DCE.91.050.RVCM

PLASTIC R SERIES CONNECTORS SERIES ® ® Table of Contents General Production Program. .............................................................................................................page 2 Main Characteristics and Types...................................................................................................................2 Series and Types ..........................................................................................................................................3 LEMO's Push-Pull Self-Latching Connection System ................................................................................4 R Series Production Program ......................................................................................................................4 Series and Contact configuration ................................................................................................................4 R Series Section...............................................................................................................................................................................................................5 Interconnections ...........................................................................................................................................6 Model Description ........................................................................................................................................6 Part Number Example ..................................................................................................................................7 Part Selection Showing Internal Components ............................................................................................7 Housing Models ........................................................................................................................................8-9 Alignment Key and Polarized Keying System ...........................................................................................10 Crimp Contacts ..........................................................................................................................................11 Mixed Hybrid Overview ..............................................................................................................................12 Inserts Multipole .........................................................................................................................................13 Mixed High Voltage + Low Voltage. .....................................................................................................14-15 Mixed Coax & Low Voltage ..................................................................................................................16-17 Mixed Fluidic & Low Voltage......................................................................................................................18 Fluidic/Pnuematic Contacts..................................................................................................................19-20 Housing Colors ...........................................................................................................................................21 Accessories................................................Insulators for crimp contacts ...............................................................................................................22-23 Clamping and Bracketing...........................................................................................................................22 Inserts and Crimp contacts........................................................................................................................23 Tooling........................................................Crimping tools.......................................................................................................................................24-25 Positioners for crimp contact .....................................................................................................................24 Extractor for crimp contact ........................................................................................................................25 Panel Cut-Outs..........................................Mounting .....................................................................................................................................................26 PCB Drilling Pattern...................................Fixed receptacle with straight print contacts ............................................................................................26 Technical Characteristics...........................Outer Shell..................................................................................................................................................27 Insulator ......................................................................................................................................................27 Electrical contact ........................................................................................................................................28 Crimp contacts ...........................................................................................................................................29 www.lemo.com 1 ® ® General Production Program Connectors ● ● ● ● ● ● Patch Panels Unipole from 2 to 150 Amps Coaxial 50 and 75 Ω Coaxial 50 Ω (NIM-CAMAC) Coaxial 50 Ω for frequency → 12 GHz Multicoaxial 50 and 75 Ω Multipole from 2 to 66 contacts Multipole up to 106 contacts High Voltage 3, 5, 8, 10, 15, 30 and 50 kV cc Multi High Voltage 3, 5, and 10 kV cc Triaxial 50 and 75 Ω Quadrax Mixed: High Voltage (HV) + Low Voltage (LV) Mixed: Coax + LV Mixed: Triax + LV Thermocouple Multithermocouple Fiber optic singlemode Fiber optic multimode Mixed: fiber optic + LV Mixed: fiber optic + coax + LV Fluidic Multifluidic Mixed: fluidic + LV Subminiature Miniature Plastic Printed circuit board Remote handling Watertight Sealed (pressure and/or vacuum) With plastic outer shell With aluminum outer shell With stainless steel outer shell With special radiation resistant insulator material With screw thread coupling for very high pressure With microswitch Patch Panels For fiber optic applications Adapters For BNC, C, UHF, N, CINCH, GEN-RADIO connectors For TNC, SMA connectors For audio-mono applications: triax For audio-mono applications: 3 contacts For audio-stereo applications: quadrax For audio-stereo applications: 6 contacts For video applications: coax 75 Ω For video HDTV applications: 3 coax 75 Ω + 2LV On request Accessories ● Insulator for crimp contacts ● Crimp contacts ● Coaxial contacts Triaxial contacts ● Fiber optic contacts ● Fiber optic ferrules Caps Bend relief Heatshrink boot Insulating washers Double plastic panel washers Locking washers Tapered washers Hexagonal nuts Conical nuts Round nuts Notched nuts Earthing washers Lead-through with cable collet Tooling Wrenches Assembly tool Pliers Taps ● Crimping tools ● Positioners Crimping dies ● Extractors Banding tool Retention testing tool for crimp contacts Fiber optic termination workstation Fiber optic polishing tools Filtered connectors Connectors with special housing Mixed special configuration Assembly onto cable ● Connectors, accessories and tools found in this catalog. Main Characteristics and Types Series STANDARD WATERTIGHT KEYED KEYED WATERTIGHT HARSH ENVIRONMENTS RECTANGULAR SCREW 01 (Minax) 00 (NIM-CAMAC) 00 (unipole) 05 / R0 0S to 6S 0A / 4A 1D / 2C 1Y-3Y-6Y 0E to 6E 3T 4M 00 (multipole) 0B to 5B 2G / 5G 0K to 5K 2N to 5N FF to 5F RR / 0R / 1R 03 0V to 5V 0W to 5W 2U to 5U 0M-1M-2M Latching Key Shell Insert Contact www.lemo.com Push-Pull Stepped insert (Half-Moon) Metal or plastic Metal Hermaphroditic or cylindrical Solder or print Key (G) or other key-way code Screw Key (N) or other key-way code Metal Metal or plastic Cylindrical Solder, crimp or print Crimp or print Key G or A Key (G) or stepped insert (Half-Moon) Plastic Metal Rectangular Hermaphroditic or cylindrical Crimp or print Solder (crimp or print) 2 ® ® Series and Types Standard Watertight Keyed Keyed watertight Rectangular Screw 01 00 05 R0 0A 0S 1S 2S 3S 4S 5S 6S 1D 2C 4A 1Y-3Y-6Y 0E 1E 2E 3E 4E 5E 6E 3T 4M Thermocouple Mixed fluidic+LV Multi fluidic Fluidic Mixed FO+LV Multi FO Fiber Optic Mixed Triax+LV Mixed Coax+LV Mixed HV+LV Multi Coaxial Multi HV Quadrax Triaxial 75 Ω Triaxial 50 Ω ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● 00 0B 1B 2B 3B 4B 5B 2G 5G ● 0K 1K 2K 3K 4K 5K FF to 5F 2N to 5N ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● RR 0R 1R 03 0V 1V 2V 3V 4V 5V 0W to 5W 2U to 5U 0M to 2M High Voltage Multipole Coaxial 75 Ω Unipole Series Coaxial 50 Ω Types ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● Note: ● = included in this catalog, ● = available but not included in this catalog. www.lemo.com 3 ® ® LEMO’s Push-Pull Self-Latching Connection System This self-latching system is renowned worldwide for its easy and quick mating and unmating features. It provides absolute security against vibration, shock or pull on the cable, and facilitates operation in a very limited space. The plug and the receptacle can be mated by simply pushing axially the outer shell of the plug. Pulling on the cable or any other component of the plug than the outer release sleeve cannot break the connection. The connector can be unmated by a single axial pull on the plug outer release sleeve. R Series Production Program Series Cable ø range (mm) Number Number Number Number of of of of contacts contacts contacts contacts min. max. (multipole) (mixed HV+LV) (mixed coax+LV) (mixed fluidic+LV) RR 0R 1R 1.0 4.0 1.5 6.2 2.0 9.2 13 – 1 coax + 4 LV – 10, 17, 37 4 HV + 4 LV, 2 HV + 13 LV 4 coax + 4 LV, 2 coax + 13 LV 4 fluidic + 4 LV, 2 fluidic + 13 LV 28, 36, 67 8 HV + 3 LV 8 coax + 3 LV 8 fluidic + 3 LV Note: «LV» stands for low voltage. www.lemo.com 4 R SERIES ® ® R Series The R series is a rectangular connector with high pin density in a flat profile. It uses LEMO’s well proven Push-Pull latching system for a smooth, hassle free connection. The ergonomic and flat profile offers high panel density, in a wide choice of colors for excellent visual aesthetics. The R series is made of lightweight polyester resin Crastin® PBT from DupontTM. The high flexibility of its design enables various contact configuration, such as multipole, coaxial, high voltage and fluidic. R series connectors provide the following main features: – – – – plastic shell for lightweight yet rugged structure push-pull latching enable fast and secure connections crimp or printed circuit contacts choice of 4 colors for aesthetics and quick identification – – – – high pin density for improved panel space 3 sizes and various models for design choices standard or hybrid pin configurations for flexibility thin footprint for reduced rack space and high density panel. The R series, is initially designed to interconnect systems in medical application where aesthetics and safety is required. This connector series can also be used for test & measurement, aerospace and automotive testing, where an extensive number of contacts are needed in a limited space. Plastic material used for manufacturing insulators is selected according to the required electric and thermal properties. The thermoplastic used is PEEK (Polyether-Etherketone) with the addition of glass fibers to improve mechanical characteristics and to increase dielectric strength. Plastic housing models Straight plug Fixed receptacles Free receptacles EGG PHG EBG PBG FGG www.lemo.com 6 ® ® Part Numbering System Plug FG G . 1R . 336 . G L Free receptacle PH G . 1R . 336 . G L M 92 Fixed receptacle EG G . 1R . 336 . G L M C 92 Variant:Cable Group: (page 17) Model: (page 8-9) Cable ø: (page 22) Alignment key: (page 10) Contact: (page 11) Series: (page 12) Insulator: L = PEEK Insert configuration: (page 13-18) Housing color: (page 21) Part Number Example Straight plug with cable collet: FGG.1R.336.GLC92 = straight plug with key (G) and cable collet, 1R series, multipole type with 36 contacts, outer shell in gray PBT, PEEK insulator, male crimp contacts, collet for 9.2 mm maximum diameter cable. Free receptacle: PHG.1R.336.GLM92 = free receptacle with key (G) and cable collet, 1R series, multipole type with 36 contacts, outer shell in gray PBT, PEEK insulator, female crimp contacts, collet for 9.2 mm maximum diameter cable. Fixed receptacle: EGG.1R.336.GLM = fixed receptacle, nut fixing, with key (G), 1R series, multipole type with 36 contacts, outer shell in gray PBT, PEEK insulator, female crimp contacts. Part Section Showing Internal Components 2 Fixed receptacle 1 2 3 4 5 6 www.lemo.com outer shell hexagonal nut locking washer screw insulator female contact 3 4 5 6 1 2 4 3 5 1 6 Straight plug 1 2 3 4 5 6 outer shell latch sleeve screw insulator male contact cable clamping 7 ® ® Housing models FGG Straight plug, key (G) or key (A), with cable collet L B M A Reference Model Series FGG FGG FGG RR 0R 1R Dimensions (mm) A B L M 18.0 6.0 21.5 17.0 24.5 9.0 30.5 23.5 37.0 12.5 39.0 31.0 EGG Fixed receptacle, key (G) or key (A) L B M A Reference Model Series EGG EGG EGG RR 0R 1R Dimensions (mm) A B L M 18.0 6.0 12.0 7.0 24.5 9.0 14.0 12.0 37.0 12.5 18.0 14.5 P1 Panel cut-out page 26) EGG Fixed socket, key (G) or key (A) with visible shell L B M A Reference Model Series EGG EGG EGG RR 0R 1R Dimensions (mm) A B L M 18.0 6.0 12.0 7.0 24.5 9.0 14.0 12.0 37.0 12.5 18.0 14.5 P1 Panel cut-out page 26) www.lemo.com 8 ® ® EBG Fixed receptacle, key (G) or key (A), with flange L M E B Reference A C Model Series Dimensions (mm) A B C E G L M EBG 1R 37.0 15.0 51.0 4.5 3.2 19.5 14.5 EBG 0R 24.5 10.5 24.5 3.2 2.2 18.0 12.0 P2 Panel cut-out page 26 øG PHG Free receptacle, key (G) or key (A), with cable collet B L A Reference Model Series PHG PHG PHG RR 0R 1R Dimensions (mm) A B L 18.0 6.0 22.3 24.5 9.0 31.5 37.0 12.5 39.0 PBG Fixed receptacle, key (G) or key (A), with flange and cable collet L E B A C Reference Model Series PBG 1R PBG 0R Dimensions (mm) A B C E G L 37.0 15.0 51.0 4.5 3.2 39.0 24.5 10.5 34.5 3.2 2.2 31.5 P2 Panel cut-out page 26 øG www.lemo.com 9 ® ® Alignment Key Alignment Key and Polarized Keying System R series connector model part numbers are composed of three letters. The LAST LETTER indicates the key position. Front view of a receptacle ●● Nb of keys G 2 A 2 ●● Contact type Angles Model Series α β α γ Note RR 0R 1R Plug Receptacle 50° 30° 42° 30° 50° 30° 42° 30° 50° 30° 42° 30° male male male male female female female female ● ● ● ● ● First choice alternative ● Special order alternative www.lemo.com 10 ® ® Crimp Contacts Dimension of crimp barrels Contacts for plugs, free or fixed receptacles Contact type Ref. Male crimp (fig. 1)1) Male crimp (fig. 2)1) Male crimp (fig. 2)1) Female crimp (fig. 1)1) C B G M P U N Contact Contact type Ref. Ref. contact type ø A ø C Form (mm) (mm) per fig. Female crimp (fig. 2)1) Female crimp (fig. 2)1) Female straight print 0.5 0.45 0.80 0.45 1.10 0.80 0.45 0.7 Note: 1) there are two forms of crimp barrels. Please consult adjacent table for contact selection 0.9 Male Female C C B C B G M M P M P U 1 1 2 1 2 2 Conductor AWG Section (mm2) min. max. min. max. 32 26 32 24 26 32 28 22 28 20 22 28 0.035 0.140 0.035 0.250 0.140 0.035 0.09 0.34 0.09 0.50 0.34 0.09 Contacts reference for plugs, free or fixed receptacles Reference Contact type Crimp fig. 1 øA øC øA øA øC øA fig. 2 øC øC Male Female C C B C B G M M P M P U – N Conductor Stranded Contact øA (mm) 0.5 0.7 0.9 øC Form (mm) per fig. 0.45 0.80 0.45 1.10 0.80 0.45 1 1 2 1 2 2 Section (mm2) AWG min. max. min. max. 32 26 32 24 26 32 28 221) 28 20 221) 28 0.035 0.140 0.035 0.250 0.140 0.035 0.09 0.34 0.09 0.50 0.34 0.09 Print øA Note: 1) øC C dimensions are detailed in the section on PCB drilling pattern. See page 26. for a given AWG, the diameter of some stranded conductor designs is larger than the crimp barrel diameter. Make sure that the maximum conductor diameter is smaller than ø C. www.lemo.com 11 ® ® Mixed / Hybrid Overview www.lemo.com Size Ref RR 804 0R Number of LV Contacts Diameter Number of Hybrid Contact and Type 4 0.5mm 1 coax, 50 ohm 004 4 0.7mm 4 pneumatic/fluidic 5 bars max pressure 3mm tube diameter 0R 704 4 0.7mm 4 high voltage 2.7 kV rms (test volt) 7.5 kV dc (test volt) 0R 804 4 0.7mm 4 coax, 50 ohms 0R 813 13 0.7mm 2 coax, 50 ohm 1R 703 3 0.9mm 8 high voltage 2.7 kV rms (test volt) 7.5 kV dc (test volt) 1R 803 3 0.9mm 8 coax, 50 ohm 1R 855 22 33 0.5mm 0.7mm 1 coax, 50 ohm Insert 12 ® ® Insert configuration Multipole Crimp Print (straight) Print (elbow) 0.5 ● ● – 0.6 0.5 310 10 0.9 ● ● – 1.5 3.5 317 17 0.7 ● ● ● 1.35 2.0 337 37 0.5 ● ● – 0.6 0.5 328 28 0.9 ● ● – 1.5 3.0 336 36 0.7 ● ● – 1.5 2.5 365 65 0.5 ● ● – 0.6 0.5 367 67 0.5 ● ● – 0.6 0.5 Rated current (A)1) ø A (mm) 13 13 13 0R 1 6 1 10 5 1 12 1 6 5 10 7 7 11 11 17 313 1 1 12 Number of contacts RR Female crimp contacts Reference Male crimp contacts Test voltage (kV rms)1) Contact-contact Crimp contact Contact type 6 1 31 7 7 37 1 1 31 1 37 6 17 1R 22 16 9 9 21 28 15 1 1 11 20 20 11 29 19 28 28 19 56 65 www.lemo.com 36 10 10 67 28 8 29 58 22 21 15 8 36 16 1 1 11 11 1 1 11 11 56 65 58 67 13 ® ® Mixed: High Voltage + Low Voltage 4 0.7 ● 1.35 2.0 2.0 13 0.7 ● 1.35 3.0 2.0 3 0.9 ● 1.5 3.5 Rated Current (A)1) Crimp Test voltage (kV rms)1) Contact-contact ø A (mm) 2.0 3 1 4 11 713 7 4 2 3 4 Number of contacts 704 1 7.5 1 2 11 Rated current (A) 1 Low Voltage (LV) Test voltage (kV dc)1) 0R Female HV contacts Reference Male HV contacts Number of Contacts High Voltage (HV) 2 7.5 7 1R E A A B B C C D D 1 F 2 G www.lemo.com F 2 3 H E 1 G 703 8 7.5 3 H 14 ® ® Male FGG.0R.403.ZLME15 HV contact Contact HT Female EGG.0R.403.ZLCE15 HV contact Contact HT Typical Assembly of High Voltage Contact HV Contacts: Fit the HV sleeve onto the cable dielectric, check that all the HV conductor strands pass through the small hole. Crimp the contact using tool DPC.91.701.V fitted with positioner DCE.91.051.BVCM, set to position 3. Fit by turning the HV sub-assembly on the HV sleeve and push until it butts. The two insulators should be at the same level. HV Contact Conductor Range 26-28 AWG HV Contact Maximum Dielectric 1.5mm www.lemo.com 15 ® ® Mixed Coax + Low Voltage 4 0R 1 0.5 RR 1 4 0.5 ● 0.6 0.5 804 4 50 0R 1 4 0.7 ● 1.35 2 813 2 50 0R 1 13 0.7 ● 1.35 2 803 8 50 1R 1 3 0.9 ● 1.5 3 22 0.5 ● 0.6 0.5 855 1 50 1R 1 33 0.7 ● 1.35 2.0 2 3 3 4 1 804 1 1 2 11 Rated current (A)1) 2 Test voltage (kV rms)1) 2 Crimp contact 4 ø A (mm) 3 Number of contacts 1 Cable group 1 Type 3 Impedance (Ω) RR Female coax contacts Number of contacts Male coax contacts Low voltage (LV) Reference Coax 1 4 11 7 7 1R E A A B B C C D D 1 55 www.lemo.com G 3 3 H F 2 2 G E 1 1 F H 1 55 16 ® ® Male FGG.0R.250.ZLME28 Coax contact Contact coax Female EGG.0R.250.ZLCE28 Coax contact Contact coax Typical Assembly of Coax Contact (Coax Types - RG-174/U, RG-188 A/U, RG-316/U) = Cable Group 1 Coax contacts: Fit the crimp ferrule onto the cable. Crimp the contact using tool DPC.91.701.V fitted with postioner DCE.91.050.RVCM, set to position 3. Fit by turning the coax sub-assembly on the central contact until the stop is reached, check that the central contact is in the correct position in relation to the sub-assembly (0.5 mm), fold back the cable screen, place the crimp ferrule over the crimping area and complete the crimp using tool DPE.99.003.1K. Male Female Typical Performance VSWR / T.O.S. www.lemo.com 17 ® ® Mixed: Fluidic + Low Voltage Operating pressure (bars) Number of contacts ø A (mm) Crimp contact Test voltage (kV rms)1) Rated current (A)1) 7 8 5 4 0.7 ● 1.35 2.0 013 2 8 5 13 0.7 ● 1.35 2.0 003 8 8 5 3 0.9 ● 1.5 3.0 3 3 4 4 2 2 1 004 1 1 11 Flow (l/min) 0R Female fluidic contacts Number of contacts Male fluidic contacts Low voltage (LV) Reference Fluidic 1 4 11 7 1R E A A B B C C D D www.lemo.com G 3 3 H F 2 2 G E 1 1 F H 18 ® ® Fluidic / Pneumatic Contacts Fluidic / pneumatic male contact FGG.0R.010.AZ05 Male fluidic / pnuematic contact Part number FGG.0R.010.AZ05 (2.7mm hose barb and valve) Note: 3 – Hose fitting/ barb, 2 – retaining clips, 1 – male sleeve Fluidic / pneumatic male contact FGG.0R.010.AZL05 Male fluidic /pnuematic contact Part number FGG.0R.010.AZL05 (1.7mm hose barb and non-valve) Note: 3 – Hose fitting/ barb, 2 – retaining clips, 1 – male sleeve www.lemo.com 19 ® ® Fluidic / Pneumatic Contacts Fluidic / pneumatic female contact EGG.0R.010.AZ05 Female fluidic / pnuematic contact Part number EGG.0R.010.AZ05 (2.7mm hose barb and valve) Note: 1 – female sleeve, 2 – retaining clips, 3 – Hose fitting/ barb, Fluidic / pneumatic female contact EGG.0R.010.AZL05 Female fluidic /pnuematic contact Part number EGG.0R.010.AZL05 (1.7mm hose barb and non-valve) Note: 1 – female sleeve, 2 – retaining clips, 3 – Hose fitting/ barb, www.lemo.com 20 ® ® Housings Ref. G A S V Color gray blue ochre green www.lemo.com RAL code 7035 6034 1028 6019 The exact color depends on manufacturing process and material pigments. For this reason some colors may differ from present RAL code. Note: the connector shell material is Crastin® PBT. 21 ® ® Accessories Collets FGG Kit for cable clamping Part number FGG.RR.740.IZG FGG.0R.762.IZG FGG.1R.792.IZG Series Collet size RR 0R 1R 40 62 92 min. max. 1.0 1.6 2.0 4.0 6.2 9.2 GEE Bracket Part number H PCB / C.I. L www.lemo.com GEE.RR.145.NZZ GEE.RR.146.NZZ GEE.RR.147.NZZ GEE.0R.145.NZZ GEE.0R.146.NZZ GEE.0R.147.NZZ GEE.1R.145.NZZ GEE.1R.146.NZZ GEE.1R.147.NZZ Series RR 0R 1R Dimensions (mm) L H 10.00 12.25 14.00 16.50 18.25 22.50 20.75 25.00 32.50 3.00 5.25 7.00 4.50 6.25 10.50 6.25 10.50 18.00 ● Body material: Brass (UNS C 34500) ● Screws: Brass (UNS C 34500) 22 ® ® Spare parts FGG-EGG Insulators for crimp contacts male female Insulator part number Male contact Female contact Type RR 313 FGG.RR.313.YL EGG.RR.413.YL 0R 310 317 337 FGG.0R.310.YL FGG.0R.317.YL FGG.0R.337.YL EGG.0R.410.YL EGG.0R.417.YL EGG.0R.437.YL 328 336 365 367 FGG.1R.328.YL FGG.1R.336.YL FGG.1R.365.YL FGG.1R.367.YL EGG.1R.428.YL EGG.1R.436.YL EGG.1R.465.YL EGG.1R.467.YL 1R FGG-EGG Crimp contacts øC Types øA øC øA øC Contact part number Types Male Female ø C (mm) øA Fig. 2 ø A (mm) øC ø C (mm) øA ø A (mm) Fig. 1 Contact part number Male Female RR 313 0.5 0.45 FGG.00.554.ZZC EGG.00.654.ZZM 0R 310 310 317 0.9 0.80 FGG.0B.561.ZZC EGG.0B.661.ZZM 0.9 0.45 FGG.0B.562.ZZC EGG.0B.662.ZZM 0.7 0.45 FGG.0B.556.ZZC EGG.0B.656.ZZM 0R 310 317 337 0.9 1.10 FGG.0B.560.ZZC EGG.0B.660.ZZM 0.7 0.80 FGG.0B.555.ZZC EGG.0B.655.ZZM 0.5 0.45 FGG.00.554.ZZC EGG.00.654.ZZM 1R 328 328 336 0.9 0.80 FGG.0B.561.ZZC EGG.0B.661.ZZM 0.9 0.45 FGG.0B.562.ZZC EGG.0B.662.ZZM 0.7 0.45 FGG.0B.556.ZZC EGG.0B.656.ZZM 1R 328 336 365/367 0.9 1.10 FGG.0B.560.ZZC EGG.0B.660.ZZM 0.7 0.80 FGG.0B.555.ZZC EGG.0B.655.ZZM 0.5 0.45 FGG.0B.554.ZZC EGG.1B.654.ZZM www.lemo.com 23 ® ® Tooling Manual crimping tools Part number Supplier contact ø 0.5-0.7-0.9 DPC.91.701.V1) MH8601) 6163361) LEMO DANIELS ASTRO 1) According to specification MIL-C-22520/7-01. DPE Manual crimping tool for coax contacts Cable group Part number DPE.99.003.1K 1 DCE Positioners for crimp contacts ø 0.5-0.7 and 0.9 mm female 0.5 0.45 1 28-30-32 DCE.91.050.0VC DCE.91.050.0VM These positioners are suitable for use with both manual and pneumatic crimping tools according to the MIL-C-22520/701 standard. 0.9 0.9 0.9 0.7 0.7 0.5 1.10 0.80 0.45 0.80 0.45 0.45 1 2 2 1 2 1 20-22-24 22-24-26 28-30-32 22-24-26 28-30-32 28-30-32 DCE.91.090.BVC DCE.91.090.BVM Fig. 1 øA DCE.91.090.AVC DCE.91.090.AVM DCE.91.070.BVC DCE.91.070.BVM DCE.91.050.0VC DCE.91.050.0VM 0.9 328 0.9 0.9 0.7 336 0.7 365/367 0.5 1.10 0.80 0.45 0.80 0.45 0.45 1 2 2 1 2 1 20-22-24 22-24-26 28-30-32 22-24-26 28-30-32 28-30-32 DCE.91.090.BVC DCE.91.090.BVM DCE.91.090.AVC DCE.91.090.AVM DCE.91.070.BVC DCE.91.070.BVM DCE.91.050.BVC DCE.91.051.BVM RR 313 0R 310 øC 317 337 øA Fig. 2 øA øA www.lemo.com øC øC øC 1R øC For male contact øA Conductor AWG Type male Positioners part number Fig. Connector + Contact For female contact Note: a wide variation of strand number and diameter combinations are quoted as being AWG, some of which do not have a large enough cross section to guarantee a crimp as per either MIL-C-22520/1-01 or /7-01. Our technical department is at your disposal to study and propose a solution to all your applications. 24 ® ® DCF Extraction tools for crimp contacts Connector Extractors Type Contact øA RR 313 0.5 DCF.91.050.2LT 0R 310 317 337 0.9 0.7 0.5 DCF.91.090.2LT DCF.91.070.2LT DCF.91.050.2LT 1R 328 336 365/367 0.9 0.7 0.5 DCF.91.090.2LT DCF.91.070.2LT DCF.91.050.2LT Part number Note: this model is used for male and female contacts. DCF Extraction tools for coax or HV contacts Part number DCF.91.215.1LT DCF.91.270.1LT DCF.91.270.1LT Series RR 0R 1R DCT Cable clamping tool Part number DCT.91.165.PR DCT.91.205.PR DCT.91.205.PR Series RR 0R 1R ● Material: translucent plastic and steel www.lemo.com 25 ® ® Panel cut-outs P1 - EGG R series P2 - EBG, PBG L ± 0.1 P1 Series øA ø A ± 0.1 L ± 0.1 RR 0R 1R R (4x) C H L R øA 1.7 7.8 5 2.2 14.2 7 3.2 22.2 10 11 17 25 3.5 5.7 8.5 – 1.0 1.2 B P2 H L R – – – – – – – – – – 3.2 37.4 45.0 12.8 6.4 H ± 0.1 H ± 0.1 ø A ± 0.1 B ± 0.1 B ± 0.1 C° B R ± 0.1 PCB drilling pattern Fixed receptacle with straight print contact (EGG models) 0R.310 0R.317 0R.337 4.1 17 ± 0.1 ± 1.0 11 ± 0.1 17 ± 0.1 2.2 0.95 71 10 x ø 0.7 ± 0.1 17 x ø 0.7 ± 0.1 37 x ¿ 0.7 ø 2.2 ± 0.1 ± 0.1 ø 2.2 ± 0.1 ¿ 2.2 1R.336 1R.365 1R.855 4 x 1.9 4 x 2.05 1.3 1.73 1 25 ± 0.1 56 x ø 0.7 ± 0.1 3.95 ø 3.2 ± 0.1 ø 3.2 ± 0.1 ø 3.2 ± 0.1 1.5 65 x ø 0.7 ± 0.1 36 x ø 0.7 ± 0.1 0.62 3.2 1.01 9.75 25 ± 0.1 25 ± 0.1 0.8 3.9 25 ± 0.1 28 x ø 0.7 ± 0.1 4 x 1.5 4.57 3.25 3.75 2.9 0.95 2.85 1.15 4.3 1R.328 ± 0.1 3.7 ø 1.7 ± 0.1 1.73 2.5 0.75 0.9 57.0 13 x ø 0.7 ± 0.1 1.8 1.6 2.3 3.75 1.2 1.1 1.5 RR.313 ø 3.2 ± 0.1 6 x 1.1 Fixed receptacle with straight print contact (EBG models) 28 x ø 0.7 ± 0.1 www.lemo.com 36 x ø 0.7 ± 0.1 2.05 1R.365 3.25 13.75 2.9 0.8 1.9 1R.336 13.9 14.3 1.15 2.85 0.95 1R.328 1.3 65 x ø 0.7 ± 0.1 26 ® ® Technical characteristics Outer shell The R series is made of lightweight polyester resin Crastin® PBT from DupontTM with metal latches. Insulator The insulators are made of PEEK plastic. The insulators of the coax contact and the high voltage contact are TeflonTM. www.lemo.com 27 ® ® Electrical contact Technical description The secure reliable electromechanical connection achieved with LEMO female cylindrical contacts is mainly due to two important design features: 1. Prod proof entry on the mating side which ensures perfect concentric mating even with carelessly handled connectors. 2. The pressure spring, with good elasticity, maintains a constant even force on the male contact when mated. The leading edge of the pressure spring preserves the surface treatment (gold-plated) and prevents undue wear. Contact material and treatment LEMO female contacts are made of bronze beryllium (QQ-C-530) or bronze (UNS C 54400). These materials are chosen because of their high modulus of elasticity, their excellent electrical conductivity and a high mechanical strength. LEMO male solder and print contacts are made of brass (UNS C 38500). Male crimp contacts are made of brass (UNS C 34500) or annealed brass (UNS C 38500) with optimum hardness (HV) for crimping onto the wire. Type Au Ni Cu Male crimp Bronze or brass Material (standard) Surf. treatment (µm) Cu Ni Au1) 0.5 3 1.0 Male print Brass (UNS C 34500) Brass (UNS C 38500) Brass (UNS C 38500) Femalle crimp Female print Bronze (UNS C 54400) Cu-Be (FS QQ-C-530) 0.5 3 1.5 Clips Cu-Be (FS QQ-C-530) Stainless steel – – – Wire2) Brass – 33) – Notes: the standard surface treatment are as follows: – nickel: FS QQ-N-290A or MIL-C-26074C – gold: ISO 4523. 1) minimum value 2) for elbow print contacts 3) treatment completed by 6 µm Sn-Pb tin-plating www.lemo.com 28 ® ® Crimp contacts Advantages of crimping The square form crimp method is used (MIL-C-22520F, class I, type 2) photo 1 for unipole contacts. – practical, quick contact fixing outside the insulator – possible use at high temperature – no risk of heating the insulator during the conductorcontact fixing – high tensile strength For multipole contacts the standard four identer crimp method is used, MIL-C-22520F, class I, type 1), photo 2. The crimp method requires a controlled compression to obtain a symmetrical deformation of the conductor strand and of the contact material. The radial hole in the side of the contact makes it possible to check whether the conductor is correctly positioned within the contact. A good crimping is characterized by only slightly reduced conductor section and practically no gap. For optimum crimping of bronze or brass contacts they are annealed to relieve internal stress and reduce material hardening during the crimping process. Only the crimping zone is annealed with the help of an induction heating machine designed by the LEMO Research and Development Department (see photo 3). Crimp contacts are available in standard version (form 1) for mounting maximum size conductors. For some dimensions, these crimp contacts can be produced with reduced crimp barrels (form 2) for mounting reduced size conductors. 1 2 3 Crimp contacts The crimp contacts can be with two forms: a standard crimp barrel for large conductors (see fig. 1) or with a reduced crimp barrel for smaller conductors (see fig. 2). Fig. 1 www.lemo.com The range of cable dimensions that can be crimped into our contacts are indicated on the table on page 9. Fig. 2 29 LEMO HEADQUARTERS SWITZERLAND LEMO SA Chemin des Champs-Courbes 28 - P.O. Box 194 - CH-1024 Ecublens Tel. (+41 21) 695 16 00 - Fax (+41 21) 695 16 01 - e-mail: info@lemo.com SUBSIDIARIES AUSTRIA LEMO Elektronik GesmbH Lemböckgasse 49/E6-3 1230 Wien Tel: (+43 1) 914 23 20 0 Fax: (+43 1) 914 23 20 11 sales@lemo.at CHINA LEMO Trading (Shanghai) Co., Ltd. LEMO Electronics (Shanghai) Co., Ltd. 5th Floor, Block 6, City of ELITE, 1000 Jinhai Road, Pudong Shanghai, China 201206 Tel: (+86 21) 5899 7721 Fax: (+86 21) 5899 7727 cn.sales@lemo.com DENMARK LEMO DENMARK A/S Gammel Mosevej 46 2820 Gentofte Tel: (+45) 45 20 44 00 Fax: (+45) 45 20 44 01 info-dk@lemo.com FRANCE LEMO FRANCE Sàrl 15/19 Avenue Graham Bell Espace Vinci-Bussy Saint Georges 77607 MARNE LA VALLEE Cedex 3 Tel: (+33 1) 6094 6094 Fax: (+33 1) 6094 6090 info-fr@lemo.com GERMANY LEMO Elektronik GmbH Hanns-Schwindt-Str. 6 81829 München Tel: (+49 89) 42 77 03 Fax: (+49 89) 420 21 92 info@lemo.de HONG KONG LEMO Hong Kong Ltd. Room 33. 7th Floor HITEC, 1 Trademart Drive Kowloon Bay - Hong Kong Tel: (+852) 21 74 04 68 Fax: (+852) 21 74 04 92 hk.sales@lemo.com HUNGARY REDEL Elektronika Kft Vágóhíd u. 26 1201 Budapest XX. Tel: (+36 1) 421 47 10 Fax: (+36 1) 421 47 57 info-hu@lemo.com ITALY LEMO ITALIA srl Viale Lunigiana 25, 20125 Milano Tel: (+39 02) 66 71 10 46 Fax: (+39 02) 66 71 10 66 sales.it@lemo.com JAPAN LEMO JAPAN Ltd 4-10-3, Takaido Higashi, Suginami-ku, Tokyo, 168-0072 Tel: (+81 3) 53 44 39 33 Fax: (+81 3) 53 44 39 35 lemoinfo@lemo.co.jp NETHERLAND / BELGIUM LEMO Connectors Nederland B.V. De Trompet 2108 1967 DC Heemskerk Tel: (+31 0) 251 25 78 20 Fax: (+31 0) 251 25 78 21 info@lemo.nl NORWAY / ICELAND LEMO NORWAY A/S Stanseveien 6B, 0975 Oslo Tel: (+47) 22 91 70 40 Fax: (+47) 22 91 70 41 info-no@lemo.com SPAIN / PORTUGAL IBERLEMO S.A. Brasil, 45, 08402 Granollers Barcelona Tel: (+34 93) 860 44 20 Fax: (+34 93) 879 10 77 info-es@lemo.com Madrid Office Antonio López, 96 28019 Madrid Tel: (+34 91) 469 99 19 Fax: (+34 91) 469 99 59 SWEDEN / FINLAND LEMO Nordic AB Mariehällsvägen 39A 168 65 Bromma Tel: (+46 8) 635 60 60 Fax: (+46 8) 635 60 61 info-se@lemo.com SWITZERLAND LEMO VERKAUF AG Grundstrasse 22B 6343 Rotkreuz Tel: (+41 41) 790 49 40 Fax: (+41 41) 790 49 43 ch.sales@lemo.com UNITED KINGDOM LEMO UK Ltd Unit 15 & 16 Hazelwood Trading Estate Worthing, West Sussex, BN14 8NP Tel: (+44 1903) 23 45 43 Fax: (+44 1903) 20 62 31 lemouk@lemo.com LEMO USA, Inc. 800-444-5366 email: info@lemousa.com www.lemo.com CAT.RS.LUS.P0209 LEMO