DF22CR-3S-7.92C

DF22 Series Oct.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. 7.92mm Contact Pitch High Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed) Mar. 2022 DF22 Series/7.92mm Contact Pitch High Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed) Features 1. Rated up to 30A Single position connector can carry current of 30A with 10 AWG conductor. Please refer to Table # 1 for current ratings for multi- position connectors using other conductor sizes. Oct.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. 2. Positive Locking Function Completely enclosed locking system Reliable interior lock protects mated connectors from accidental disconnection. Protection from shorts circuits between adjacent contacts 2 DF22 Series/7.92mm Contact Pitch High Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed) 3. Prevention of Incorrect Connections ● R Type (Guide Key : Right Side, Color : Black) To prevent incorrect connection when using multiple connectors having the same Number of contacts, 3 product types having different mating configurations are available. Oct.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. ● Standard Type (Guide Key : Inside, Color : Natural) ● L Type (Guide Key : Left Side, Color : Red) ・The image on the left shows the header (the board dipside), the image on the right shows the socket (cable side). ・The guide key position is indicated in position facing the mating surface of the header. 4. Molded- in contact retention tabs Handling of terminated contacts during the crimping is easier and avoids entangling of wires, since there are no protruding metal tabs. 5. Prevention of incorrect board placement Built- in posts assure correct connector placement and orientation on the board. 6. Supports resin sealing Allows potting up to 10mm. 3 DF22 Series/7.92mm Contact Pitch High Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed) 7. Prevention of Short Circuits Between Adjacent Contacts Each contact is completely surrounded by the housing wall electrically isolating it from adjacent contacts. 8. Increased Retention Force of Crimped Contacts Oct.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. Can withstand usage methods that result in cable stress. 9. Full Line of Crimp Socket Contacts Hirose has released DF22C- # S- 7. 92C which has easy to push/ release latch design. and DF22B# S- 7. 92C/ DF22C- # S- 7. 92C which has improved electrical insulation properties. 10. In- line Connections Wire- to- wire connection is also available. Space is saved with 2- row ( 2×2) layout for 4pos. 11. UL, C- UL, and TÜ V Certified. 12. Glow Wire compliance ( Compliant with IEC 606952- 11) 4 DF22 Series/7.92mm Contact Pitch High Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed) Product Specifications Rated Current (Note 1) Oct.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. Rated Voltage No of Pos. AWG#10 AWG#12 AWG#14 AWG#16 Operating Temperature Range (Note 2) -55 ～ +85℃ 1 30A 25A 20A 15A Storage Temperature Range (Note 3) -10 ～ +60℃ 2 25A 20A 18A 15A Operating Humidity Range 20 ～ 80% 3 25A 20A 18A 15A Storage Humidity Range (Note 3) 40 ～ 70% 4 22A 18A 15A 13A 5 22A 18A 15A 13A AC/DC 1000V Rated Current Rated Voltage UL See table above 600V AC/DC C-UL See table above 600V AC/DC TÜV See table above 600V AC/DC UL/C-UL/TÜV File No. and Recognition No. UL : E52653 C-UL : E52653 TÜV : R9950703 Item Specifications Conditions Contact Resistance No more than 5m Ω Measured at 1mA and no higher than 20mV Insulation Resistance No less than 1,000M Ω Measured at 1000V DC Withstand Voltage No flashover or breakdown 2500V AC is applied for 1 minute. Contact Insertion and Extraction Forces 0.3N Min., 5N Max. Measured with a steel pin of 1.6 × 0.8 ± 0.002 thickness Durability Contact resistance : no more than 10m Ω 30 mating cycles Vibration Resistance No electrical discontinuity of 1μ s or greater Frequency 10 to 55 Hz, single amplitude 0.75 mm, at 2 h, for 3 directions. Shock Resistance No electrical discontinuity of 1μ s or greater Accelerated velocity : 490 m/s2 for 11 ms, half-sine wave in 3 directions, 3 times for each direction Moisture-Resistance Contact resistance : no more than 10m Ω Temperature : 40 ± 2℃ ; humidity : 90 to 95％ , left as it is for 96 hours Temperature cycles Contact resistance : no more than 10m Ω (-55℃ : 30 minutes → 5 to 35℃ : 5 minutes → 85℃ : 30 minutes → 5 to 35℃ : 5 minutes) for 5 cycles Solder heat Resistance The resin parts should withstand the temperature and resist melting. Flow : 260℃ , 10 sec Hand soldering : temperature of soldering iron at 300℃ for 3 seconds Note 1 : This is the maximum current rating while all pins are powered or used as all power lines. If you split the current over multiple lines, please factor in your own safety margin. Note 2 : Includes temperature rise caused by current flow. Note 3 : The storage condition refers to long-term storage of the product on the shelf before assembly. Please use the operating temperature for temporary storage such as pre-assembly and during shipping. Materials/Finish Product Part Material Finish Remarks Sockets Insulator Polyamide Color : Natural white (Note) UL94V-0 Crimp Contacts Contacts High Conductivity Copper Alloy Gold Plated - Insulator Polyamide (Glass Reinforced) Color : Natural beige (Note) UL94V-0 Contacts High Conductivity Copper Alloy Gold Plated - Headers Note : The Standard Colors, colors of the differing coupling forms are black for DF22R and red for DF22L. 5 DF22 Series/7.92mm Contact Pitch High Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed) Product Number Structure Refer to the chart below when determining the product specifications from the product number. Please select from the product numbers listed in this catalog when placing orders. ■ Socket, Header DF22 B L - 2 S - 7.92 C ❶ ❷ ❸ ❹ ❺ ❻ ❼ Oct.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. ■ Contacts DF22 A - 1416 SCF A ❶ ❽ ❾   ❶ Series Name DF22 ❻ Contact Pitch 7.92mm ❷ Form Type Sockets Blank : Standard height, standard lock (Type I) B : Long type, standard lock (Type III) C : Long type, ergonomic lock (Type IV) In-line Plugs Blank : With panel stop A : Without panel stop ❼ Type of Housing C DSA DS No letter ❽ Applicable Cable Blank : UL1430 A : UL1015 ❾ Applicable Conductor 1416 : 14 to 16 AWG 1012 : 10 to 12 AWG  Packaging SCF SC PCF PC  Plating Specifications A : Gold Plated ❸ Guide Key Type Blank : Inside (Color : Natural) R : Right side (Color : Black) L : Left side (Color : Red) ❹ Number of Pos. 1 to 5 ❺ Connector Type S : Socket DS : Double-row socket P : Header EP : In-line plug DEP : Double-row in-line plug RS/P : Retainer 6 : Crimp housing : Straight header : Right-angle header : Retainer : Socket contacts / reel : Socket contacts / bag : In-line plug contacts / reel : In-line plug contacts / bag DF22 Series/7.92mm Contact Pitch High Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed) Diagram of Connector Mating Combinations ●Wire-to-Board Connection Crimp socket (Note 2) DF22#-#S-7.92C Crimp contact for Socket Retainer (Note 1) DF22(A)-#SC(F)A Straight pin header (Note 2) DF22#-#RS/P-7.92 DF22#-#P-7.92DSA Oct.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. DF22#-#RS/P-7.92 DF22#-#S-7.92C Right angle pin header (Note 2) DF22#-#P-7.92DS ●In-line or Wire-to-Wire Connection In-line plug Crimp contact for in-line plug DF22#-#EP-7.92C DF22(A)-#PC(F)A Retainer (Note 1) DF22B/C-#RS/P-7.92 DF22#-#EP-7.92C DF22B/C#RS/P-7.92 Note 1 : Since this product uses thick wires, a larger load is applied to the connector when inserting/extracting or routing the wires. Please use a retainer to reduce the load on the connector. Crimp socket DF22-#S-7.92C DF22B-#S-7.92C DF22C-#S-7.92C Applicable Retainer In-line plug DF22-#RS/P-7.92 DF22-#EP-7.92C DF22A-#EP-7.92C DF22B/C-#RS/P-7.92 Note 2 : The key difference (L, R) product matches the mating connector of the same key (L, R). 7 Applicable Retainer DF22B/C-#RS/P-7.92 DF22 Series/7.92mm Contact Pitch High Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed) Crimp Sockets (Standard Height Type) [1Pos.] 20 (11.55) No. of contacts indicator Cavity No. A 1 [2 to 5Pos.] A B 7.7 Type Ⅰ Standard lock 10.4 P=7.92 (11.55) 14.5 Contact No. 1 Shown with terminated and contacts installed. 20 Oct.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. Shown with terminated and contacts installed. 14.5 Type Ⅰ Standard lock 7.7 8 Polarity mark • Cavity No. 8 • No. of contacts indicator DF22 Series/7.92mm Contact Pitch High Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed) [Type I] Height : Standard type, Standard lock Note : The part number and HRS No. have changed to reflect the product form change of the 2 to 5 pos. types. Standard Type (Guide Key : Inside, Color : White) Oct.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. Part No. HRS No. Unit : mm No. of Pos. A B DF22-1S-7.92C(28) CL0680-1012-2-28 1 8.00 - DF22-2S-7.92C(28) CL0680-1004-4-28 2 15.50 7.92 DF22-3S-7.92C(28) CL0680-1005-7-28 3 23.42 15.84 DF22-4S-7.92C(28) CL0680-1006-0-28 4 31.34 23.76 DF22-5S-7.92C(28) CL0680-1007-2-28 5 39.26 31.68 R Type (Guide Key : Right Side, Color : Black) Part No. HRS No. No. of Pos. A B CL0680-1026-7-28 1 8.00 - DF22R-2S-7.92C(28) CL0680-1027-0-28 2 15.50 7.92 DF22R-3S-7.92C(28) CL0680-1028-2-28 3 23.42 15.84 DF22R-4S-7.92C(28) CL0680-1029-5-28 4 31.34 23.76 DF22R-5S-7.92C(28) CL0680-1030-4-28 5 39.26 31.68 No. of Pos. A B L Type (Guide Key : Left Side, Color : Red) HRS No. 100pcs per bag Unit : mm DF22R-1S-7.92C(28) Part No. Purchase Unit Purchase Unit 100pcs per bag Unit : mm DF22L-1S-7.92C(28) CL0680-1031-7-28 1 8.00 - DF22L-2S-7.92C(28) CL0680-1032-0-28 2 15.50 7.92 DF22L-3S-7.92C(28) CL0680-1033-2-28 3 23.42 15.84 DF22L-4S-7.92C(28) CL0680-1034-5-28 4 31.34 23.76 DF22L-5S-7.92C(28) CL0680-1035-8-28 5 39.26 31.68 Note : Every even number position has a different locking design. 9 Purchase Unit 100pcs per bag DF22 Series/7.92mm Contact Pitch High Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed) Crimp Sockets (Height, Long Type) [1Pos.] Type Ⅳ Height : Long type, user-friendly operation 23 (12.75) No. of contacts indicator Cavity No. A 1 [2 to 5Pos.] A B Type Ⅳ Type Ⅲ Height : Long type, Height : Long type, Enhanced Standard lock Contact No.1 ergonomic lock (12.75) (11.55) 14.5 Shown with terminated and contacts installed. 7.7 10.4 P=7.92 23 Oct.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. Shown with terminated and contacts installed. 14.5 7.7 8 Polarity mark A Cavity No. 10 3 No. of contacts indicator DF22 Series/7.92mm Contact Pitch High Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed) [Type III] Height : Long type, Standard lock Standard Type (Guide Key : Inside, Color : White) Part No. HRS No. Unit : mm No. of Pos. A B DF22B-2S-7.92C CL0680-1097-5-00 2 15.50 7.92 DF22B-3S-7.92C CL0680-1098-8-00 3 23.42 15.84 DF22B-4S-7.92C CL0680-1099-0-00 4 31.34 23.76 DF22B-5S-7.92C CL0680-1100-8-00 5 39.26 31.68 Purchase Unit 100pcs per bag Oct.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. Note : Every even number position has a different locking design. [Type IV] Height : Long type, Enhanced ergonomic lock Standard Type (Guide Key : Inside, Color : White) Part No. HRS No. Unit : mm No. of Pos. A B DF22C-1S-7.92C CL0680-1101-0-00 1 8.00 - DF22C-2S-7.92C CL0680-1102-3-00 2 15.50 7.92 DF22C-3S-7.92C CL0680-1103-6-00 3 23.42 15.84 DF22C-4S-7.92C CL0680-1104-9-00 4 31.34 23.76 R Type (Guide Key : Right Side, Color : Black) Part No. DF22CR-3S-7.92C HRS No. CL0680-1130-9-00 HRS No. 100pcs per bag Unit : mm No. of Pos. A B Purchase Unit 3 23.42 15.84 100pcs per bag L Type (Guide Key : Left Side, Color : Red) Part No. Purchase Unit Unit : mm No. of Pos. A B DF22CL-1S-7.92C CL0680-1133-7-00 1 8.00 － DF22CL-3S-7.92C CL0680-1135-2-00 3 23.42 15.84 Note : Every even number position has a different locking design. 11 Purchase Unit 100pcs per bag DF22 Series/7.92mm Contact Pitch High Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed) Straight Header [1Pos.] 4.05 1.5 3.7 3.2 10.8 Cavity No. 9.3 3.9 10.8 3.2 1 No. of contacts indicator [2 to 5Pos.] A B 9.7 • 12.45 No. of contacts indicator Cavity No. • Contact No.1 12 1.4 9 18.1 Polarity mark 3.7 Oct.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. 18.1 12.45 A 0.8 2.3 8.7 φ1.5 0.8 3.45 4.35 DF22 Series/7.92mm Contact Pitch High Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed) Standard Type (Guide Key : Inside, Color : Natural Beige) Part No. HRS No. Unit : mm No. of Pos. A B Bag Packaging Tray Packaging DF22-1P-7.92DSA(##) CL0680-1013-5-## 1 - - - ○ DF22-2P-7.92DSA(##) CL0680-1014-8-## 2 17.22 7.92 ○ - DF22-3P-7.92DSA(##) CL0680-1015-0-## 3 25.14 15.84 ○ - DF22-4P-7.92DSA(##) CL0680-1016-3-## 4 33.06 23.76 ○ - DF22-5P-7.92DSA(##) CL0680-1017-6-## 5 40.98 31.68 ○ - Tray Packaging [Specification number (##)] (53) : Gold plated, bag packaging / (58) : Gold plated, tray packaging (only 1pos.) Part No. HRS No. Unit : mm No. of Pos. A B Bag Packaging DF22R-1P-7.92DSA(##) CL0680-1036-0-## 1 - - - ○ DF22R-2P-7.92DSA(##) CL0680-1037-3-## 2 17.22 7.92 ○ - DF22R-3P-7.92DSA(##) CL0680-1038-6-## 3 25.14 15.84 ○ - DF22R-4P-7.92DSA(##) CL0680-1039-9-## 4 33.06 23.76 ○ - DF22R-5P-7.92DSA(##) CL0680-1040-8-## 5 40.98 31.68 ○ - Tray Packaging [Specification number (##)] (53) : Gold plated, bag packaging / (57) : Gold plated, tray packaging (only 1pos.) L Type (Guide Key : Left Side, Color : Red) Part No. HRS No. Unit : mm No. of Pos. A B Bag Packaging DF22L-1P-7.92DSA(##) CL0680-1041-0-## 1 - - - ○ DF22L-2P-7.92DSA(##) CL0680-1042-3-## 2 17.22 7.92 ○ - DF22L-3P-7.92DSA(##) CL0680-1043-6-## 3 25.14 15.84 ○ - DF22L-4P-7.92DSA(##) CL0680-1044-9-## 4 33.06 23.76 ○ - DF22L-5P-7.92DSA(##) CL0680-1045-1-## 5 40.98 31.68 ○ - [Specification number (##)] (53) : Gold plated, bag packaging / (57) : Gold plated, tray packaging (only 1pos.) Note 1 : Bag packaging (100pcs per bag). Order by number of packs. Note 2 : Tray packaging (150pcs per tray). Order by number of 150. Note 3 : Every even number position has a different locking design. ■ Recommended PCB Layout (Board thickness : 1.6±0.1) [1Pos.] 11.1±0.1 3.2±0.05 1+0.1 0 2-R0.5 3.4±0.1 8.5 +0.1 --0.2 2.5 +0.1 0 [2 to 5Pos.] 7 +0 0 .1 3.45±0.05 .1 +00 6 1. φ P=7.92±0.05 B±0.05 4.35±0.05 ＊ -φ 1. Oct.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. R Type (Guide Key : Right Side, Color : Black) 13 DF22 Series/7.92mm Contact Pitch High Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed) Right Angle Header A B C 0.8 5 A Cavity No. No. of contacts indicator 5 1.2 14 A 3.7 3.5 15.2 1.6 9 17.6 24 Oct.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. Contact No.1 φ1.5 9.45 12.2 P=7.92 DF22 Series/7.92mm Contact Pitch High Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed) Standard Type (Guide Key : Inside, Color : Natural Beige) Part No. HRS No. Unit : mm No. of Pos. A B C DF22-2P-7.92DS(##) CL0680-1008-5-## 2 19.80 15.00 7.92 DF22-3P-7.92DS(##) CL0680-1009-8-## 3 27.72 22.92 15.84 DF22-4P-7.92DS(##) CL0680-1010-7-## 4 35.64 30.84 23.76 DF22-5P-7.92DS(##) CL0680-1011-0-## 5 43.56 38.76 31.68 R Type (Guide Key : Right Side, Color : Black) HRS No. A B C DF22R-2P-7.92DS(##) CL0680-1018-9-## 2 19.80 15.00 7.92 DF22R-3P-7.92DS(##) CL0680-1019-1-## 3 27.72 22.92 15.84 DF22R-4P-7.92DS(##) CL0680-1020-0-## 4 35.64 30.84 23.76 DF22R-5P-7.92DS(##) CL0680-1021-3-## 5 43.56 38.76 31.68 L Type (Guide Key : Left Side, Color : Red) Part No. HRS No. A B C CL0680-1022-6-## 2 19.80 15.00 7.92 DF22L-3P-7.92DS(##) CL0680-1023-9-## 3 27.72 22.92 15.84 DF22L-4P-7.92DS(##) CL0680-1024-1-## 4 35.64 30.84 23.76 DF22L-5P-7.92DS(##) CL0680-1025-4-## 5 43.56 38.76 31.68 [Specification number (##)] (53) : Gold Plated Note : Every even number position has a different locking design. ■ Recommended PCB Layout (Board thickness : 1.6±0.1) B±0.05 C±0.05 6 P=7.92±0.05 +0 0 .1 .1 +0 0 5 1. -φ ＊ 15 Purchase Unit 100pcs per bag Unit : mm No. of Pos. DF22L-2P-7.92DS(##) 2-φ 1. 100pcs per bag Unit : mm No. of Pos. 15.2±0.05 Oct.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. Part No. Purchase Unit Purchase Unit 100pcs per bag DF22 Series/7.92mm Contact Pitch High Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed) In-line Plug [1Pos.] 12.72 9.3 No. of contacts indicator Cavity No. A 1 [2, 3Pos.] A Contact No.1 9.97 12.72 B No. of contacts indicator Cavity No. 10.5 Shown with terminated and contacts installed. 34.95 Oct.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. 34.95 Shown with terminated and contacts installed. 3 3 16 A 2 1 Polarity mark DF22 Series/7.92mm Contact Pitch High Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed) Standard Type (Guide Key : Inside, Color : Natural Beige) Part No. HRS No. Unit : mm No. of Pos. A B DF22A-1EP-7.92C CL0680-1053-0-00 1 9.30 - DF22A-2EP-7.92C CL0680-1054-2-00 2 18.00 7.92 DF22A-3EP-7.92C CL0680-1055-5-00 3 26.00 15.84 R Type (Guide Key : Right Side, Color : Black) Oct.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. Part No. HRS No. Purchase Unit 100pcs per bag Unit : mm No. of Pos. A B Purchase Unit DF22AR-2EP-7.92C CL0680-1069-0-00 2 18.00 7.92 DF22AR-3EP-7.92C CL0680-1070-9-00 3 26.00 15.84 No. of Pos. A B Purchase Unit 2 18.00 7.92 100pcs per bag L Type (Guide Key : Left Side, Color : Red) Part No. DF22AL-2EP-7.92C HRS No. CL0680-1074-0-00 Note : Every even number position has a different locking design. 17 100pcs per bag Unit : mm DF22 Series/7.92mm Contact Pitch High Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed) In-line Plug (Panel Lock Type) [1Pos.] 8.12 12.72 9.3 No. of contacts indicator Cavity No. 34.95 20.7 A 1 16.3 [2, 3Pos.] 3 A 3 Contact No.1 9.97 12.72 B No. of contacts indicator 10.5 Cavity No. 34.95 Shown with terminated and contacts installed. A 3 20.7 Oct.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. Shown with terminated and contacts installed. Polarity mark 3 2 C 18 1 DF22 Series/7.92mm Contact Pitch High Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed) Standard Type (Guide Key : Inside, Color : White) Part No. HRS No. Unit : mm No. of Pos. A B C DF22-1EP-7.92C CL0680-1048-0-00 1 9.30 - 16.30 DF22-2EP-7.92C CL0680-1049-2-00 2 17.22 7.92 24.22 DF22-3EP-7.92C CL0680-1050-1-00 3 25.14 15.84 32.14 Purchase Unit 100pcs per bag R Type (Guide Key : Right Side, Color : Black) HRS No. No. of Pos. A B C DF22R-2EP-7.92C CL0680-1059-6-00 2 17.22 7.92 24.22 DF22R-3EP-7.92C CL0680-1060-5-00 3 25.14 15.84 32.14 Purchase Unit 100pcs per bag L Type (Guide Key : Left Side, Color : Red) Part No. HRS No. Unit : mm No. of Pos. A B C DF22L-1EP-7.92C CL0680-1063-3-00 1 9.30 - 16.30 DF22L-2EP-7.92C CL0680-1064-6-00 2 17.22 7.92 24.22 Purchase Unit 100pcs per bag Note : Every even number position has a different locking design. ■ Panel Cutout [2, 3Pos.] [1Pos.] (C-0.5-X) +0.1 0 11±0.2 10.27 +0.1 0 +0.1 0 13.02 3.5±0.1 4.16 +0.1 0 9.6+0.1 0 (A+0.4) +0.1 0 3.5±0.1 4.835 +0.1 0 (15.8-X) +0.1 0 13.02 +0.1 0 Oct.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. Part No. Unit : mm Unit : mm Panel thickness X 2.0 0.48 1.6 0.96 1.2 1.44 0.8 1.92 Note : Do not use a rounded surface at the panel tab portion. 19 DF22 Series/7.92mm Contact Pitch High Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed) In-line Double-row Socket 20.14 17.44 15.5 7.92 23 14.5 Standard lock Oct.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. Shown with terminated and contacts installed. (21.29) Polarity mark Contact No.1 1 3 2 4 A Cavity No. No. of contacts indicator Standard Type (Guide Key : Inside, Color : White) Part No. DF22B-4DS-7.92C HRS No. Unit : mm No. of Pos. Lock type Purchase Unit 4 Standard lock 100pcs per bag CL0680-1142-8-00 R Type (Guide Key : Right Side, Color : Black) Part No. HRS No. DF22BR-4DS-7.92C CL0680-1156-2-00 Unit : mm No. of Pos. Lock type Purchase Unit 4 Standard lock 100pcs per bag L Type (Guide Key : Left Side, Color : Red) Part No. HRS No. DF22BL-4DS-7.92C CL0680-1161-2-00 Unit : mm No. of Pos. Lock type Purchase Unit 4 Standard lock 100pcs per bag 20 DF22 Series/7.92mm Contact Pitch High Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed) In-line Double-row Plug Panel lock type 17.22 7.92 Without panel lock function 3 17.22 7.92 21.79 19.04 21.79 19.04 3 10.5 24.22 4 A • • • • No. of contacts indicator Cavity No. 34.95 20.7 34.95 20.7 No. of contacts indicator 10.5 Polarity mark Part No. HRS No. 　4 A • • • • Connector type CL0680-1051-4-00 4 Panel lock type DF22A-4DEP-7.92C CL0680-1056-8-00 4 Without panel lock function Purchase Unit 100pcs per bag R Type (Guide Key : Right Side, Color : Black) HRS No. DF22R-4DEP-7.92C CL0680-1170-3-00 Unit : mm No. of Pos. Connector type Purchase Unit 4 Panel lock type 100pcs per bag L Type (Guide Key : Left Side, Color : Red) Part No. HRS No. Polarity mark Unit : mm No. of Pos. DF22-4DEP-7.92C Part No. Contact No.1 Cavity No. Standard Type (Guide Key : Inside, Color : White) Unit : mm No. of Pos. Connector type DF22L-4DEP-7.92C CL0680-1175-7-00 4 Panel lock type DF22AL-4DEP-7.92C CL0680-1189-1-00 4 Without panel lock function Purchase Unit 100pcs per bag ■ Recommended Panel Cutout (Panel mount type) (23.72-X) +0.1 0 19.76 +0.1 0 9.62 +0.1 0 19.34 +0.1 0 6.3±0.1 11±0.2 22.09 +0.1 0 Oct.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. Shown with terminated and contacts installed. Contact No.1 17.62 +0.1 0 Unit : mm Panel thickness X 2.0 0.48 1.6 0.96 1.2 1.44 0.8 1.92 Note : Do not use a rounded surface at the panel tab portion. 21 DF22 Series/7.92mm Contact Pitch High Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed) Retainer A B 7.92 Cavity No. A5 4 3 2 1 No. of contacts indicator 7.92 A B 11.6 2 [For Long type, standard lock (Type III) Long type, enhanced ergonomic lock (Type IV)] 3.2 Oct.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. 3.2 8.6 2 [For Standard height, standard lock (Type I)] Cavity No. A5 22 4 3 2 1 No. of contacts indicator DF22 Series/7.92mm Contact Pitch High Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed) Unit : mm Part No. HRS No. No. of Pos. A B Purchase Unit DF22-1RS/P-7.92 CL0680-1213-4-00 1 7.04 - DF22-2RS/P-7.92 CL0680-1209-7-00 2 15.50 7.92 DF22-3RS/P-7.92 CL0680-1210-6-00 3 23.42 15.84 DF22-4RS/P-7.92 CL0680-1211-9-00 4 31.34 23.76 DF22-5RS/P-7.92 CL0680-1212-1-00 5 39.26 31.68 Applicable Socket DF22-#S-7.92C(28) For Standard height, standard lock(Type I) #indicates number of contacts. 100pcs per bag Unit : mm Oct.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. Part No. HRS No. No. of Pos. A B DF22B/C-1RS/P-7.92 CL0680-1214-0-00 1 7.04 - DF22B/C-2RS/P-7.92 CL0680-1200-2-00 2 15.50 7.92 DF22B/C-3RS/P-7.92 CL0680-1201-5-00 3 23.42 15.84 DF22B/C-4RS/P-7.92 CL0680-1202-8-00 4 31.34 23.76 DF22B/C-5RS/P-7.92 CL0680-1203-0-00 5 39.26 31.68 Applicable Socket DF22B-#S-7.92C For Long type, standard lock (Type III) DF22C-#S-7.92C Long type, enhanced ergonomic lock (Type IV) DF22-#EP-7.92C DF22A-#EP-7.92C #indicates number of contacts. Note : When connecting retainer into the plug housing, please note the cavity numbers will line up numerically, but the retainer cavity numbers will be upside down compared to the plug cavity numbers. 23 Purchase Unit 100pcs per bag DF22 Series/7.92mm Contact Pitch High Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed) Crimp Contact for Socket [For 14 to 16 AWG] [For 10 to 12 AWG] 4.7 4.7 t=0.3 ● Strip length : 3.5 to 4.5mm φ2 P=15.5 1.6 1.3 2.9 1.4 4 0.8 1.6 1.5 2.7 1.4 20.8 17 3 0.8 φ 1. 5 Oct.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. 21.8 17 2.8 3.8 2.8 3.8 P=16.5 t=0.4 ● Strip length 3.5 to 4.5mm Reel Contact, Applicable Tool : Applicator Applicable cable Part No. HRS No. DF22-1416SCFA CL0680-1085-6-00 1430 DF22A-1416SCFA CL0680-1087-1-00 1015 DF22A-1012SCFA CL0680-1106-4-00 UL style AWG Wire Construction Sectional area Jacket diameter 1015 14 41/0.26mm 2.18mm2 16 26/0.254mm 1.32mm2 14 41/0.26mm 2.18mm2 16 26/0.254mm 1.32mm2 10 104/0.26mm 5.52mm2 12 65/0.26mm 3.45mm2 Finish 2500pcs per reel 2.4 to 3.0mm 3.0 to 3.8mm Purchase Unit Gold Plated 2000pcs per reel 3.6 to 4.9mm Note 1 : The conductor of applicable wire is tin plated annealed copper. Note 2 : When using other than the applicable wire, contact your nearest Hirose representative. Bulk Contact, Applicable Tool : Manual Crimping Tool Part No. HRS No. Applicable cable UL style AWG Wire Construction Sectional area Jacket diameter DF22-1416SCA CL0680-1190-0-00 1430 DF22A-1416SCA CL0680-1191-0-00 1015 DF22A-1012SCA CL0680-1107-7-00 1015 16 26/0.254mm 1.32mm2 2.6mm 14 41/0.26mm 2.18mm2 3.7mm 16 26/0.254mm 1.32mm2 3.2mm 10 104/0.26mm 5.52mm2 4.69mm 12 65/0.26mm 3.45mm2 4.04mm Note 1 : The conductor of applicable wire is tin plated annealed copper. Note 2 : When using other than the applicable wire, contact your nearest Hirose representative. 24 Finish Purchase Unit Gold Plated 100pcs per bag DF22 Series/7.92mm Contact Pitch High Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed) Crimp Contact for In-line Plug 4.7 2.8 1.6 25.2 0.8 1.6 1.5 2.7 1.4 1416 φ1 .5 3 0.8 Oct.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. 29 3.8 P=15.5 t=0.3 ● Strip length 3.5 to 4.5mm Reel Contact, Applicable Tool : Applicator Part No. HRS No. DF22-1416PCFA CL0680-2002-4-00 DF22A-1416PCFA CL0680-1194-0-00 Applicable cable UL style AWG Wire Construction Sectional area Jacket diameter 1430 1015 14 41/0.26mm 2.18mm2 16 26/0.254mm 1.32mm2 14 41/0.26mm 2.18mm2 16 26/0.254mm 1.32mm2 Finish Purchase Unit 2500pcs per reel 2.4 to 3.0mm Gold Plated 2000pcs per reel 3.0 to 3.8mm Note 1 : The conductor of applicable wire is tin plated annealed copper. Note 2 : When using other than the applicable wire, contact your nearest Hirose representative. Bulk Contact, Applicable Tool : Manual Crimping Tool Part No. DF22-1416PCA DF22A-1416PCA HRS No. CL0680-1192-0-00 CL0680-1193-0-00 Applicable cable UL style AWG Wire Construction Sectional area Jacket diameter 1430 1015 16 26/0.254mm 1.32mm2 2.6mm 14 26/0.254mm 2.18mm 2 3.7mm 16 26/0.254mm 1.32mm2 3.2mm Note 1 : The conductor of applicable wire is tin plated annealed copper. Note 2 : When using other than the applicable wire, contact your nearest Hirose representative. 25 Finish Purchase Unit Gold Plated 100pcs per bag DF22 Series/7.92mm Contact Pitch High Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed) Mated Dimensions ● Socket to Straight Header Connection 1 Pos. (12.45) DF22-/1RS/P-7.92 (13.5) (23.7) (25.7) DF22#-1P-7.92DSA(##) 2 to 5 Pos. (12.45) DF22- # RS/P-7.92 (13.5) DF22#- # P-7.92DSA(##) (28.7) (26.7) DF22#- # S-7.92C(28) ● DF22B/C- # RS/P-7.92 DF22B#- # S-7.92C DF22C#- # S-7.92C (23.7) (25.7) DF22#- # P-7.92DSA(##) Socket to Right Angle Header Connection (31.6) (29.6) DF22#-#S-7.92C(28) (12.25) DF22#-#P-7.92DS(##) (34.6) (32.6) (13.3) DF22#-#P-7.92DS(##) DF22-#RS/P-7.92 DF22B#-#S-7.92C DF22C#-#S-7.92C DF22B/C-＊RS/P-7.92 DF22B/C-#RS/P-7.92 ● Socket to In-line Plug (Panel lock type) Connection DF22#- # S-7.92C(28) (13.0) DF22#- # EP-7.92C (44.55) (40.55) DF22- # RS/P-7.92C DF22B/C- # RS/P-7.92 DF22#- # EP-7.92C (47.55) (43.55) DF22B#-# S-7.92C DF22C#-# S-7.92C (14.2) Oct.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. DF22#-1P-7.92DSA(＊＊) DF22#-1P-7.92DSA(##) DF22B/C-1RS/P-7.92 (26.7) (28.7) DF22B#-1S-7.92C DF22C#-1S-7.92C DF22#-1S-7.92C(28) DF22B/C- # RS/P-7.92 DF22B/C- # RS/P-7.92 26 DF22 Series/7.92mm Contact Pitch High Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed) Socket to In-line Plug Connection DF22A#-#EP-7.92C (44.55) (40.55) DF22#-#S- 7.92C(28) (13.0) ● DF22-RS/P-7.92 DF22B/C-#RS/P -7.92 DF22B#-#S-7.92C DF22C#-#S-7.92C (14.2) DF22A#-#EP-7.92C (47.55) (43.55) DF22B/C-#RS/P -7.92 In-line Double-row socket to In-line Double-row Plug 　 (Panel lock type) Connection ● DF22B#-4DS-7.92C (22.1) (43.55) DF22#-4DEP-7.92C DF22C#-4DS-7.92C (23.3) (43.55) DF22#-4DEP-7.92C ● In-line Double-row socket to In-line Double-row Plug Connection DF22B#-4DS-7.92C (22.1) (43.55) DF22A#-4DEP-7.92C (43.55) DF22C#-4DS-7.92C (23.3) Oct.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. DF22B/C-#RS/P -7.92 DF22A#-4DEP-7.92C 27 DF22 Series/7.92mm Contact Pitch High Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed) Tools Type Hirose Press Unit Oct.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. Applicators Used in Hirose Press Unit Applicators Used in Press Units of Other Japanese Companies (Note 2) Applicator Manufactured by Japan Automatic Machine (Note 3) Crimping Tools Note Note Note Note Note Note Note Part No. ＨＲＳ Ｎ o. Applicable Wire (Note Applicable Contact (Note 6) 7) CM-105C CL0901-0001-000 - DF22/DF22A-1416SCFA/ PCFA AP105-DF22-1416 CL0901-4576-700 UL1430 DF22-1416SCFA/PCFA AP105DF22A-1416 CL0901-4578-200 UL1015 DF22A-1416SCFA/PCFA AP109ADF22-1416 CL0901-4579-500 UL1430 DF22-1416SCFA/PCFA AP109ADF22A-1416 CL0901-4580-400 UL1015 DF22A-1416SCFA/PCFA AP109ADF22A-1012 CL0901-4582-000 UL1015 DF22A-1012SCFA (Note 1) CHS893800H-UP - UL1430 DF22-1416SCFA/PCFA CHS893900H-UP - UL1015 DF22A-1416SCFA/PCFA QHS895800H-UP - UL1015 DF22A-1012SCFA (Note 1) HT104/DF22-1416 CL0550-0285-000 16 AWG : UL1430 DF22-1416SCA/PCA HT104/ CL0550-0286-2- 16, 14 AWG : DF22A-1416 00 UL1015 HT103/ DF22A-1012 CL0550-0288-800 10, 12 AWG : UL1015 1 : When crimping DF22A-1012SCFA use a press of at least 3.5 tons. 2 : Applicators compatible with other Japanese companies (AP109A Applicator) cannot be used with the Hirose Press Unit CM-105C. An attachment is required when using the applicator. Please contact the press unit manufacturer for inquiries on attachments. 3 : Please contact Japan Automatic Machine (J.A.M.) via their homepage regarding inquiries on the applicator or crimping defects. (URL: http://www.jam-net.co.jp) 4 : Problems caused by tools other than those specified are not covered by the warranty. 5 : Crimping should be carried out based on the "Crimping Quality Standards" and "Crimping Conditions Table." 6 : Applicable contacts are limited to those listed in the table. 7 : Applicable cables are limited to those listed in the table. 28 DF22A-1416SCA/PCA DF22A-1012SCA DF22 Series/7.92mm Contact Pitch High Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed) Contact Extraction ● Contact extraction tool Flat- bladed screwdriver, 1. 4mm blade width ● Intended crimp Contacts DF22- 1416SC( F) A, DF22A- 1416SC( F) A, DF22A- 1012SC( F) A, DF22- 1416PC( F) A, DF22A- 1416PC( F) A ● Work Method 1. Refer to the drawing No. 1. Insert correct size screwdriver in the housing against the molded- in lance. Push down the lance as shown. 2. Assure that the lance is deflected to release the contact and pull out wire with the crimped contact. Oct.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. ( Housing Cross- Sectional Diagram) (1) (2) Flat-bladed screwdriver Molded-in lance Note : Please do not reuse the reparred housing. Replace it to new one. Caution There are parts on the crimp contact that can cause injuries, please use caution when unmating the contacts. 29 DF22 Series/7.92mm Contact Pitch High Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed) Precautions 1. If this product is used outside the specifications, evaluate it in the final set to confirm that there are no problems in use. 　 2. No outdoor use. 3. Notification for harness assembly 1) When inserting the crimping terminal to the crimping socket, please do not tilt the crimping terminal or twist the cable. Insertion at tilted angles or twisting the cable may cause deformation of the crimping terminal or crimping socket. Oct.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. 2) After inserting the crimping terminal to the crimping socket, please make sure that the lance has been hooked with pulling the cable lightly. When checking the hook, please avoid bending the cable for preventing terminal drop- off. Load Load 3) Bundle cables/ Cabtyre Cables Recommend bundle and strip position of cables are 100mm or more. Bundling close to the connectors may cause terminal drop- off, breaking cables and unstable connection. More than 100mm 4. Notification for Insertion Extraction Caution 1) Please insert/ extract the crimping socket straight to the mating connector. Insertion/ extraction at tilted angles applies load concentration to the connector end and may cause deformation ( at connection area, socket and header case, etc) . There is firing risk using this kind of deformed connector. Insertion Extraction 2) When it is hard to extract, please lightly insert the connector beforehand and then pull it with releasing the lock. Forced extraction has a risk of connector breakage. 30 DF22 Series/7.92mm Contact Pitch High Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed) 5. Notification of wiring Caution 1) When using a thick cable, short cable length and bending close to the connector end, these load concentration may cause deformation. Please note that there is firing risk using deformed connector. When installing, please refrain from stress concentration such as cable bending close to the connector end or cable twisting. Stress concentration; Cable bending close to connector Oct.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. Current Ratings The current rating listed in the catalog indicates the allowable current per contact. However, in applications requiring current transmission through all the contacts, about one- third of the listed rating should be applied. When the current rating for the connector is 3A, and the allowable current of the conductor being used is 1A, then rating of 1A will be used for the entire assembly. The connectors should not be mating / unmating when the electrical current is being applied. Hot swap should not be performed. While taking in consideration Specifications mentioned in this catalog are reference values. When considering to order or use this product, please confirm the " Drawing" and " Product Specifications" sheets. Use an appropriate cable when using the connector in combination with cables. If considering usage of a non- specified cable, please contact your sales representative. If assembly process is done by jigs & tools which are not identified by Hirose assurance will not be given. Please consult with your Hirose sales representative if you are planning to use the product for any of the following applications. ( Automotive, medical, public infrastructure, aerospace/ defense, etc. ) Hirose will consider the validity of the warranty depending on the conditions. 2-6-3,Nakagawa Chuoh,Tsuzuki-Ku,Yokohama-Shi 224-8540,JAPAN 　　　　　　 https://www.hirose.com ※ The contents of this catalog are current as of date of 3/ 2022. Contents are subject to change without notice for the purpose of improvements. 31