DCE.91.130.5MVU

Military, security and aerospace COTS connector solutions LEMO M Series M Series micro-connectors SAVE UP TO 45% Soldier and vehiclemounted equipment Communications UAV’s/UMV’s Avionics and Aerospace ON ENCLOSURE FLANGE TO PCB DEPTH MIL 38999 LEMO M Series range of triple-start micro-connectors provide significant space savings in comparison to MIL 38999 Series III connectors, and are LEMO’s smallest multi-pin, fully shielded, vibration-secure and sealed connectors available, offering a lightweight connection with high pin-count density, 360º EMC shielding protection, and LEMO rugged quality. • LEMO M-Series high-strength aluminium connectors incorporate a triple-start fast-locking ratchet mechanism for use in high vibration and harsh environments, providing significant size and weight advantages over MIL-38999 connectors and other micro circular connectors. Already selected for use on the F1ECU and a number of military and avionics applications, the M Series is continuing the excellent reputation of LEMO connectors’ for high quality and reliable interconnection solutions that meet customers requirements. Main features and benefits include: • Unique LEMO precision gold-plated contact system for exceptional performance and longterm reliability • With power pin and reduced crimp barrel contacts, accommodates wire from 16 to 32 AWG • • • • • Triple-start thread ratchet coupling mechanism for fast (3/4 turn) & secure connection Small size with high contact density for significant space savings Multiple keys and keyways for ease of mating and security Short flange to pcb depth for greatly reduced enclosure sizes and cost savings Integral backshell, but with MIL backshell options if preferred • • • LEMO M-Series Designed for use in harsh environments, M Series connectors have been tested to the full range of MIL tests including vibration, gunfire, altitude, lightning, temperature, immersion,chemical and flammability, clearly demonstrating capability of the range to handle many aerospace, military and security applications. This catalogue provides a summary of the M Series range and accessories with comparisons to some popular MIL 38999 shell sizes to demonstrate the potential equipment savings that can be made by adopting the M Series. Note that this catalogue does not cover the whole M Series range and other housings are available – some examples below. The full catalogue giving full details of the complete M Series range is available via our website – www.lemo.co.uk The M Series has a wide range of shell design options to suit customer requirements. Variants include: • • • • • 2 In-line plugs (FM* & FG*) and sockets (PM* & PH*) Fixed sockets -front panel, back panel and bulkhead fixing Watertight pcb sockets when unmated Two coupling nut styles – knurled and arctic grip Three cable fixing options – metal tie-wrap or constant force spring clip, MIL backshell and overmoulding LEMO M Series Examples of COTS alternatives Possible COTS alternatives to popular MIL 38999 shell configurations selected from the M Series range below give an idea of the scope for significant space reductions whilst still meeting rating requirements for your application. These are some examples only and many other housings and contact configurations are available – see our full LEMO M Series catalogue for further information. LEMO M Series a few examples with part numbers of COTS equivalent options MIL 38999 Shell size 9-98 9-35 11-98 11-35 No of contacts 3 6 6 13 Contact size 20 22 20 22 Nominal dia mm 21.8 21.8 24.6 24.6 LEMO COTS alternative Description 0M.303 1M.308 2M.308 2M.319 No of contacts Wire sizes Contact rating Plug nominal dia No AWG Amps mm 3 20-22-24 8A 13.1 8 22 -24- 26* 5A 14.6 8 20-22-24 10A 17.6 19 22 -24- 26* 4A 17.6 Straight plug with integral backshell, crimp contacts FGN.0M.303.XLC FGN.1M.308.XLC FGN.2M.308.XLC FGN.2M.319.XLC Bulkhead socket with integral backshell, crimp contacts PEN.0M.303.XLMT PEN.1M.308.XLMT PEN.2M.308.XLMT PEN.2M.319.XLMT Fixed socket, watertight when unmated, pcb contacts HEN.0M.303.XLNP HEN.1M.308.XLNP HEN.2M.308.XLNP HEN.2M.319.XLNP In-line socket with integral backshell, crimp contacts PHN.0M.303.XLM PHN.1M.308.XLM PHN.2M.308.XLM PHN.2M.319.XLM Straight boot UKT.0001272 UKT.0001272 UKT.0001273 UKT.0001273 Right angled boot UKT.0001277 UKT.0001277 UKT.0001278 UKT.0001278 7-2-3C 7-2-8C 16-2-8C 7-2-20C e.g. FGN.0M.303.XLCT PHN.0M.303.XLMT e.g. FGN.1M.308.XLCT PHN.1M.308.XLMT e.g. FGN.2M.308.XLCT PHN.2M.308.XLMT e.g. FGN.2M.319.XLCT PHN.2M.319.XLMT e.g. FGN.0M.303.XLCM PHN.0M.303.XLMM e.g. FGN.1M.308.XLCM PHN.1M.308.XLMM e.g. FGN.2M.308.XLCM PHN.2M.308.XLMM e.g. FGN.2M.319.XLCM PHN.2M.319.XLMM M12x1 N/A M15x1 M15x1 **Straight backshell option N/A shell too small UKT.B1.M12.04.1ZN UKT.B1.M15.06.1ZN UKT.B1.M15.08.1ZN **90º backshell option N/A UKT.B3.M12.04.1ZN UKT.B3.M15.06.1ZN UKT.B3.M15.08.1ZN Heatshrink boot LEMO CABLE Cable to DEF STAN 61-12, braided screen, or DIN, VDE, UL or proprietary cable as requested For cable end to take overmoulding add "T" to end of part number Optional back end for overmoulding To add an optional MIL backshell fitting, add 'M' to the end of the part number **Optional back end for fitting backshell Backshell Thread size * Reduced barrel contacts available for smaller wire gauges down to 32AWG. ** Note standard M Series has integral backshell. Standard contacts For reduced barrel contacts change the 14th character of the LEMO part number from “L” to “B” for male contacts and from “M” to “P” for female contacts. Reduced barrel contacts 3 LEMO M Series Examples of COTS alternatives A few more possible COTS alternatives to popular MIL 38999 configurations are given below. LEMO M Series a few examples with part numbers of COTS equivalent options MIL 38999 Shell size 13-4 13-35 15-35 17-35 No of contacts 4 22 37 55 Contact size 16 22 22 22 Nominal dia mm 29 29 32 35 LEMO COTS alternative Description 2M.304 3M.330 TM.340 LM.368 No of contacts Wire sizes Contact rating Plug nominal dia No. AWG Amps mm 4 16-18-20 12.0 17.6 30 22-24-26* 3.5 20.9 40 22-24-26* 3.0 23.4 68 22-24-26* 2.5 29.4 Straight plug with integral backshell, crimp contacts FGN.2M.304.XLC FGN.3M.330.XLC FGN.TM.340.XLC FGN.LM.368.XLC Bulkhead socket with integral backshell, crimp contacts PEN.2M.304.XLMT PEN.3M.330.XLCT PEN.TM.340.XLMT PEN.LM.368.XLMT Fixed socket, watertight when unmated, pcb contacts HEN.2M.304.XLNP HEN.3M.330.XLNP HEN.TM.340.XLNP HEN.LM.368.XLNP In-line socket with integral backshell, crimp contacts PHN.2M.304.XLM PHN.3M.330.XLM PHN.TM.340.XLM PHN.LM.368.XLM Straight boot UKT.0001273 UKT.0001274 UKT.0001274 UKT.0001275 Right angled boot UKT.0001278 UKT.0001279 UKT.0001279 UKT.0001280 16-2-4C 7-2-36C On request On request e.g. FGN.2M.304.XLCT PHN.2M.304.XLMT e.g. FGN.3M.330.XLCT PHN.3M.330.XLMT e.g. FGN.TM.340.XLCT PHN.TM.340.XLMT e.g. FGN.LM.368.XLCT PHN.LM.368.XLMT e.g. FGN.2M.304.XLCM PHN.2M.304.XLMM e.g. FGN.3M.330.XLCM PHN.3M.330.XLMM e.g. FGN.TM.340.XLCM PHN.TM.340.XLMM e.g. FGN.LM.368.XLCM PHN.LM.368.XLMM M15x1 M18x1 M18x1 M25x1 **Straight backshell option UKT.B1.M15.04.1ZN UKT.B1.M18.07.1ZN UKT.B1.M18.08.1ZN UKT.B1.M18.10.1ZN **90º backshell option UKT.B3.M15.04.1ZN UKT.B3.M18.07.1ZN UKT.B3.M18.08.1ZN UKT.B3.M18.10.1ZN Heatshrink boot LEMO CABLE Cable to DEF STAN 61-12, braided screen, or DIN, VDE, UL or proprietary cable as requested For cable end to take overmoulding add "T" to end of part number Optional back end for overmoulding To add an optional MIL backshell fitting, add 'M' to the end of the part number **Optional back end for fitting backshell Backshell Thread size * Reduced barrel contacts available for smaller wire gauges down to 32AWG. ** Note standard M Series has integral backshell. Standard contacts 4 For reduced barrel contacts change the 14th character of the LEMO part number from “L” to “B” for male contacts and from “M” to “P” for female contacts. Reduced barrel contacts LEMO M Series Code for positioner 2 Rated current 1 3 0M 1M 2M Female crimp contacts for sockets 302 2 0.9 20-22-24 10.0 1 303 3 0.9 20-22-24 8.0 1 304 4 0.7 22-24-26 7.0 2 305 5 0.7 22-24-26 6.5 2 305 5 0.9 20-22-24 9.0 1 307 7 0.7 22-24-26 7.00 2 308 8 0.7 22-24-26 5.00 2 304 4 1.3 16-18-20 12.0 5 308 8 0.9 20-22-24 10.0 1 310 10 0.9 20-22-24 8.0 1 312 12 0.7 22-24-26 7.0 2 319 19 0.7 22-24-26 4.0 2 Reference Male crimp contacts for plug AWG 4 3 Contact dia. mm 4 2 øA 1 Number of contacts Contact configurations The previous pages contain a selection of insert types to give an idea of how the M Series compares with MIL 38999 Series III configurations. However a much wider range of contact configurations is offered which is growing all the time. If you do not see what you are looking for please contact LEMO to see if the configuration you require is available. All contacts other than for pcb are crimp contacts for which you will need a standard style 701 crimp tool and LEMO positioner. Use the positioner code in the table opposite to select the relevant positioner below. DCE Positioners for crimp contacts male female Positioners part number 3M 322 22 0.7 22-24-26 5.0 2 Code TM 330 30 0.7 22-24-26 3.5 2 325 25 0.9 20-22-24 5.0 3 1 2 3 4 5 For male contacts DCE.91.090.5MVC DCE.91.070.5MVC DCE.91.090.5MVC DCE.91.070.5MVC DCE.91.130.5MVG For female contacts DCE.91.090.3MVM DCE.91.070.3MVM DCE.91.09T.5MVM DCE.91.07T.5MVM DCE.91.130.5MVU DPC Manual crimping tool 4M 340 40 0.7 22-24-26 3.0 4 340 40 0.7 22-24-26 3.5 4 348 48 0.7 22-24-26 tbd 4 Crimping tool to MIL-C-22520/7-01 for use with positioners above. Part Number DPC.91.701.V LM 355 55 0.9 20-22-24 tbd 3 368 68 0.7 22-24-26 2.5 4 Contact extraction tools Contact diameter (mm) 0.7 0.9 1.3 5M 366 66 0.9 20-22-24 tbd 3 114 114 0.7 22-24-26 2.0 4 Part Number DCF.93.070.4LT DCF.93.090.4LT DCF.93.131.4LT 5 Accessories Keying options 0M to 3M Front view of a socket Model Up to 5 keying options are available, some with reverse gender contacts. “N” key is the standard for sizes 0M to 3M, and “W” key is the standard for the Angles Nb of keys β γ Colour code 165° 30° blue 150° 60° yellow 130° 100° green ••S 155° 50° red ••T 135° 90° orange ••N β ••P 3 Angles Nb of keys α β γ Colour code δ Contact type Plug Socket male female female male Contact type Plug Socket male female female male α β ••W ••R ••X δ γ TM to 5M Front view of a socket Model ••U γ remaining sizes. Change the 3rd character of the LEMO part number to select your required key as per the table below. 5 ••V 95° 115° 35° 25° blue 105° 115° 30° 20° yellow 100° 125° 40° 20° red 110° 120° 35° 25° orange Blanking caps To select the correct cap choose a part number with the same size/series as the connector. For chrome- Blanking caps for plugs Part Number BGF BGF.0M.100.XAV BGF.1M.100.XAV BGF.2M.100.XAV BGF.3M.100.XAV BGF.TM.100.XAV BGF.4M.100.XAV BGF.LM.100.XAV BGF.5M.100.XAV plated brass caps for marine applications change the “X” to “C”. Blanking caps for fixed sockets Part Number Blanking caps for in-line sockets BGE Part Number BGE.0M.200.XAZ BGE.1M.200.XAZ BGE.2M.200.XAZ BGE.3M.200.XAZ BGE.TM.200.XAZ BGE.4M.200.XAZ BGE.LM.200.XAZ BGE.5M.200.XAZ BGF BGF.0M.200.XAZ BGF.1M.200.XAZ BGF.2M.200.XAZ BGF.3M.200.XAZ BGF.TM.200.XAZ BGF.4M.200.XAZ BGF.LM.200.XAZ BGF.5M.200.XAZ Cable A range of high quality cables is stocked at LEMO UK, including to DIN, VDE and UL specifications, with the DEF STAN 61-12 range being offered as standard for use with the M Series. Some examples are shown in the tables on pages 3 & 4, and options are available to match the full range of inserts shown on page 5. A full cable assembly service is also available from LEMO UK – see page 8. Cable can be made up to suit customer requirements. Heatshrink boots Straight and right-angled boots suitable for a range of connectors. They are manufactured from high quality elastomer suitable for a wide range of temperatures (-75ºC to +150ºC) and environments with excellent resistance to fuels in particular. 6 Adhesive-lined with a high-temperature (-75ºC to +200ºC) capability epoxy adhesive also with excellent resistance to fuels and oils, this range of heat-shrink boots complements the excellent performance of M Series connectors in demanding applications. Straight no lip, Min 90° no lip, Min epoxy adhesive cable OD epoxy adhesive cable OD UKT.0001272 UKT.0001272 UKT.0001273 UKT.0001274 UKT.0001274 UKT.0001275 UKT.0001275 UKT.0001276 3.8 3.8 5.6 6.6 6.6 7.1 7.1 8.4 Series 0M 1M 2M 3M TM 4M LM 5M UKT.0001277 UKT.0001277 UKT.0001278 UKT.0001279 UKT.0001279 UKT.0001280 UKT.0001280 UKT.0001281 2.5 2.5 5.6 6.3 6.3 7.1 7.1 8.4 Accessories Backshells A range of backshells have been specially designed to be fitted to the LEMO M Series connectors where customers require the additional benefits of a separate backshell – note that the M Series has an integral backshell. The design is shorter than standard MIL spec adaptors in order to complement the space savings offered by the M Series. LEMO backshells are available in 3 primary models – straight, 45º and 90º – and are manufactured as standard from the same lightweight high strength aluminium as the M Series. Other materials are available on request.The rear fixing channel is designed to take metal tie-wraps or spring clips, depending upon the customer’s preference. Part number structure A slotted option is available for termination of additional drain wires. The connector interface is to the MIL 38999 Series III and IV shell sizes and a range of cable entry diameters are offered. Part number structure is shown below (add “M” to the end of M Series part number for the correct interface). Cable entry sizes Interface thread sizes Part number example UKT.B1.M12.04.1ZN M Series Thread size Cable entry nominal size Max entry (mm) UKT.B 1 M12 04 1 = straight, 2 = 45º, 3 = 90º Interface thread size - see table Cable entry size - see table 1M 2M 3M TM M12x1.0 M15x1.0 M18x1.0 M18x1.0 03 04 05 06 4.7 6.3 7.9 9.5 4M LM 5M M22x1.0 M25x1.0 M31x1.0 07 08 10 12 14 16 18 11.1 12.7 15.8 19.0 22.2 25.4 28.6 1 ZN S Material (aluminium as standard) Plating (eg. zinc nickel black) Add “S” if slots required for additional drain wire termination, else leave blank Plating options include electroless nickel (C), electroless nickel + high phosphor for space applications (CHP), zinc cobalt black (ZK) and zinc nickel black (ZN). Microbands and Constant Force Spring clips for screen termination Termination of the cable screen to M Series connectors can be achieved through the use of either metal microbands or constant force spring clips. The closing of microbands requires the use of a special tool to ensure sufficient tightening of the band, whereas the spring clips are manually applied and are contained by a the heatshrink boot. Microband tool Part Number A30199 M Series Constant Force Spring Clips A range of constant force spring clips are available for use with M Series connectors, which permits repair of cable terminations without having to discard any of the existing braid shield system. When used in conjunction with LEMO heatshrink boots, a fully sealed termination is achieved. An additional benefit of the constant force spring isthat it provides excellent resistance to shock or vibration due to its self-tensioning properties. Braid grounding Series Part Number location diameter (mm) Metal microband Part Number A31189 Front conical nut tightening tools A range of tightening tools consisting of 1/4” socket drives and calibrated wrenches has been developed for the conical front nuts to ensure correct torque is applied, as well as avoiding damage to the appearance of the nuts during assembly. 0M 1M 2M 3M TM 4M LM 5M M Series size 0M 1M 2M 3M TM 4M LM 5M 8 9.7 13 15 16.7 19.5 22.7 28.5 LEMO socket drive Part Number UKT.0001282 UKT.0001283 UKT.0001284 UKT.0001285 UKT.0001286 UKT.0001287 UKT.0001288 UKT.0001289 UKT.0001269 UKT.0001269 UKT.0001269 UKT.0001270 UKT.0001270 UKT.0001271 UKT.0001271 UKT.0001271 Torque Nm 1.0 1.5 2.0 2.5 4.0 5.0 6.5 8.0 LEMO wrench Part Number UKT.0001290 UKT.0001291 7 Cable assembly LEMO UK offers a full cable assembly service from its modern facilities with fully trained technicians, and we pride ourselves on the quality of the terminations provided. CAD drawings are created for new assemblies and are fully structured on our system to provide appropriate controls & full traceability. Whilst our emphasis is naturally on the termination of LEMO connectors, we have extensive experience of connectors from other manufacturers. LEMO UK has the capability for termination of both copper and fibre optic cable assemblies. At LEMO every cable assembly is fully inspected to ensure it meets the required standard. In many instances the technical requirements for an assembly are the same for many different customers. For this reason a part numbering system for M Series standard cable assemblies has been created, where the specification is a text description based on DEF STAN 61-12 standard cables and standard pin-outs to match the connector. Variants according to customer requirements can be accommodated, though the part numbering will be different and will be generated at the time of an order. Short run cables can be made up to suit customer requirements. Part number structure description and example for standard M Series cable assemblies Type Size/series Contact configuration Primary model connector Second model connector ("XXX" if none Lengths in metres. Decimals of a metre preceded by "-" UKS. 0M 304 FGN PHN 010 Examples Description Part number example UKS.1M308FGNPHN010 UKS.2M310FGNPHN100 UKS.2M319EGNXXX-025 FGN.1M.308.XLC terminated to PHN.1M.308.XLM on a 10m length of cable to DEF STAN 61-12 construction (7-2-8C) and pin-out FGN.2M.308.XLC terminated to PHN.2M.308.XLM on a 10m length of cable to DEF STAN 61-12 construction (16-2-8C) and pin-out EGN.2M.319.XLM terminated to a 250mm length of cable to DEF STAN 61-12 construction (7-2-20C) and pin-out Please contact uksales@lemo.com or phone 01903 234543 for further information. LEMO UK Ltd 12 – 20 North Street, Worthing, West Sussex, BN11 1DU. Tel: (+44 1903) 23 45 43 Fax: (+44 1903) 20 62 31 uksales@lemo.com www.lemo.co.uk LEMO Worldwide AUSTRIA LEMO Elektronik GesmbH Tel: (+43 1) 914 23 20 0 CHINA LEMO Trading (Shanghai) Co., Ltd. Tel: (+86 21) 58 99 77 21 DENMARK LEMO DENMARK A/S Tel: (+45) 45 20 44 00 FRANCE LEMO FRANCE Sàrl Tel: (+33 1) 60 94 60 94 GERMANY LEMO Elektronik GmbH Tel: (+49 89) 42 77 03 HONG KONG LEMO Hong Kong Ltd. Tel: (+852) 21 74 04 68 LEMO S.A. Chemin de Champs-Courbes 28 P.O. Box 194, CH-1024 Ecublens, Switzerland Tel (+41 21) 695 16 00 Fax (+41 21) 695 16 01 info@lemo.com www.lemo.com HUNGARY REDEL Elektronika Kft Tel: (+36 1) 421 47 10 SINGAPORE LEMO Asia Pte Ltd Tel: (+65) 6476 0672 ITALY LEMO ITALIA srl Tel: (+39 02) 66 71 10 46 SWEDEN/FINLAND LEMO Nordic AB Tel: (+46 8) 635 60 60 JAPAN LEMO JAPAN Ltd Tel: (+81 3) 53 44 39 33 SWITZERLAND LEMO VERKAUF AG Tel: (+41 41) 790 49 40 NETHERLANDS/BELGIUM/ LUXEMBURG LEMO Connectors Benelux Tel: (+31) 251 25 78 20 USA LEMO USA Inc. Tel: (+1 707) 578 88 11 (+1 800) 444 53 66 NORWAY/ICELAND LEMO NORWAY A/S Tel: (+47) 22 91 70 40 SPAIN/PORTUGAL IBERLEMO S.A. Tel: (+34 93) 860 44 20 LEMO Distributors AUSTRALIA BRAZIL CANADA CZECH REPUBLIC GREECE INDIA ISRAEL NEW ZEALAND PHILIPPINES? POLAND RUSSIA? SINGAPORE? SOUTH AFRICA SOUTH KOREA TAIWAN THAILAND TURKEY UKRAINE www.lemo.co.uk April 2012