 0.8 +0.1 0 ø 6.5 4 22°30' 4 x ø 1 ø 2.8 45° 5° 10 x ø 0.8 5.1 8.89 2M.316 +0.1 0 ø 6.2 ø 6.2 +0.1 0 3 x ø 0.8 ø 6.8 2 x ø 1.1 +0.1 0 ø 3.5 2M.312 +0.1 0 +0.1 0 50° 45 ° 8.89 ø 6.2 6 x ø 0.8 +0.1 0 2.4 22°30' 4 x ø 1 8.89 4xø1 2.4 ° 60 +0.1 0 8 x ø 0.8 5.1 4xø1 2M.310.lR 1) +0.1 0 ø 2.15 +0.1 0 3 x ø 1.1 ° 60 ø 6.4 4 4xø1 +0.1 0 2M.310 8.89 5° ° 50° 2M.308.lR 1) 2M.308 60 0° 8.89 +0.1 0 8 x ø 0.8 5.08 +0.1 0 8.89 ° ø 5.1 4xø1 45 12 +0.1 0 7.62 ø 3.8 +0.1 0 7.62 ø 3.7 7 x ø 0.8 +0.1 0 2M.306.lR 1) 7 4xø1 6' 5 x ø 0.8 +0.1 0 7.62 +0.1 0 ø 3.4 2 x ø 0.8 60 ° °2 51 4xø1 7.62 +0.1 0 ø 3.8 2 x ø 1.1 2M.304 +0.1 0 4xø1 1M.305 +0.1 0 0° +0.1 0 +0.1 0 ° 72 12 3 x ø 1.1 1M.308 30° 4xø1 +0.1 0 4 x ø 0.8 1. 1M.307 +0.1 0 ø 3.1 2 x ø 1.1 +0.1 0 1M.304.lR 1) 4xø1 7.62 +0.1 0 5.08 ø 2.8 7 5 x ø 0.8 3 x ø 0.8 1M.303 +0.1 0 ø 2.8 4xø1 2° 4xø1 +0.1 0 90° 1M.302 +0.1 0 7.62 0M.305 +0.1 0 ø 4.8 4 x ø 0.6 ø 2.3 90° +0.1 0 5.08 ø 1.35 3 x ø 0.6 4xø1 45° 0° 2 x ø 0.8 0M.304 +0.1 0 12 4xø1 5.08 ø 1.6 12 0M.303 +0.1 0 +0.1 0 ø 2.2 4xø1 45° 0° 4xø1 0M.302 +0.1 0 5.08 MM.303 +0.1 0 4xø1 +0.1 0 Note: 1) special mixed multipole configurations, refer to page 26 for details. 42 www.lemo.com ® ® 3M.316.lR 1) 3M.322 +0.1 0 TM.332 4xø1 24° 25 x ø 0.8 2.6 68 x ø 0.8 +0.1 0 5M.114 10° 16°21’49’’ 0’’ 4’5 °2 12 ’’ ’49 21 9° ° 66 x ø 0.8 15° 4xø1 +0.1 0 12.7 +0.1 0 5° 6°12’25’’ 8°10’55’’ 4xø1 +0.1 0 ° 45 45° 22°30' 22 x ø 1.1 +0.1 0 ø 20.7 20.32 ø 13.5 114 x ø 0.8 24° ø 17.1 ø 6.3 ø 9.9 ø 2.7 20.32 ø 20 ø 14 ø 6.6 +0.1 0 ø 10.4 ø3 44 x ø 0.8 12 0° 30 ° 16 ° 18 +0.1 0 18°57' +0.1 0 5M.366.lR 1) 13.97 ø 8.5 120 ° 13.97 45 ø8 +0.1 0 20.32 24 4xø1 ø 4.25 16.51 ø15.3 ø11.1 ø 6.9 36° 16 ° 51°25’30’’ 27°41'30'' 55 x ø 0.8 ø 11.9 +0.1 0 4xø1 6°55'30'' ø 10.08 4xø1 ø 2.8 21 °1 0 18° 13°51’ 27° 41 ’30 ’’ 5’’ ’3 ' °26 51 ' 1 °5 13 9° 8° +0.1 0 5M.366 6°40’ ’ °20 13 1 48 x ø 0.8 ø 5.6 7°30’ 10°35’18’’ ° +0.1 0 ø19.84 LM.368 ° 15 ø 11.64 +0.1 0 4xø1 22°30' 16.51 LM.355 12° ø14.96 40 x ø 0.8 ø15.5 +0.1 0 ø 7.94 27°4 1'3 2 18° 12.7 ø 10.2 9° 8°10'55'' '' '49 21 +0.1 0 ø11.75 40 x ø 0.8 4xø1 5 '' ø 6.8 27° 41 '3 18° 9° 6' 1°2 +0.1 0 ø 3.4 6 2'' 4M.348 ø 4.24 4xø1 0° +0.1 0 ø 5.2 4M.340 32 x ø 0.8 ° TM.340 71°51'52'' +0.1 0 ø 10.2 12.7 ø 9.8 ø 5.8 10.16 ø9 ø 5.7 2.2 4.45 3.23 +0.1 0 30 x ø 0.8 +0.1 0 ' 22° 30 ' 4xø1 11°15' ø 6.6 40° ø3 +0.1 0 +0.1 0 ø 1.9 4xø1 11°15' +0.1 0 22 °3 0 32°43'38 '' 36° +0.1 0 10.16 ø5 22 x ø 0.8 TM.325 3M.330 4xø1 12°52' ø 8.8 3 0.9 0.9 3 + 0.1 0 22°30' +0.1 0 45 ° 3.9 1.8 0 1.8 3.9 10.16 ø 8.2 ø 3.4 90° 12 x ø 0.8 6 x ø 1.1 4xø1 43 ' ° 45 +0.1 0 25° 10 x ø 0.8 10.16 4xø1 22°30' +0.1 0 3 0.9 0.9 3 45° 4.45 2.1 0 2.1 4.45 3M.312 + 0.1 0 40° www.lemo.com 43 ® ® HYl model PCB drilling pattern Fixed socket with straight print contact For HYl models (with ground pin) For HYl models (with threaded holes) +0.1 0 4xøV MM.304 2 x ø 0.8 +0.1 0 ø V (mm) MM to 3M 2.1 TM to 5M 3.1 0M.304 4xø1 +0.1 0 +0.1 0 60 ° 4 x ø 1.1 +0.1 0 16 x ø 0.6 +0.1 0 4xø1 8.89 ø 2.5 ø 6.2 +0.1 0 +0.1 0 11.43 2 x ø 1.1 +0.1 0 40° (4x) x) 11.43 15° ø 6.7 19 x ø 0.6 +0.1 0 2M.514 ° 60 ° 30 +0.1 0 ø 6.2 8 x ø 0.6 ø 3.5 ° 32 4xø1 +0.1 0 2.4 50° +0.1 0 11.43 ’ 44 16°22’ ø 6.6 ° 72 4xø1 8 x ø 0.6 +0.1 0 11.43 10 x ø 0.8 5.1 2M.319 ø 3.1 11.43 90° 12 x ø 0.6 +0.1 0 ø 6.5 4 22°30' 4 x ø 1 ø 2.8 45° +0.1 0 50° ø 6.2 +0.1 0 2M.316 5° +0.1 0 11.43 45 ° 2 x ø 1.1 3 x ø 0.6 ø 6.8 +0.1 0 +0.1 0 11.43 0° 22°30' 4 x ø 1 11.43 ø 6.2 6 x ø 0.6 2M.312 4xø1 2.4 60 ° +0.1 0 8 x ø 0.8 5.1 +0.1 0 2M.310.lR 1) 2M.310 +0.1 0 ø 2.15 +0.1 0 3 x ø 1.1 ° 60 ø 6.4 4 4xø1 11.43 5° +0.1 0 (4 2M.308.lR 1) 2M.308 4xø1 ø 5.1 ° 11.43 +0.1 0 8 x ø 0.6 8.89 +0.1 0 4xø1 45 10.16 ø 3.8 +0.1 0 10.16 ø 3.7 7 x ø 0.6 +0.1 0 12 +0.1 0 7 4xø1 6' 5 x ø 0.8 ø 2.8 2M.306.lR 1) 60 ° °2 51 +0.1 0 10.16 2 x ø 0.6 ø 3.4 +0.1 0 ø 3.8 2 x ø 1.1 2M.304 +0.1 0 4xø1 4xø1 ° 72 10.16 +0.1 0 ø 3.1 3 x ø 1.1 +0.1 0 1M.308 30° +0.1 0 1M.305 +0.1 0 1. 1M.307 4xø1 +0.1 0 10.16 2 x ø 1.1 4xø1 4 x ø 0.6 0° ø 2.8 8.89 ø 2.8 +0.1 0 +0.1 0 1M.304.lR 1) 1M.303 +0.1 0 7 5 x ø 0.6 3 x ø 0.8 12 4xø1 2° 4xø1 +0.1 0 90° 1M.302 +0.1 0 10.16 0M.305 +0.1 0 ø 4.8 4 x ø 0.6 ø 2.3 90° +0.1 0 6.35 ø 1.35 3 x ø 0.6 4xø1 45° 0° 4xø1 Series 12 ø 1.6 12 0M.303 +0.1 0 +0.1 0 ø 2.2 4xø1 45° 0° 4xø1 0M.302 +0.1 0 6.35 MM.303 +0.1 0 8.89 4xø1 4xø1 +0.1 0 Note: 1) special mixed multipole configurations, refer to page 26 for details. 44 www.lemo.com ® ® 3M.316.lR 1) +0.1 0 12.7 ø5 22 x ø 0.6 TM.325 4xø1 24° 25 x ø 0.8 2.6 24 ø 8.5 120 ° 15.24 45 4xø1 +0.1 0 ø 4.25 ø8 17.78 ø15.3 ø11.1 ø 6.9 36° 16 ° 51°25’30’’ +0.1 0 68 x ø 0.6 5M.114 10° 16°21’49’’ 0’’ 4’5 °2 12 ’’ ’49 21 9° ° 15° 4xø1 +0.1 0 5° 6°12’25’’ 8°10’55’’ 4xø1 +0.1 0 ° 45 45° 22°30' 22 x ø 1.1 +0.1 0 21.59 ø 20.7 ø 13.5 114 x ø 0.6 24° ø 17.1 ø 9.9 ø 6.3 ø 2.7 12 0° 21.59 ø 20 ø 14 ø 10.4 +0.1 0 ø 6.6 44 x ø 0.6 ø3 30 ° 16 ° 18 +0.1 0 18°57' +0.1 0 5M.366.lR 1) +0.1 0 66 x ø 0.8 27°41'30'' 55 x ø 0.8 15.24 +0.1 0 4xø1 6°55'30'' ø 10.08 4xø1 ø 2.8 21 °1 0 18° 13°51’ 27° 41 ’30 ’’ 5’’ ’3 ' °26 51 ' 1 °5 13 9° 8° +0.1 0 5M.366 6°40’ ’ °20 13 1 48 x ø 0.6 ø 5.6 7°30’ 10°35’18’’ ° +0.1 0 21.59 LM.368 ° 15 ø 11.64 +0.1 0 4xø1 22°30' 17.78 LM.355 12° ø 11.9 40 x ø 0.6 ø15.5 +0.1 0 ø 7.94 27°4 1'3 2 18° 13.97 ø 10.2 9° 8°10'55'' '' '49 21 +0.1 0 ø11.75 40 x ø 0.6 4xø1 5 '' ø 6.8 27° 41 '3 18° 9° 6' 1°2 +0.1 0 ø 3.4 6 2'' 4M.348 ø 4.24 4xø1 0° +0.1 0 ø19.84 4M.340 32 x ø 0.6 ° TM.340 71°51'52'' +0.1 0 13.97 13.97 ø 9.8 ø 5.8 12.7 ø9 ø 5.7 2.2 4.45 3.23 +0.1 0 30 x ø 0.6 +0.1 0 ' 22° 30 ' 4xø1 11°15' ø 10.2 40° ø 6.6 +0.1 0 ø3 4xø1 11°15' TM.332 +0.1 0 ø 1.9 36° +0.1 0 22 °3 0 32°43'38 '' 3M.330 +0.1 0 43 ' 45 ° + 0.1 0 4.45 2.1 0 2.1 4.45 ø 3.4 6 x ø 1.1 3 0.9 0.9 3 4xø1 12°52' 25° 3.9 1.8 0 1.8 3.9 12.7 ø 8.2 90° 12 x ø 0.8 22°30' +0.1 0 12.7 ° 45 4xø1 ø 8.8 +0.1 0 ø14.96 4xø1 22°30' 3M.322 10 x ø 0.6 +0.1 0 ø 5.2 45° 3 0.9 0.9 3 3M.312 + 0.1 0 40° www.lemo.com 45 ® ® Assembly instructions for cable mounted models 1 ➀ heatshrink boot option to be ordered separately Cable preparation • Remove cable jacket and resses the shield onto the cable (shield can be temporary fixed using adhesive tape). • Strip the cable elements using the dimensions specified in the table below. Dimensions must be selected according to the backshell variant in use. Multipole Series L ± 0.5 T ± 0.2 1 S ± 0.5 Cable stripping length 1) 2) (mm) Pll / FGl / FMl FAl / FXl / FWl 3) L S T  3) L S T  MM 16 23 3.0 21 23 3.0 0M 16 23 3.5 21 23 3.5 1M 16 23 3.5 21 23 3.5 2M 18 27 3.5 23 27 3.5 3M 18 27 3.5 23 27 3.5 TM 20 30 3.5 26 30 3.5 4M 20 30 3.5 26 30 3.5 LM 20 30 3.5 26 30 3.5 5M 20 30 3.5 26 30 3.5 Note: 1) indicative values, may need to be adapted according to your cable construction and specific pin allocation. 2) for mixed, high speed, USB 2.0, fibre optic models please contact technical support for specific stripping length. 3) for 1.3 mm contact «T» = 4 mm (1M.302/1M.303/2M.304). High Power Reference L ± 0.5 T ± 0.2 1 S ± 0.5 ➀ heatshrink boot to be placed on cable if desired Cable stripping length 1) (mm) Pll / FGl / FMl FAl / FXl / FWl L S T L S T 3M.H14 24.0 33 10 24.0 27 10 TM.H15 24.0 33 10 24.0 27 10 4M.H16 24.0 33 12 24.0 27 12 LM.H18 27.0 39 13 27.0 33 13 5M.H18 27.0 39 13 27.0 33 13 5M.H34 24.0 30 10 24.0 25 10 5M.G33 24.0 30 10 24.0 25 10 27.5 2) 30 3.5 27.5 2) 25 3.5 2) Note: 1) indicative values, may need to be adapted according to your cable construction and specific pin allocation. 2) low power contact. 46 www.lemo.com ® ® Contact crimping Multipole versions 2 • Fix the appropriate positioner onto the crimping tool (see page 38). • Set the tool selector on the corresponding AWG. Crimping tool setting can be found on the positioner label. • Insert the conductor into the contact barrel ➁; make sure that the conductor is visible through the contact’s inspection hole. • Slide the conductor-contact assembly into the crimping tool and push the contact fully into the positioner. • Proceed with crimping and check that conductor is securely crimped in the contact. Also check that the conductor is still visible in the contact inspection hole. Crimp 2 Crimp • High Power versions • Select the appropriate crimping tool (see page 40). • Insert the conductor into the contact barrel ➁. • Slide the conductor-contact assembly into the crimping tool. • Proceed with crimping and check that conductor is securely crimped in the contact. Also check that all conductor strands are securely fixed into the contact barrel. • Place the supplied heatshrink tube to cover the crimped zone and cable inner jacket. • Retract the heatshrink tube in the desired position using a heat gun. Retract Contact insertion Multipole versions • Arrange the conductor-contact assemblies according to the desired pin layout. • Push the contact firmly into the insulator until mechanical click can be felt. The use of tweezers can facilitate contact insertion. • Check that all contacts are correctly located in the insulator by verifying: 1) the alignment of the contacts at the front of the insulator. 2) by gently pulling on each conductor to verify that they are properly secured into the insulator. • In case a crimp contact must be disassembled from insulator extraction tool can be found on page 38. High Power versions Anti-rotation flats • Arrange the conductor-contact assemblies according to the desired pin layout (multipole only). • Insert the contact into the insulator, aligning the anti-rotation flats of the contact with the corresponding anti-rotation lugs inside the insulator. • Push the contact firmly into the insulator until mechanical click can be felt. • Check that the contact is correctly secured by gently pulling on the conductor. Braid connection • Bring the braid around the backshell of the connector. • Position the braid fixing accessory (tie-wrap or constant force spring clips, to be ordered separately). • Proceed to braid fixing accessory installation using the dedicated tool. • Recess the excess braid over the braid fixing accessory and trim the excess length. Steel tie-wrap band (~3 mm wide) Heat Heat Bend relief installation Heatshrink boot versions • Position the heatshrink boot (to be ordered separately) over the backshell by taking special care of keeping the braid in position under the boot. • Gently retract the heatshrink boot using a heat gun. Overmolding Overmolding versions • For overmolding versions previous steps like contact insertion might need special preparation according to overmolding process in use. Contact us for details on specific overmolding preparation. Note: the elbow version in not recommended for High Power versions. www.lemo.com 47 ® ® Note: 48 www.lemo.com ® ® Product safety notice PLEASE READ AND FOLLOW ALL INSTRUCTIONS CAREFULLY AND CONSULT ALL RELEVENT NATIONAL AND INTERNATIONAL SAFETY REGULATIONS FOR YOUR APPLICATION. IMPROPER HANDLING, CABLE ASSEMBLY, OR WRONG USE OF CONNECTORS CAN RESULT IN HAZARDOUS SITUATIONS. 1. SHOCK AND FIRE HAZARD Incorrect wiring, the use of damaged components, presence of foreign objects (such as metal debris), and / or residue (such as cleaning fluids), can result in short circuits, overheating, and / or risk of electric shock. Mated components should never be disconnected while live as this may result in an exposed electric arc and local overheating, resulting in possible damage to components. 2. HANDLING Connectors and their components should be visually inspected for damage prior to installation and assembly. Suspect components should be rejected or returned to the factory for verification. Connector assembly and installation should only be carried out by properly trained personnel. Proper tools must be used during installation and / or assembly in order to obtain safe and reliable performance. 3. USE Connectors with exposed contacts should never be live (or on the current supply side of a circuit). Under general conditions voltages above 30 VAC and 42 VDC are considered hazardous and proper measures should be taken to eliminate all risk of transmission of such voltages to any exposed metal part of the connector. 4. TEST AND OPERATING VOLTAGES The maximum admissible operating voltage depends upon the national or international standards in force for the application in question. Air and creepage distances impact the operating voltage; reference values are indicated in the catalog however these may be influenced by PC board design and / or wiring harnesses. The test voltage indicated in the catalog is 75% of the mean breakdown voltage; the test is applied at 500 V/s and the test duration is 1 minute. 5. CE MARKING CE marking means that the appliance or equipment bearing it complies with the protection requirements of one or several European safety directives. CE marking applies to complete products or equipment, but not to electromechanical components, such as connectors. 6. PRODUCT IMPROVEMENTS The LEMO Group reserves the right to modify and improve to our products or specifications without providing prior notification. 7. WARNING (Prop 65 State of California) Proposition 65 requires businesses to provide warnings to Californians about significant exposures to chemicals that cause cancer, birth defects or other reproductive harm. LEMO products are exempt from proposition 65 warnings because they are manufactured, marketed, and sold solely for commercial and industrial use. For further information, please visit https://www.lemo.com/quality/LEMO-Prop-65-compliance-declaration.pdf. Disclaimers LEMO works constantly to improve the quality of its products; the information and illustrations figuring in this document may therefore vary and are not binding. In any case, LEMO makes no specific warranty of merchantability, fitness for a particular purpose, third party components as such or included in assembly, non-infringement, title, accuracy, completeness, or security. The user is fully responsible for his products and applications using LEMO component. In no event shall LEMO, its affiliates, officers, agents or employees be liable for any incidental, indirect, special or consequential damages in connection with the products or services provided by LEMO, including (without limitation) loss of profits or revenues, interruption of business, loss of use of the products or any associated equipment, materials, components or products, damages to associated equipment or in combination with other components, materials. Reproduction of significant portions of LEMO information in LEMO data books or data sheets is permissible only if reproduction is without alteration and is accompanied by all associated warranties, conditions, limitations, and notices. LEMO is not responsible or liable for such altered documentation. Information of third parties may be subject to additional restrictions. www.lemo.com 49 HEADQUARTERS SWITZERLAND LEMO SA Tel: +41 21 695 16 00 info@lemo.com GERMANY LEMO ELEKTRONIK GMBH Tel: +49 89 42 77 03 info@lemo.de SINGAPORE LEMO ASIA PTE LTD Tel: +65 6476 0672 sg.sales@lemo.com UNITED KINGDOM LEMO UK LTD Tel: +44 1903 23 45 43 lemouk@lemo.com BRAZIL LEMO LATIN AMERICA LTDA Tel: +55 11 94242 4293 info-la@lemo.com HUNGARY REDEL ELEKTRONIKA KFT Tel: +36 1 421 47 10 info-hu@lemo.com SPAIN / PORTUGAL IBERLEMO SAU Tel: +34 93 860 44 20 info-es@lemo.com USA LEMO USA INC Tel: +1 707 578 88 11 info-us@lemo.com CANADA LEMO CANADA INC Tel: +1 905 889 56 78 info-canada@lemo.com ITALY LEMO ITALIA SRL Tel: +39 02 66 71 10 46 sales.it@lemo.com SWEDEN/FINLAND LEMO NORDIC AB Tel: +46 8 635 60 60 info-se@lemo.com USA NORTHWIRE INC Tel: +1 715 294 21 21 cableinfo_northwire@lemo.com CHINA / HONG KONG LEMO ELECTRONICS (SHANGHAI) CO., LTD Tel: +86 21 5899 7721 cn.sales@lemo.com JAPAN LEMO JAPAN LTD Tel: +81 3 54 46 55 10 info-jp@lemo.com SWITZERLAND LEMO VERKAUF AG Tel: +41 41 790 49 40 ch.sales@lemo.com DENMARK LEMO DENMARK A/S Tel: +45 45 20 44 00 info-dk@lemo.com NETHERLANDS / BELGIUM LEMO CONNECTORS NEDERLAND B.V. Tel: +31 232 06 07 01 info-nl@lemo.com TAIWAN TAOYUAN TAIWAN Tel: +886 967 132 824 speng@lemo.com FRANCE LEMO FRANCE SÀRL Tel: +33 1 60 94 60 94 info-fr@lemo.com NORWAY / ICELAND LEMO NORWAY A/S Tel: +47 22 91 70 40 info-no@lemo.com UNITED ARAB EMIRATES LEMO MIDDLE EAST CONNECTORS LLC Tel: +971 4 568 1904 info-me@lemo.com COLOMBIA / PERU CZECH REPUBLIC GREECE INDIA ISRAEL NEW ZEALAND POLAND SOUTH AFRICA DISTRIBUTORS ARGENTINA AUSTRALIA BRAZIL CHILE SOUTH KOREA TURKEY UKRAINE C ATA L O G O N L I N E ® ® WWW.LEMO.COM CAT.MM.LEN.P0811, © LEMO / Data subject to change, printed in Switzerland, updated September 2022 SUBSIDIARIES AUSTRIA LEMO ELEKTRONIK GESMBH Tel: +43 1 914 23 20 0 salesAT@lemo.com
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